CN110396434A - Slag gasifier structure and gasifier system - Google Patents

Slag gasifier structure and gasifier system Download PDF

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Publication number
CN110396434A
CN110396434A CN201910696495.9A CN201910696495A CN110396434A CN 110396434 A CN110396434 A CN 110396434A CN 201910696495 A CN201910696495 A CN 201910696495A CN 110396434 A CN110396434 A CN 110396434A
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furnace body
slag
furnace
boiler system
protrusion
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李建设
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Xilin Group Co ltd
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Xilin Group Co ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/02Fixed-bed gasification of lump fuel
    • C10J3/20Apparatus; Plants
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/72Other features

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Gasification And Melting Of Waste (AREA)

Abstract

The present invention provides a kind of slag gasification furnace structure and gasified boiler systems, belong to coal gasification apparatus field, the slag gasification furnace structure includes: furnace body, the bottom of furnace body is provided with molten slag bath, the molten slag bath has the first protrusion, the overhead height of first protrusion is higher than the bottom of pond of the molten slag bath, is provided with slag-drip opening at the top of first protrusion;Since the height of slag-drip opening in molten slag bath is higher than the height of bottom of pond, it is gathered in the cinder fallen from top to bottom in furnace body in molten slag bath, melt under hot environment in furnace is liquid, after liquid cinder reaches the height of the first protrusion, it is expelled to outside furnace body by slag-drip opening, avoids the situation that slag-drip opening generates blocking;Gasified boiler system includes above-mentioned slag gasification furnace structure, has the advantages that slag gasification furnace structure.

Description

熔渣气化炉结构及气化炉系统Slag gasifier structure and gasifier system

技术领域technical field

本发明涉及煤气化设备领域,具体涉及一种熔渣气化炉结构及气化炉系统。The invention relates to the field of coal gasification equipment, in particular to a slag gasification furnace structure and a gasification furnace system.

背景技术Background technique

煤气化炉,是一种常压固定床煤气化设备,原料通常采用无烟煤或焦炭,其特点是可以采用不同的操作方式连接和气化剂,制取空气煤气、半水煤气或水煤气,气化剂可以从底部或顶部进入炉内,生成气相应地从顶部或底部引出,在制取煤气的过程中,产生大量的废煤渣。Coal gasifier is an atmospheric fixed bed coal gasification equipment. The raw material is usually anthracite or coke. Its characteristic is that it can be connected with gasification agent in different operation modes to produce air gas, semi-water gas or water gas. The gasification agent can be Enter the furnace from the bottom or top, and the generated gas is drawn out from the top or bottom accordingly. During the process of making gas, a large amount of waste coal slag is produced.

目前的气化炉的炉底部的排渣口为漏斗形式,煤粉反应后产生煤渣直接通过膜式壁向下方流动,通过漏斗式的排渣口流入至水封中,但是,使用时,煤渣由于在气化炉内部未完全融化,会在排渣口出产生积累并堵塞,影响气化炉的正常使用。The slag outlet at the bottom of the current gasifier is in the form of a funnel. After the pulverized coal reacts, the coal slag flows downward through the membrane wall and flows into the water seal through the funnel-type slag outlet. However, during use, the coal slag Due to incomplete melting inside the gasifier, it will accumulate and block the slagging outlet, which will affect the normal use of the gasifier.

发明内容Contents of the invention

本发明的目的在于提供一种熔渣气化炉结构,解决现有技术中采用漏斗形式的排渣口易产生堵塞,影响气化炉使用的问题。The object of the present invention is to provide a slag gasifier structure, which solves the problem that the slag outlet in the form of a funnel is easily blocked and affects the use of the gasifier in the prior art.

基于上述目的,本发明提供的熔渣气化炉结构,包括:Based on the above purpose, the slag gasifier structure provided by the present invention includes:

炉体,所述炉体的底部设置有熔渣池,所述熔渣池具有第一凸出部,所述第一凸出部的顶部高度高于所述熔渣池的池底,所述第一凸出部的顶部设置有排渣口。Furnace body, the bottom of the furnace body is provided with a molten slag pool, the molten slag pool has a first protrusion, the height of the top of the first protrusion is higher than the bottom of the molten slag pool, the A slag discharge port is provided on the top of the first protrusion.

上述技术方案中,由于排渣口在熔渣池内的高度高于池底的高度,使炉体内自上至下掉落的煤渣聚集在熔渣池内,在炉内的高温环境下融化为液态,液态煤渣达到第一凸出部顶部的高度后,经过排渣口排出至炉体外部,避免了排渣口产生堵塞的状况。In the above technical solution, since the height of the slag outlet in the slag pool is higher than that of the bottom of the pool, the coal slag falling from top to bottom in the furnace gathers in the slag pool and melts into a liquid state under the high temperature environment in the furnace. After the liquid coal slag reaches the height of the top of the first protrusion, it is discharged to the outside of the furnace body through the slag discharge port, thereby avoiding the clogging of the slag discharge port.

进一步的,所述第一凸出部由四周至中部呈逐渐隆起状,所述排渣口设置在所述第一凸出部的中部;Further, the first protruding part is gradually raised from the periphery to the middle part, and the slag discharge port is arranged in the middle part of the first protruding part;

进一步的,所述炉体的内壁采用水冷壁,所述炉体内上部区域的内壁设置有耐高温涂层,所述炉体内下部区域的内壁及熔渣池设置有耐火砖。Further, the inner wall of the furnace body adopts a water-cooled wall, the inner wall of the upper region of the furnace body is provided with a high-temperature resistant coating, and the inner wall of the lower region of the furnace body and the slag pool are provided with refractory bricks.

进一步的,包括排渣管道和水封锁气装置;Further, including slag discharge pipeline and water sealing device;

所述排渣管道与所述熔渣池的排渣口连通,用以排出融化的炉渣;The slag discharge pipeline communicates with the slag discharge port of the molten slag pool to discharge molten slag;

所述水封锁气装置与所述排渣管道的出口连通,用以储存及冷却所述排渣管道排放的炉渣。The water sealing device communicates with the outlet of the slag discharge pipeline for storing and cooling the slag discharged from the slag discharge pipeline.

进一步的,所述炉体的周侧设置多个与炉体的炉腔连通的喷嘴,所述喷嘴的轴线与所述炉体的炉壁相切。Further, a plurality of nozzles communicating with the furnace cavity of the furnace body are provided on the periphery of the furnace body, and the axes of the nozzles are tangent to the furnace wall of the furnace body.

本发明提供的一种气化炉系统,包括副炉体以及上述的熔渣气化炉结构;A gasification furnace system provided by the present invention includes an auxiliary furnace body and the above-mentioned slag gasification furnace structure;

所述副炉体的一侧与所述炉体的一侧通过排气管道连通,使气体沿水平方向进入副炉体内。One side of the auxiliary furnace body communicates with one side of the furnace body through an exhaust pipe, so that gas enters the auxiliary furnace body along the horizontal direction.

进一步的,气体沿所述副炉体的炉壁的水平切线方向进入所述副炉体内。Further, the gas enters the auxiliary furnace body along the horizontal tangent direction of the furnace wall of the auxiliary furnace body.

进一步的,所述副炉体的底部设置有副熔渣池,所述副熔渣池具有第二凸出部,所述第二凸出部的顶部高度高于所述副熔渣池的池底,所述第二凸出部的顶部设置有副排渣口。Further, the bottom of the auxiliary furnace body is provided with an auxiliary slag pool, and the auxiliary slag pool has a second protrusion, and the height of the top of the second protrusion is higher than that of the auxiliary slag pool bottom, and the top of the second protruding part is provided with a secondary slag outlet.

进一步的,所述第二凸出部由四周至中部呈逐渐隆起状,所述副排渣口设置在所述第二凸出部的中部。Further, the second protruding part is in a gradually raised shape from the periphery to the middle part, and the auxiliary slag discharge port is arranged in the middle part of the second protruding part.

进一步的,所述气化炉系统包括副排渣管道和副水封锁气装置;Further, the gasifier system includes an auxiliary slagging pipeline and an auxiliary water sealing gas device;

所述副排渣管道与所述副熔渣池的副排渣口连通,用以排出融化的炉渣;The auxiliary slag discharge pipeline communicates with the auxiliary slag discharge port of the auxiliary slag pool to discharge molten slag;

所述副水封锁气装置与所述副排渣管道的出口连通,用以储存及冷却所述副排渣管道排放的炉渣。The auxiliary water sealing device communicates with the outlet of the auxiliary slag discharge pipeline, and is used for storing and cooling the slag discharged from the auxiliary slag discharge pipeline.

进一步的,所述副炉体内下部区域的内壁、副熔渣池及所述排气管道的内壁设置耐火砖。Further, refractory bricks are arranged on the inner wall of the lower area of the auxiliary furnace body, the auxiliary slag pool and the inner wall of the exhaust pipe.

进一步的,所述副炉体的底部设置为倾斜状,使炉渣能够依次经所述副炉体的底部、所述排气管道返回至所述炉体的熔渣池内。Further, the bottom of the auxiliary furnace body is inclined, so that the slag can return to the slag pool of the furnace body through the bottom of the auxiliary furnace body and the exhaust pipe in sequence.

进一步的,所述气化炉系统包括第一副排渣管道和第一副水封锁气装置;Further, the gasifier system includes a first auxiliary slagging pipeline and a first auxiliary water sealing device;

所述副炉体的底部设置有第一副排渣口;The bottom of the auxiliary furnace body is provided with a first auxiliary slag outlet;

所述排气管道的底部呈倾斜状,使炉渣能够由排气管道的底部进入至所述熔渣池内;The bottom of the exhaust pipe is inclined, so that slag can enter the molten slag pool from the bottom of the exhaust pipe;

所述第一副排渣管道与所述第一副排渣口连通,用以排出炉渣;The first auxiliary slag discharge pipe communicates with the first auxiliary slag discharge port for discharging slag;

所述第一副水封锁气装置与所述第一副排渣管道的出口连通,用以储存及冷却所述第一副排渣管道排放的炉渣。The first auxiliary water sealing device communicates with the outlet of the first auxiliary slag discharge pipeline, and is used for storing and cooling the slag discharged from the first auxiliary slag discharge pipeline.

进一步的,所述副炉体内下部区域的内壁及所述副炉体的底部设置有耐火砖。Further, the inner wall of the lower region of the auxiliary furnace body and the bottom of the auxiliary furnace body are provided with refractory bricks.

进一步的,所述气化炉系统包括余热锅炉,所述余热锅炉与所述副炉体连通。Further, the gasifier system includes a waste heat boiler, and the waste heat boiler communicates with the auxiliary furnace body.

进一步的,所述气化炉系统包括粉尘过滤装置和制粉系统,所述粉尘过滤装置与所述余热锅炉的排放口连通,并且,经过粉尘过滤装置过滤的粉尘通过管道返回至制粉系统中,所述制粉系统用于向炉体内通入反应原料。Further, the gasifier system includes a dust filtering device and a pulverizing system, the dust filtering device communicates with the exhaust port of the waste heat boiler, and the dust filtered by the dust filtering device is returned to the pulverizing system through a pipeline , the pulverizing system is used to feed reaction raw materials into the furnace body.

本发明提供的一种气化炉系统,包括前置炉体以及上述的熔渣气化炉结构;A gasification furnace system provided by the present invention includes a front furnace body and the above-mentioned slag gasification furnace structure;

所述前置炉体的一侧与所述炉体的一侧通过排气管道连通,使气体由所述前置炉体沿水平方向进入炉体内。One side of the front furnace body communicates with one side of the furnace body through an exhaust pipe, so that the gas enters the furnace body along the horizontal direction from the front furnace body.

进一步的,所述前置炉体的底部设置为倾斜状,使炉渣能够依次经所述前置炉体的底部、所述排气管道进入至所述炉体的熔渣池内。Further, the bottom of the front furnace body is inclined, so that slag can enter the slag pool of the furnace body through the bottom of the front furnace body and the exhaust pipe in sequence.

本发明提供的熔渣气化炉结构,具有的技术效果有:The slag gasifier structure provided by the invention has the following technical effects:

在炉体的底部设置有熔渣池,熔渣池具有第一凸出部,第一凸出部的顶部高度高于熔渣池的池底,第一凸出部的顶部设置有排渣口;由于熔渣池中排渣口的高度高于池底,使炉体内自上至下掉落的煤渣聚集在熔渣池内,在炉内的高温环境下融化为液态,液态煤渣达到第一凸出部顶部的高度后,经过排渣口排出至炉体外部,避免了排渣口产生堵塞的状况。A molten slag pool is provided at the bottom of the furnace body, the molten slag pool has a first protruding part, the height of the top of the first protruding part is higher than the bottom of the molten slag pool, and the top of the first protruding part is provided with a slag discharge port ; Because the height of the slag outlet in the slag pool is higher than the bottom of the pool, the coal slag falling from top to bottom in the furnace body gathers in the slag pool, and melts into a liquid state under the high temperature environment in the furnace, and the liquid coal slag reaches the first convex After reaching the height of the top of the part, it is discharged to the outside of the furnace body through the slag discharge port, which avoids the clogging of the slag discharge port.

附图说明Description of drawings

为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.

图1为本发明实施例一提供的熔渣气化炉结构的示意图;Fig. 1 is a schematic diagram of the structure of a slag gasifier provided in Embodiment 1 of the present invention;

图2为本发明实施例二提供的气化炉系统的第一种结构示意图;Fig. 2 is the first structural schematic diagram of the gasifier system provided by Embodiment 2 of the present invention;

图3为本发明实施例二提供的气化炉系统中,炉体和副炉体连接的俯视图;Fig. 3 is a top view of the connection between the furnace body and the auxiliary furnace body in the gasifier system provided by Embodiment 2 of the present invention;

图4为本发明实施例二提供的气化炉系统的第二种结构示意图;Fig. 4 is a second structural schematic diagram of the gasifier system provided in Embodiment 2 of the present invention;

图5为本发明实施例二提供的气化炉系统的第三种结构示意图;Fig. 5 is a third structural schematic diagram of the gasifier system provided in Embodiment 2 of the present invention;

图6为本发明实施例三提供的气化炉系统的结构示意图。Fig. 6 is a schematic structural diagram of the gasifier system provided by Embodiment 3 of the present invention.

图标:10-前置炉体;100-炉体;110-熔渣池;111-第一凸出部;120-排渣口;130-耐高温涂层;140-耐火砖;200-排渣管道;300-水封锁气装置;400-喷嘴;500-副炉体;510-副熔渣池;511-第二凸出部;520-副排渣口;600-排气管道;700-副排渣管道;710-第一副排渣管道;800-副水封锁气装置;810-第一副水封锁气装置;900-余热锅炉;910-粉尘过滤装置;920-制粉系统。Icon: 10-front furnace body; 100-furnace body; 110-slag pool; 111-first protrusion; 120-slag discharge port; 130-high temperature resistant coating; 140-refractory brick; Pipeline; 300-water sealing gas device; 400-nozzle; 500-auxiliary furnace body; 510-auxiliary slag pool; Slag discharge pipeline; 710-first auxiliary slag discharge pipeline; 800-secondary water sealing gas device; 810-first auxiliary water sealing gas device; 900-waste heat boiler; 910-dust filter device; 920-milling system.

具体实施方式Detailed ways

下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

实施例一Embodiment one

如图1所示,本发明提供的熔渣气化炉结构,包括:As shown in Figure 1, the slag gasifier structure provided by the present invention includes:

炉体100,炉体100的底部设置有熔渣池110,熔渣池110具有第一凸出部,第一凸出部111的顶部高度高于熔渣池110的池底,第一凸出部111的顶部设置有排渣口120,排渣口120用于排放煤渣。The furnace body 100, the bottom of the furnace body 100 is provided with a molten slag pool 110, the molten slag pool 110 has a first protruding portion, the height of the top of the first protruding portion 111 is higher than the bottom of the molten slag pool 110, the first protruding The top of the part 111 is provided with a slag outlet 120 for discharging coal slag.

该技术方案中,由于熔渣池110中排渣口120的高度高于池底,使炉体100内自上至下掉落的煤渣聚集在熔渣池110内,在炉内的高温环境下融化为液态,液态煤渣达到第一凸出部111的顶部高度后,经过排渣口120排出至炉体100外部,避免了排渣口120产生堵塞的状况。In this technical solution, since the height of the slag outlet 120 in the slag pool 110 is higher than the bottom of the pool, the coal slag falling from top to bottom in the furnace body 100 gathers in the slag pool 110. After melting into a liquid state, the liquid coal slag reaches the top height of the first protruding portion 111 and is discharged to the outside of the furnace body 100 through the slag discharge port 120 , avoiding the clogging of the slag discharge port 120 .

本申请的技术方案中,第一凸出部111的形状,由四周至中部呈逐渐隆起状,排渣口120则设置在第一凸出部111的中部,使排渣口120处于熔渣池110的高点。In the technical solution of the present application, the shape of the first protruding part 111 is gradually raised from the periphery to the middle, and the slag discharge port 120 is arranged in the middle part of the first protruding part 111, so that the slag discharge port 120 is located in the molten slag pool A high of 110.

应用时,由于排渣口120具有一定高度,进而使煤渣在熔渣池110融化后再经排渣口120排出至炉体100外。In application, since the slag outlet 120 has a certain height, the coal slag is melted in the slag pool 110 and then discharged out of the furnace body 100 through the slag outlet 120 .

本申请的技术方案中,炉体100的内壁采用水冷壁,并且,炉体100内上部区域的内壁设置耐高温涂层130,炉体100内下部区域的内壁及熔渣池110设置有耐火砖140。优选地,本实施例中,耐高温涂层采用碳化硅涂层,在熔渣池110设置者耐火砖140,起到保护炉体100的内壁以及对炉体100内空间进行保温的作用。In the technical solution of the present application, the inner wall of the furnace body 100 adopts a water-cooled wall, and the inner wall of the upper region of the furnace body 100 is provided with a high-temperature resistant coating 130, and the inner wall of the lower region of the furnace body 100 and the slag pool 110 are provided with refractory bricks. 140. Preferably, in this embodiment, silicon carbide coating is used for the high temperature resistant coating, and refractory bricks 140 are placed in the slag pool 110 to protect the inner wall of the furnace body 100 and keep the inner space of the furnace body 100 warm.

本申请的技术方案中,熔渣气化炉结构还包括排渣管道200和水封锁气装置300;In the technical solution of the present application, the structure of the slag gasifier also includes a slag discharge pipeline 200 and a water sealing device 300;

排渣管道200与熔渣池110的排渣口120连通,排渣管道200起到传输煤渣的作用,进而排出融化的炉渣;The slag discharge pipeline 200 communicates with the slag discharge port 120 of the slag pool 110, and the slag discharge pipeline 200 plays the role of transporting coal slag, and then discharges the molten slag;

水封锁气装置300与排渣管道200的出口连通,用以储存排渣管道200排放的炉渣,水封锁气装置300起到对煤渣降温,并储存煤渣的作用;同时,使融化的煤渣进入到水封后骤冷碎裂后落入水封内。The water-blocking gas device 300 communicates with the outlet of the slag discharge pipeline 200 to store the slag discharged from the slag discharge pipeline 200. The water-blocking gas device 300 plays the role of cooling the coal slag and storing the coal slag; at the same time, the melted coal slag enters the After the water seal is quenched and broken, it falls into the water seal.

本申请的技术方案中,在炉体100的周侧设置多个与炉体的炉腔连通的喷嘴400,喷嘴400的轴线与炉体的炉壁相切。In the technical solution of the present application, a plurality of nozzles 400 communicating with the furnace cavity of the furnace body are provided on the periphery of the furnace body 100, and the axes of the nozzles 400 are tangent to the furnace wall of the furnace body.

应用时,多个喷嘴400均匀分布在炉体100的周侧,喷嘴400的作用是,用于向炉体100内部喷入煤粉、水蒸气、二氧化碳等反应原料。In application, a plurality of nozzles 400 are evenly distributed around the furnace body 100 , and the function of the nozzles 400 is to inject reaction materials such as coal powder, water vapor, and carbon dioxide into the furnace body 100 .

另外,喷嘴400的轴线与炉壁相切,反应原料经过切向喷入至炉体100内,使反应原料之间混合更均匀,进而提高反应效率,达到对原料的充分利用的目的。In addition, the axis of the nozzle 400 is tangent to the furnace wall, and the reaction raw materials are sprayed tangentially into the furnace body 100, so that the reaction raw materials are mixed more evenly, thereby improving the reaction efficiency and achieving the purpose of fully utilizing the raw materials.

实施例二Embodiment two

如图2和图3所示,本发明实施例还提供了一种气化炉系统,包括副炉体500以及上述实施例一中的熔渣气化炉结构;As shown in Figure 2 and Figure 3, the embodiment of the present invention also provides a gasifier system, including an auxiliary furnace body 500 and the slag gasifier structure in the first embodiment above;

由于熔渣气化炉结构在实施例一中已作出说明,因此,本实施例中的熔渣气化炉结构请参照实施例一中记载的方案。Since the structure of the slag gasifier has been described in the first embodiment, the structure of the slag gasifier in this embodiment may refer to the scheme described in the first embodiment.

副炉体500的一侧与炉体100的一侧通过排气管道600连通,排气管道600水平设置,使气体能够沿水平方向进入至副炉体500内。优选地,排气管道600的管口与副炉体500的炉壁相切,使气体沿副炉体500的内壁的水平切线方向进入副炉体500内,副炉体500用以接收反应后气体及经过炉体100排放的煤渣和粉煤灰,并将气体中的煤渣及粉煤灰分离后再次排出至副炉体500外。One side of the auxiliary furnace body 500 communicates with one side of the furnace body 100 through an exhaust pipe 600 , and the exhaust pipe 600 is arranged horizontally so that gas can enter the auxiliary furnace body 500 along the horizontal direction. Preferably, the nozzle of the exhaust pipe 600 is tangent to the furnace wall of the auxiliary furnace body 500, so that the gas enters the auxiliary furnace body 500 along the horizontal tangent direction of the inner wall of the auxiliary furnace body 500, and the auxiliary furnace body 500 is used to receive the reacted The gas and the coal slag and fly ash discharged through the furnace body 100 are separated and then discharged to the outside of the auxiliary furnace body 500 .

在副炉体500的底部设置有副熔渣池510,副熔渣池510具有第二凸出部511,第二凸出部511的顶部高度高于副熔渣池510的池底,第二凸出部511的顶部设置有副排渣口520。The bottom of the auxiliary furnace body 500 is provided with an auxiliary slag pool 510, the auxiliary slag pool 510 has a second protruding portion 511, the height of the top of the second protruding portion 511 is higher than the bottom of the auxiliary slag pool 510, the second The top of the protruding portion 511 is provided with a secondary slag outlet 520 .

通过设置副炉体500,起到对煤渣及粉煤灰的再次分离作用;By setting the auxiliary furnace body 500, it plays the role of re-separating coal slag and fly ash;

并且,由于副熔渣池510中副排渣口520在副熔渣池510内的高度高于池底,使副炉体500内自上至下掉落的煤渣聚集在副熔渣池510内,在附炉体内的高温环境下融化为液态,液态煤渣达到第二凸出部511的高度后经过副排渣口520排出至副炉体500外部,避免了副排渣口520产生堵塞的状况。And, because the height of the auxiliary slag outlet 520 in the auxiliary slag pool 510 in the auxiliary slag pool 510 is higher than the bottom of the pool, the coal slag falling from top to bottom in the auxiliary furnace body 500 gathers in the auxiliary slag pool 510 , melts into a liquid state under the high temperature environment in the attached furnace body, and the liquid coal slag reaches the height of the second protrusion 511 and is discharged to the outside of the auxiliary furnace body 500 through the auxiliary slag discharge port 520, avoiding the blockage of the auxiliary slag discharge port 520 .

本申请技术方案中,第二凸出部511由四周至中部呈逐渐隆起状,副排渣口520设置在第二凸出部511的中部。In the technical solution of the present application, the second protruding portion 511 is gradually raised from the periphery to the middle, and the auxiliary slag discharge port 520 is arranged in the middle of the second protruding portion 511 .

通过对第二凸出部511结构进行设计,使得副排渣口520具有一定高度,使煤渣在副熔渣池510融化后再经副排渣口520排出至副炉体500外,进而对煤渣及粉煤灰再处理。By designing the structure of the second protrusion 511, the auxiliary slag outlet 520 has a certain height, so that the coal slag is melted in the auxiliary slag pool 510 and then discharged to the outside of the auxiliary furnace body 500 through the auxiliary slag outlet 520, and then the coal slag And fly ash reprocessing.

另外,排气管道600的出口与副炉体500的切向方向连通,进而使煤渣及粉煤灰在副炉体500内形成螺旋式流动,与炉壁充分接触,使煤渣及粉煤灰掉落至副熔渣池510内,在副炉体500内的高温环境下融化为液态,液态煤渣达到相应高度后经过副排渣口520排出至副炉体500外部。In addition, the outlet of the exhaust pipe 600 communicates with the tangential direction of the auxiliary furnace body 500, so that the coal slag and fly ash form a spiral flow in the auxiliary furnace body 500, and fully contact with the furnace wall, so that the coal slag and fly ash are discharged. Falling into the auxiliary slag pool 510 , it melts into a liquid state in the high temperature environment in the auxiliary furnace body 500 , and the liquid cinder reaches a corresponding height and is discharged to the outside of the auxiliary furnace body 500 through the auxiliary slag discharge port 520 .

本申请的实施方案中,气化炉系统还包括副排渣管道700和副水封锁气装置800;In the embodiment of the present application, the gasifier system also includes a secondary slag discharge pipeline 700 and a secondary water sealing gas device 800;

副排渣管道700与副熔渣池510的副排渣口520连通,用以排出融化的炉渣;The auxiliary slag discharge pipe 700 communicates with the auxiliary slag discharge port 520 of the auxiliary slag pool 510 to discharge the molten slag;

副水封锁气装置800与副排渣管道700的出口连通,用以储存及冷却副排渣管道700排放的炉渣。The auxiliary water sealing device 800 communicates with the outlet of the auxiliary slag discharge pipeline 700 to store and cool the slag discharged from the auxiliary slag discharge pipeline 700 .

本申请的实施方案中,副排渣管道700起到传输煤渣的作用;In the embodiment of the present application, the auxiliary slag discharge pipeline 700 plays the role of transporting coal slag;

副水封锁气装置800起到对煤渣降温并储存煤渣的作用。The auxiliary water sealing device 800 plays the role of cooling and storing coal cinders.

此外,还可以在副排渣管道700上设置泄气阀,起到对气化炉系统进行泄压的作用。In addition, a gas relief valve may also be provided on the auxiliary slagging pipeline 700 to relieve the pressure of the gasifier system.

本申请的实施方案中,气化炉系统包括余热锅炉900,余热锅炉900与副炉体500连通。In the embodiment of the present application, the gasifier system includes a waste heat boiler 900 , and the waste heat boiler 900 communicates with the auxiliary furnace body 500 .

余热锅炉900,是指利用各种工业过程中的废气、废料或废液中的余热及其可燃物质燃烧后产生的热量把水加热到一定工质的锅炉。具有烟箱、烟道余热回收利用的燃油锅炉、燃气锅炉、燃煤锅炉也称为余热锅炉,余热锅炉通过余热回收可以生产热水或蒸汽来供给其它工段使用。Waste heat boiler 900 refers to a boiler that uses the waste heat in waste gas, waste materials or waste liquid in various industrial processes and the heat generated by the combustion of combustible substances to heat water to a certain working medium. Oil-fired boilers, gas-fired boilers, and coal-fired boilers with smoke boxes and flue waste heat recovery are also called waste heat boilers. Waste heat boilers can produce hot water or steam for use in other sections through waste heat recovery.

燃气、燃煤经过燃烧产生高温烟气释放热量,高温烟气先进入炉膛,再进入前烟箱的余热回收装置,接着进入烟火管,最后进入后烟箱烟道内的余热回收装置,高温烟气变成低温烟气经排放口排入大气。由于余热锅炉大大地提高了燃料燃烧释放的热量的利用率,所以这种锅炉十分节能。Gas and coal are burned to produce high-temperature flue gas to release heat. The high-temperature flue gas first enters the furnace, then enters the waste heat recovery device of the front smoke box, then enters the pyrotechnic tube, and finally enters the waste heat recovery device in the flue of the rear smoke box. It becomes low-temperature flue gas and is discharged into the atmosphere through the exhaust port. Since the waste heat boiler greatly improves the utilization rate of the heat released by fuel combustion, this kind of boiler is very energy-saving.

本申请技术方案中,通过设置余热锅炉900,起到对气化炉中热量进行合理利用的作用。In the technical solution of the present application, by setting the waste heat boiler 900, the heat in the gasification furnace can be rationally utilized.

本申请技术方案中,在副炉体500内下部区域的内壁及副熔渣池510设置耐火砖140;排气管道600的内壁同样设置耐火砖140。In the technical solution of the present application, refractory bricks 140 are arranged on the inner wall of the lower area of the auxiliary furnace body 500 and the auxiliary slag pool 510;

这里需要说明的是,根据使用需要,副炉体500还可以采用其他结构:It should be noted here that, according to the needs of use, the auxiliary furnace body 500 can also adopt other structures:

参照图4,例如,将副炉体500的底部封闭,并且,副炉体500的底部设置为倾斜状,使副炉体500内的炉渣能够依次经副炉体500的倾斜状底部、排气管道600返回至炉体100的熔渣池110内,进而使炉渣在熔渣池110中再次融化形成熔渣,最后经排渣口120排出。Referring to Fig. 4, for example, the bottom of the auxiliary furnace body 500 is closed, and the bottom of the auxiliary furnace body 500 is arranged in an inclined shape, so that the slag in the auxiliary furnace body 500 can pass through the inclined bottom of the auxiliary furnace body 500, exhaust The pipeline 600 returns to the slag pool 110 of the furnace body 100 , and then the slag is melted again in the slag pool 110 to form slag, which is finally discharged through the slag outlet 120 .

参照图5,例如,排气管道600的底部呈倾斜状,使炉渣能够由排气管道600的底部自然进入至熔渣池110内;5, for example, the bottom of the exhaust pipe 600 is inclined, so that slag can naturally enter the slag pool 110 from the bottom of the exhaust pipe 600;

在副炉体500的底部设置有第一副排渣口;A first auxiliary slag outlet is provided at the bottom of the auxiliary furnace body 500;

气化炉系统包括第一副排渣管道710和第一副水封锁气装置810;The gasifier system includes a first auxiliary slag discharge pipeline 710 and a first auxiliary water sealing device 810;

第一副排渣管道710与第一副排渣口连通,用以排出炉渣;The first secondary slag discharge pipe 710 communicates with the first secondary slag discharge port for discharging slag;

第一副水封锁气装置810与第一副排渣管道710的出口连通,用以储存及冷却第一副排渣管道710排放的炉渣。The first secondary water sealing device 810 communicates with the outlet of the first secondary slag discharge pipeline 710 for storing and cooling the slag discharged from the first secondary slag discharge pipeline 710 .

在副炉体500内下部区域的内壁、副炉体500的底部及第一副排渣管道710内壁分别设置有耐火砖140。Refractory bricks 140 are respectively arranged on the inner wall of the lower area of the auxiliary furnace body 500 , the bottom of the auxiliary furnace body 500 and the inner wall of the first auxiliary slag discharge pipe 710 .

本申请技术方案中,气化炉系统还包括粉尘过滤装置910和制粉系统920,粉尘过滤装置910与余热锅炉900的排放口连通,制粉系统920通过管道与粉尘过滤装置910连通,同时,还通过管道与相应的喷嘴400连通,并且,经过粉尘过滤装置910过滤的粉尘通过管道返回至制粉系统920中,制粉系统920用于向炉体100内通入反应原料。In the technical solution of this application, the gasifier system further includes a dust filter device 910 and a pulverization system 920, the dust filter device 910 communicates with the discharge port of the waste heat boiler 900, the pulverization system 920 communicates with the dust filter device 910 through a pipeline, and at the same time, It also communicates with the corresponding nozzle 400 through the pipeline, and the dust filtered by the dust filter device 910 is returned to the pulverizing system 920 through the pipeline, and the pulverizing system 920 is used to feed the reaction raw materials into the furnace body 100 .

上述技术方案中,利用粉尘过滤装置910起到对余热锅炉900排放气体中粉尘物质进行过滤,并通过制粉系统920返回至炉体100内进行重复利用,进而保护环境不受污染。In the above technical solution, the dust filtering device 910 is used to filter the dust in the exhaust gas of the waste heat boiler 900, and the dust is returned to the furnace body 100 through the pulverizing system 920 for reuse, thereby protecting the environment from pollution.

优选地,粉尘过滤装置910包括布袋过滤器。布袋过滤器具有过滤精度高、处理量大,成本低廉,使用维护方便、快捷,规格齐全,材质多样,适用范围广等优点。Preferably, the dust filtering device 910 includes a bag filter. The cloth bag filter has the advantages of high filtration precision, large processing capacity, low cost, convenient and fast operation and maintenance, complete specifications, various materials, and wide application range.

实施例三Embodiment Three

本实施例提供了另一种气化炉系统,参照图6,该气化炉系统包括前置炉体10以及实施例一中提供的熔渣气化炉结构;This embodiment provides another gasifier system. Referring to FIG. 6, the gasifier system includes a front furnace body 10 and the slag gasifier structure provided in Embodiment 1;

前置炉体10的一侧与炉体100的一侧通过排气管道600连通,使气体由前置炉体10沿水平方向进入炉体100内。One side of the front furnace body 10 communicates with one side of the furnace body 100 through an exhaust pipe 600 , so that gas enters the furnace body 100 from the front furnace body 10 along the horizontal direction.

前置炉体10的底部设置为倾斜状,使炉渣能够依次经前置炉体10的底部、排气管道600进入至炉体100的熔渣池110内。The bottom of the front furnace body 10 is set in an inclined shape, so that the slag can enter the slag pool 110 of the furnace body 100 through the bottom of the front furnace body 10 and the exhaust pipe 600 in sequence.

采用本申请实施例提供的气化炉系统,具有以下优点:Adopting the gasifier system provided by the embodiment of the present application has the following advantages:

1、炉体100底部的熔渣池110内,排渣口120的高度高于熔渣池110的池底高度,使炉体100内自上至下掉落的煤渣聚集在熔渣池110内,在炉内的高温环境下融化为液态,液态煤渣达到第一凸出部111的高度后经过排渣口120排出至炉体100外部,避免了排渣口120产生堵塞的状况。1. In the slag pool 110 at the bottom of the furnace body 100, the height of the slag outlet 120 is higher than the height of the bottom of the slag pool 110, so that the coal slag falling from top to bottom in the furnace body 100 gathers in the slag pool 110 , melts into a liquid state in the high temperature environment in the furnace, and the liquid cinder reaches the height of the first protrusion 111 and is discharged to the outside of the furnace body 100 through the slag discharge port 120, thereby avoiding the clogging of the slag discharge port 120.

2、炉体100的周侧设置多个与炉体的炉腔连通的喷嘴400,喷嘴400的轴线与炉壁相切。反应原料经过切向喷入至炉体100内,使反应原料之间混合更均匀,进而提高反应效率。2. A plurality of nozzles 400 communicating with the furnace cavity of the furnace body are arranged on the peripheral side of the furnace body 100, and the axes of the nozzles 400 are tangent to the furnace wall. The reaction raw materials are sprayed tangentially into the furnace body 100, so that the reaction raw materials are mixed more uniformly, thereby improving the reaction efficiency.

3、通过设置副炉体500,起到对煤渣及粉煤灰的再次分离作用;并且,由于副熔渣池510中副排渣口520的高度高于池底,使副炉体500内自上至下掉落的煤渣聚集在副熔渣池510内,在炉内的高温环境下融化为液态,液态煤渣达到第二凸出部511高度后经过副排渣口520排出至副炉体500外部,避免了副排渣口520产生堵塞的状况。3. By setting the auxiliary furnace body 500, the coal slag and fly ash are separated again; and, since the height of the auxiliary slag discharge port 520 in the auxiliary slag pool 510 is higher than the bottom of the pool, the auxiliary furnace body 500 is automatically The coal slag falling from top to bottom gathers in the auxiliary slag pool 510 and melts into a liquid state under the high temperature environment in the furnace. The liquid coal slag reaches the height of the second protrusion 511 and is discharged to the auxiliary furnace body 500 through the auxiliary slag discharge port 520 Externally, the situation that the secondary slag outlet 520 is blocked is avoided.

4、利用粉尘过滤装置910起到对余热锅炉900排放气体中粉尘物质进行过滤,进而保护环境不受污染。4. The dust filter device 910 is used to filter the dust substances in the exhaust gas of the waste heat boiler 900, thereby protecting the environment from pollution.

最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.

Claims (18)

1. a kind of slag gasification furnace structure characterized by comprising
Furnace body, the bottom of the furnace body are provided with molten slag bath, and the molten slag bath has the first protrusion, first protrusion Overhead height is higher than the bottom of pond of the molten slag bath, is provided with slag-drip opening at the top of first protrusion.
2. slag gasification furnace structure according to claim 1, which is characterized in that first protrusion is by surrounding to middle part In gradually crowned, the middle part of first protrusion is arranged in the slag-drip opening.
3. slag gasification furnace structure according to claim 1, which is characterized in that the inner wall of the furnace body uses water-cooling wall, The inner wall in furnace body internal upper part region is provided with high-temperaure coating, the inner wall of lower area and molten slag bath setting in the furnace body There is refractory brick.
4. slag gasification furnace structure according to claim 1 or 2, which is characterized in that further include Residue extraction pipeline and water seal lock Device of air;
The Residue extraction pipeline is connected to the slag-drip opening of the molten slag bath, the clinker of thawing is discharged;
The outlet of the water seal air-lock device and the Residue extraction pipeline, to store and cool down the Residue extraction pipeline discharge Clinker.
5. slag gasification furnace structure according to claim 1 or 2, which is characterized in that the side setting of the furnace body is multiple The nozzle being connected to the furnace chamber of the furnace body, the axis of the nozzle and the furnace wall of the furnace body are tangent.
6. a kind of gasified boiler system, which is characterized in that including secondary furnace body and according to claim 1 described in any one of -5 Slag gasification furnace structure;
The side of the pair furnace body is connected to the side of the furnace body by exhaust pipe, and gas is made to enter secondary furnace in the horizontal direction In vivo.
7. gasified boiler system according to claim 6, which is characterized in that horizontal cutting of the gas along the furnace wall of the secondary furnace body Line direction enters in the secondary furnace body.
8. gasified boiler system according to claim 6, which is characterized in that the bottom of the pair furnace body is provided with secondary slag Pond, the pair molten slag bath have the second protrusion, and the overhead height of second protrusion is higher than the bottom of pond of the secondary molten slag bath, Secondary slag-drip opening is provided at the top of second protrusion.
9. gasified boiler system according to claim 8, which is characterized in that second protrusion by surrounding to middle part be in by The middle part of second protrusion is arranged in gradually crowned, the pair slag-drip opening.
10. gasified boiler system according to claim 9, which is characterized in that the gasified boiler system includes secondary Residue extraction pipeline With secondary water seal air-lock device;
The pair Residue extraction pipeline is connected to the secondary slag-drip opening of the secondary molten slag bath, the clinker of thawing is discharged;
The outlet of the pair water seal air-lock device and the secondary Residue extraction pipeline, to store and cool down the secondary Residue extraction pipeline The clinker of discharge.
11. gasified boiler system according to claim 8, which is characterized in that the inner wall of lower area, institute in the pair furnace body The inner wall for stating secondary molten slag bath and the exhaust pipe is provided with refractory brick.
12. gasified boiler system according to claim 6, which is characterized in that the bottom of the pair furnace body is set as skewed, Bottom of the clinker successively through the secondary furnace body, the exhaust pipe is set to be back in the molten slag bath of the furnace body.
13. gasified boiler system according to claim 6, which is characterized in that the gasified boiler system includes the first secondary deslagging Pipeline and the first secondary water seal air-lock device;
The bottom of the pair furnace body is provided with the first secondary slag-drip opening;
The bottom of the exhaust pipe is oblique, and clinker is enable to be entered in the molten slag bath by the bottom of exhaust pipe;
Described first secondary Residue extraction pipeline is connected to the described first secondary slag-drip opening, clinker is discharged;
The outlet of the first secondary water seal air-lock device and the first secondary Residue extraction pipeline, to store and cool down described the The clinker of one secondary Residue extraction pipeline discharge.
14. gasified boiler system according to claim 13, which is characterized in that it is described pair furnace body in lower area inner wall and The bottom of the pair furnace body is provided with refractory brick.
15. the gasified boiler system according to any one of claim 6-14, which is characterized in that the gasified boiler system packet Waste heat boiler is included, the waste heat boiler is connected to the secondary furnace body.
16. gasified boiler system according to claim 15, which is characterized in that the gasified boiler system includes dust-filtering dress It sets and pulverized coal preparation system, the dust filtering device is connected to the discharge outlet of the waste heat boiler, also, pass through dust filtering device The dust of filtering is back in pulverized coal preparation system by pipeline, and the pulverized coal preparation system is for being passed through reaction raw materials into furnace body.
17. a kind of gasified boiler system, which is characterized in that including preposition furnace body and according to claim 1 any one of -5 institute The slag gasification furnace structure stated;
The side of the preposition furnace body is connected to the side of the furnace body by exhaust pipe, makes gas by the preposition furnace body edge Horizontal direction enters in furnace body.
18. gasified boiler system according to claim 17, which is characterized in that the bottom of the preposition furnace body is set as tilting Shape enables bottom of the clinker successively through the preposition furnace body, the exhaust pipe to enter in the molten slag bath of the furnace body.
CN201910696495.9A 2019-07-30 2019-07-30 Slag gasifier structure and gasifier system Pending CN110396434A (en)

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