CN110355186A - Resident's rubbish from cooking pretreatment unit - Google Patents
Resident's rubbish from cooking pretreatment unit Download PDFInfo
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- CN110355186A CN110355186A CN201910658817.0A CN201910658817A CN110355186A CN 110355186 A CN110355186 A CN 110355186A CN 201910658817 A CN201910658817 A CN 201910658817A CN 110355186 A CN110355186 A CN 110355186A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/0084—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
- B02C18/0092—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage for waste water or for garbage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/24—Drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2/00—Crushing or disintegrating by gyratory or cone crushers
- B02C2/10—Crushing or disintegrating by gyratory or cone crushers concentrically moved; Bell crushers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
- B02C23/24—Passing gas through crushing or disintegrating zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/32—Discharging presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/04—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams
- B30B9/06—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams co-operating with permeable casings or strainers
- B30B9/062—Extrusion presses
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F9/00—Multistage treatment of water, waste water or sewage
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/24—Treatment of water, waste water, or sewage by flotation
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/40—Devices for separating or removing fatty or oily substances or similar floating material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
Description
技术领域technical field
本发明属于环保领域,具体为垃圾回收领域,具体涉及一种居民厨余垃圾预处理装置。The invention belongs to the field of environmental protection, in particular to the field of garbage recycling, in particular to a pretreatment device for resident kitchen waste.
背景技术Background technique
对垃圾进行分类投放已经成为社会主流,其中厨余垃圾在居民产生的垃圾中的占比是最多的,目前对于分类之后的垃圾的处理方式是分类运输到不同的垃圾处理厂进行分别处理,但是对于厨余垃圾而言,由于其内部有机物非常复杂,并且残存有大量的微生物,在运输过程中其中的微生物会大量繁殖,从而对运输车和运输人员的工作环境带来极大负面影响,同时由于大量繁殖的有害微生物的滋生,使得后续处理的时候对微生物的杀灭工作的难度大大增加,如果能够在居民区进行无臭化初级处理后再分类运输,则会大大改善上述问题的出现。Sorting and disposing of garbage has become the mainstream of society. Among them, kitchen waste accounts for the largest proportion of the garbage generated by residents. At present, the treatment method of sorted garbage is to transport it to different garbage treatment plants for separate treatment, but For kitchen waste, because the internal organic matter is very complex and there are a large number of microorganisms remaining, the microorganisms in it will multiply during the transportation process, which will have a great negative impact on the working environment of the transport vehicles and transport personnel. At the same time Due to the proliferation of harmful microorganisms, the difficulty of killing microorganisms in the subsequent treatment is greatly increased. If the primary deodorization treatment can be carried out in residential areas before classification and transportation, the above problems will be greatly improved.
发明内容Contents of the invention
针对上述技术问题,本发明提出一种居民厨余垃圾预处理装置。In view of the above-mentioned technical problems, the present invention proposes a device for pretreatment of resident kitchen waste.
通过如下技术手段实现:It is achieved through the following technical means:
一种居民厨余垃圾预处理装置,包括入口预处理部件、破碎装置、研磨室、固液分离室、发酵装置和油水分离装置。A resident kitchen waste pretreatment device includes an inlet pretreatment component, a crushing device, a grinding chamber, a solid-liquid separation chamber, a fermentation device and an oil-water separation device.
所述入口预处理部件包括垃圾主入口、方筒壁、缠绕轴和缠绕轴电机;所述垃圾主入口设置在最顶端且为漏斗形结构,在垃圾主入口下方连通有所述方筒壁,在方筒壁内横置有所述缠绕轴,所述缠绕轴为横轴上设置有多排尖刺,在方筒壁外部设置有缠绕轴电机,所述缠绕轴电机用于驱动所述缠绕轴转动。The inlet pretreatment part includes a main garbage entrance, a square cylinder wall, a winding shaft and a winding shaft motor; the main garbage entrance is arranged at the top and is a funnel-shaped structure, and the square cylinder wall is connected below the main garbage entrance. The winding shaft is placed horizontally inside the square tube wall, and the winding shaft is provided with multiple rows of spikes on the horizontal shaft. A winding shaft motor is arranged outside the square tube wall, and the winding shaft motor is used to drive the winding shaft. The shaft turns.
所述破碎装置设置在入口预处理部件的下方,包括破碎室和蒸气发生室,所述破碎室包括破碎室入口、破碎轴、破碎内齿、破碎外齿、多孔支撑板、破碎轴电机、破碎室出料口、辅料添加盒和蒸气入口;所述破碎室入口与所述方筒壁的底部连通,所述破碎轴横置在破碎室内,在破碎轴上密排有多排破碎内齿,在破碎轴下方设置有所述多孔支撑板,在多孔支撑板上方密排有多排破碎外齿,每排破碎外齿与所述破碎内齿间隔设置,所述多孔支撑板为半圆弧板结构包围在破碎轴的下部,在多孔支撑板的边部设置有密布的通孔,所述密布的通孔能够使得水蒸气通过,在多孔支撑板的中部向下开设有开口形成所述破碎室出料口,所述破碎内齿和破碎外齿均为圆锥体结构;在破碎室外部设置有所述破碎轴电机,所述破碎轴电机通过联轴器与所述破碎轴连通并对其进行驱动,在破碎室顶部设置有所述辅料添加盒,在破碎室的底壁上设置有所述蒸气入口;所述蒸气发生室通过管道与所述蒸气入口连通,并通过多孔支撑板向破碎室上部充设水蒸气。The crushing device is arranged below the entrance pretreatment part, including a crushing chamber and a steam generation chamber. chamber outlet, auxiliary material adding box and steam inlet; the entrance of the crushing chamber communicates with the bottom of the square cylinder wall, the crushing shaft is placed horizontally in the crushing chamber, and multiple rows of crushing internal teeth are arranged closely on the crushing shaft. The porous supporting plate is arranged below the crushing shaft, and multiple rows of crushing external teeth are closely arranged above the porous supporting plate, and each row of crushing external teeth is arranged at intervals from the crushing internal teeth, and the porous supporting plate is a semi-circular arc plate The structure surrounds the lower part of the crushing shaft, and the edge of the porous support plate is provided with densely distributed through holes, which can allow water vapor to pass through, and an opening is opened downward in the middle of the porous support plate to form the crushing chamber At the discharge port, the crushing internal teeth and the crushing external teeth are both conical structures; the crushing shaft motor is arranged outside the crushing chamber, and the crushing shaft motor communicates with the crushing shaft through a coupling and performs Driven, the auxiliary material addition box is arranged on the top of the crushing chamber, and the steam inlet is arranged on the bottom wall of the crushing chamber; The upper part is filled with water vapor.
所述研磨室设置在破碎室的下方,包括研磨室入口、研磨锥、研磨锥电机、研磨外壁和研磨料出口;所述研磨室入口设置在研磨室顶部中央且通过管道与所述破碎室出料口连通,在研磨室入口正下方设置有所述研磨锥,所述研磨锥上半部为圆锥体结构,下半部为圆柱体结构,在研磨锥底部设置有所述研磨锥电机,所述研磨锥电机驱动所述研磨锥以自身为轴转动,所述研磨外壁以弧形漏斗形结构设置在研磨锥外部,所述研磨锥外表面和研磨外壁的内表面均经过粗糙化处理,所述研磨锥与研磨外壁之间的距离从上到下逐步缩小,在研磨锥和研磨外壁之间间隙的下部设置有环形的所述研磨料出口。The grinding chamber is arranged below the crushing chamber, including the inlet of the grinding chamber, the grinding cone, the motor of the grinding cone, the outer wall of the grinding and the outlet of the grinding material; The feed port is connected, and the grinding cone is arranged directly below the entrance of the grinding chamber. The upper half of the grinding cone is a cone structure, and the lower half is a cylinder structure. The grinding cone motor is arranged at the bottom of the grinding cone. The grinding cone motor drives the grinding cone to rotate on its own axis, the grinding outer wall is arranged outside the grinding cone in an arc-shaped funnel-shaped structure, the outer surface of the grinding cone and the inner surface of the grinding outer wall are roughened, so The distance between the grinding cone and the grinding outer wall gradually decreases from top to bottom, and an annular abrasive outlet is provided at the lower part of the gap between the grinding cone and the grinding outer wall.
所述固液分离室设置在研磨室的下方,包括固液分离室入口、压缩角板、内螺纹块、外螺纹轴、外螺纹轴电机、固定斜滤板、出水滤网、释水开闭挡板和固体料出口;所述固液分离室入口设置在固液分离室的顶部并与所述研磨料出口连通,在固液分离室入口正下方的两侧分别设置有所述压缩角板和固定斜滤板,所述压缩角板包括与固定斜滤板相同倾斜方向的倾斜压板和与倾斜压板固接的且横向设置在倾斜压板底部的压缩角板底板,在倾斜压板后部转动连接有横置的所述外螺纹轴,在固液分离室的侧壁外部固接有所述内螺纹块,所述外螺纹轴贯穿所述内螺纹块,且外螺纹轴的外部设置有单螺旋的外螺纹而内螺纹块内部设置有与外螺纹相啮合和内螺纹,在外螺纹轴的另一端通过联轴器连接有所述外螺纹轴电机,在所述压缩角板和固定斜滤板之间的固液分离室的底壁上设置有所述固体料出口,所述固定斜滤板为密布通孔板,且其倾斜方向为顶部远离所述压缩角板一侧,在固定斜滤板后方的固液分离室的底壁上设置有所述出水滤网,且在出水滤网的顶部设置有所述释水开闭挡板。The solid-liquid separation chamber is arranged below the grinding chamber, including the entrance of the solid-liquid separation chamber, a compression angle plate, an internal thread block, an external thread shaft, an external thread shaft motor, a fixed inclined filter plate, a water outlet filter, and a water release switch. Baffle plate and solid material outlet; the inlet of the solid-liquid separation chamber is set on the top of the solid-liquid separation chamber and communicated with the outlet of the grinding material, and the compression angle plates are respectively arranged on both sides directly below the inlet of the solid-liquid separation chamber and a fixed inclined filter plate, the compression angle plate includes an inclined pressure plate with the same inclination direction as the fixed inclined filter plate, and a compression angle plate base plate fixed to the inclined pressure plate and arranged laterally at the bottom of the inclined pressure plate, which is rotatably connected at the rear of the inclined pressure plate There is the externally threaded shaft placed horizontally, the internally threaded block is affixed to the outside of the side wall of the solid-liquid separation chamber, the externally threaded shaft runs through the internally threaded block, and a single helix is arranged on the outside of the externally threaded shaft The external thread of the internal thread block is provided with an internal thread meshing with the external thread and an internal thread. The other end of the external thread shaft is connected to the external thread shaft motor through a coupling. Between the compression angle plate and the fixed inclined filter plate The solid material outlet is provided on the bottom wall of the solid-liquid separation chamber between them, and the fixed inclined filter plate is a densely covered through-hole plate, and its inclined direction is that the top is away from the side of the compression angle plate. The bottom wall of the solid-liquid separation chamber at the rear is provided with the water outlet filter screen, and the water release opening and closing baffle is provided on the top of the water outlet filter screen.
所述发酵装置设置在固液分离室的下方,包括发酵室和发酵料储存室,其中发酵室包括发酵室入口、发酵室出料口、发酵室出料口开闭挡板、菌群添加盒、出风管道、出风电磁阀、进风管道、进风风机;所述发酵室入口设置在发酵室的顶部并与所述固体料出口连通,在发酵室的侧壁最上部设置有所述菌群添加盒,在发酵室的底壁上设置有所述发酵室出料口,且在发酵室出料口上设置有所述发酵室出料口开闭挡板,在发酵室的一侧壁上设置有所述出风管道,且在出风管道上设置有所述出风电磁阀,在发酵室的另一侧壁上设置有所述进风管道,且在进风管道上设置有所述进风风机;所述发酵料储存室设置在发酵室下方并通过所述发酵室出料口与发酵室连通。The fermentation device is arranged below the solid-liquid separation chamber, including a fermentation chamber and a fermentation material storage chamber, wherein the fermentation chamber includes a fermentation chamber entrance, a fermentation chamber outlet, an opening and closing baffle for the fermentation chamber outlet, and a flora addition box , an air outlet duct, an air outlet electromagnetic valve, an air inlet duct, and an air inlet fan; the entrance of the fermentation chamber is arranged on the top of the fermentation chamber and communicates with the outlet of the solid material, and the uppermost part of the side wall of the fermentation chamber is provided with the The flora addition box is provided with the outlet of the fermentation chamber on the bottom wall of the fermentation chamber, and the opening and closing baffle of the outlet of the fermentation chamber is arranged on the outlet of the fermentation chamber, and on the side wall of the fermentation chamber The air outlet duct is arranged on the top, and the air outlet solenoid valve is arranged on the air outlet duct, the air inlet duct is arranged on the other side wall of the fermentation chamber, and the air inlet duct is provided with a The air inlet fan; the fermentation material storage room is arranged under the fermentation room and communicates with the fermentation room through the outlet of the fermentation room.
所述油水分离装置包括油水分离室和储油箱,所述油水分离室设置在固液分离室的下方,包括油水分离室入口、排油口、释油滑动挡块、油分传感器、喷气腔、喷气口、入气管、入气风机和释水口;所述油水分离室入口设置在油水分离室的顶壁上且通过所述出水滤网与固液分离室连通,在油水分离室的底部横置有所述喷气腔,所述喷气腔的顶部设置有多个喷气口,在喷气腔的底部连通有所述入气管,在入气管上设置有所述入气风机,在油水分离室的侧壁底部设置有所述释水口,在油水分离室的侧壁上部设置有所述排油口,在排油口的内侧设置有所述释油滑动挡块,所述释油滑动挡块能够上下滑动,在释油滑动挡块的上部和下部均设置有所述油分传感器;所述储油箱包括储油箱入口和过滤囊包,所述储油箱入口和所述排油口通过出油管连通,且在储油箱入口上包设所述过滤囊包,所述过滤囊包为弹性织物材质。The oil-water separation device includes an oil-water separation chamber and an oil storage tank. The oil-water separation chamber is arranged below the solid-liquid separation chamber, and includes an oil-water separation chamber inlet, an oil discharge port, an oil release sliding block, an oil sensor, an air injection chamber, and an air injection chamber. mouth, air inlet pipe, air inlet fan and water release port; the inlet of the oil-water separation chamber is arranged on the top wall of the oil-water separation chamber and communicates with the solid-liquid separation chamber through the water outlet filter, and a The air injection chamber, the top of the air injection chamber is provided with a plurality of air injection ports, the bottom of the air injection chamber is connected with the air inlet pipe, the air inlet pipe is provided with the air inlet fan, and the bottom of the side wall of the oil-water separation chamber The water release port is provided, the oil discharge port is provided on the upper part of the side wall of the oil-water separation chamber, and the oil release sliding block is provided on the inner side of the oil discharge port, and the oil release sliding block can slide up and down, The oil sensor is arranged on the upper and lower parts of the oil release sliding block; the oil storage tank includes an oil storage tank inlet and a filter capsule, and the oil storage tank inlet and the oil discharge port are communicated through an oil outlet pipe, and The inlet of the fuel tank is covered with the filter capsule, and the filter capsule is made of elastic fabric material.
作为优选,所述缠绕轴为横轴上设置有多排尖刺,且每个尖刺的表面上还设置有倒刺。Preferably, the winding shaft is provided with multiple rows of spikes on the horizontal axis, and barbs are also provided on the surface of each spike.
作为优选,所述破碎室的外壳为方壳(或为长方体外壳)。Preferably, the shell of the crushing chamber is a square shell (or a rectangular parallelepiped shell).
作为优选,所述蒸气发生室内设置有增压风机,用于对进入到破碎室底部的蒸气压力进行增压操作。Preferably, a booster fan is provided in the steam generating chamber for boosting the pressure of the steam entering the bottom of the crushing chamber.
作为优选,所述出水滤网的网孔直径小于所述固定斜滤板的通孔直径。Preferably, the mesh diameter of the water outlet filter is smaller than the through hole diameter of the fixed inclined filter plate.
作为优选,所述出水滤网为可拆卸结构设置。Preferably, the water outlet filter is provided in a detachable structure.
作为优选,所述过滤囊包通过可拆卸的卡接形式卡接在储油箱入口上。Preferably, the filter capsule is snapped on the inlet of the oil storage tank through a detachable clip.
作为优选,在油水分离室的顶壁上设置有出风口。Preferably, an air outlet is provided on the top wall of the oil-water separation chamber.
本发明的技术效果在于:Technical effect of the present invention is:
1,由于居民处于垃圾在投入的时候需要袋装,而装袋的外皮性质与厨余垃圾的性质差别非常大,因此需要首先对其进行除去。通过在垃圾主入口下方即设置缠绕轴,通过其上的长尖刺将塑料外皮除去,同时由于厨余垃圾在居民室内倾倒的时候也会裹入一些薄膜类的合成物,该缠绕轴在转动的过程中也会将这类物品缠绕除去,从而避免了在后续肥料中掺入难降解的塑料制品,从而对后续有机肥或油脂实现了纯净化。1. Since the residents need to bag the garbage when putting it in, and the nature of the outer skin of the bag is very different from that of kitchen waste, so it needs to be removed first. By setting the winding shaft below the main entrance of the garbage, the plastic skin is removed through the long spikes on it. At the same time, when the kitchen waste is dumped in the residential room, it will also be wrapped in some film-like composites. The winding shaft is rotating During the process, such items will also be wound and removed, thereby avoiding the incorporation of refractory plastic products into subsequent fertilizers, thereby achieving purification of subsequent organic fertilizers or oils.
通过在破碎室底部设置有向上喷射的水蒸气,由于水蒸气在碰到温度较低的物质时会发生冷凝反应,而冷凝反应会释放出大量的热,从而可以通过高热反应而对厨余垃圾中的有害微生物实现杀灭,实现了在破碎的过程中即对有害菌类(微生物)进行杀灭的目的,同时在破碎室即将发酵的辅料添加进去,不仅可以对发酵辅料进行同步破碎研磨,同时也可以将辅料与厨余垃圾实现高效的混合。By setting upward spraying water vapor at the bottom of the crushing chamber, since the water vapor will condense when it encounters a material with a lower temperature, and the condensation reaction will release a large amount of heat, so that the kitchen waste can be treated by high heat reaction. Harmful microorganisms in the crushing chamber are killed, and the purpose of killing harmful fungi (microorganisms) is realized during the crushing process. At the same time, the fermented auxiliary materials are added in the crushing chamber, which can not only crush and grind the fermented auxiliary materials synchronously, At the same time, it can also achieve efficient mixing of auxiliary materials and kitchen waste.
通过设置特定结构的研磨室,通过设置逐渐缩小的研磨空间,将物料进行筛分式的研磨,只有上部研磨的颗粒达到一定粒度以下后才能进入到圆柱体部分,从而大大提高了研磨的效果。By setting a grinding chamber with a specific structure and gradually reducing the grinding space, the material is sieved and ground. Only the particles ground in the upper part can enter the cylindrical part when the particle size is below a certain size, thus greatly improving the grinding effect.
2,通过设置底部喷气的油水分离装置,根据水和油密度的性质,将漂浮在表层的油脂撇去的同时,由于底部喷气腔的向上喷气的设置,气体以小气泡的方式向上移动的过程中将水体中的微粒依靠气泡表面张力的缘故而吸附在气泡的外表面,继而漂浮到油和水的表面形成泡沫,不仅将暂时混杂在水体中的油脂通过气泡上浮到表面,同时也将水体中的杂物得到了去除。配合在储油箱入口处设置过滤囊包,过滤囊包将液态物质通过而固态微粒滤除在囊包内,从而在提高油水分离效果的同时还对水体中的有害微粒进行了去除,实现了协同的处理效果。2. By setting the oil-water separation device with bottom jet, according to the properties of water and oil density, while skimming off the grease floating on the surface, due to the upward jet setting of the bottom jet cavity, the gas moves upward in the form of small bubbles In the medium, the particles in the water body are adsorbed on the outer surface of the bubbles due to the surface tension of the bubbles, and then float to the surface of the oil and water to form foams, which not only float the oil temporarily mixed in the water to the surface through the bubbles, but also float the water body Impurities in have been removed. Cooperate with the filter capsule at the entrance of the oil storage tank, the filter capsule passes the liquid substance through and the solid particles are filtered out in the capsule, thereby improving the oil-water separation effect and removing harmful particles in the water body, achieving synergy processing effect.
3,通过设置固液分离装置,通过挤压部件配合固定斜滤板的设置方式,实现了对破碎研磨之后的颗粒状的固态物料以及液体混合物,通过挤压的方式得到分离。通过设置与倾斜压板固接的压缩角板底板,在挤压的过程中将固态物料的出口封闭,避免液态物料从该处流出从而使得液态物料在挤压的过程中通过固定斜滤板通过,而在挤压结束之后,压缩角板撤回的过程中,将固态物料向下掉落,实现了高效的固液分离。3. Through the installation of solid-liquid separation device, through the arrangement of extrusion parts and fixed inclined filter plates, the crushed and ground granular solid materials and liquid mixtures can be separated by extrusion. By setting the bottom plate of the compression corner plate fixedly connected with the inclined pressure plate, the outlet of the solid material is closed during the extrusion process to prevent the liquid material from flowing out so that the liquid material passes through the fixed inclined filter plate during the extrusion process. After the extrusion is completed, during the retraction of the compression angle plate, the solid material is dropped downwards, realizing efficient solid-liquid separation.
通过在发酵室设置进风管和出风管,实现了在适当的时候对发酵室内气体进行置换,同时在出风管上也设置电磁阀,可以实现在关闭出风管的情况下,仅开通进风管而对发酵室内进行微正压的压力调节。By setting the air inlet pipe and the air outlet pipe in the fermentation room, the gas in the fermentation room can be replaced at an appropriate time. At the same time, a solenoid valve is also installed on the air outlet pipe, so that when the air outlet pipe is closed, only the open The air inlet pipe is used to adjust the pressure of the micro positive pressure in the fermentation chamber.
附图说明Description of drawings
图1为本发明的居民厨余垃圾预处理装置的结构示意图。Fig. 1 is a schematic structural view of a residential kitchen waste pretreatment device of the present invention.
图2为本发明多孔支撑板的侧视的结构示意图。Fig. 2 is a schematic structural view of a side view of a porous support plate of the present invention.
图3为本发明多孔支撑板的俯视的结构示意图。Fig. 3 is a structural schematic diagram of a top view of a porous support plate of the present invention.
其中:11-垃圾主入口,12-缠绕轴,13-缠绕轴电机,21-破碎轴,22-破碎内齿,23-破碎外齿,24-多孔支撑板,241-多孔支撑板的通孔部分,25-破碎轴电机,26-破碎室出料口,27-辅料添加盒,28-蒸气入口,29-蒸气发生室,31-研磨锥,311-研磨锥电机,32-研磨外壁,33-研磨料出口,41-压缩角板,411-压缩角板底板,42-内螺纹块,43-外螺纹轴,44-外螺纹轴电机,45-固定斜滤板,46-出水滤网,461-释水开闭挡板,51-发酵室入口,52-发酵室出料口,521-发酵室出料口开闭挡板,53-菌群添加盒,54-出风管道,541-出风电磁阀,55-进风管道,551-进风风机,56-发酵料储存室,60-水油液面,61-释油滑动挡块,611-油分传感器,62-喷气腔,621-喷气口,63-入气管,64-入气风机,65-出油管,651-过滤囊包,66-储油箱。Among them: 11-main entrance of garbage, 12-winding shaft, 13-winding shaft motor, 21-broken shaft, 22-broken inner teeth, 23-broken outer teeth, 24-porous support plate, 241-through hole of porous support plate Part, 25- crushing shaft motor, 26- crushing chamber outlet, 27- auxiliary material adding box, 28- steam inlet, 29- steam generating chamber, 31- grinding cone, 311- grinding cone motor, 32- grinding outer wall, 33 -Abrasive outlet, 41-compression angle plate, 411-compression angle plate bottom plate, 42-internal thread block, 43-external thread shaft, 44-external thread shaft motor, 45-fixed inclined filter plate, 46-outlet water filter, 461-water release opening and closing baffle, 51-inlet of fermentation chamber, 52-outlet of fermentation chamber, 521-opening and closing baffle of outlet of fermentation chamber, 53-flora addition box, 54-outlet duct, 541- Air outlet solenoid valve, 55-air inlet pipe, 551-air inlet fan, 56-fermentation material storage room, 60-water oil level, 61-oil release sliding block, 611-oil sensor, 62-air injection chamber, 621 -air jet, 63-air intake pipe, 64-air intake fan, 65-oil outlet pipe, 651-filter capsule, 66-oil storage tank.
具体实施方式Detailed ways
实施例1Example 1
结合附图进行进一步说明:如图1、图2和图3所示的居民厨余垃圾预处理装置,包括入口预处理部件、破碎装置、研磨室、固液分离室、发酵装置和油水分离装置。Further explanation in conjunction with the accompanying drawings: the residential kitchen waste pretreatment device shown in Figure 1, Figure 2 and Figure 3 includes inlet pretreatment components, crushing devices, grinding chambers, solid-liquid separation chambers, fermentation devices, and oil-water separation devices .
如图1所示,所述入口预处理部件包括垃圾主入口、方筒壁、缠绕轴和缠绕轴电机;所述垃圾主入口设置在最顶端且为漏斗形结构,在垃圾主入口下方连通有所述方筒壁,在方筒壁内横置有所述缠绕轴,所述缠绕轴为横轴上设置有多5排尖刺(每排5个),且每个尖刺的表面上还设置有倒刺。在方筒壁外部设置有缠绕轴电机,所述缠绕轴电机用于驱动所述缠绕轴转动。As shown in Figure 1, the inlet pretreatment component includes a main garbage inlet, a square cylinder wall, a winding shaft and a winding shaft motor; The square tube wall has the winding shaft placed horizontally in the square tube wall, and the winding shaft is provided with 5 rows of spikes (5 in each row) on the horizontal axis, and there are also thorns on the surface of each spike Set with barbs. A winding shaft motor is arranged outside the wall of the square cylinder, and the winding shaft motor is used to drive the winding shaft to rotate.
如图1所示,所述破碎装置设置在入口预处理部件的下方,包括破碎室和蒸气发生室,所述破碎室包括破碎室入口、破碎轴、破碎内齿、破碎外齿、多孔支撑板、破碎轴电机、破碎室出料口、辅料添加盒和蒸气入口;所述破碎室入口与所述方筒壁的底部连通,所述破碎轴横置在破碎室内,在破碎轴上密排有15排破碎内齿,在破碎轴下方设置有所述多孔支撑板,在多孔支撑板上方密排有15排破碎外齿(如图2和图3所示每排有3个),每排破碎外齿与所述破碎内齿间隔设置,如图2和图3所示的所述多孔支撑板为半圆弧板结构包围在破碎轴的下部,在多孔支撑板的边部设置有密布的通孔,所述密布的通孔能够使得水蒸气通过,在多孔支撑板的中部向下开设有开口形成所述破碎室出料口,所述破碎内齿和破碎外齿均为圆锥体结构;在破碎室外部设置有所述破碎轴电机,所述破碎轴电机通过联轴器与所述破碎轴连通并对其进行驱动,在破碎室顶部设置有所述辅料添加盒,在破碎室的底壁上设置有所述蒸气入口;所述蒸气发生室通过管道与所述蒸气入口连通,并通过多孔支撑板向破碎室上部充设水蒸气。As shown in Figure 1, the crushing device is arranged below the inlet pretreatment part, including a crushing chamber and a steam generation chamber, and the crushing chamber includes a crushing chamber entrance, a crushing shaft, crushing internal teeth, crushing external teeth, and a porous support plate , crushing shaft motor, crushing chamber outlet, auxiliary material addition box and steam inlet; the crushing chamber inlet is connected with the bottom of the square cylinder wall, the crushing shaft is placed horizontally in the crushing chamber, and there are closely arranged on the crushing shaft 15 rows of crushing internal teeth, the porous support plate is arranged below the crushing shaft, and 15 rows of crushing external teeth are densely arranged above the porous support plate (3 in each row as shown in Figure 2 and Figure 3), each row of crushing The outer teeth and the crushing inner teeth are arranged at intervals. The porous support plate shown in Fig. 2 and Fig. 3 is a semi-circular arc plate structure and surrounds the lower part of the crushing shaft. Holes, the dense through-holes can allow water vapor to pass through, and an opening is opened downward in the middle of the porous support plate to form the discharge port of the crushing chamber. The crushing internal teeth and crushing external teeth are both conical structures; The crushing shaft motor is arranged outside the crushing chamber, and the crushing shaft motor communicates with the crushing shaft through a coupling to drive it. The auxiliary material adding box is arranged on the top of the crushing chamber, and The steam inlet is arranged on the top; the steam generating chamber communicates with the steam inlet through a pipe, and the upper part of the crushing chamber is filled with water vapor through a porous support plate.
所述破碎室的外壳为方壳。The shell of the crushing chamber is a square shell.
所述蒸气发生室内设置有增压风机,用于对进入到破碎室底部的蒸气压力进行增压操作。The steam generating chamber is provided with a booster fan for boosting the pressure of the steam entering the bottom of the crushing chamber.
所述研磨室设置在破碎室的下方,包括研磨室入口、研磨锥、研磨锥电机、研磨外壁和研磨料出口;所述研磨室入口设置在研磨室顶部中央且通过管道与所述破碎室出料口连通,在研磨室入口正下方设置有所述研磨锥,所述研磨锥上半部为圆锥体结构,下半部为圆柱体结构,在研磨锥底部设置有所述研磨锥电机,所述研磨锥电机驱动所述研磨锥以自身为轴转动,所述研磨外壁以弧形漏斗形结构设置在研磨锥外部,所述研磨锥外表面和研磨外壁的内表面均经过粗糙化处理,所述研磨锥与研磨外壁之间的距离从上到下逐步缩小,在研磨锥和研磨外壁之间间隙的下部设置有环形的所述研磨料出口。The grinding chamber is arranged below the crushing chamber, including the inlet of the grinding chamber, the grinding cone, the motor of the grinding cone, the outer wall of the grinding and the outlet of the grinding material; The feed port is connected, and the grinding cone is arranged directly below the entrance of the grinding chamber. The upper half of the grinding cone is a cone structure, and the lower half is a cylinder structure. The grinding cone motor is arranged at the bottom of the grinding cone. The grinding cone motor drives the grinding cone to rotate on its own axis, the grinding outer wall is arranged outside the grinding cone in an arc-shaped funnel-shaped structure, the outer surface of the grinding cone and the inner surface of the grinding outer wall are roughened, so The distance between the grinding cone and the grinding outer wall gradually decreases from top to bottom, and an annular abrasive outlet is provided at the lower part of the gap between the grinding cone and the grinding outer wall.
如图1所示的所述固液分离室设置在研磨室的下方,包括固液分离室入口、压缩角板、内螺纹块、外螺纹轴、外螺纹轴电机、固定斜滤板、出水滤网、释水开闭挡板和固体料出口;所述固液分离室入口设置在固液分离室的顶部并与所述研磨料出口连通,在固液分离室入口正下方的两侧分别设置有所述压缩角板和固定斜滤板,所述压缩角板包括与固定斜滤板相同倾斜方向的倾斜压板(即图1中的左低右高)和与倾斜压板固接的且横向设置在倾斜压板底部的压缩角板底板,在倾斜压板后部转动连接有横置的所述外螺纹轴,在固液分离室的侧壁外部固接有所述内螺纹块,所述外螺纹轴贯穿所述内螺纹块,且外螺纹轴的外部设置有单螺旋的外螺纹而内螺纹块内部设置有与外螺纹相啮合和内螺纹,在外螺纹轴的另一端通过联轴器连接有所述外螺纹轴电机,在所述压缩角板和固定斜滤板之间的固液分离室的底壁上设置有所述固体料出口,所述固定斜滤板为密布通孔板,且其倾斜方向为顶部远离所述压缩角板一侧(即图1中的左低右高),在固定斜滤板后方的固液分离室的底壁上设置有所述出水滤网,且在出水滤网的顶部设置有所述释水开闭挡板。The solid-liquid separation chamber as shown in Figure 1 is arranged below the grinding chamber, including the entrance of the solid-liquid separation chamber, a compression angle plate, an internal thread block, an external thread shaft, an external thread shaft motor, a fixed inclined filter plate, and a water outlet filter. Net, water release opening and closing baffle and solid material outlet; the entrance of the solid-liquid separation chamber is set on the top of the solid-liquid separation chamber and communicated with the outlet of the grinding material, and is respectively set on both sides directly below the entrance of the solid-liquid separation chamber There are the compression angle plate and the fixed inclined filter plate, the compression angle plate includes an inclined pressure plate in the same inclination direction as the fixed inclined filter plate (that is, the left is low and the right is high in Figure 1) and the inclined pressure plate is fixed and horizontally arranged The bottom plate of the compression angle plate at the bottom of the inclined platen is connected with the externally threaded shaft horizontally at the rear of the inclined platen, and the internally threaded block is fixed on the outside of the side wall of the solid-liquid separation chamber. The externally threaded shaft Through the internal thread block, a single helical external thread is provided on the outside of the external thread shaft, and an internal thread meshing with the external thread is provided inside the internal thread block, and the other end of the external thread shaft is connected to the external thread through a coupling. An externally threaded shaft motor, the solid material outlet is provided on the bottom wall of the solid-liquid separation chamber between the compression angle plate and the fixed inclined filter plate. The fixed inclined filter plate is a densely covered through-hole plate, and its inclined The direction is that the top is away from the side of the compression angle plate (that is, the left side is low and the right side is high in Figure 1), and the water outlet filter is arranged on the bottom wall of the solid-liquid separation chamber behind the fixed inclined filter plate, and the water outlet filter The top of the net is provided with the water release opening and closing baffle.
所述出水滤网的网孔直径小于所述固定斜滤板的通孔直径。The mesh diameter of the water outlet filter screen is smaller than the through hole diameter of the fixed inclined filter plate.
所述出水滤网为可拆卸结构设置。The water outlet filter screen is a detachable structure.
所述发酵装置设置在固液分离室的下方,包括发酵室和发酵料储存室,其中发酵室包括发酵室入口、发酵室出料口、发酵室出料口开闭挡板、菌群添加盒、出风管道、出风电磁阀、进风管道、进风风机;所述发酵室入口设置在发酵室的顶部并与所述固体料出口连通,在发酵室的侧壁最上部设置有所述菌群添加盒,在发酵室的底壁上设置有所述发酵室出料口,且在发酵室出料口上设置有所述发酵室出料口开闭挡板,在发酵室的一侧壁上设置有所述出风管道,且在出风管道上设置有所述出风电磁阀,在发酵室的另一侧壁上设置有所述进风管道,且在进风管道上设置有所述进风风机;所述发酵料储存室设置在发酵室下方并通过所述发酵室出料口与发酵室连通。The fermentation device is arranged below the solid-liquid separation chamber, including a fermentation chamber and a fermentation material storage chamber, wherein the fermentation chamber includes a fermentation chamber entrance, a fermentation chamber outlet, an opening and closing baffle for the fermentation chamber outlet, and a flora addition box , an air outlet duct, an air outlet electromagnetic valve, an air inlet duct, and an air inlet fan; the entrance of the fermentation chamber is arranged on the top of the fermentation chamber and communicates with the outlet of the solid material, and the uppermost part of the side wall of the fermentation chamber is provided with the The flora addition box is provided with the outlet of the fermentation chamber on the bottom wall of the fermentation chamber, and the opening and closing baffle of the outlet of the fermentation chamber is arranged on the outlet of the fermentation chamber, and on the side wall of the fermentation chamber The air outlet duct is arranged on the top, and the air outlet solenoid valve is arranged on the air outlet duct, the air inlet duct is arranged on the other side wall of the fermentation chamber, and the air inlet duct is provided with a The air inlet fan; the fermentation material storage room is arranged under the fermentation room and communicates with the fermentation room through the outlet of the fermentation room.
所述油水分离装置包括油水分离室和储油箱,所述油水分离室设置在固液分离室的下方,包括油水分离室入口、排油口、释油滑动挡块、油分传感器、喷气腔、喷气口、入气管、入气风机和释水口;所述油水分离室入口设置在油水分离室的顶壁上且通过所述出水滤网与固液分离室连通,在油水分离室的底部横置有所述喷气腔,所述喷气腔的顶部设置有多个喷气口,在喷气腔的底部连通有所述入气管,在入气管上设置有所述入气风机,在油水分离室的侧壁底部设置有所述释水口,在油水分离室的侧壁上部设置有所述排油口,在排油口的内侧设置有所述释油滑动挡块,所述释油滑动挡块能够上下滑动,在释油滑动挡块的上部和下部均设置有所述油分传感器;所述储油箱包括储油箱入口和过滤囊包,所述储油箱入口和所述排油口通过出油管连通,且在储油箱入口上包设所述过滤囊包,所述过滤囊包为弹性织物材质。在油水分离室的顶壁上设置有出风口。The oil-water separation device includes an oil-water separation chamber and an oil storage tank. The oil-water separation chamber is arranged below the solid-liquid separation chamber, and includes an oil-water separation chamber inlet, an oil discharge port, an oil release sliding block, an oil sensor, an air injection chamber, and an air injection chamber. mouth, air inlet pipe, air inlet fan and water release port; the inlet of the oil-water separation chamber is arranged on the top wall of the oil-water separation chamber and communicates with the solid-liquid separation chamber through the water outlet filter, and a The air injection chamber, the top of the air injection chamber is provided with a plurality of air injection ports, the bottom of the air injection chamber is connected with the air inlet pipe, the air inlet pipe is provided with the air inlet fan, and the bottom of the side wall of the oil-water separation chamber The water release port is provided, the oil discharge port is provided on the upper part of the side wall of the oil-water separation chamber, and the oil release sliding block is provided on the inner side of the oil discharge port, and the oil release sliding block can slide up and down, The oil sensor is arranged on the upper and lower parts of the oil release sliding block; the oil storage tank includes an oil storage tank inlet and a filter capsule, and the oil storage tank inlet and the oil discharge port are communicated through an oil outlet pipe, and The inlet of the fuel tank is covered with the filter capsule, and the filter capsule is made of elastic fabric material. An air outlet is arranged on the top wall of the oil-water separation chamber.
所述过滤囊包通过可拆卸的卡接形式卡接在储油箱入口上,当内容物达到一定数量后,通过更换过滤囊包的方式将囊包内容物清洗除去。The filter capsule is clamped on the inlet of the oil storage tank through detachable clamping, and when the contents reach a certain amount, the contents of the capsule are cleaned and removed by replacing the filter capsule.
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