CN110371335B - Granule filling spiral cover all-in-one - Google Patents
Granule filling spiral cover all-in-one Download PDFInfo
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- CN110371335B CN110371335B CN201910735337.XA CN201910735337A CN110371335B CN 110371335 B CN110371335 B CN 110371335B CN 201910735337 A CN201910735337 A CN 201910735337A CN 110371335 B CN110371335 B CN 110371335B
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- capping
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- transverse moving
- bottle
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- 239000008187 granular material Substances 0.000 title claims description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 165
- 238000005303 weighing Methods 0.000 claims abstract description 63
- 239000002245 particle Substances 0.000 claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 238000007599 discharging Methods 0.000 claims abstract description 6
- 239000000428 dust Substances 0.000 claims description 17
- 230000001360 synchronised effect Effects 0.000 claims description 16
- 230000001681 protective effect Effects 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000007667 floating Methods 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/08—Methods of, or means for, filling the material into the containers or receptacles by vibratory feeders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/16—Methods of, or means for, filling the material into the containers or receptacles by pneumatic means, e.g. by suction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/28—Controlling escape of air or dust from containers or receptacles during filling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/20—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Basic Packing Technique (AREA)
- Sealing Of Jars (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及颗粒包装领域,具体涉及一种颗粒灌装旋盖一体机。The invention relates to the field of particle packaging, and in particular to a particle filling and capping integrated machine.
背景技术Background technique
现有的颗粒生产包装过程中,如食物颗粒、药物颗粒,或其它颗粒,其生产步骤大多为:称重、灌装及旋盖密封,通过这样来进行颗粒的包装生产。In the existing production and packaging process of particles, such as food particles, drug particles, or other particles, the production steps are mostly: weighing, filling and capping and sealing, and the particles are packaged and produced in this way.
但是,颗粒生产中,许多工序还需要人工来进行操作,在颗粒进入称重、灌装等工序步骤时都会出现工人接触颗粒或工人接触包装瓶的情况,这样会对颗粒或包装瓶造成污染,影响产品的质量,同时,在旋盖时,经常出现旋盖机旋转力度控制不住,将瓶盖旋盖太紧或拧滑牙的现象。However, in the production of granules, many processes still require manual operation. When the granules enter the weighing, filling and other process steps, workers may touch the granules or the packaging bottles, which will cause contamination to the granules or the packaging bottles and affect the quality of the product. At the same time, when screwing on the cap, the rotation force of the capping machine is often out of control, and the bottle cap is screwed too tightly or the threads are screwed off.
发明内容Summary of the invention
本发明的目的在于针对现有技术的不足之处,提供一种颗粒灌装旋盖一体机,以达到提高生产质量的目的。The purpose of the present invention is to provide a granule filling and capping integrated machine to improve production quality in view of the deficiencies in the prior art.
本发明采用的技术方案为:一种颗粒灌装旋盖一体机,包括支撑台,所述支撑台上设有瓶子输送装置、灌装装置及旋盖装置,所述瓶子输送装置用于将瓶子输送至灌装装置及旋盖装置中,所述灌装装置用于用于颗粒的上料、称重及灌装,所述旋盖装置用于瓶盖旋扭进瓶子上;The technical solution adopted by the present invention is: a granule filling and capping integrated machine, comprising a support platform, on which a bottle conveying device, a filling device and a capping device are arranged, the bottle conveying device is used to convey the bottle to the filling device and the capping device, the filling device is used for loading, weighing and filling the granules, and the capping device is used for screwing the bottle cap onto the bottle;
所述灌装装置包括机架、真空上料机构、线性振料机构、称重机构及出料斗,所述真空上料机构安装在机架上端面,所述真空上料机构用于将颗粒吸取上来,所述线性振料机构与真空上料机构连接,线性振料机构与称重机构连接,所述线性振料机构用于将颗粒振动到称重机构中,所述称重机构用于称量颗粒的重量,所述出料斗安装在称重机构的下端;The filling device comprises a frame, a vacuum feeding mechanism, a linear vibrating mechanism, a weighing mechanism and a discharging hopper, wherein the vacuum feeding mechanism is installed on the upper end surface of the frame, the vacuum feeding mechanism is used to suck up the particles, the linear vibrating mechanism is connected to the vacuum feeding mechanism, the linear vibrating mechanism is connected to the weighing mechanism, the linear vibrating mechanism is used to vibrate the particles into the weighing mechanism, the weighing mechanism is used to weigh the weight of the particles, and the discharging hopper is installed at the lower end of the weighing mechanism;
所述旋盖装置包括旋盖机构及旋盖升降机构,所述旋盖机构与旋盖升降机构连接,所述旋盖机构用于将瓶盖的旋扭,所述旋盖升降机构用于驱动旋盖机构上下移动,所述旋盖机构内设有防打滑组件,所述的防打滑组件用于防止瓶盖旋扭过紧或拧滑牙。The capping device includes a capping mechanism and a capping lifting mechanism, wherein the capping mechanism is connected to the capping lifting mechanism, the capping mechanism is used to twist the bottle cap, and the capping lifting mechanism is used to drive the capping mechanism to move up and down. An anti-slip component is provided in the capping mechanism, and the anti-slip component is used to prevent the bottle cap from being twisted too tight or slipping.
进一步地,所述称重机构包括称重箱、驱动部及称重转板,所述称重转板可转动安装在称重箱的下端,所述称重转板与驱动部连接,所述驱动部用于驱动称重转板转动。Furthermore, the weighing mechanism includes a weighing box, a driving unit and a weighing turntable, wherein the weighing turntable is rotatably mounted on the lower end of the weighing box, the weighing turntable is connected to the driving unit, and the driving unit is used to drive the weighing turntable to rotate.
进一步地,所述灌装装置与支撑台之间设有提升机构,所述旋盖装置与支撑台之间也设有提升机构,所述提升机构用于驱动灌装装置及旋盖装置的上下移动。Furthermore, a lifting mechanism is provided between the filling device and the support platform, and a lifting mechanism is also provided between the capping device and the support platform, and the lifting mechanism is used to drive the filling device and the capping device to move up and down.
进一步地,所述出料斗下端端口位置设有吸尘装置,所述吸尘装置用于灌装时的扬尘清理。Furthermore, a dust suction device is provided at the lower end port of the discharge hopper, and the dust suction device is used for cleaning dust during filling.
进一步地,所述旋盖升降机构包括升降电机、移动块、丝杆、安装架、固定板及移动板,所述升降电机丝杆通过齿轮及齿轮带连接,所述升降电机用于驱动丝杆转动,所述移动块一端与丝杆啮合连接,所述移动块另一端与移动板固定连接,所述安装架设在移动板上,所述移动板通过导轨滑块安装在固定板上,所述旋盖机构安装在安装架上。Furthermore, the rotary cover lifting mechanism includes a lifting motor, a moving block, a screw rod, a mounting frame, a fixed plate and a moving plate, the lifting motor screw rod is connected by a gear and a gear belt, the lifting motor is used to drive the screw rod to rotate, one end of the moving block is meshed with the screw rod, and the other end of the moving block is fixedly connected to the moving plate, the mounting frame is arranged on the moving plate, the moving plate is mounted on the fixed plate through a guide rail slider, and the rotary cover mechanism is mounted on the mounting frame.
进一步地,所述旋盖机构包括旋盖伺服电机、旋盖气缸、防打滑组件、同步轮、转轴、拉杆及旋盖夹持手,所述旋盖伺服电机与同步轮通过同步带连接,所述防打滑组件为轴承,所述轴承安装在同步轮的内圈上,所述转轴与轴承内圈连接,所述轴承用于防止瓶盖打滑,所述拉杆安装在转轴内部且两者固定连接,所述拉杆上端与旋盖气缸的输出杆通过浮动接头连接,所述拉杆的下端与旋盖夹持手连接,所述旋盖气缸用于驱动旋盖夹持手的夹取与松开。Furthermore, the capping mechanism includes a capping servo motor, a capping cylinder, an anti-skid component, a synchronous wheel, a rotating shaft, a pull rod and a capping clamping hand. The capping servo motor is connected to the synchronous wheel through a synchronous belt. The anti-skid component is a bearing. The bearing is installed on the inner ring of the synchronous wheel. The rotating shaft is connected to the inner ring of the bearing. The bearing is used to prevent the bottle cap from slipping. The pull rod is installed inside the rotating shaft and the two are fixedly connected. The upper end of the pull rod is connected to the output rod of the capping cylinder through a floating joint. The lower end of the pull rod is connected to the capping clamping hand. The capping cylinder is used to drive the clamping and releasing of the capping clamping hand.
进一步地,所述旋盖装置下方设有送盖机构及送料夹持机构,所述送盖机构用于将瓶盖往旋盖机构方向输送,所述送料夹持机构用于将送盖机构上的瓶盖夹持到旋盖机构下方。Furthermore, a cap feeding mechanism and a feeding clamping mechanism are provided below the capping device, wherein the cap feeding mechanism is used to feed the bottle caps toward the capping mechanism, and the feeding clamping mechanism is used to clamp the bottle caps on the cap feeding mechanism to below the capping mechanism.
进一步地,所述机架上均匀设有4个称重机构,所述瓶子输送装置包括传送带、第一抱盖横移装置及第二抱盖横移装置,所述传送带用于将瓶盖往第一抱盖横移装置方向移动,所述第一抱盖横移装置位于灌装装置下方,所述第一抱盖横移装置用于将瓶盖拨送至灌装装置的出料斗处,所述第二抱盖横移装置位于旋盖装置下方,所述第二抱盖横移装置用于将灌装好颗粒的瓶子拨送至旋盖装置下方,所述第一抱盖横移装置靠近传送带的那端设有用于感应瓶子的第一传感器,所述第二抱盖横移装置靠近第一抱盖横移装置的那端设有用于感应瓶子的第二传感器。Furthermore, four weighing mechanisms are evenly arranged on the frame, and the bottle conveying device comprises a conveyor belt, a first cap-holding transverse moving device and a second cap-holding transverse moving device, the conveyor belt is used to move the bottle caps toward the first cap-holding transverse moving device, the first cap-holding transverse moving device is located below the filling device, the first cap-holding transverse moving device is used to deliver the bottle caps to the discharge hopper of the filling device, the second cap-holding transverse moving device is located below the capping device, the second cap-holding transverse moving device is used to deliver the bottles filled with particles to below the capping device, the end of the first cap-holding transverse moving device close to the conveyor belt is provided with a first sensor for sensing the bottle, and the end of the second cap-holding transverse moving device close to the first cap-holding transverse moving device is provided with a second sensor for sensing the bottle.
进一步地,所述第一抱盖横移装置包括防护箱、安装在防护箱内的驱动件、拨叉及横板,所述驱动件与拨叉连接且所述驱动件用于驱动拨叉往复移动,所述横板安装在安装台上,所述第一抱盖横移装置与第二抱盖横移装置的组成部件相同。Furthermore, the first cover transverse moving device includes a protective box, a driving member installed in the protective box, a shift fork and a cross plate, the driving member is connected to the shift fork and the driving member is used to drive the shift fork to reciprocate, the cross plate is installed on the mounting table, and the first cover transverse moving device has the same components as the second cover transverse moving device.
进一步地,所述第一抱盖横移装置及第二抱盖横移装置的横板上均设有调节机构,所述调节机构用于调节横板与拨叉之间的距离,所述第一抱盖横移装置及第二抱盖横移装置上均设有夹紧机构,所述夹紧机构用于灌装及旋盖时瓶子的夹紧。Furthermore, the transverse plates of the first cap-holding transverse moving device and the second cap-holding transverse moving device are both provided with adjustment mechanisms, and the adjustment mechanisms are used to adjust the distance between the transverse plates and the shift forks. The first cap-holding transverse moving device and the second cap-holding transverse moving device are both provided with clamping mechanisms, and the clamping mechanisms are used to clamp the bottles during filling and capping.
本发明的有益效果为:本发明设有灌装装置,可自动上料、称重及灌装,生产过程由相应装置控制,隔绝工人接触,可以此保证颗粒灌装包装质量,同时,旋盖机构中设有防打滑部件,可防止旋盖时瓶盖过度扭紧或拧滑牙。The beneficial effects of the present invention are as follows: the present invention is provided with a filling device, which can automatically load, weigh and fill, and the production process is controlled by the corresponding device, isolating the workers from contact, thereby ensuring the quality of particle filling and packaging, and at the same time, an anti-slip component is provided in the capping mechanism to prevent the bottle cap from being over-tightened or the teeth from slipping when the cap is screwed.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的结构示意图;Fig. 1 is a schematic structural diagram of the present invention;
图2是本发明灌装装置的结构示意图;FIG2 is a schematic structural diagram of a filling device according to the present invention;
图3是本发明的后视图;Fig. 3 is a rear view of the present invention;
图4是本发明称重机构的结构示意图;FIG4 is a schematic structural diagram of a weighing mechanism of the present invention;
图5是本发明旋盖装置的结构示意图;FIG5 is a schematic structural diagram of a capping device according to the present invention;
图6是本发明旋盖装置的剖视图;FIG6 is a cross-sectional view of the capping device of the present invention;
图7是本发明第二抱盖横移装置的结构示意图;7 is a schematic structural diagram of a second cover transverse movement device of the present invention;
图8是本发明真空上料机构的结构示意图。FIG8 is a schematic structural diagram of the vacuum feeding mechanism of the present invention.
其中,1、支撑台, 2、传送带, 3、灌装装置, 4、第一抱盖横移装置,5、第二抱盖横移装置, 6、旋盖装置, 7、吸尘装置, 8、提升机构, 9、送盖机构, 10、送料夹持机构, 11、调节机构, 12、夹紧机构 ,61、旋盖机构, 62、旋盖升降机构, 301、机架, 302、线性振料机构, 303、称重机构, 304、出料斗, 305、真空上料机构, 501、拨叉, 502、防护箱, 503、横板, 611、旋盖伺服电机, 612、旋盖气缸, 613、轴承 ,614、同步轮, 615、转轴, 616、拉杆,617、旋盖夹持手, 621、升降电机 , 622、移动块, 623、丝杆, 624、安装架, 625、固定板,626、移动板, 3031、称重箱, 3032、驱动部, 3033、称重转板。Among them, 1. Support table, 2. Conveyor belt, 3. Filling device, 4. First cap holding and transverse moving device, 5. Second cap holding and transverse moving device, 6. Capping device, 7. Dust collecting device, 8. Lifting mechanism, 9. Cap feeding mechanism, 10. Feeding and clamping mechanism, 11. Adjusting mechanism, 12. Clamping mechanism, 61. Capping mechanism, 62. Capping lifting mechanism, 301. Frame, 302. Linear vibration mechanism, 303. Weighing mechanism, 304. Discharging hopper, 305. Vacuum feeding mechanism, 501. Fork, 502. Protective box, 503. Horizontal plate, 611. Capping servo motor, 612. Capping cylinder, 613. Bearing, 614. Synchronous wheel, 615. Rotating shaft, 616. Pull rod, 617. Capping clamping hand, 621. Lifting motor, 622, moving block, 623, screw rod, 624, mounting frame, 625, fixing plate, 626, moving plate, 3031, weighing box, 3032, driving unit, 3033, weighing rotating plate.
具体实施方式Detailed ways
下面结合附图实施例对本发明进一步说明。The present invention will be further described below with reference to the accompanying drawings.
如图1所示,一种颗粒灌装旋盖一体机,包括支撑台1,所述支撑台1上设有瓶子输送装置、灌装装置3及旋盖装置6,所述瓶子输送装置连接于灌装装置3及旋盖装置6之前,用于瓶子的输送,所述灌装装置3用于用于颗粒的上料、称重及灌装,所述旋盖装置6用于瓶盖旋扭进瓶子上。As shown in Figure 1, a particle filling and capping machine includes a support table 1, on which are provided a bottle conveying device, a filling device 3 and a capping device 6. The bottle conveying device is connected before the filling device 3 and the capping device 6 and is used for conveying bottles. The filling device 3 is used for loading, weighing and filling particles, and the capping device 6 is used for screwing bottle caps onto bottles.
如图2、图4及图8所示,所述灌装装置3包括机架301、真空上料机构305、线性振料机构302、称重机构303及出料斗304,所述真空上料机构305安装在机架301上端面,真空上料机构305一端连接于颗粒料仓,通过吸力将颗粒处的颗粒吸取上来,以此进行上料,真空上料机构305的另一端连接于线性振料机构302,且两者连接处设有一个暂时存放颗粒的储料仓,所述线性振料机构302另一端与称重机构303连接,线性振料机构302通过振动将颗粒振落到称重机构303中,且通过线性振料机构302控制颗粒落入称重机构303中的数量,所述线性振料机构302分三个阶段控制落料重量,第一阶段落料量为称量颗粒重量设定值的90%,即第一次振动会将一个瓶子的颗粒灌装量90%的颗粒振落到称重机构303中,此次振动,颗粒移动速度最快,第二阶段落料量为设定值的97%,速度中等,第三阶段为微振补料到设定值的重量,以此控制落料量,从而控制称重机构303的颗粒重量在设定值的范围内,最终使得称重灌装进瓶子的颗粒重量在标准范围内,所述称重机构303用于称量颗粒的重量,称重机构303与线性振料机构302相配合,以此准确控制落到称重机构303中的颗粒重量,所述出料斗304安装在称重机构303的下端,称重完成后的颗粒会落到出料斗304内,并从出料斗304的出料口灌装进瓶子内。As shown in Figures 2, 4 and 8, the filling device 3 includes a frame 301, a vacuum feeding mechanism 305, a linear vibrating mechanism 302, a weighing mechanism 303 and a discharge hopper 304. The vacuum feeding mechanism 305 is installed on the upper end surface of the frame 301. One end of the vacuum feeding mechanism 305 is connected to the particle silo, and the particles at the particle position are sucked up by suction to perform feeding. The other end of the vacuum feeding mechanism 305 is connected to the linear vibrating mechanism 302, and a storage silo for temporarily storing particles is provided at the connection between the two. The other end of the linear vibrating mechanism 302 is connected to the weighing mechanism 303. The linear vibrating mechanism 302 vibrates the particles into the weighing mechanism 303, and the number of particles falling into the weighing mechanism 303 is controlled by the linear vibrating mechanism 302. The linear vibrating mechanism 302 controls the weight of the falling materials in three stages. In the first stage, The amount of material dropped is 90% of the set value of the weighed particle weight, that is, the first vibration will vibrate 90% of the particle filling volume of a bottle into the weighing mechanism 303. In this vibration, the particle movement speed is the fastest. The amount of material dropped in the second stage is 97% of the set value, and the speed is medium. The third stage is micro-vibration to replenish the material to the set weight, so as to control the amount of material dropped, thereby controlling the particle weight of the weighing mechanism 303 within the set value range, and finally making the weight of the particles weighed and filled into the bottle within the standard range. The weighing mechanism 303 is used to weigh the weight of the particles. The weighing mechanism 303 cooperates with the linear vibration mechanism 302 to accurately control the weight of the particles dropped into the weighing mechanism 303. The discharge hopper 304 is installed at the lower end of the weighing mechanism 303. After weighing, the particles will fall into the discharge hopper 304 and be filled into the bottle from the discharge port of the discharge hopper 304.
其中,所述称重机构包括称重箱3031、驱动部3032及称重转板3033,所述称重转板3033可转动安装在称重箱3031的下端,所述称重转板3033与驱动部3032连接,所述驱动部3032用于驱动称重转板3033转动;颗粒从称重箱3031上方落到称重转板3033上,然后称重转动3033会对颗粒进行称量,当颗粒重量到达设定值范围的时候,驱动部3032便会驱动称重转板3033转动,以此将称重箱3031内的颗粒转落到出料斗304中,然后颗粒从出料斗304灌装进瓶子内。Among them, the weighing mechanism includes a weighing box 3031, a driving unit 3032 and a weighing turntable 3033. The weighing turntable 3033 can be rotatably installed at the lower end of the weighing box 3031. The weighing turntable 3033 is connected to the driving unit 3032. The driving unit 3032 is used to drive the weighing turntable 3033 to rotate; the particles fall from the top of the weighing box 3031 to the weighing turntable 3033, and then the weighing turntable 3033 will weigh the particles. When the weight of the particles reaches the set value range, the driving unit 3032 will drive the weighing turntable 3033 to rotate, so as to transfer the particles in the weighing box 3031 to the discharge hopper 304, and then the particles are filled into the bottle from the discharge hopper 304.
如图4所示,所述出料斗304下端端口位置设有吸尘装置7,所述吸尘装置7用于灌装时的扬尘清理,吸尘装置包括吸尘器主体及锥度吸尘口,所述锥度吸尘口安装在出料斗下端端口处,吸尘装置可确保灌装时把扬尘吸走,没有扬尘落到瓶子瓶口上,以此减少灌装污染,保证产品的生产质量。As shown in FIG4 , a dust suction device 7 is provided at the lower end port of the discharge hopper 304. The dust suction device 7 is used for cleaning dust during filling. The dust suction device comprises a dust suction device body and a tapered dust suction port. The tapered dust suction port is installed at the lower end port of the discharge hopper. The dust suction device can ensure that dust is sucked away during filling and no dust falls on the bottle mouth, thereby reducing filling pollution and ensuring product production quality.
如图5所示,所述旋盖装置6包括旋盖机构61及旋盖升降机构62,所述旋盖机构61与旋盖升降机构62连接,所述旋盖升降机构62用于驱动旋盖机构61上下移动,所述旋盖机构61用于将瓶盖的旋扭,所述旋盖机构61内设有防打滑组件,所述的防打滑组件用于防止瓶盖旋扭过紧或拧滑牙。As shown in Figure 5, the capping device 6 includes a capping mechanism 61 and a capping lifting mechanism 62. The capping mechanism 61 is connected to the capping lifting mechanism 62. The capping lifting mechanism 62 is used to drive the capping mechanism 61 to move up and down. The capping mechanism 61 is used to twist the bottle cap. An anti-slip component is provided in the capping mechanism 61. The anti-slip component is used to prevent the bottle cap from being twisted too tight or slipping.
如图5、图6所示,所述旋盖机构61包括旋盖伺服电机611、旋盖气缸612、防打滑组件、同步轮614、转轴615、拉杆616及旋盖夹持手617,所述旋盖伺服电机611与同步轮614通过同步带连接,所述防打滑组件为轴承613,所述轴承613安装在同步轮614的内圈上,所述转轴615与轴承613内圈连接,所述轴承613用于防止瓶盖打滑,所述拉杆616安装在转轴615内部且两者固定连接,所述拉杆616上端与旋盖气缸612的输出杆通过浮动接头连接,所述拉杆616的下端与旋盖夹持手617连接,所述旋盖气缸612用于驱动旋盖夹持手617的夹取与松开,所述旋盖气缸612可将拉杆616往上拉拔或往下推动,当拉杆616往上移动的时候会使旋盖夹持手617的夹持部锁紧,以此进行瓶盖的夹取,当拉杆616往下移动的时候,旋盖夹持手617的夹持部松开,以此将瓶盖放开,所述转轴615通过旋盖伺服电机611进行驱动,转轴615转动的时候带动旋盖夹持手617,以此进行瓶盖的扭紧,所述同步轮614内圈上设有轴承613,轴承613的作用是当瓶盖扭紧的时候,如果再继续扭动,若转轴615受到的扭力超过一定范围,即会使瓶盖9过度扭紧或拧滑牙的时候,此时轴承613与转轴615不再保持同步转动,轴承613与转轴615的连接会打滑,两者之间变成滑动连接,即同步轮614可以带动轴承613转动,由于转轴615受到过大扭力,轴承613不能再使转轴615保持同步转动,转动615会停下来,以此防止旋盖夹持手617继续转动,使瓶盖过度扭紧或拧滑牙,通过这样来保证瓶盖旋扭进瓶子的效果,从而保证产品的生产质量,并可以此提高旋盖效率。As shown in Figures 5 and 6, the capping mechanism 61 includes a capping servo motor 611, a capping cylinder 612, an anti-skid component, a synchronous wheel 614, a rotating shaft 615, a pull rod 616 and a capping clamping hand 617. The capping servo motor 611 is connected to the synchronous wheel 614 through a synchronous belt. The anti-skid component is a bearing 613, which is mounted on the inner ring of the synchronous wheel 614. The rotating shaft 615 is connected to the inner ring of the bearing 613. The bearing 613 is used to prevent the bottle cap from slipping. The pull rod 616 The pull rod 616 is installed inside the rotating shaft 615 and the two are fixedly connected. The upper end of the pull rod 616 is connected to the output rod of the capping cylinder 612 through a floating joint. The lower end of the pull rod 616 is connected to the capping clamping hand 617. The capping cylinder 612 is used to drive the clamping and releasing of the capping clamping hand 617. The capping cylinder 612 can pull the pull rod 616 upward or push it downward. When the pull rod 616 moves upward, the clamping part of the capping clamping hand 617 is locked, so as to clamp the bottle cap. When the pull rod 616 moves downward, the clamping part of the capping clamping hand 617 is locked. When the capping servo motor 611 is driven, the rotating shaft 615 drives the capping servo motor 611 to rotate, thereby tightening the cap. The inner ring of the synchronous wheel 614 is provided with a bearing 613. The function of the bearing 613 is that when the cap is tightened, if it continues to be twisted, if the torque applied to the rotating shaft 615 exceeds a certain range, that is, the cap 9 is over-tightened or screwed out of the thread, at this time, the bearing 613 and the rotating shaft 615 are in a state of being locked. 15 no longer keeps synchronous rotation, the connection between the bearing 613 and the rotating shaft 615 will slip, and the two will become a sliding connection, that is, the synchronous wheel 614 can drive the bearing 613 to rotate. Since the rotating shaft 615 is subjected to excessive torque, the bearing 613 can no longer keep the rotating shaft 615 rotating synchronously, and the rotating shaft 615 will stop, thereby preventing the capping clamping hand 617 from continuing to rotate, causing the bottle cap to be over-tightened or screwed off. In this way, the effect of screwing the bottle cap into the bottle is guaranteed, thereby ensuring the production quality of the product and improving the capping efficiency.
如图5、图6所示,所述旋盖升降机构62包括升降电机621、移动块622、丝杆623、安装架624、固定板625及移动板626,所述升降电机621丝杆623通过齿轮及齿轮带连接,所述升降电机621用于驱动丝杆623转动,所述移动块622一端与丝杆623啮合连接,所述移动块622另一端与移动板626固定连接,所述安装架624设在移动板626上,所述移动板626通过导轨滑块安装在固定板625上,移动板626可在固定板625上移动,所述旋盖机构61安装在安装架624上,通过升降电机621驱动丝杆623,以此让移动块622及安装架624上下移动,从而使与安装在安装架624上的旋盖机构61上下移动,以此进行旋盖机构61在工作时的位置调整,通过这样来进行瓶盖的抓取及旋盖。As shown in Figures 5 and 6, the capping lifting mechanism 62 includes a lifting motor 621, a moving block 622, a screw rod 623, a mounting frame 624, a fixed plate 625 and a moving plate 626. The lifting motor 621 and the screw rod 623 are connected by gears and gear belts. The lifting motor 621 is used to drive the screw rod 623 to rotate. One end of the moving block 622 is meshed and connected with the screw rod 623, and the other end of the moving block 622 is fixedly connected with the moving plate 626. The mounting frame 624 is arranged on the moving plate 626. The moving plate 626 is installed on the fixed plate 625 through a guide rail slider. The moving plate 626 can move on the fixed plate 625. The capping mechanism 61 is installed on the mounting frame 624. The screw rod 623 is driven by the lifting motor 621, so that the moving block 622 and the mounting frame 624 move up and down, so that the capping mechanism 61 installed on the mounting frame 624 moves up and down, so as to adjust the position of the capping mechanism 61 when working, and the bottle cap is grasped and capped in this way.
所述旋盖装置6下方设有送盖机构9及送料夹持机构10,所述送盖机构用于将瓶盖往旋盖机构61方向输送,所述送料夹持机构10用于将送盖机构9上的瓶盖夹持到旋盖机构61下方,所述送盖机构9包括输送带、理盖条、尾板及档条,所述理盖条安装在输送带上面,所述尾板与理盖条连接且尾板上端面与输送带上端面保持水平,所述档条位于尾板靠近旋盖机构的那端,所述档条可转动,通过输送带的转动可将理盖条内部的瓶盖往旋盖机构61方向移动,然后可将瓶盖输送到尾板上,档条挡在尾板前端,可防止尾板上的瓶盖掉落下来,所述送料夹持机构10包括驱动电机、移动架及夹持送料手,所述夹持送料手安装在移动架上,所述驱动电机用于驱动移动架往复移动,夹持送料手位于理盖条上方,所述夹持送料手用于将理盖条上的瓶盖夹持到旋盖夹持手617下方,然后让旋盖夹持手617将瓶盖夹持住,接着通过旋盖夹持手617将瓶盖旋扭到瓶盖上。A cap feeding mechanism 9 and a feeding clamping mechanism 10 are provided below the capping device 6. The cap feeding mechanism is used to feed the bottle caps toward the capping mechanism 61. The feeding clamping mechanism 10 is used to clamp the bottle caps on the cap feeding mechanism 9 to the bottom of the capping mechanism 61. The cap feeding mechanism 9 includes a conveyor belt, a cap sorting strip, a tail plate and a stop bar. The cap sorting strip is installed on the conveyor belt. The tail plate is connected to the cap sorting strip and the upper end surface of the tail plate is kept horizontal with the upper end surface of the conveyor belt. The stop bar is located at the end of the tail plate close to the capping mechanism. The stop bar is rotatable, and the bottle caps inside the cap sorting strip can be moved to the conveyor belt by rotating the conveyor belt. Move toward the capping mechanism 61, and then the bottle caps can be transported to the tail plate, and the stop bar blocks the front end of the tail plate to prevent the bottle caps on the tail plate from falling off. The feeding clamping mechanism 10 includes a driving motor, a moving frame and a clamping feeding hand, the clamping feeding hand is installed on the moving frame, the driving motor is used to drive the moving frame to move back and forth, the clamping feeding hand is located above the cap sorting bar, the clamping feeding hand is used to clamp the bottle caps on the cap sorting bar to under the capping clamping hand 617, and then let the capping clamping hand 617 clamp the bottle cap, and then the capping clamping hand 617 is used to twist the bottle cap onto the bottle cap.
如图3所示,所述灌装装置3与支撑台1之间设有提升机构8,所述旋盖装置6与支撑台1之间也设有提升机构8,所述提升机构8包括电机及螺杆,可在操作面板上控制电机转动来控制升降,以此调节灌装装置3及旋盖装置6的高度,使其适应不同高度的瓶子生产。As shown in FIG3 , a lifting mechanism 8 is provided between the filling device 3 and the support platform 1, and a lifting mechanism 8 is also provided between the capping device 6 and the support platform 1. The lifting mechanism 8 includes a motor and a screw rod, and the motor rotation can be controlled on the operation panel to control the lifting and lowering, so as to adjust the height of the filling device 3 and the capping device 6 to adapt to the production of bottles of different heights.
如图2所示,所述机架301上均匀设有4个称重机构303,所述瓶子输送装置包括传送带2、第一抱盖横移装置4及第二抱盖横移装置5,所述传送带2用于将瓶盖往第一抱盖横移装置4方向移动,所述第一抱盖横移装置4位于灌装装置3下方,所述第一抱盖横移装置4用于将瓶盖拨送至灌装装置3的出料斗304处,所述第二抱盖横移装置5位于旋盖装置6下方,所述第二抱盖横移装置5用于将灌装好颗粒的瓶子拨送至旋盖装置6下方,所述第一抱盖横移装置4靠近传送带2的那端设有第一传感器,当第一传感器感应到有瓶子从传送带2上移动过来的时候,第一传感器便会将信息传递到控制器那里,然后控制器启动第一抱盖横移装置4,以此将瓶子拨送至灌装装置3下方,且每批拨送的瓶子数量为4个,以此让这4个瓶子分别对应一个出料斗304,即灌装装置3每次可进行4个瓶子的颗粒灌装,所述第二抱盖横移装置5靠近第一抱盖横移装置4的那端设有用于感应瓶子的第二传感器,灌装好的瓶子会继续往旋盖装置6方向移动,当移动过来时,第二传感器便会感应接收这一信号,然后控制器控制第二抱盖横移装置5启动,以此将瓶子拨送至旋盖机构61下方,随后通过旋盖机构61进行旋盖密封,接着再由第二抱盖横移装置5将瓶子拨送至下一工序点中。As shown in FIG2 , four weighing mechanisms 303 are evenly arranged on the frame 301. The bottle conveying device comprises a conveyor belt 2, a first cap-holding transverse moving device 4 and a second cap-holding transverse moving device 5. The conveyor belt 2 is used to move the bottle caps toward the first cap-holding transverse moving device 4. The first cap-holding transverse moving device 4 is located below the filling device 3. The first cap-holding transverse moving device 4 is used to deliver the bottle caps to the discharge hopper 304 of the filling device 3. The second cap-holding transverse moving device 5 is located below the capping device 6. The second cap-holding transverse moving device 5 is used to deliver the bottles filled with particles to the bottom of the capping device 6. The first sensor is provided at the end of the first cap-holding transverse moving device 4 close to the conveyor belt 2. When the first sensor senses that a bottle moves from the conveyor belt 2, the first sensor will send the signal The information is transmitted to the controller, and then the controller starts the first capping transverse moving device 4 to send the bottles to the bottom of the filling device 3, and the number of bottles sent in each batch is 4, so that these 4 bottles correspond to a discharge hopper 304 respectively, that is, the filling device 3 can perform granule filling of 4 bottles each time, and the second capping transverse moving device 5 is provided with a second sensor for sensing the bottles at the end close to the first capping transverse moving device 4, and the filled bottles will continue to move toward the capping device 6. When moving over, the second sensor will sense and receive this signal, and then the controller controls the second capping transverse moving device 5 to start, so as to send the bottles to the bottom of the capping mechanism 61, and then the capping mechanism 61 is used to seal the bottles, and then the second capping transverse moving device 5 sends the bottles to the next process point.
如图7所示,所述第一抱盖横移装置4包括防护箱502、安装在防护箱502内的驱动件、拨叉501及横板503,所述驱动件与拨叉501连接且所述驱动件用于驱动拨叉501往复移动,所述横板503安装在安装台上,所述第一抱盖横移装置4与第二抱盖横移装置5的组成部件相同,所述第一抱盖横移装置4内的拨叉用于将传送带2上的瓶子均匀拨送至灌装装置3下方,然后在灌装完成后,再将瓶子拨送往旋盖机构61方向,所述第二抱盖横移装置5用于将瓶子拨送至旋盖机构6下方,并在旋盖完成后,将瓶子拨送往下一工序点。As shown in Figure 7, the first capping transverse moving device 4 includes a protective box 502, a driving member installed in the protective box 502, a fork 501 and a cross plate 503. The driving member is connected to the fork 501 and is used to drive the fork 501 to reciprocate. The cross plate 503 is installed on the mounting table. The first capping transverse moving device 4 has the same components as the second capping transverse moving device 5. The fork in the first capping transverse moving device 4 is used to evenly move the bottles on the conveyor belt 2 to the bottom of the filling device 3, and then after the filling is completed, the bottles are moved to the direction of the capping mechanism 61. The second capping transverse moving device 5 is used to move the bottles to the bottom of the capping mechanism 6, and after the capping is completed, the bottles are moved to the next process point.
其中,所述第一抱盖横移装置4及第二抱盖横移装置5的横板503上均设有调节机构11,所述调节机构11用于调节横板503与拨叉501之间的距离,所述第一抱盖横移装置4及第二抱盖横移装置5上均设有夹紧机构12,所述夹紧机构12通过气缸驱动,第一抱盖横移装置4内设有4个夹紧机构12,且所述的4个夹紧机构12分别位于4个出料斗304下方,并用于在灌装时夹紧瓶子,所述第二抱盖横移装置5内安装有一个夹紧机构12,这一夹紧机构12用于在旋盖时夹紧瓶子。Among them, the transverse plates 503 of the first cap-holding transverse moving device 4 and the second cap-holding transverse moving device 5 are both provided with adjusting mechanisms 11, and the adjusting mechanisms 11 are used to adjust the distance between the transverse plate 503 and the fork 501. The first cap-holding transverse moving device 4 and the second cap-holding transverse moving device 5 are both provided with clamping mechanisms 12, and the clamping mechanisms 12 are driven by cylinders. Four clamping mechanisms 12 are provided in the first cap-holding transverse moving device 4, and the four clamping mechanisms 12 are respectively located under the four discharge hoppers 304, and are used to clamp the bottles during filling. A clamping mechanism 12 is installed in the second cap-holding transverse moving device 5, and this clamping mechanism 12 is used to clamp the bottles when screwing the caps.
本发明中瓶子的运送、颗粒灌装、颗粒称重及旋盖均有相应机器控制,能隔绝工人与生产品接触,可以此保证颗粒灌装包装质量,同时,旋盖机构中设有防打滑部件,可防止旋盖时瓶盖过度扭紧或拧滑牙,提高包装质量。In the present invention, the bottle transportation, particle filling, particle weighing and capping are all controlled by corresponding machines, which can isolate workers from contact with the products, thereby ensuring the quality of particle filling and packaging. At the same time, an anti-slip component is provided in the capping mechanism to prevent the bottle cap from being over-tightened or slipping when the cap is screwed, thereby improving the packaging quality.
以上所述仅为本发明的较佳实施方式,本发明并不局限于上述实施方式,在实施过程中可能存在局部微小的结构改动,如果对本发明的各种改动或变型不脱离本发明的精神和范围,且属于本发明的权利要求和等同技术范围之内,则本发明也意图包含这些改动和变型。The above is only a preferred embodiment of the present invention, and the present invention is not limited to the above embodiment. There may be local minor structural changes during the implementation process. If the various changes or modifications of the present invention do not depart from the spirit and scope of the present invention and fall within the scope of the claims and equivalent technologies of the present invention, the present invention is also intended to include these changes and modifications.
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| CN112499543A (en) * | 2020-11-20 | 2021-03-16 | 杭州湘豫科技有限公司 | Automatic feeding and screwing device with reciprocating movement spiral structure for plastic bottle |
| CN113650827A (en) * | 2021-09-12 | 2021-11-16 | 深圳万和制药有限公司 | High-speed weighing, subpackaging and packaging machine for packaging double-material medicines and medicine production method |
| CN116395171B (en) * | 2023-03-09 | 2024-04-26 | 广州锐嘉工业股份有限公司 | Semi-automatic bottled granule liquid filling machine |
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