CN110371654A - A kind of raw stock automatic laminating device - Google Patents

Abstract

The invention discloses an automatic lamination device for raw film, which includes a support frame, a lamination workbench, a conductive black film conveyor belt and an insulating white film conveyor belt. Pick up components, transfer components and roll components. The job of the pick-up component is to complete the two actions of picking up and putting down the raw film; the job of the transfer component is to transfer the picked up raw film to the stacking table and put it down; the job of the rolling component is to press the raw film. The automatic lamination device of the present invention has compact structure and reasonable layout, can realize continuous work of picking, transferring and laminating raw film, and improves work efficiency. This device is not only suitable for automatic lamination of raw film with a thickness of less than 1 mm, but also for raw film of more than 1 mm. It can replace manual labor, realize automatic lamination work, improve lamination efficiency, reduce material loss, and improve product accuracy. Make it more in line with the requirements of the development of modern production enterprises.

Description

A raw film automatic lamination device

technical field

The invention relates to special equipment for producing rubber products, in particular to an automatic lamination device for raw rubber sheets.

Background technique

The conductive adhesive manufacturing industry is a basic industry of electronic products. Because of its wide variety of products and wide application range, its influence is very far-reaching. All products that use liquid crystal displays will use the basic component of conductive adhesive. Today, digital display is very popular, and its existence can be seen everywhere.

my country's conductive adhesive manufacturing industry has experienced more than 20 years. Although it has achieved considerable development, it still has not stepped out of the vicious circle of being big but not strong. Due to the backwardness of conductive adhesive production equipment, the final product produced has a big gap compared with world-class enterprises in terms of precision and mass production consistency. And because of the particularity of the industry, there is no ready-made equipment on the market that can be directly imported for production, and the company can only rely on its own research and development.

The lamination process is an important process in the production of conductive adhesive strips. Unvulcanized rubber diaphragm (commonly known as raw film) is divided into conductive black film and insulating white film. At present, the lamination of raw film is mainly done manually, and the main problems of manual lamination are:

(1) When manually stacking the sheets, two people are required to alternately stack the conductive black film and the insulating white film, and finally compact them. Manual lamination is inefficient and error-prone;

(2) During manual lamination, the film lifting height is not constant enough, and bubbles and loosening are prone to occur;

(3) During manual lamination, the uneven rolling pressure causes the width of the film to vary, and the accuracy cannot meet the requirements.

CN108189090A A device and method for automatic detection and lamination of rubber diaphragms. After the device uses the suction cup to pick up the rubber diaphragm, the two suction cups need to move in opposite directions to tension the rubber diaphragm; then the diaphragm is transferred to the laminating table and then put down for compaction. Because unvulcanized rubber diaphragms (commonly known as raw rubber sheets) have poor elasticity and toughness, even a small pulling force can tear them apart; and, when the area of the diaphragm is large, the entire diaphragm falls on the laminating table , it is easy to appear that the diaphragm is close to the surroundings and bubbles appear in the middle. When the diaphragm is compacted, air bubbles will remain between the diaphragms, and even after being squeezed, the pressure will increase and the diaphragm will rupture. In addition, this device cannot realize the automatic lamination of raw films whose thickness is less than 1 mm.

Contents of the invention

In order to improve the efficiency of the raw film lamination process and reduce the loss of materials, the invention provides an automatic lamination device for raw film, which can realize the continuous work of picking up, transferring and laminating raw film, and improve work efficiency .

The technical scheme that realizes the object of the present invention is:

An automatic lamination device for raw film, including a support frame, a lamination workbench, a conductive black film conveyor belt and an insulating white film conveyor belt, which is different from the prior art in that it also includes a pick-up assembly, a transfer components and rolled components;

The pick-up assembly is composed of a sponge suction cup and a sponge suction cup installation frame, and the work of the pick-up assembly is to complete two actions of picking up and putting down the raw film;

The transfer assembly includes a lifting cylinder, a lifting cylinder mounting frame, a horizontal driving cylinder, a first linear guide module, and a transfer assembly mounting frame. ;

The rolling assembly includes a pressure roller, a guide rod, a lifting cylinder, a lifting cylinder mounting plate, a pressing cylinder, a pressing cylinder mounting plate, a longitudinal driving cylinder, a longitudinal driving cylinder support seat, a second linear guide rail module and a rolling pressing assembly. Component mounting frame, the job of the rolling component is to press the raw film;

The support frame is a rectangular parallelepiped frame formed by connecting profiles. The lamination workbench is set in the middle of the rectangular parallelepiped frame. The conductive black film conveyor belt and the insulating white film conveyor belt are respectively arranged on the mounting frames, and the mounting frames are symmetrically distributed on the rollers. press the two sides of the component mounting bracket;

The pressing cylinder of the rolling assembly is arranged at the front and rear ends of the lamination workbench; the sponge suction cup mounting frame is connected with the lifting cylinder of the transfer assembly through a connecting seat, and the transfer assembly is arranged above the lamination workbench and the rolling assembly , the transfer component installation frame is fixedly connected with the support frame.

There are 4 groups of pick-up components, and each group consists of 3 sponge suction cups and a mounting frame fixed on the non-working surface of the sponge suction cups. The sponge suction cup mounting frame is connected by aluminum profiles.

The lifting cylinder mounting frame of the transfer assembly is H-shaped, and the lifting cylinder mounting plate is respectively arranged at the front and rear ends of the H-shaped lifting cylinder mounting frame; the bottom surface of the rod;

There are four lifting cylinders, which are fixedly connected to the lifting cylinder mounting plates located at the front and rear ends of the H-shaped lifting cylinder mounting frame, and are located on the outside of the left and right sides of the H-shaped lifting cylinder mounting frame;

The four lifting cylinders are respectively the first lifting cylinder, the second lifting cylinder, the third lifting cylinder and the fourth lifting cylinder. The bottoms of the four lifting cylinders are respectively equipped with a pick-up component connector to connect with the sponge suction cup mounting frame to realize the pick-up component. lifting action;

The first linear guide rail module includes a slider and a guide rail. The slider is fixed on the other side of the mounting plate. support frame connection.

The first linear guide rail module is used to realize the guiding function of the transfer assembly, and its slider bears the gravity direction load of the pick-up assembly and reduces the axial load of the lateral drive cylinder.

The supporting seat of the longitudinal driving cylinder of the rolling assembly is concave, and the longitudinal driving cylinder is arranged in the concave part of the supporting seat of the longitudinal driving cylinder to drive the pressure roller to move longitudinally;

The lifting cylinder mounting plate is arranged above the longitudinal driving cylinder and connected with the longitudinal driving cylinder;

The two ends of the upper surface of the lifting cylinder mounting plate are respectively equipped with guide rods, and the two guide rods are respectively connected with the lifting cylinder through a connecting piece. push down action;

The second linear guide rail module includes a slider and a guide rail. The slider is fixed at both ends of the lower surface of the lifting cylinder mounting plate. The guide rail and the slider are assembled and fixed on the rolling assembly mounting frame. The second linear guide rail module Located on the outer side of the concave longitudinal drive cylinder support seat, it is used to bear the load in the direction of gravity and guide the rolling assembly;

There are four pressing cylinders of the rolling assembly, which are symmetrically installed in pairs at the front and rear ends of the lamination workbench respectively, and the pressing cylinders are connected to the workbench mounting frame through the mounting plate connected thereto;

The four compression cylinders are respectively the first compression cylinder, the second compression cylinder, the third compression cylinder and the fourth compression cylinder, and the first compression cylinder and the second compression cylinder are arranged at the front end of the lamination workbench , the third compression cylinder and the fourth compression cylinder are set at the rear end of the lamination workbench, the conductive black film and the insulating white film are placed behind the lamination workbench, and the compression cylinders respectively compress the front and rear ends ;

The installation frame of the rolling assembly is connected with the support frame of the automatic lamination device.

The support frame of the automatic lamination device is a cuboid frame connected by profiles, and its 6 surfaces are all connected by connecting rods;

The transfer assembly mounting frame includes an H-shaped frame body connected by profiles and 2 independent connecting rods;

Two independent connecting rods are respectively connected with two pairs of longitudinal connecting rods on the top surface of the support frame of the automatic lamination device, and the two guide rails of the first linear guide module are respectively fixed on these two independent connecting rods; the transfer assembly The installation frame is located on the top surface of the support frame;

On the bottom surface of the H-shaped frame body of the transfer assembly mounting frame and two sides parallel to each other, two pairs of connecting rods are vertically arranged symmetrically in pairs, and these two pairs of connecting rods are respectively connected with the longitudinal connecting rods on the bottom surface of the support frame of the automatic lamination device ;

The H-shaped lifting cylinder installation frame is set above the transfer assembly mounting frame, and the two are relatively parallel to each other;

The horizontal driving cylinder is arranged between the lifting cylinder mounting frame and the horizontal connecting rod of the H-shaped frame body of the transfer assembly mounting frame, and the horizontal driving cylinder is used to realize the lateral transfer of the picking assembly;

The workbench mounting frame is in the shape of II, and the lamination workbench is arranged above the workbench mounting frame;

The mounting frame of the rolling assembly is composed of two pairs of vertically arranged H-shaped frame bodies and a connecting rod arranged between the two pairs of H-shaped frame bodies. The two pairs of transverse connecting rods are connected, and the guide rail of the second linear guide module is fixed on the longitudinal connecting rod of the rolling assembly mounting frame;

The workbench mounting frame is connected with the rolling assembly mounting frame and installed on the middle part of the H-shaped frame body of the rolling assembly mounting frame.

The length of the lamination workbench is smaller than that of the raw film, and the lamination workbench is used for receiving the raw film during rolling.

The raw film automatic lamination device of the present invention adopts PLC to accurately control the movement of the longitudinal and lateral drive cylinders, and adopts the rectangular parallelepiped frame connected by profiles as support to ensure the accuracy of the positions of the components installed on it. The existing linear guide rail module is used, and the slider and guide rail in the module cooperate to ensure that the components move more smoothly and accurately in the vertical and horizontal directions. These measures can ensure that the precision of the raw film on the stacking workbench and automatic stacking meets the requirements.

In the automatic lamination device for raw film of the present invention, the structure of each component mounting frame and supporting frame can be adjusted according to the actual situation of the production site, and is not limited to the structure or shape disclosed in the specification. The innovation of the present application lies in the combination and cooperative work of the pick-up assembly, the transfer assembly and the rolling assembly.

The method for laminating raw film by using the automatic lamination device for raw film of the present invention includes picking up, transferring and laminating the raw film, specifically including the following steps:

(1) Start the conveyor belt driving motor to drive the conveyor belt to run, and control the raw film to move intermittently at equal distances;

(2) Place the insulating white film on the insulating white film conveyor belt, and at the same time place the conductive black film on the conductive black film conveyor belt;

(3) The initial working state of the raw film automatic lamination device is that the first lifting cylinder and the second lifting cylinder are located above the conductive black film conveyor belt, the third lifting cylinder and the fourth lifting cylinder are located above the lamination table; the pressure roller is located on the The front end of the workbench, the outside of the first compression cylinder and the second compression cylinder;

(4) Picking, transfer and lamination of raw film: when the conductive black film is transported by the conveyor belt to the bottom of the first lifting cylinder and the second lifting cylinder, the lifting cylinder drives the picking component to pick up the conductive black film;

The push piston rod of the lifting cylinder makes the pick-up assembly connected to it descend, and the 6 sponge suction cups on the two pick-up assemblies will suck the conductive black film;

The lifting cylinder retracts the piston rod to raise the pick-up assembly to the initial height, and then the horizontal drive cylinder pushes the lifting cylinder mounting frame to the left, and the four lifting cylinders move to the left simultaneously;

When the first lifting cylinder and the second lifting cylinder reach the top of the lamination workbench, the horizontal drive cylinder stops working. At this time, the third lifting cylinder and the fourth lifting cylinder reach the top of the insulating white film conveyor belt, driving the pick-up assembly connected to it The picking-up work of insulating white film, the picking-up action of insulating white film is the same as that of conductive black film;

At the same time, the conductive black film starts to be laminated above the lamination workbench. First, the first lift cylinder and the second lift cylinder push the piston rod to lower the pick-up assembly. When the bottom of the pick-up assembly connected to the first lift cylinder reaches 85mm above the lamination workbench Stop descending when the height is high, and the second lifting cylinder continues to descend until the conductive black film touches the stacking workbench;

At this time, the pick-up assembly connected to the second lifting cylinder loosens the conductive black film and falls on the lamination workbench, and then the second lift cylinder lifts the pick-up assembly to 85mm above the workbench, leaving room for the pressing roller to press the raw film. safe space;

Since the length of the raw film is longer than that of the stacking table, when the front conductive black film is loosened, it will wrap the front end of the stacking table and the front of the upper surface, the first pressing cylinder and the second pressing cylinder stretch out, and press the conductive black film on the front face of the stacking workbench;

The piston rod of the pressure roller lifting cylinder extends to drive the pressure roller to rise to 55 mm above the lamination table, and then the second lifting cylinder lifts the pick-up assembly to 85 mm above the work table, leaving a safe place for the pressure roller to roll the raw film. space;

The longitudinal driving cylinder pushes the cylinder slider, and drives the pressure roller lifting cylinder and the pressure roller to approach the lamination worktable. When the pressure roller reaches the front end of the lamination workbench, the piston rod of the pressure roller lifting cylinder retracts, and the pressure roller descends, making it just right Press on the conductive black film to perform the rolling work of the conductive black film;

When the pressure roller rolls to the middle of the conductive black film, the three sponge suction cups on the pick-up assembly driven by the first lifting cylinder are loosened from front to back in turn, so that the conductive black film falls on the stacking table, and the pressure roller continues to Move forward to carry out the rolling work, the pressing roller reaches the back end of the stacking table to complete the rolling work of the conductive black film, the piston rod of the lifting cylinder of the pressing roller is stretched out, and the pressing roller returns to the initial height;

The piston rods of the first compression cylinder and the second compression cylinder are retracted to prepare for the compression of the next piece of conductive black film; when the slider of the longitudinal drive cylinder reaches the rear end of the stacking workbench, it stops moving forward and waits for the return trip. Insulation white film rolling;

First, the third lift cylinder and the fourth lift cylinder push the piston rod to lower the pick-up assembly. When the bottom of the pick-up assembly connected to the fourth lift cylinder reaches a height of 85mm above the lamination table, it stops descending, and the third lift cylinder continues to descend until the insulation is white. Stop when the film touches the stacking table; at this time, the pickup assembly connected to the third lifting cylinder releases the conductive black film, allowing the conductive black film to fall on the stacking table;

The piston rods of the third pressing cylinder and the fourth pressing cylinder stretch out, and press the insulating white film on the rear end surface of the lamination table; Rolling work, the working steps are the same as that of conductive black film rolling;

When the rolling work of the insulating white film is completed, all components return to the initial position, and a working cycle is completed;

(5) Repeat step (4), and the subsequent film lamination work is carried out according to this work cycle until the predetermined lamination thickness is reached, and the lamination work is completed.

The raw film automatic lamination device of the present invention completes the picking-up work of the insulating white film while rolling the conductive black film; and completes the picking-up work of the conductive black film while rolling the insulating white film. The above work is carried out alternately until the predetermined thickness is reached, and the lamination work is completed. Alternate work can save time and improve work efficiency.

The raw film automatic lamination device of the present invention has a compact structure and a reasonable layout, and can realize the continuous work of picking, transferring and laminating the raw film. The device is not only suitable for automatic lamination of raw film with a thickness of less than 1 mm, but also for raw film of more than 1 mm. It can replace manual labor, realize automatic lamination work, improve lamination efficiency, reduce material loss, and improve product accuracy. Make it more in line with the requirements of the development of modern production enterprises.

Description of drawings

FIG. 1 is a schematic diagram of the overall structure of an automatic raw film lamination device in an embodiment;

Fig. 2 is an axonometric view of the main components of the automatic raw film lamination device of the embodiment;

Fig. 3 is the right view of Fig. 2;

Fig. 4 is the front view of Fig. 2;

Fig. 5 is an axonometric view of a single pick-up assembly in Fig. 2;

Fig. 6 is an axonometric view of the transfer assembly mounting frame in Fig. 2;

Fig. 7 is a right view of the mounting frame of the transfer assembly in Fig. 6;

Fig. 8 is an axonometric view of the rolling assembly in Fig. 2;

Figure 9 is a top view of the rolling assembly;

Fig. 10 is a schematic diagram of the movement of the pressing cylinder of the rolling assembly;

Fig. 11 is a schematic diagram of the overall support frame of the automatic raw film lamination device of the embodiment;

Figure 12 is a schematic diagram of the connection between the transfer assembly mounting frame and the device support frame;

Figure 13 is a structural schematic diagram of the workbench mounting frame;

Fig. 14 is a structural schematic diagram of the rolling assembly mounting frame;

Figure 15 is a schematic diagram of the assembly of the workbench mounting frame and the rolling assembly mounting frame;

Fig. 16 is a schematic diagram of the installation of the overall support frame and the corner joints of aluminum profiles in the embodiment of the automatic lamination device for raw film;

Fig. 17 is a schematic diagram of the working state of the automatic raw film stacking device of the embodiment.

In the figure, 1 pick-up component 1-1 sponge suction cup 1-2 sponge suction cup mounting bracket;

2 Transfer Assembly 2-1 First Lift Cylinder 2-2 First Lift Cylinder 2-3 Third Lift Cylinder 2-4 Fourth Lift Cylinder 2-5 Lift Cylinder Mounting Frame 2-6 Lateral Drive Cylinder 2-7 First Straight Line guide rail module 2-7-1 slider 2-7-2 guide rail 2-8 lifting cylinder mounting plate 2-9 transfer component mounting frame 2-10 pick up component connector;

3 Roller Press Assembly 3-1 First Compression Cylinder 3-2 Second Compression Cylinder 3-3 Third Compression Cylinder 3-4 Fourth Compression Cylinder 3-5 Pressure Roller 3-6 Guide Rod 3-7 Lifting Cylinder 3-8 Lifting cylinder mounting plate 3-9 Longitudinal drive cylinder 3-10 Longitudinal drive cylinder support seat 3-11 Compression cylinder mounting plate 3-12 Second linear guide module 3-13 Roller assembly mounting frame;

4 conductive black film conveyor belt 4-1 conductive black film;

5 insulating white film conveyor belt 5-1 insulating white film;

6 lamination workbench 6-1 workbench mounting frame;

7 support frame.

Detailed ways

The content of the present invention will be further described below in conjunction with the embodiments and the accompanying drawings, but the present invention is not limited thereto.

Example

Referring to Figures 1-4, an automatic raw film lamination device includes a support frame 7, a lamination workbench 6, a workbench installation frame 6-1, a conductive black film conveyor belt 4 and an insulating white film conveyor belt 5, and also includes The pick-up assembly 1, the transfer assembly 3 and the rolling assembly 3 arranged in the support frame 7; the insulating white film conveyor belt 5 and the conductive black film conveyor belt 4 are symmetrically arranged on the left and right sides of the stacking workbench 6, respectively conveying the insulating white film 5-1 and conductive black film 4-1. In this embodiment, the dimensions of the insulating white film 5-1 and the conductive black film 4-1 are: length 1500mm, width 400mm, and thickness 0.2mm.

Referring to Fig. 5, the pick-up assembly 1 is composed of 4 groups of pick-up assemblies 1 that work independently; each pick-up assembly 1 that works independently consists of 3 sponge suction cups 1-1 and a mounting frame 1-1 fixed on the non-working surface of the sponge suction cup 1-1. 2 composition.

Sponge suction cup mounting frame 1-2 is composed of 2 pieces of 630mm in length and 4 pieces of 8 series 40×40 aluminum profiles with a length of 200mm. The aluminum profiles are installed with 40×40 aluminum profile corner joints. The quality of the raw film to be picked up by the sponge sucker 1-1 is not large, so only the width of the raw film is considered to be 400mm, so ZWSA20.130×415 is selected. AW． L2 sponge suction cup.

6-7, the transfer assembly 2 includes a first lifting cylinder 2-1, a second lifting cylinder 2-2, a third lifting cylinder 2-3 and a fourth lifting cylinder 2-4, a lifting cylinder mounting frame 2-4, Horizontal drive cylinder 2-6, first linear guide rail module 2-7 and transfer assembly mounting frame 2-9, the work of transfer assembly 2 is to transfer the picked raw film to lamination workbench 6 and put it down;

The lifting cylinder mounting frame 2-5 is H-shaped, and the lifting cylinder mounting plate 2-8 is respectively arranged at the front and rear ends of the H-shaped lifting cylinder mounting frame 2-5; The bottom surface of the horizontal connecting rod in the middle part of the cylinder mounting frame 2-5;

The first lifting cylinder 2-1 and the second lifting cylinder 2-2 are fixedly connected with the lifting cylinder mounting plate 2-8 located at the front and rear ends of the H-shaped lifting cylinder mounting frame 2-5 respectively, and are positioned at the H-shaped lifting cylinder installation The outside of the right side of racks 2-5;

The third lifting cylinder 2-3 and the fourth lifting cylinder 2-4 are fixedly connected with the lifting cylinder mounting plate 2-8 at the front and rear ends of the H-shaped lifting cylinder mounting frame 2-5 respectively, and are positioned at the H-shaped lifting cylinder installation The outer side of the left side of racks 2-5;

The bottoms of the four lifting cylinders are respectively provided with pick-up component connectors 2-10 to connect with the sponge suction cup mounting frame 1-2 to realize the lifting action of the pick-up component;

The first linear guide rail module 2-7 includes a slide block 2-7-1 and a guide rail 2-7-2, the slide block 2-7-1 is fixed on the other side of the lifting cylinder mounting plate 2-8, and the guide rail 2- 7-2 is assembled with the slide block 2-7-1 and fixed on the transfer assembly installation frame 2-9, and the transfer assembly installation frame 2-9 is connected with the support frame 7 of the automatic lamination device.

Referring to Figures 8-10, the rolling assembly 3 includes a first compression cylinder 3-1, a second compression cylinder 3-2, a third compression cylinder 3-3 and a fourth compression cylinder 3-4, and the compression roller 3-5, guide rod 3-6, lifting cylinder 3-7, lifting cylinder mounting plate 3-8, longitudinal driving cylinder 3-9, longitudinal driving cylinder support seat 3-10, compression cylinder mounting plate 3-11, the first Two linear guide rail modules 3-12 and rolling assembly installation frame 3-13, the work of rolling assembly 3 is to carry out the pressing of raw film;

The first compression cylinder 3-1 and the second compression cylinder 3-2 are arranged on the front end of the lamination workbench 6, and the third compression cylinder 3-3 and the fourth compression cylinder 3-4 are arranged on the lamination workbench 6, the conductive black film 4-1 and the insulating white film 5-1 are placed on the lamination workbench 6, and the compression cylinder is used to compress the front and rear ends respectively, and the compression cylinder passes through the mounting plate connected to it 3-11 is connected with workbench mounting frame 6-1;

The longitudinal drive cylinder support seat 3-10 is concave, and the longitudinal drive cylinder 3-9 is located in the recess of the longitudinal drive cylinder support seat 3-10, and the pressure roller 3-5 is driven to move longitudinally;

The lifting cylinder mounting plate 3-8 is arranged above the longitudinal driving cylinder 3-9 and is connected with the longitudinal driving cylinder 3-9;

The two ends of the upper surface of the lifting cylinder mounting plate 3-8 are respectively equipped with guide rods 3-6, and the two guide rods 3-6 are respectively connected with the lifting cylinder 3-7 through connectors, and the pressure roller 3-5 is arranged on the two guide rods. Between the rods 3-6, the lifting cylinder 3-7 drives the guide rod 3-6 to realize the lifting and pressing down of the pressure roller 3-5;

The second linear guide rail module 3-12 adopts the product, and its structure is the same as that of the first linear guide rail module 2-7, including a slider and a guide rail, and the slider is fixed on the two ends of the lower surface of the lifting cylinder mounting plate 3-8 , the guide rail and the slider are assembled and fixed on the rolling assembly mounting frame 3-13, the second linear guide rail module 3-12 is located outside the concave longitudinal drive cylinder support seat 3-10, and is used to bear the load in the direction of gravity and Guidance of the rolling assembly 3;

The rolling assembly mounting frame 3-13 is connected with the support frame 7 of the automatic lamination device.

Referring to FIG. 11 , the support frame 7 is a cuboid frame formed by connecting 12 80×80 aluminum profiles with a length of 2200 mm.

Referring to Figures 11-12, the transfer assembly mounting frame 2-9 includes an H-shaped frame body connected by profiles and 2 independent connecting rods; the 2 independent connecting rods are respectively connected to the top surface of the automatic lamination device support frame 7 Two pairs of longitudinal connecting rods are connected, and the two guide rails of the first linear guide rail module 2-7 are respectively fixed on these two independent connecting rods; the transfer assembly mounting frame 2-9 is located on the top surface of the supporting frame 7; The H-shaped frame body of the transfer assembly mounting frame 2-9, the bottom surfaces of the two sides parallel to each other, two pairs of connecting rods are arranged vertically symmetrically in pairs, and the longitudinal connection between these two pairs of connecting rods and the bottom surface of the automatic stacking device support frame 7 Rod connection; the H-shaped lifting cylinder mounting frame 2-5 is located above the transfer assembly mounting frame 2-9, and the two are relatively parallel to each other;

Horizontal driving cylinder 2-6 is located between the horizontal connecting rod of the H-shaped frame body of lifting cylinder mounting frame 2-5 and transfer assembly mounting frame 2-9, and lateral driving cylinder 2-6 is used to realize the lateral transfer of picking assembly 1 .

Referring to Fig. 13, the workbench mounting frame 6-1 is in the shape of II, and the lamination workbench 6 is arranged above the workbench mounting frame 6-1.

Referring to Fig. 14, the rolling assembly mounting frame 3-13 is made up of two pairs of vertically arranged H-shaped frame bodies and a connecting rod arranged between the two pairs of H-shaped frame bodies, and these two pairs of vertically arranged H-shaped frame bodies are respectively connected with Two pairs of transverse connecting rods at the front and rear of the support frame are connected, and the guide rail of the second linear guide rail module 3-12 is fixed on the longitudinal connecting rod of the rolling assembly mounting frame 3-13;

Referring to Fig. 15, the workbench mounting frame 6-1 is connected with the rolling assembly mounting frame 3-13, and is installed on the middle part of the H-shaped frame body of the rolling assembly mounting frame 3-13.

Referring to Figure 16, the connection between each component mounting frame and the support frame 7 is provided with L-shaped grounding angle fittings for positioning, and the support frame 7 is equipped with hoofs for the load bearing of the overall device to ensure stable operation of the device.

The structure and size of each component mounting frame and supporting frame 7 in this embodiment can be adjusted according to the actual situation of the production site, and are not limited to the structure or shape of this embodiment.

Referring to Figure 17, the function of the four lifting cylinders is to realize the lifting function of the pick-up component, and the MGPM50 three-rod cylinder is selected, with a stroke of 150mm. The initial working state of the raw film automatic stacking device is that the first lifting cylinder 2-1 and the second lifting cylinder 2-2 are located above the conductive black film conveyor belt 4, the third lifting cylinder 2-3 and the fourth lifting cylinder 2-4 Located above the lamination workbench 6.

When the conductive black film 4-1 is conveyed to the bottom of the first lifting cylinder 2-1 and the second lifting cylinder 2-2 by the conveyor belt, the lifting cylinder drives the pick-up assembly 1 to pick up the conductive black film 4-1;

The push piston rod of the lifting cylinder makes the pick-up assembly 1 connected to it descend, and the 6 sponge suction cups on the two pick-up assemblies 1 suck the conductive black film 4-1;

The lifting cylinder retracts the piston rod to raise the pick-up assembly 1 to the initial height, and then drives the cylinder 2-6 horizontally to push the transfer assembly lifting cylinder mounting frame 2-5 to the left, and the four lifting cylinders move to the left at the same time;

After the first lift cylinder 2-1 and the second lift cylinder 2-2 drive the pick-up assembly 1 connected thereto to rise to the top, the horizontal drive cylinder 2-6 drives the lift cylinder installation frame 2-5 to move 500mm to the left. The first lifting cylinder 2-1 and the second lifting cylinder 2-2 reach directly above the lamination workbench 6, while the third lifting cylinder 2-3 and the fourth lifting cylinder 2-4 reach directly above the insulating white film conveyor belt 5; The third lifting cylinder 2-3 and the fourth lifting cylinder 2-4 drive the pick-up assembly 1 to pick up the insulating white film 5-1, and its action is the same as that of the first lifting cylinder 2-1 and the second lifting cylinder 2-2 to pick up the conductive black Film 4-1 behaves in the same way.

Referring to Fig. 17, after the first lifting cylinder 2-1 and the second lifting cylinder 2-2 reach directly above the lamination table 6, push the piston rod to lower the picking assembly 1, when the first lifting cylinder 2-1 is connected to the picking When the bottom of component 1 reaches the height of 85mm above the lamination workbench 6, stop descending, and the second lifting cylinder 2-2 continues to descend until the conductive black film 4-1 touches the lamination workbench 6; at this time, the second lifting cylinder 2-2 2. The connected pick-up assembly 1 releases the conductive black film 4-1 and falls on the stacking table 6.

Since the length of the raw film is longer than that of the lamination workbench 6, when the front conductive black film 4-1 is unclamped, it will wrap the front end face of the lamination workbench 6 and the front part of its upper surface, and then the first compression cylinder 3-1 and the piston rod of the second pressing cylinder 3-2 stretch out, and the conductive black film 4-1 is pressed on the front end face of the lamination workbench 6.

The compression cylinder adopts TN 16×30S double guide rod miniature cylinder with a stroke of 30mm. After pressing, the piston rod of the lifting cylinder 3-7 stretches out to drive the pressure roller 3-5 to rise to the place 55 mm above the laminated workbench 6, and the second lifting cylinder 2-2 lifts the pick-up assembly 1 to the main position on the workbench 6. 85mm, leaving a safe space for the press roller to press the raw film.

Longitudinal drive cylinder 3-9 promotes cylinder slide block, drives lifting cylinder 3-7 and pressure roller 3-5 to approach lamination workbench 6. Longitudinal drive 3-9 cylinders use CDY1S40H magnetic coupling rodless cylinders with a stroke of 1600mm, and pressure rollers 3-5 use D6DGS50 series unpowered pressure rollers with a length of 413mm. When the pressure roller 3-5 arrived directly above the front end face of the lamination workbench 6, the lift cylinder 3-7 piston rod retracted, and the pressure roller 3-5 descended so that it just pressed on the conductive black film 4-1, Carry out the rolling work of conductive black film 4-1 under the drive of vertical drive cylinder 3-9. When the pressure roller 3-5 rolls to the middle of the conductive black film 4-1, the three sponge suction cups 1-1 on the pickup assembly 1 driven by the first lifting cylinder 2-1 are loosened from front to back in order to make the conductive black film Film 4-1 falls on lamination workbench 6, and pressing roller 3-5 moves on to carry out rolling work simultaneously. Pressing roller 3-5 arrives at lamination workbench 6 rear end and promptly completes the rolling work of conductive black film 4-1. The lifting cylinder 3-7 piston rod stretches out, and the pressure roller 3-5 returns to the initial height, and the vertical drive cylinder 3-9 slide block stops working when it arrives at the lamination workbench 6 rear ends.

After the rolling of the conductive black film 4-1 is completed, the lifting cylinder installation frame 2-5 moves 500mm to the right as a whole, and the first lifting cylinder 2-1 and the second lifting cylinder 2-2 return to the top of the conductive black film conveyor belt 4, The third lifting cylinder 2-3 and the fourth lifting cylinder 2-4 arrive at the top of the laminated workbench 6, and drive the corresponding pick-up assembly 1 to carry out the rolling work of the insulating white film 5-1, and roll pressing with the conductive black film 4-1 The difference in work is that the pick-up assembly 1 on the third lifting cylinder 2-3 puts down the raw film earlier, and the pick-up assembly 1 on the fourth lifting cylinder 2-4 puts down the raw film after. While rolling the insulating white film 5-1, the first lift cylinder 2-1 and the second lift cylinder 2-2 drive the corresponding pick-up assembly 1 to pick up the conductive black film 4-1.

While rolling the conductive black film 4-1, complete the pick-up of the insulating white film 5-1; while performing the rolling of the insulating white film 5-1, complete the pick-up of the conductive black film 4-1. The above work is carried out alternately until the predetermined thickness is reached, and the lamination work is completed.

Claims (7)

1. a kind of raw stock automatic laminating device, including support frame, lamination workbench, workbench mounting rack, conductive black glue piece are defeated Send band and insulation white glue piece conveyer belt, it is characterised in that: further include pickup component, transfer assembly and the roll-in being located in support frame Component；

The pickup component is made of sponge sucker and sponge sucker mounting rack, and the work for picking up component is to complete raw stock to pick up Take and put down two movements；

The transfer assembly, including lifting cylinder, lifting cylinder mounting rack, laterally driven cylinder, first straight line guide rail mould group and Transfer assembly mounting rack, the work of transfer assembly are that the raw stock that will have been picked up is transferred to lamination workbench and puts down；

The roll-in component, including pressure roller, guide rod, lifting cylinder, lifting cylinder mounting plate, compression cylinder, compression cylinder peace Loading board, zigzag tread patterns cylinder, zigzag tread patterns cylinder supports seat, second straight line guide rail mould group and roll-in component mounting block, roll-in group The work of part is to carry out the compacting of raw stock；

Support frame as described above is the cuboid framework being formed by connecting by profile, and the middle part of cuboid framework is arranged in lamination workbench, Conductive black glue piece conveyer belt and insulation white glue piece conveyer belt are respectively provided on its mounting rack, and mounting rack is symmetrically distributed in roll-in component The two sides of mounting rack；

The front and back ends of lamination workbench are arranged in the compression cylinder of the roll-in component；Sponge sucker mounting rack and transfer assembly Lifting cylinder connected by attachment base, the top of lamination workbench and roll-in component, transfer assembly is arranged in transfer assembly Mounting rack is fixedly connected with support frame.

2. raw stock automatic laminating device according to claim 1, it is characterised in that:

The pickup component has 4 groups, and every group is made of 3 sponge suckers with the mounting rack for being fixed on sponge sucker non-working surface.

3. raw stock automatic laminating device according to claim 1, it is characterised in that:

The lifting cylinder mounting rack of the transfer assembly is H-shaped, is respectively set and mentions in the front and back ends of H-shaped lifting cylinder mounting rack Rise cylinder mounting plate；The sliding block of laterally driven cylinder is located at the bottom surface of the transverse connecting rod in the middle part of H-shaped lifting cylinder mounting rack；

The lifting cylinder has 4, symmetrical two-by-two to pacify respectively with the lifting cylinder for being located at H-shaped lifting cylinder mounting rack front and back ends Loading board is fixedly connected, and is located at the outside on the left and right both sides of H-shaped lifting cylinder mounting rack；

4 lifting cylinders are respectively the first lifting cylinder, the second lifting cylinder, third lifting cylinder and the 4th lifting cylinder, and 4 The bottom of a lifting cylinder is respectively equipped with pickup component connecting piece and connect with sponge sucker mounting rack, realizes the lifting for picking up component Movement；

The first straight line guide rail mould group includes sliding block and guide rail, and sliding block is fixed on the other side of mounting plate, and guide rail is matched with sliding block It fills and is fixed on transfer assembly mounting rack, transfer assembly mounting rack is connect with the support frame of automatic laminating device.

4. raw stock automatic laminating device according to claim 1, it is characterised in that:

The zigzag tread patterns cylinder supports seat of the roll-in component is concave, and zigzag tread patterns cylinder is located at zigzag tread patterns cylinder supports seat Recess portion, driving pressure roller vertically move；

The lifting cylinder mounting plate is located at the top of zigzag tread patterns cylinder, and connect with zigzag tread patterns cylinder；

Guide rod is installed respectively at the both ends of lifting cylinder mounting plate upper surface, two guide rods pass through connector and lifting respectively Cylinder connection, pressure roller are arranged between two guide rods, the movement that lifting cylinder drives guide rod to realize that pressure roller is promoted and pushed；

The second straight line guide rail mould group includes sliding block and guide rail, and sliding block is fixed on the both ends of lifting cylinder mounting plate lower surface, Guide rail and sliding block are equipped with and are fixed on roll-in component mounting block, and second straight line guide rail mould group is located at spill zigzag tread patterns cylinder branch The outside for supportting seat, for bearing the guiding of gravity direction load and roll-in component；

The compression cylinder of the roll-in component has 4, is symmetrically separately mounted to the front and back ends of lamination workbench two-by-two, compresses gas Cylinder is connect by mounting plate connected to it with workbench mounting rack；

4 compression cylinders are respectively the first compression cylinder, the second compression cylinder, third compression cylinder and the 4th compression cylinder, and One compression cylinder and the second compression cylinder are located at the front end of lamination workbench, and third compression cylinder and the 4th compression cylinder are located at folded The rear end of piece workbench, conductive black glue piece and insulation white glue piece are put to lamination workbench, and compression cylinder is respectively to its front and back ends It is compressed；

The roll-in component mounting block is connect with the support frame of automatic laminating device.

5. raw stock automatic laminating device according to claim 1, it is characterised in that:

The transfer assembly mounting rack includes the H-shaped frame body being formed by connecting by profile and 2 independent connecting rods；

2 independent connecting rods are connect with two pairs of longitudinally connected bars of automatic laminating device support stand top surface, first straight line respectively Two guide rails of guide rail mould group are separately fixed in this 2 independent connecting rods；Transfer assembly mounting rack is located at the top of support frame Face；

In the bottom surface on the H-shaped frame body of transfer assembly mounting rack, two sides being parallel to each other, it is symmetrically respectively perpendicular two pairs of setting two-by-two Connecting rod, these two pair connecting rod are connect with the longitudinally connected bar of automatic laminating device support stand bottom surface respectively；

H-shaped lifting cylinder installs the top for being erected at transfer assembly mounting rack, and the two is arranged in parallel relatively；

Laterally driven cylinder is located between the transverse connecting rod of the H-shaped frame body of lifting cylinder mounting rack and transfer assembly mounting rack, Laterally driven cylinder is for realizing the horizontal transfer for picking up component；

The workbench mounting rack is in II shape, and lamination workbench is located above workbench mounting rack；

The roll-in component mounting block is by two pairs of vertically disposed H-shaped frame bodies and the connecting rod being arranged between two pairs of H-shaped frame bodies Composition, the vertically disposed H-shaped frame body of these two pair respectively with before support frame, subsequent two pairs of transverse connecting rods connect, second directly The guide rail of line guide rail mould group is fixed on the longitudinally connected bar of roll-in component mounting block；

The workbench mounting rack is connect with roll-in component mounting block, and is mounted in the middle part of the H-shaped frame body of roll-in component mounting block On.

6. raw stock automatic laminating device according to claim 1, it is characterised in that: the length of the lamination workbench is small In the length of raw stock.

7. the laminating method of raw stock automatic laminating device according to claim 1-6, which is characterized in that including Following steps:

(1) start conveyer belt driving motor, driving conveying belt operating, control raw stock carries out intermittent equidistant movement；

(2) insulation white glue piece is placed on insulation white glue piece conveyer belt, while conductive black glue piece is placed in conductive black film transport It takes；

(3) raw stock automatic laminating device work original state is that the first lifting cylinder and the second lifting cylinder are positioned at conductive black Above film transport band, third lifting cylinder and the 4th lifting cylinder are located above lamination workbench；Before pressure roller is located at workbench It holds, the outside of the first compression cylinder and the second compression cylinder；

(4) it the pickup, transfer of raw stock and lamination: is mentioned when conductive black glue piece is delivered to the first lifting cylinder and second by conveyer belt When rising below cylinder, lifting cylinder, which drives, picks up the pickup work that component carries out conductive black glue piece；

The promotion piston rod of lifting cylinder declines the pickup component being attached thereto, two 6 sponge suckers picked up on component Conductive black glue piece is sucked；

Lifting cylinder, which withdraws piston rod, makes pickup component rise to elemental height, and then laterally driven cylinder pushes to the left promotes gas Cylinder mounting rack, 4 lifting cylinders are moved to the left simultaneously；

When the first lifting cylinder and the second lifting cylinder reach above lamination workbench, laterally driven cylinder stops working, at this time Third lifting cylinder and the 4th lifting cylinder reach above insulation white glue piece conveyer belt, and the pickup component being attached thereto is driven to carry out The pickup work of insulation white glue piece, insulation white glue piece picking action are identical as conductive black glue piece picking action；

Conductive black glue piece starts lamination work, first the first lifting cylinder and the second lifting cylinder above lamination workbench simultaneously Piston rod is pushed to make to pick up component decline, when the pickup component bottom of the first lifting cylinder connection reaches above lamination workbench Stop decline when 85mm height, the second lifting cylinder continues to decline, until stopping when conductive black film contact lamination workbench；

The pickup component of second lifting cylinder connection at this time unclamps conductive black glue piece, falls on lamination workbench, then second mentions It rises cylinder and is promoted to 85mm above workbench for component is picked up, to reserve safe space when the work of pressure roller roll-in raw stock；

Since raw rubber leaf length is longer than lamination workbench length, when front end conduction black glue piece unclamps, lamination work can be wrapped in Make the front end face of platform and its front of upper surface, the stretching of the first compression cylinder and the second compression cylinder, by conductive black glue piece pressure Tightly on the front end face of lamination workbench；

The piston rod of pressure roller lifting cylinder stretches out band dynamic pressure roller and rises to above lamination workbench at 55 mm, then second is promoted Cylinder is promoted to 85mm above workbench for component is picked up, to reserve safe space when the work of pressure roller roll-in raw stock；

Zigzag tread patterns cylinder pusher cylinder sliding block, band dynamic pressure roller lifting cylinder and pressure roller are close to lamination workbench, when pressure roller reaches When lamination workbench front end face, pressure roller lifting cylinder piston rod is retracted, and pressure roller decline makes it just be pressed in conductive black glue on piece, Execute the roll-in work of conductive black glue piece；

When in the middle part of pressure roller roll-in to conductive black glue piece, by the driving of the first lifting cylinder the three sponge suckers picked up on component by It is successively unclamped after forward direction, falls in conductive black glue piece on lamination workbench, while pressure roller moves on and carries out roll-in work, pressure roller It reaches lamination workbench rear end and completes conductive black glue piece roll-in work, pressure roller lifting cylinder piston rod stretches out, and pressure roller returns just Begin height；

The piston rod of first compression cylinder and the second compression cylinder retracts, and the compression of a piece of conduction black glue piece is prepared under；It is vertical It halts when reaching lamination workbench rear end to the sliding block of driving cylinder, insulation white glue piece roll-in is carried out when waiting backhaul；

Third lifting cylinder and the 4th lifting cylinder push piston rod to make to pick up component decline first, when the 4th lifting cylinder connects Pickup component bottom stop decline when reaching 85mm height above lamination workbench, third lifting cylinder continues to decline, until Insulate white film contact lamination workbench when stopping；The pickup component of third lifting cylinder connection at this time unclamps conductive black glue piece, Conductive black glue piece is allowed to fall on lamination workbench；

Third compression cylinder and the 4th compression cylinder piston rod stretch out, and the white glue piece that insulate is pressed on to the rear end face of lamination workbench On；Pressure roller does drawback movement under the drive of zigzag tread patterns cylinder, carry out insulation white glue piece roll-in work, work step with It is consistent when conductive black glue piece roll-in；

When insulation white glue piece roll-in work is completed, all components return to initial position, complete a working cycles；

(5) step (4) are repeated, subsequent film lamination work is carried out according to this working cycles, until it is thick to reach scheduled lamination Degree, lamination work are completed.