CN110370048A - A kind of fixture for boring machine of ears part processing inner hole - Google Patents
A kind of fixture for boring machine of ears part processing inner hole Download PDFInfo
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- CN110370048A CN110370048A CN201910724292.6A CN201910724292A CN110370048A CN 110370048 A CN110370048 A CN 110370048A CN 201910724292 A CN201910724292 A CN 201910724292A CN 110370048 A CN110370048 A CN 110370048A
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- 210000005069 ears Anatomy 0.000 title 1
- 238000003754 machining Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 11
- 238000003825 pressing Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010923 batch production Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
Abstract
本发明公开了一种双耳零件加工内孔的镗床夹具,其包括底板、压板、Φ31插销、Φ31.6插销、衬套、螺栓螺母、螺栓、螺柱螺母和螺柱。本发明提供的双耳零件加工内孔的镗床夹具解决了数量大的零件的一次加工的问题,提高了零件的加工效率,提高了产品质量,所有零件的定位装夹方式都是一致,保证所有零件的一致性。
The invention discloses a boring machine fixture for machining inner holes of double ear parts, which comprises a bottom plate, a pressing plate, a Φ31 pin, a Φ31.6 pin, a bushing, bolts and nuts, bolts, stud nuts and studs. The boring machine jig for machining the inner hole of the double-ear parts provided by the invention solves the problem of one-time processing of a large number of parts, improves the processing efficiency of the parts, and improves the product quality. The positioning and clamping methods of all parts are consistent, ensuring that all Consistency of parts.
Description
技术领域technical field
本发明属于机械加工的技术领域,具体涉及一种双耳零件加工内孔的镗床夹具。The invention belongs to the technical field of mechanical processing, and in particular relates to a boring machine fixture for processing inner holes of double ear parts.
背景技术Background technique
连接耳片零件是航空领域上经常出现的结构,尺寸精,材料韧性大,不易切削,加工难度大,广泛应用于航空航天领域。该材料选择的机床刚性好、功率大(建议功率大于10千瓦),并有较好的冷却装置,要求刀具具有较高硬度、强度和韧性,并且有良好的耐磨性、抗氧化性和抗粘结性。The connecting lug part is a structure that often appears in the aviation field. It has precise dimensions, high toughness of the material, is not easy to cut, and is difficult to process. It is widely used in the aerospace field. The machine tool selected for this material has good rigidity, high power (recommended power greater than 10 kilowatts), and a good cooling device. It is required that the tool has high hardness, strength and toughness, and has good wear resistance, oxidation resistance and resistance. Cohesiveness.
在加工该零件过程中,需要对零件上两个孔进行加工,将Φ31H11加工成Φ31.6JS6。以往加工过程是采用拼装夹具的形式,以定位销进行定位,再用压板进行压紧后加工。如果在零件研制,该加工方法可以进行,但进行零件批量生产时,会暴露以下缺点:1)拼装笨重,安装不易;不适合大量零件的加工;2)拼装夹具不稳定,准备时间长,耽误生产周期;3)零件误差大,每个零件的尺寸不稳定,影响产品统一性;4)每次拼装不确定性大,拼装质量稳定,影响产品精度。上述问题直接造成批生产中零件生产周期延误、产品质量下降等现象。In the process of processing this part, it is necessary to process two holes on the part, and process Φ31H11 into Φ31.6JS6. In the past, the processing process was in the form of an assembled fixture, with positioning pins for positioning, and then pressing with a pressure plate for processing. If the parts are developed, this processing method can be carried out, but when the parts are mass-produced, the following disadvantages will be exposed: 1) The assembly is heavy and the installation is not easy; it is not suitable for the processing of a large number of parts; 2) The assembly fixture is unstable, the preparation time is long, and the delay Production cycle; 3) large part error, unstable size of each part, affecting product uniformity; 4) large uncertainty in each assembly, stable assembly quality, affecting product accuracy. The above problems directly lead to the delay of the production cycle of parts and the decline of product quality in batch production.
发明内容Contents of the invention
本发明的目的是提供一种双耳零件加工内孔的镗床夹具,以解决现有技术中的上述问题。The object of the present invention is to provide a boring machine fixture for machining inner holes of double lug parts, so as to solve the above-mentioned problems in the prior art.
本发明的技术方案为:Technical scheme of the present invention is:
一种双耳零件加工内孔的镗床夹具,其包括底板1、压板2、Φ31插销3、Φ31.6插销4、衬套5、螺栓螺母6、螺栓7、螺柱螺母8和螺柱9;其中,底板1为长方体结构,在底板1的中央开设有两个台阶孔和两个压板连接孔,两个台阶孔沿底板1的宽度方向排列,两个压板连接孔沿底板1的长度方向排列,两个压板连接孔的圆心连线、两个台阶孔的圆心连线均通过底板1的中心;每个台阶孔的下端小孔内径小于上端大孔内径,每个台阶孔的小孔内壁设置有一层衬套5。A boring machine fixture for machining inner holes of two-ear parts, which includes a bottom plate 1, a pressure plate 2, a Φ31 pin 3, a Φ31.6 pin 4, a bushing 5, a bolt nut 6, a bolt 7, a stud nut 8 and a stud 9; Wherein, the bottom plate 1 is a cuboid structure, and two step holes and two pressure plate connection holes are opened in the center of the bottom plate 1, the two step holes are arranged along the width direction of the bottom plate 1, and the two pressure plate connection holes are arranged along the length direction of the bottom plate 1 , the line connecting the circle centers of the connecting holes of the two pressure plates and the line connecting the circle centers of the two step holes pass through the center of the bottom plate 1; There is a layer of bushing 5 .
所述的Φ31插销3和Φ31.6插销4均为头端外径小,中部外径大的圆柱体结构,Φ31插销3和Φ31.6插销4的头端的外径相同,且与内壁设置衬套5后的台阶孔的小孔过盈配合,以使Φ31插销3或Φ31.6插销4稳定插入台阶孔中,台阶孔的大孔内径大于Φ31插销3和Φ31.6插销4的中部外径,当使Φ31插销3或Φ31.6插销4的头端插入小孔中时,Φ31插销3或Φ31.6插销4的中部的一部分容纳于大孔中,Φ31插销3和Φ31.6插销4的中部用于定位、固定零件10的两各孔。The Φ31 pin 3 and the Φ31.6 pin 4 are cylindrical structures with a small outer diameter at the head end and a large outer diameter in the middle. The small hole of the step hole behind sleeve 5 is interference fit, so that Φ31 pin 3 or Φ31.6 pin 4 can be stably inserted into the step hole, and the inner diameter of the large hole of the step hole is larger than the middle outer diameter of Φ31 pin 3 and Φ31.6 pin 4 , when the head end of Φ31 pin 3 or Φ31.6 pin 4 is inserted into the small hole, a part of the middle part of Φ31 pin 3 or Φ31.6 pin 4 is accommodated in the large hole, and the Φ31 pin 3 and Φ31.6 pin 4 The middle part is used for positioning, two holes of fixing part 10.
所述的压板2一端开设有椭圆孔,螺栓7穿过该椭圆孔及底板1上的压板连接孔,并在压板2上表面椭圆孔处采用螺栓螺母6与螺栓7连接,用以施加压力,压板2的另一端下表面连接螺柱9的一端,螺柱9的另一端连接螺柱螺母8,螺柱9与螺柱螺母8配合起支撑作用,使用时压板2开设椭圆孔的一端端部压于待加工的零件10上,另一端由螺柱9与螺柱螺母8支撑,通过旋转螺栓螺母6施加压力。One end of the pressure plate 2 is provided with an oval hole, and the bolt 7 passes through the oval hole and the connection hole of the pressure plate on the bottom plate 1, and the bolt nut 6 is connected with the bolt 7 at the oval hole on the upper surface of the pressure plate 2 to apply pressure. The lower surface of the other end of the pressing plate 2 is connected to one end of the stud 9, and the other end of the stud 9 is connected to the stud nut 8, and the stud 9 cooperates with the stud nut 8 to play a supporting role. When in use, the pressing plate 2 is provided with one end of the oval hole It is pressed on the part 10 to be processed, and the other end is supported by the stud 9 and the stud nut 8, and the pressure is applied by rotating the bolt and nut 6.
本发明的效果和益处是:Effect and benefit of the present invention are:
本发明提供的双耳零件加工内孔的镗床夹具,用于一个零件上两个孔的加工,其具有以下优点:1)零件轻便,方便安装;2)所有零件的定位装夹方式都是一致,保证所有零件的一致性;3)专用工装保证所有产品统一性,提高产品质量;4)该夹具通过螺母拧紧固定,一次装夹可以实现内孔的一次加工成型;5)专用夹具的使用避免了拼装带来的不稳定。The boring machine jig for machining inner holes of double-ear parts provided by the present invention is used for processing two holes on one part, and has the following advantages: 1) the parts are light and easy to install; 2) the positioning and clamping methods of all parts are consistent , to ensure the consistency of all parts; 3) special tooling ensures the uniformity of all products and improves product quality; 4) the fixture is tightened and fixed by nuts, and one-time clamping can realize one-time processing and molding of the inner hole; 5) the use of special fixtures avoids Instability caused by assembly.
附图说明Description of drawings
图1A为被加工零件示意图。Figure 1A is a schematic diagram of the machined part.
图1B为图1A中沿A-A向的截面图。Fig. 1B is a cross-sectional view along A-A direction in Fig. 1A.
图2A为本发明实施例中提供的双耳零件加工内孔的镗床夹具的结构示意图。Fig. 2A is a schematic structural view of a boring machine fixture for machining an inner hole of a double lug part provided in an embodiment of the present invention.
图2B为图2A中沿A-A向的截面图。Fig. 2B is a cross-sectional view along A-A direction in Fig. 2A.
图3为本发明实施例中提供的双耳零件加工内孔的镗床夹具的立体结构示意图。Fig. 3 is a three-dimensional structural schematic diagram of a boring machine jig for machining inner holes of a double lug part provided in an embodiment of the present invention.
图4A为本发明实施例中提供的双耳零件加工内孔的镗床夹具的加工示意图。Fig. 4A is a schematic diagram of the machining of the boring machine jig for machining the inner hole of the double lug part provided in the embodiment of the present invention.
图4B为图4A中沿A-A向的截面图。Fig. 4B is a cross-sectional view along A-A direction in Fig. 4A.
图中:1底板;2压板;3Φ31插销;4Φ31.6插销;5衬套;6螺栓螺母;7螺栓;8螺柱螺母;9螺柱;10零件。In the figure: 1 bottom plate; 2 pressure plate; 3 Φ31 pin; 4 Φ31.6 pin; 5 bushing; 6 bolt nut; 7 bolt; 8 stud nut; 9 stud; 10 parts.
具体实施方式Detailed ways
以下结合附图和技术方案,进一步说明本发明的具体实施方式。The specific implementation manners of the present invention will be further described below in conjunction with the accompanying drawings and technical solutions.
应当了解,所附附图并非按比例地绘制,而仅是为了说明本发明的基本原理的各种特征的适当简化的画法。本文所公开的本发明的具体设计特征包括例如具体尺寸、方向、位置和外形将部分地由具体所要应用和使用的环境来确定。It should be understood that the appended drawings are not to scale, presenting a suitably simplified representation of various features illustrative of the basic principles of the invention. The specific design features of the invention disclosed herein, including, for example, specific dimensions, orientations, locations and shapes will be determined in part by the particular intended application and use environment.
在所附多个附图中,同样的或等同的部件(元素)以相同的附图标记标引。In the accompanying figures, the same or equivalent parts (elements) are designated with the same reference numerals.
图2A为本发明实施例中提供的双耳零件加工内孔的镗床夹具的结构示意图。图2B为图2A中沿A-A向的截面图。图3为本发明实施例中提供的双耳零件加工内孔的镗床夹具的立体结构示意图。参见图2A至图3,在本实施例中,双耳零件加工内孔的镗床夹具包括底板1、压板2、Φ31插销3、Φ31.6插销4、衬套5、螺栓螺母6、螺栓7、螺柱螺母8和螺柱9。底板1为长方体结构,在底板1的中央开设有两个台阶孔和两个压板连接孔,两个台阶孔沿底板1的宽度方向排列,两个压板连接孔沿底板1的长度方向排列,两个压板连接孔的圆心连线、两个台阶孔的圆心连线均通过底板1的中心。每个台阶孔的下端小孔内径小于上端大孔内径,每个台阶孔的小孔内壁设置有一层衬套5。Fig. 2A is a schematic structural view of a boring machine fixture for machining an inner hole of a double lug part provided in an embodiment of the present invention. Fig. 2B is a cross-sectional view along A-A direction in Fig. 2A. Fig. 3 is a three-dimensional structural schematic diagram of a boring machine jig for machining inner holes of a double lug part provided in an embodiment of the present invention. Referring to Fig. 2A to Fig. 3, in this embodiment, the boring machine fixture for machining the inner hole of the double-ear parts includes a bottom plate 1, a pressure plate 2, a Φ31 pin 3, a Φ31.6 pin 4, a bushing 5, bolts and nuts 6, bolts 7, Stud nut 8 and stud 9. The bottom plate 1 is a cuboid structure, and two step holes and two pressure plate connection holes are opened in the center of the bottom plate 1. The two step holes are arranged along the width direction of the bottom plate 1, and the two pressure plate connection holes are arranged along the length direction of the bottom plate 1. The line connecting the circle centers of the connecting holes of the first pressure plate and the line connecting the circle centers of the two stepped holes all pass through the center of the base plate 1 . The inner diameter of the small hole at the lower end of each step hole is smaller than the inner diameter of the large hole at the upper end, and a layer of bushing 5 is arranged on the inner wall of the small hole of each stepped hole.
Φ31插销3和Φ31.6插销4均为头端外径小,中部外径大的圆柱体结构,Φ31插销3和Φ31.6插销4的头端的外径相同,且与内壁设置衬套5后的台阶孔的小孔过盈配合,以使Φ31插销3或Φ31.6插销4稳定插入台阶孔中,并且衬套5可以更换,当双耳零件加工内孔的镗床夹具使用较长时间,小孔内径变大,无法稳定固定Φ31插销3或Φ31.6插销4时,可更换新的衬套5,以稳定固定。台阶孔的大孔内径大于Φ31插销3和Φ31.6插销4的中部外径,当使Φ31插销3或Φ31.6插销4的头端插入小孔中时,Φ31插销3或Φ31.6插销4的中部的一部分容纳于大孔中。具体地,Φ31插销3的中部外径为31mm,Φ31.6插销4的中部外径为31.6mm。Both Φ31 pin 3 and Φ31.6 pin 4 are cylindrical structures with a small outer diameter at the head end and a large middle outer diameter. The small hole of the stepped hole is interference fit, so that the Φ31 pin 3 or Φ31.6 pin 4 can be stably inserted into the stepped hole, and the bushing 5 can be replaced. When the inner diameter of the hole becomes larger and the Φ31 pin 3 or Φ31.6 pin 4 cannot be stably fixed, a new bushing 5 can be replaced to stabilize the fixation. The inner diameter of the large hole of the step hole is larger than the middle outer diameter of Φ31 pin 3 and Φ31.6 pin 4. When the head end of Φ31 pin 3 or Φ31.6 pin 4 is inserted into the small hole, Φ31 pin 3 or Φ31.6 pin 4 A part of the middle part is accommodated in the large hole. Specifically, the outer diameter of the middle part of the Φ31 plug 3 is 31 mm, and the outer diameter of the middle part of the Φ31.6 plug 4 is 31.6 mm.
压板2一端开设有椭圆孔,螺栓7穿过该椭圆孔及底板1上的压板连接孔,并在压板2上表面椭圆孔处采用螺栓螺母6与螺栓7连接,用以施加压力,压板2的另一端下表面连接螺柱9的一端,螺柱9的另一端连接螺柱螺母8,螺柱9与螺柱螺母8配合起支撑作用,使用时压板2开设椭圆孔的一端端部压于待加工的零件10上,另一端由螺柱9与螺柱螺母8支撑,通过旋转螺栓螺母6施加压力。One end of the pressure plate 2 is provided with an oval hole, and the bolt 7 passes through the oval hole and the pressure plate connection hole on the bottom plate 1, and the bolt nut 6 is connected with the bolt 7 at the oval hole on the upper surface of the pressure plate 2 to apply pressure. The other end lower surface connects one end of stud 9, and the other end of stud 9 connects stud nut 8, and stud 9 cooperates with stud nut 8 to play a supporting role. During use, pressing plate 2 offers an end of an oval hole to be pressed on On the processed part 10, the other end is supported by a stud 9 and a stud nut 8, and pressure is applied by rotating the bolt and nut 6.
该双耳零件加工内孔的镗床夹具使用方法:The method of using the boring machine fixture for machining the inner hole of the double-ear part:
1)如图2A至图4B所示,将底板1在车床工作平台上放平,用机床上的三爪夹盘压板稍微压紧,此时,调整衬套5的孔的中心的位置,保证衬套5的孔的中心与机床主轴中心一致。1) As shown in Fig. 2A to Fig. 4B, put the bottom plate 1 flat on the lathe working platform, and press it slightly with the three-jaw chuck pressure plate on the machine tool. At this time, adjust the position of the center of the hole of the bushing 5 to ensure that The center of the hole of the bushing 5 coincides with the center of the machine tool spindle.
2)将零件10放在底板1上,保证零件10一个孔的中心与衬套5的孔的中心一致,此时,将Φ31插销3通过零件10的孔,插入衬套5中,即,零件10的该孔与底板1的位置固定。2) Put the part 10 on the bottom plate 1, and ensure that the center of a hole of the part 10 is consistent with the center of the hole of the bushing 5. At this time, insert the Φ31 pin 3 through the hole of the part 10 into the bushing 5, that is, the part This hole of 10 is fixed with the position of base plate 1.
3)此时,将零件10的另一个孔与另一个衬套5的孔的中心对准,另一个Φ31插销3通过零件10的另一个孔,插入衬套5中,使零件10的该孔与底板1位置固定。3) At this time, align the other hole of the part 10 with the center of the hole of the other bushing 5, and another Φ31 pin 3 passes through the other hole of the part 10 and inserts it into the bushing 5, so that the hole of the part 10 Fixed with base plate 1.
4)安装压板2,压在零件10上,通过螺母6拧紧螺栓7;同样的方法安装另一侧压板2;将压板2全部压紧。4) Install the pressure plate 2, press it on the part 10, and tighten the bolt 7 through the nut 6; install the pressure plate 2 on the other side in the same way; press the pressure plate 2 completely.
5)拔出两个Φ31插销3,加工零件10的一个孔。5) Pull out two Φ31 bolts 3, and process a hole of the part 10.
6)加工完毕一个孔,松开压板2,将零件10的两个孔位置对调,保证没有加工的那个孔中心与机床主轴中心一致。6) After machining a hole, loosen the pressure plate 2, and reverse the positions of the two holes of the part 10 to ensure that the center of the hole that is not machined is consistent with the center of the machine tool spindle.
7)重复步骤2)。7) Repeat step 2).
8)此时,零件10的另一个已加工孔与另一个衬套5的孔中心对准,用Φ31.6插销4通过零件10的另一个孔,插入衬套5中,使该孔与底板1位置固定。8) At this time, the other processed hole of the part 10 is aligned with the center of the hole of the other bushing 5, and the Φ31.6 pin 4 is inserted into the bushing 5 through the other hole of the part 10, so that the hole is aligned with the bottom plate 1 position is fixed.
9)重复步骤4)。9) Repeat step 4).
10)拔出Φ31插销3、Φ31.6插销4,加工零件10的另一个孔。10) Pull out the Φ31 pin 3 and Φ31.6 pin 4, and process another hole of the part 10.
11)完成所有零件10的拆卸。11) Complete the disassembly of all parts 10.
可见,本发明提供的双耳零件加工内孔的镗床夹具解决了数量大的零件的一次加工的问题,提高了零件的加工效率,提高了产品质量,取得了一定的经济效益。同时,技术水平和解决实际问题能力都得到了提高。同时为类似的零件提供了制造依据。It can be seen that the boring machine jig for machining the inner hole of the double lug parts provided by the present invention solves the problem of processing a large number of parts at one time, improves the processing efficiency of the parts, improves the product quality, and achieves certain economic benefits. At the same time, both the technical level and the ability to solve practical problems have been improved. At the same time, it provides a manufacturing basis for similar parts.
以上示例性实施方式所呈现的描述仅用以说明本发明的技术方案,并不想要成为毫无遗漏的,也不想要把本发明限制为所描述的精确形式。显然,本领域的普通技术人员根据上述教导做出很多改变和变化都是可能的。选择示例性实施方式并进行描述是为了解释本发明的特定原理及其实际应用,从而使得本领域的其它技术人员便于理解、实现并利用本发明的各种示例性实施方式及其各种选择形式和修改形式。本发明的保护范围意在由所附权利要求书及其等效形式所限定。The descriptions presented above of the exemplary embodiments are for illustration only and are not intended to be exhaustive or to limit the invention to the precise forms described. Obviously, many modifications and variations are possible to those skilled in the art based on the above teaching. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and its practical application, thereby enabling others skilled in the art to understand, implement and utilize the various exemplary embodiments of the invention and various alternatives thereof and modified form. It is intended that the scope of the invention be defined by the appended claims and their equivalents.
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| CN201910724292.6A CN110370048A (en) | 2019-08-07 | 2019-08-07 | A kind of fixture for boring machine of ears part processing inner hole |
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