CN110371861A - A kind of hydraulic towing lifting twin beams wirerope loop wheel machine - Google Patents
A kind of hydraulic towing lifting twin beams wirerope loop wheel machine Download PDFInfo
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- CN110371861A CN110371861A CN201910758450.XA CN201910758450A CN110371861A CN 110371861 A CN110371861 A CN 110371861A CN 201910758450 A CN201910758450 A CN 201910758450A CN 110371861 A CN110371861 A CN 110371861A
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- 238000004804 winding Methods 0.000 claims abstract description 12
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 6
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 6
- 239000010959 steel Substances 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims description 9
- 239000000463 material Substances 0.000 abstract description 6
- 239000003921 oil Substances 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 15
- 238000009434 installation Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000005484 gravity Effects 0.000 description 4
- 239000004568 cement Substances 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C11/00—Trolleys or crabs, e.g. operating above runways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C19/00—Cranes comprising trolleys or crabs running on fixed or movable bridges or gantries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C7/00—Runways, tracks or trackways for trolleys or cranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C9/00—Travelling gear incorporated in or fitted to trolleys or cranes
- B66C9/14—Trolley or crane travel drives
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- Mechanical Engineering (AREA)
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Abstract
本发明公开了一种液压拖曳起升式双梁钢丝绳吊机,涉及起重机技术领域。本发明包括沿盾构机中心线相对称设置的两套吊机,每一套吊机包括固定支架、起升小车、运行小车、液压油缸、动滑轮组、定滑轮组、转角轮;每一套吊机由一钢丝绳穿绕联通成一整体;两起升小车之间的下方通过钢丝绳穿绕设置有一平衡梁。本发明通过采用双侧液压油缸同步拖曳钢丝绳钢丝绳绕组实现吊机起吊,通过钢丝绳在滑轮组间的穿绕次数实现吊具载荷的选择和液压油缸的选择,运行平台分担动滑轮组自身重力,使油缸只承受沿着油缸伸缩方向的拉力,小车滑轮的设置使得吊机的净空尺寸明显变大,节省净空高度,满足更多物料的吊运要求。
The invention discloses a hydraulic towing and hoisting double-girder wire rope crane, which relates to the technical field of cranes. The invention includes two sets of cranes symmetrically arranged along the center line of the shield machine, each set of cranes includes a fixed bracket, a hoisting trolley, a running trolley, a hydraulic oil cylinder, a movable pulley block, a fixed pulley block, and a corner wheel; The machine is connected into a whole by a steel wire rope; a balance beam is arranged under the two hoisting trolleys through the wire rope. The invention realizes the hoisting of the crane by using the double-side hydraulic oil cylinder to synchronously drag the wire rope winding of the wire rope, and realizes the selection of the load of the spreader and the selection of the hydraulic oil cylinder through the number of times the wire rope is passed between the pulley blocks. Bearing the pulling force along the telescopic direction of the oil cylinder, the setting of the trolley pulley makes the headroom of the crane significantly larger, saves the headroom height, and meets the lifting requirements of more materials.
Description
技术领域technical field
本发明属于起重机技术领域,特别是涉及一种液压拖曳起升式双梁钢丝绳吊机。The invention belongs to the technical field of cranes, and in particular relates to a hydraulic towing and lifting type double-girder wire rope crane.
背景技术Background technique
盾构机在工作时候,需要通过管片吊机不断的运输预制水泥管片。目前,服务于盾构机前段,负责把水泥预制管片从管片中转平台上吊起,经过水平移动后放置在管片拼装机正下方的吊机主要采用两台环链葫芦c,如图18-20所示:When the shield machine is working, it needs to continuously transport the prefabricated cement segment through the segment crane. At present, it serves the front section of the shield machine and is responsible for hoisting the cement prefabricated segments from the segment transfer platform. After horizontal movement, the hoist placed directly under the segment assembly machine mainly uses two chain hoists c, as shown in Figure 18 -20 shows:
结构上,其主要特点是环链葫芦c直接固定在起升部分b的起升小车下方,两侧主梁上的环链葫芦c对称布置,下方吊钩挂在中间平衡梁端部,两台环链葫芦c同步起升下降吊具平衡梁,完成管片的吊装工作。由于环链葫芦c吨位越大,宽度方向机体越宽,很多的使用工况下无法布置,造成边上的过道过窄,或者是留有的安全空间间隙太小,环链葫芦c运行过程中容易擦到边上的桥架,造成机体损坏。同时,葫芦本体及链箱的上下尺寸占用了大部分的空间,造成起吊净空的尺寸损失,由于环链葫芦c本身尺寸的限制,标准的双垂链电动葫芦最大吨位只能到5吨;Structurally, its main feature is that the chain hoist c is directly fixed under the hoisting trolley of the hoisting part b, the chain hoists c on the main beams on both sides are symmetrically arranged, and the lower hooks are hung at the end of the middle balance beam. The chain hoist c lifts and lowers the balance beam of the spreader synchronously to complete the hoisting of the segment. Since the tonnage of the chain hoist c is larger, the body in the width direction is wider, and it cannot be arranged in many working conditions, resulting in too narrow aisle on the side, or too little safety space left, and the chain hoist c is running during the operation. It is easy to wipe the bridge on the side, causing damage to the body. At the same time, the upper and lower dimensions of the hoist body and the chain box occupy most of the space, resulting in the loss of the size of the lifting clearance. Due to the limitation of the size of the chain hoist c itself, the maximum tonnage of the standard double vertical chain electric hoist can only reach 5 tons;
电控部分,环链葫芦吊机不仅仅要提供运行小车a驱动的供电和控制,还需要提供给环链葫芦c供电和控制,电缆芯数增多,接线复杂,故障点相应增高;如图18所示,环链葫芦吊机需要4根移动电缆,还需要给另外环链葫芦c提供供电和控制,结构相对复杂。In the electronic control part, the chain hoist crane not only needs to provide the power supply and control of the running trolley a, but also the power supply and control of the chain hoist c. The number of cable cores increases, the wiring is complicated, and the fault point increases accordingly; as shown in Figure 18 As shown, the chain hoist crane needs 4 moving cables, and also needs to provide power supply and control to another chain hoist c, and the structure is relatively complicated.
综上所述,现有的环链葫芦吊机有如下缺点:To sum up, the existing chain hoist crane has the following disadvantages:
1、净空高度大,起吊空间小;1. Large headroom and small lifting space;
2、载荷受限,应用范围窄;2. The load is limited and the application range is narrow;
3、电控复杂,接线繁琐,用电缆卷筒供电,电缆芯数过多,成本较高;3. The electronic control is complex, the wiring is cumbersome, the cable reel is used for power supply, the number of cable cores is too many, and the cost is high;
4、机体太宽,特定条件下布置困难。4. The body is too wide, and it is difficult to arrange under certain conditions.
现提供一种液压拖曳起升式双梁钢丝绳吊机,解决上述问题。A hydraulic towing-lifting double-girder wire rope crane is provided to solve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种液压拖曳起升式双梁钢丝绳吊机,通过在桥架两边各布置有一根小车轨道梁,每侧梁上布置有一套起升吊机和运行小车,滑轮组直接布置在起升小车上,起升小车下方直接由钢丝绳穿绕固定在吊具平衡梁边上的滑轮,有效节省了起吊净空尺寸。The purpose of the present invention is to provide a hydraulic towing and hoisting double-girder wire rope crane. By arranging a trolley rail beam on both sides of the bridge, a set of hoisting machine and a running trolley are arranged on each side beam, and the pulley block is directly arranged on the On the hoisting trolley, the wire rope directly under the hoisting trolley is passed around the pulley fixed on the edge of the balance beam of the spreader, which effectively saves the hoisting clearance size.
为解决上述技术问题,本发明是通过以下技术方案实现的:In order to solve the above-mentioned technical problems, the present invention is achieved through the following technical solutions:
本发明为一种液压拖曳起升式双梁钢丝绳吊机,包括沿盾构机中心线相对称设置的两套吊机,每一套所述吊机包括固定支架、起升小车、运行小车、液压油缸、动滑轮组、定滑轮组、转角轮;每一套所述固定支架、起升小车、运行小车、液压油缸、动滑轮组、定滑轮组、转角轮由一钢丝绳穿绕联通;两所述起升小车之间的下方通过钢丝绳穿绕设置有一平衡梁,所述起升小车上安装有若干片小车滑轮;所述平衡梁的两端均设有供钢丝绳穿绕的吊具滑轮,所述平衡梁下方固定有一起升吊具;所述动滑轮组滑动设置在一运行平台上,所述动滑轮组包括若干片滑轮;所述定滑轮组包括若干片滑轮;所述转角轮安装在所述吊机的主梁的端部;所述起升小车、运行小车依次布置在盾构机前段皮带机两侧的轨道上;所述液压油缸、动滑轮组、定滑轮组、转角轮依次布置在桥架的侧壁上,所述液压油缸通过螺栓固定安装在桥架上,所述起升小车的一侧设置有一限位机构,所述限位机构为十字限位结构,转角轮的布置使得钢丝绳出绳方向发生改变,本来一条直线上布置的整套部件能够布置在以转角轮为交点的两根直线上,从而使各个部件能够布置安装在盾构机桥架本身就很有限的空间之内。The present invention is a hydraulic towing and hoisting double-beam wire rope crane, comprising two sets of cranes symmetrically arranged along the center line of the shield machine, each set of the cranes includes a fixed bracket, a hoisting trolley, a running trolley, Hydraulic cylinder, movable pulley block, fixed pulley block, and corner wheel; each set of said fixed bracket, hoisting trolley, running trolley, hydraulic cylinder, movable pulley block, fixed pulley block, and corner wheel are connected by a wire rope; A balance beam is arranged below between the trolleys through the wire rope, and several trolley pulleys are installed on the hoisting trolley; A lifting sling is fixed below; the movable pulley group is slidably arranged on a running platform, and the movable pulley group includes a plurality of pulleys; the fixed pulley group includes a plurality of pulleys; the corner wheel is installed on the main The end of the beam; the hoisting trolley and the running trolley are sequentially arranged on the tracks on both sides of the belt conveyor in the front section of the shield machine; The hydraulic oil cylinder is fixedly installed on the bridge frame by bolts, and a limit mechanism is provided on one side of the hoisting trolley, and the limit mechanism is a cross limit structure. The whole set of components arranged on a straight line can be arranged on two straight lines with the corner wheel as the intersection point, so that each component can be arranged and installed in the very limited space of the shield machine bridge itself.
进一步地,所述起升小车上安装有三片小车滑轮,其中两片小车滑轮位于起升小车的一侧,另一片小车滑轮位于起升小车的另一侧;所述定滑轮组包括两片滑轮;所述动滑轮组包括三片滑轮;所述平衡梁上设有两片吊具滑轮;所述钢丝绳的一端固定在固定支架上,所述钢丝绳穿过小车滑轮、吊具滑轮在动滑轮组、定滑轮组之间缠绕后,将钢丝绳的另外一端固定在定滑轮组上,起升小车上小车滑轮的设置使得吊机的净空尺寸明显变大,满足更多物料的吊运要求。Further, three trolley pulleys are installed on the hoisting trolley, wherein two trolley pulleys are located on one side of the hoisting trolley, and the other trolley pulley is located on the other side of the hoisting trolley; the fixed pulley set includes two pulleys; The movable pulley group includes three pulleys; the balance beam is provided with two spreader pulleys; one end of the wire rope is fixed on the fixed bracket, and the steel wire rope passes through the trolley pulley, the spreader pulley is in the movable pulley block, the fixed pulley block After winding between them, fix the other end of the wire rope on the fixed pulley block. The setting of the trolley pulley on the hoisting trolley makes the clearance size of the hoist significantly larger to meet the lifting requirements of more materials.
进一步地,所述钢丝绳的穿绕方式为:绕钢丝绳之前先将起升小车、运行小车同步运行至轨道梁最后方,液压油缸推动动滑轮组到油缸推杆全部伸出的位置,将起升吊具、平衡梁放置在两个起升小车正下方;钢丝绳从固定支架的固定端引出、进入起升小车双滑轮侧前滑轮上部导轮内侧穿入滑轮下部穿出、由吊具滑轮内侧定位孔中心穿入滑轮外侧穿出、由起升小车单滑轮侧前方穿入后方穿出、由吊具滑轮外侧穿入内侧穿出、由起升小车双滑轮侧后滑轮内侧穿入上部穿出、由转角轮下方穿入上方穿出、由动滑轮组最外侧滑轮下方穿入上方穿出、由定滑轮组外侧滑轮上方穿入下方穿出、由动滑轮组中间滑轮下方穿入上方穿出、由定滑轮组内侧滑轮上方穿入下方穿出、由动滑轮组最内侧滑轮下方穿入上方穿出、钢丝绳的绳端固定在定滑轮组边板的楔套上,通过钢丝绳在动滑轮组、定滑轮组间的穿绕次数实现吊具载荷的选择和液压油缸的选择。Further, the winding method of the wire rope is as follows: before winding the wire rope, the hoisting trolley and the running trolley are run synchronously to the rear of the track beam, and the hydraulic oil cylinder pushes the movable pulley block to the position where the cylinder push rods are fully extended, and the hoisting and hoisting trolleys are fully extended. The tool and the balance beam are placed directly under the two hoisting trolleys; the wire rope is led out from the fixed end of the fixed bracket and enters the upper guide pulley of the double pulley side of the hoisting trolley, penetrates the inner side of the upper guide pulley of the front pulley, and passes through the lower part of the pulley, and passes through the positioning hole on the inner side of the spreader pulley. The center penetrates the outer side of the pulley, penetrates from the front of the single pulley side of the hoisting trolley to the rear, penetrates from the outer side of the spreader pulley to the inner side, and penetrates from the inner side of the rear pulley on the double pulley side of the hoisting trolley to the upper part and exits. The bottom of the corner pulley penetrates into the top and exits, from the bottom of the outermost pulley of the movable pulley block to the top, from the top of the outer pulley of the fixed pulley block to pass through the bottom, from the bottom of the middle pulley of the movable pulley block The top of the pulley passes in and out from the bottom, the bottom of the innermost pulley of the movable pulley is passed in and the upper is passed out, and the rope end of the wire rope is fixed on the wedge sleeve of the side plate of the fixed pulley block. Selection of spreader load and selection of hydraulic cylinders.
进一步地,所述运行平台为一矩形板件,所述运行平台滑动安装于动滑轮组的两边板之间;所述运行平台通过T型支撑件安装在桥架上,所述动滑轮组的两边板内壁上均并排安装有一组滚轮,所述运行平台设置在滚轮之间;所述动滑轮组通过滚轮倒挂在运行平台上或安装在运行平台上方,运行平台分担了动滑轮组自身重力,使液压油缸只承受沿着油缸伸缩方向的拉力。Further, the running platform is a rectangular plate, and the running platform is slidably installed between the two side plates of the movable pulley; A set of rollers are installed side by side on both sides, and the running platform is arranged between the rollers; the movable pulley set is hung upside down on the running platform or installed above the running platform through the rollers, and the running platform shares its own gravity of the movable pulley set, so that the hydraulic cylinder can only bear The pulling force along the extension direction of the cylinder.
进一步地,还包括所述吊机的控制系统,所述控制系统包括:一电控箱,所述电控箱驱动控制运行小车;其中,所述电控箱与液压油缸的控制阀门控制连接;手操、遥控器,所述手操、遥控器与电控箱电连接,所述电控箱安装在运行小车的一侧,所述电控箱与电源连接,电气原理简单,故障点少,易于检修。Further, it also includes a control system of the crane, and the control system includes: an electric control box, the electric control box drives and controls the running trolley; wherein, the electric control box is controlled and connected with the control valve of the hydraulic cylinder; Manual operation and remote control, the manual operation and remote control are electrically connected with the electric control box, the electric control box is installed on one side of the running trolley, the electric control box is connected with the power supply, the electrical principle is simple, and there are few fault points. Easy to service.
本发明具有以下有益效果:The present invention has the following beneficial effects:
1、本发明采用双侧液压油缸同步拖曳钢丝绳钢丝绳绕组的方式实现吊机的起吊功能,通过钢丝绳在滑轮组间的穿绕次数实现吊具载荷的选择和液压油缸的选择,用动滑轮运行平台分担了动滑轮组自身重力,使油缸只承受沿着油缸伸缩方向的拉力。1. The present invention adopts the method of synchronously dragging the wire rope and the wire rope winding of the double-sided hydraulic cylinder to realize the lifting function of the crane, and realizes the selection of the load of the spreader and the selection of the hydraulic cylinder through the number of times the wire rope is passed between the pulley blocks. The gravity of the movable pulley block makes the oil cylinder only bear the pulling force along the extension direction of the oil cylinder.
2、本发明中转角轮的布置使得钢丝绳出绳方向发生改变,本来一条直线上布置的整套部件能够布置在以转角轮为交点的两根直线上,从而使各个部件能够布置安装在盾构机桥架本身就很有限的空间之内。2. The arrangement of the corner wheel in the present invention changes the direction of the wire rope. The whole set of components originally arranged on a straight line can be arranged on two straight lines with the corner wheel as the intersection point, so that each component can be arranged and installed on the shield machine. The bridge itself is very limited in space.
3、本发明中起升小车上滑轮的设置使得吊机的净空尺寸明显变大,节省净空高度,同样型号的盾构机体,满足更多物料的吊运要求。3. The arrangement of the pulley on the hoisting trolley in the present invention significantly increases the clearance size of the crane and saves the clearance height. The shield body of the same type can meet the lifting and transportation requirements of more materials.
当然,实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。Of course, it is not necessary for any product embodying the present invention to achieve all of the above-described advantages simultaneously.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明液压拖曳起升式双梁钢丝绳吊机的结构示意图;Fig. 1 is the structural representation of the hydraulic dragging and hoisting double-girder wire rope crane of the present invention;
图2为本发明中单侧梁上的结构布置示意图;Fig. 2 is the structural arrangement schematic diagram on the single side beam in the present invention;
图3为图2中A处的结构示意图;Fig. 3 is the structural representation at A place in Fig. 2;
图4为图2中B处的结构示意图;Fig. 4 is the structural representation at place B in Fig. 2;
图5为图2中C处的结构示意图;Fig. 5 is the structural representation at C place in Fig. 2;
图6为本发明中平衡梁的结构示意图;Fig. 6 is the structural representation of the balance beam in the present invention;
图7为本发明液压拖曳起升式双梁钢丝绳吊机的结构示意图;7 is a schematic structural diagram of a hydraulic tow-lift double-girder wire rope crane of the present invention;
图8为本发明中钢丝绳穿绕方式的示意图;Fig. 8 is the schematic diagram of the wire rope winding mode in the present invention;
图9为本发明中动滑轮组安装的结构示意图;9 is a schematic structural diagram of the installation of the movable pulley block in the present invention;
图10为本发明中动滑轮组安装的结构示意图;10 is a schematic structural diagram of the installation of the movable pulley block in the present invention;
图11为本发明液压拖曳起升式双梁钢丝绳吊机的局部结构示意图;Fig. 11 is the partial structure schematic diagram of the hydraulic towing and hoisting double-girder wire rope crane of the present invention;
图12为本发明的具体安装结构示意图;12 is a schematic diagram of a specific installation structure of the present invention;
图13为本发明的具体安装结构示意图;13 is a schematic diagram of a specific installation structure of the present invention;
图14为本发明液压拖曳起升式双梁钢丝绳吊机的局部结构示意图;Fig. 14 is the partial structure schematic diagram of the hydraulic towing and hoisting double-girder wire rope crane of the present invention;
图15为本发明在盾构机中安装的示意图;Figure 15 is a schematic diagram of the present invention being installed in a shield machine;
图16为本发明与环链葫芦吊机对比节省的净空尺寸的示意图;16 is a schematic diagram of the headroom size saved by the present invention compared with a chain hoist crane;
图17为本发明的控制系统结构示意图;17 is a schematic structural diagram of a control system of the present invention;
图18为环链葫芦吊机的控制系统结构示意图;Figure 18 is a schematic structural diagram of the control system of the chain hoist crane;
图19为环链葫芦吊机的结构示意图;Figure 19 is a schematic structural diagram of a chain hoist crane;
图20为环链葫芦吊机在盾构机中安装的示意图;Figure 20 is a schematic diagram of the installation of the chain hoist crane in the shield machine;
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:
1-固定支架,2-起升小车,3-电控箱,4-运行小车,5-液压油缸,6-动滑轮组,7-运行平台,8-定滑轮组,9-转角轮,10-起升吊具,11-平衡梁,12-钢丝绳,13-预制管片,201-限位机构,701-支撑件,a-运行部分,b-起升部分,c-环链葫芦。1-Fixed bracket, 2-Lifting trolley, 3-Electric control box, 4-Running trolley, 5-Hydraulic cylinder, 6-Moving pulley block, 7-Running platform, 8-Fixed pulley block, 9-Corner wheel, 10-Moving Lifting spreader, 11-balance beam, 12-wire rope, 13-prefabricated segment, 201-limiting mechanism, 701-support, a-running part, b-lifting part, c-ring chain hoist.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“后”、“上”、“下”、“前”、“顶”、“中”、“长度”、“内”、“外”、“四周”、“侧”、“端”、“并排”、“底”等指示方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的组件或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "rear", "upper", "lower", "front", "top", "middle", "length", "inner", "outer", " "Around", "side", "end", "side by side", "bottom", etc. indicate orientation or positional relationship, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have specific The orientation of the device is constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
请参阅图1-16所示:See Figure 1-16:
本发明为一种液压拖曳起升式双梁钢丝绳吊机,如图1所示,包括沿盾构机中心线相对称设置的两套吊机,每一套吊机包括固定支架1、起升小车2、运行小车4、液压油缸5、动滑轮组6、定滑轮组8、转角轮9;每一套固定支架1、起升小车2、运行小车4、液压油缸5、动滑轮组6、定滑轮组8、转角轮9由一钢丝绳12穿绕联通;两起升小车2之间的下方通过钢丝绳12穿绕设置有一平衡梁11,平衡梁11的两端均设有供钢丝绳12穿绕的吊具滑轮,平衡梁11下方固定有一起升吊具10;动滑轮组6滑动设置在一运行平台7上;转角轮9安装在吊机的主梁的端部;起升小车2、运行小车4依次布置在盾构机前段皮带机两侧的轨道上;液压油缸5、动滑轮组6、定滑轮组8、转角轮9依次布置在桥架的侧壁上,液压油缸5通过螺栓固定安装在桥架上,起升小车2的一侧设置有一限位机构201,限位机构201为十字限位结构,起升小车2上小车滑轮的设置使得吊机的净空尺寸明显变大,满足更多物料的吊运要求;转角轮9的布置使得钢丝绳12出绳方向发生改变,本来一条直线上布置的整套部件能够布置在以转角轮9为交点的两根直线上,从而使各个部件能够布置安装在盾构机桥架本身就很有限的空间之内。The present invention is a hydraulic towing and hoisting double-beam wire rope crane, as shown in Figure 1, comprising two sets of cranes symmetrically arranged along the center line of the shield machine, each set of cranes includes a fixed bracket 1, a lifting trolley 2, running trolley 4, hydraulic cylinder 5, movable pulley block 6, fixed pulley block 8, corner wheel 9; each set of fixed brackets 1, lifting trolley 2, running trolley 4, hydraulic cylinder 5, movable pulley block 6, fixed pulley block 8 The corner wheel 9 is connected by a wire rope 12; the lower part between the two hoisting trolleys 2 is provided with a balance beam 11 through the wire rope 12, and both ends of the balance beam 11 are provided with a spreader pulley for the wire rope 12 to be wound around. , a lifting spreader 10 is fixed below the balance beam 11; the movable pulley group 6 is slidably arranged on a running platform 7; the corner wheel 9 is installed at the end of the main beam of the crane; On the rails on both sides of the belt conveyor in the front section of the shield machine; the hydraulic cylinder 5, the movable pulley block 6, the fixed pulley block 8, and the corner pulley 9 are arranged on the side wall of the bridge frame in turn, and the hydraulic cylinder 5 is fixed on the bridge frame by bolts. One side of 2 is provided with a limit mechanism 201, and the limit mechanism 201 is a cross limit structure. The setting of the trolley pulley on the hoisting trolley 2 makes the clearance size of the hoist significantly larger to meet the lifting requirements of more materials; The arrangement of the wheel 9 changes the direction of the wire rope 12. The whole set of components originally arranged on a straight line can be arranged on two straight lines with the corner wheel 9 as the intersection point, so that each component can be arranged and installed on the shield machine bridge itself. within a very limited space.
其中如图1-10所示,起升小车2上安装有三片小车滑轮,其中两片小车滑轮位于起升小车2的一侧,另一片小车滑轮位于起升小车2的另一侧;定滑轮组8包括两片滑轮;动滑轮组6包括三片滑轮;平衡梁11上设有两片吊具滑轮。如图8所示,钢丝绳12的穿绕方式为(仅示意单侧钢丝绳穿绕方式,绕线时两侧对称即可):绕钢丝绳12之前先将起升小车2、运行小车4同步运行至轨道梁最后方盾构前进方向,如图1中右边方向为前进方向,液压油缸5推动动滑轮组6到油缸推杆全部伸出的位置,将起升吊具10、平衡梁11放置在两个起升小车2正下方;钢丝绳12从固定支架1的固定端引出、进入起升小车2双滑轮侧前滑轮上部导轮内侧穿入滑轮下部穿出、由吊具滑轮内侧定位孔中心穿入滑轮外侧穿出、由起升小车2单滑轮侧前方穿入后方穿出、由吊具滑轮外侧穿入内侧穿出、由起升小车2双滑轮侧后滑轮内侧穿入上部穿出、由转角轮9下方穿入上方穿出、由动滑轮组6最外侧滑轮下方穿入上方穿出、由定滑轮组8外侧滑轮上方穿入下方穿出、由动滑轮组6中间滑轮下方穿入上方穿出、由定滑轮组8内侧滑轮上方穿入下方穿出、由动滑轮组6最内侧滑轮下方穿入上方穿出、钢丝绳12的绳端固定在定滑轮组8边板的楔套上,如图2所示,图上方表示外侧、下方表示内侧,通过钢丝绳12在动滑轮组6、定滑轮组8间的穿绕次数实现吊具载荷的选择和液压油缸5的选择。As shown in Figure 1-10, three trolley pulleys are installed on the hoisting trolley 2, two trolley pulleys are located on one side of the hoisting trolley 2, and the other trolley pulley is located on the other side of the hoisting trolley 2; 8 includes two pulleys; the movable pulley group 6 includes three pulleys; the balance beam 11 is provided with two spreader pulleys. As shown in FIG. 8 , the winding method of the wire rope 12 is as follows (only the wire rope winding method on one side is shown, and the two sides are symmetrical when winding): before winding the wire rope 12, the hoisting trolley 2 and the running trolley 4 are run synchronously to The forward direction of the shield at the rear end of the track beam, the right direction in Figure 1 is the forward direction, the hydraulic cylinder 5 pushes the movable pulley block 6 to the position where the cylinder push rods are fully extended, and the lifting spreader 10 and the balance beam 11 are placed on the two Right below the hoisting trolley 2; the wire rope 12 is led out from the fixed end of the fixed bracket 1 and enters into the hoisting trolley 2. The inner side of the upper guide pulley of the double pulley side of the front pulley penetrates the lower part of the pulley, and passes through the center of the positioning hole on the inner side of the spreader pulley. Passing out from the outside, passing through the front of the single pulley side of the hoisting trolley 2, passing through the rear, passing through the outside of the spreader pulley, passing through the inner side, passing through the inner side of the rear pulley on the double pulley side of the hoisting trolley 2, passing through the upper part, passing through the corner pulley 9. The bottom penetrates into the top and exits. The movable pulley group 6 penetrates into the top and the outer pulley. Passes through the fixed pulley block 8. The outer pulley penetrates into the bottom and exits. The inner pulley of the pulley block 8 penetrates into the bottom and exits, and the innermost pulley of the movable pulley block 6 penetrates into the upper part and passes out. The outer side and the lower side indicate the inner side. The selection of the load of the spreader and the selection of the hydraulic cylinder 5 are realized by the number of times of the wire rope 12 passing between the movable pulley block 6 and the fixed pulley block 8 .
其中如图9、10所示,运行平台7为一矩形板件,运行平台7滑动安装于动滑轮组6的两边板之间;运行平台7通过T型支撑件701安装在桥架上,动滑轮组6的两边板内壁上均并排安装有一组滚轮,运行平台7设置在滚轮之间;动滑轮组6通过滚轮倒挂在运行平台7上或安装在运行平台7上方,运行平台7分担了动滑轮组6自身重力,使液压油缸5只承受沿着油缸伸缩方向的拉力。As shown in Figures 9 and 10, the running platform 7 is a rectangular plate, and the running platform 7 is slidably installed between the two side plates of the movable pulley block 6; A group of rollers are installed side by side on the inner walls of the two side plates, and the running platform 7 is arranged between the rollers; the movable pulley group 6 is hung upside down on the running platform 7 through the rollers or installed above the running platform 7, and the running platform 7 shares the movable pulley group 6 itself gravity , so that the hydraulic cylinder 5 only bears the pulling force along the direction of the expansion and contraction of the cylinder.
其中如图17所示,还包括吊机的控制系统,控制系统包括:一电控箱3,电控箱3驱动控制运行小车4;其中,电控箱3与液压油缸5的控制阀门控制连接;手操、遥控器,手操、遥控器与电控箱3电连接,电控箱3安装在运行小车4的一侧,电控箱3与电源连接,电气原理简单,故障点少,易于检修。As shown in FIG. 17 , the control system of the crane is also included. The control system includes: an electric control box 3 , which drives and controls the running trolley 4 ; wherein, the electric control box 3 is connected with the control valve of the hydraulic cylinder 5 for control. ; Manual operation, remote control, manual operation and remote control are electrically connected with the electric control box 3, the electric control box 3 is installed on the side of the running trolley 4, and the electric control box 3 is connected with the power supply, the electrical principle is simple, the fault points are few, and it is easy to overhaul.
一种液压拖曳起升式双梁钢丝绳吊机,服务于盾构机前段,负责把水泥预制管片13从管片中转平台上吊起,经过水平移动后放置在管片拼装机正下方;桥架两边各布置有一根小车轨道梁,每侧梁上布置有一套起升小车2、运行小车4,如图11所示(仅显示单侧吊机,两侧吊机对称布置)。滑轮组直接布置在起升小车2上,起升小车2下方直接由钢丝绳12穿绕固定在吊具平衡梁11边上的吊具滑轮,有效节省了起吊净空尺寸,从图16中的对比可以清楚的看到节省的净空尺寸,由于环链葫芦本身尺寸的限制,标准的双垂链电动葫芦最大吨位只能到5吨,而本发明的双梁钢丝绳吊机则不受此限制,只需要增大钢丝绳12直径,增大滑轮直径,更换大功率液压油缸5即可。如图17所示,折线部分为移动式电缆,移动供电部分只需要给运行小车的驱动提供动力和控制,负责起升的液压油缸5是固定在桥架上的,用电缆直接连接过去提供油阀的控制即可,减少了故障点。通过液压油缸5的伸缩,引起钢丝绳12长度的变化,从而完成起升吊具10的起升和下降动作。小车滑轮能够在全行程内左右运行,运行的时候钢丝绳12从滑轮一侧进入,从另一侧输出,钢丝绳12总长度未发生变化,起升吊具10能够保持在原位置不动。起升机构和运行机构相对独立,互不干涉。A hydraulic towing and hoisting double-girder wire rope crane serves the front section of the shield machine and is responsible for hoisting the cement prefabricated segment 13 from the segment transfer platform, and after horizontal movement, it is placed directly under the segment assembling machine; A trolley track beam is arranged on each side beam, and a set of lifting trolley 2 and running trolley 4 are arranged on each side beam, as shown in Figure 11 (only one side crane is shown, and the two side cranes are arranged symmetrically). The pulley block is directly arranged on the hoisting trolley 2, and the wire rope 12 directly under the hoisting trolley 2 is passed around the spreader pulley fixed on the side of the spreader balance beam 11, which effectively saves the lifting clearance size. It can be clearly seen from the comparison in Figure 16 Seeing the saved headroom size, due to the limitation of the size of the chain hoist itself, the maximum tonnage of the standard double vertical chain electric hoist can only reach 5 tons, while the double beam wire rope hoist of the present invention is not limited by this, and only needs to increase The diameter of the large wire rope is 12, the diameter of the pulley is increased, and the high-power hydraulic cylinder 5 can be replaced. As shown in Figure 17, the broken line part is a mobile cable. The mobile power supply part only needs to provide power and control for the driving of the running trolley. The hydraulic cylinder 5 responsible for lifting is fixed on the bridge, and the cable is directly connected to the past to provide the oil valve. The control can be done, reducing the point of failure. Through the expansion and contraction of the hydraulic cylinder 5, the length of the wire rope 12 is changed, so that the lifting and lowering actions of the hoisting sling 10 are completed. The pulley of the trolley can run left and right in the full stroke. When running, the wire rope 12 enters from one side of the pulley and outputs from the other side. The total length of the wire rope 12 does not change, and the hoisting sling 10 can remain in the original position. The lifting mechanism and the running mechanism are relatively independent and do not interfere with each other.
具体实施例:Specific examples:
以技术参数-载荷10吨/起升3米的双梁钢丝绳吊机参数举例来说,吊具受力是10吨,则单侧吊机载荷为5吨。选取单根受力1.25吨的钢丝绳,固定端处受水平拉力是1.25吨,吊具单侧上一共有4根钢丝绳,因此载荷强度能够达到1.25*4=5吨,完成吊具和小车间的钢丝绳穿绕后,单根钢丝绳从小车的双滑轮侧的另一个滑轮上方输出,此时钢丝绳上需要承受的拉力仍然是1.25吨,然后钢丝绳先进入动滑轮组,按照图8所示依次完成动滑轮组和定滑轮组之间的钢丝绳穿绕,最终固定钢丝绳在定滑轮组上,这样,动滑轮组上共有6根钢丝绳受力,单侧总拉力是1.25*6=7.5吨。Taking the technical parameters - the parameters of a double-beam wire rope crane with a load of 10 tons/lifting 3 meters, for example, the load of the spreader is 10 tons, and the load of the single-side crane is 5 tons. Select a single wire rope with a force of 1.25 tons, the horizontal tension at the fixed end is 1.25 tons, and there are 4 wire ropes on one side of the spreader, so the load strength can reach 1.25*4=5 tons, complete the spreader and the small workshop. After the wire rope is wound, a single wire rope is output from the top of the other pulley on the double pulley side of the trolley. At this time, the tensile force that the wire rope needs to bear is still 1.25 tons, and then the wire rope first enters the movable pulley block, and the movable pulley block is completed in sequence as shown in Figure 8 The wire rope between the fixed pulley block and the fixed pulley block is finally fixed on the fixed pulley block. In this way, a total of 6 steel wire ropes on the movable pulley block are stressed, and the total tensile force on one side is 1.25*6=7.5 tons.
吊具需要起升3米,由于吊具上是4根绳子,因此单根钢丝绳需要移动的距离是4*3=12米,动滑轮组和定滑轮组之间相对移动,共有6根绳子,因此动滑轮组需要移动的距离是12/6=2米。The spreader needs to be lifted by 3 meters. Since there are 4 ropes on the spreader, the distance that a single wire rope needs to move is 4*3=12 meters. There are 6 ropes in total between the movable pulley block and the fixed pulley block. The distance that the pulley block needs to move is 12/6=2 meters.
综上计算,最终选用两个拉力7.5吨,移动行程2米的液压油缸。In summary, two hydraulic cylinders with a pulling force of 7.5 tons and a travel stroke of 2 meters were finally selected.
在动滑轮组和定滑轮组之间增加穿绕的目的是为了缩小液压油缸行程,并提高起升速度;工作的时候,两侧液压油缸同时伸出,带动动滑轮组靠近定滑轮组,缩短两组滑轮组间的间距,滑轮间钢丝绳变短,钢丝绳向右输出,吊具下降,反之,吊具上升,完成起吊工作。动滑轮组上布置有滑轮组运行平台,动滑轮组倒挂在平台下方,在平台的范围内移动;液压油缸只需要承担水平方向的拉力,动滑轮组自身重力由小平台承担。转角轮的设计主要是使钢丝绳的出绳发生转向,以便将定滑轮、动滑轮、动滑轮运行平台,液压油缸能够布置在轨道梁上方桥架的侧壁上,节省空间,缩小整套部件的长度,结构紧凑,需要的安装空间小,为其它的设备安装腾出空间;设备载荷能力可选范围大,可满足重量更大的管片吊运要求。此套设备不仅仅可以应用于盾构机上,也可以用在其它类似的工况环境下。The purpose of increasing the winding between the movable pulley block and the fixed pulley block is to reduce the stroke of the hydraulic cylinder and increase the lifting speed; when working, the hydraulic cylinders on both sides extend at the same time, which drives the movable pulley block to approach the fixed pulley block and shortens the distance between the two pulley blocks. The distance between the pulleys becomes shorter, the wire rope is output to the right, the spreader falls, and vice versa, the spreader rises to complete the lifting work. A pulley block running platform is arranged on the movable pulley block. The movable pulley block is hung upside down under the platform and moves within the scope of the platform; the hydraulic cylinder only needs to bear the pulling force in the horizontal direction, and the gravity of the movable pulley block is borne by the small platform. The design of the corner wheel is mainly to turn the wire rope out of the rope, so that the fixed pulley, movable pulley and movable pulley can run the platform, and the hydraulic cylinder can be arranged on the side wall of the bridge above the track beam, saving space, reducing the length of the whole set of components, and the structure is compact , the required installation space is small, making room for the installation of other equipment; the optional range of equipment load capacity is large, which can meet the lifting requirements of heavier segments. This set of equipment can not only be used in shield machines, but also in other similar working conditions.
优选的,起升吊具部分选用了每边两片滑轮的吊具,根据实际需要,可以通过增加或减少滑轮数量的方式而选取不同的起升速递及载荷能力。Preferably, the hoisting sling part selects a sling with two pulleys on each side. According to actual needs, different hoisting express and load capacity can be selected by increasing or decreasing the number of pulleys.
优选的,单侧动滑轮数量用3片滑轮,定滑轮用2片滑轮,根据实际需要,可以通过增减滑轮数量的方式来满足不同载荷的设计要求从而选取对应压力的液压油缸。Preferably, 3 pulleys are used for the number of moving pulleys on one side, and 2 pulleys are used for fixed pulleys. According to actual needs, the hydraulic cylinder with corresponding pressure can be selected by increasing or decreasing the number of pulleys to meet the design requirements of different loads.
优选的,动滑轮运行平台布置在动滑轮组上方,采取用小滚轮将动滑轮组吊在平台下方的布置方式,根据实际需要,也可以将动滑轮运行平台布置在动滑轮组下方或其它位置,实现的功能一样。Preferably, the movable pulley running platform is arranged above the movable pulley block, and the movable pulley block is suspended under the platform with small rollers. According to actual needs, the movable pulley operating platform can also be arranged below the movable pulley block or other positions, and the functions achieved are the same. .
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "example," "specific example," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the present invention. in one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The above-disclosed preferred embodiments of the present invention are provided only to help illustrate the present invention. The preferred embodiments do not exhaust all the details, nor do they limit the invention to only the described embodiments. Obviously, many modifications and variations are possible in light of the content of this specification. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is to be limited only by the claims and their full scope and equivalents.
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