CN110345773A - A kind of copper metallurgy technique mesohigh saturated vapor power generation heating system - Google Patents
A kind of copper metallurgy technique mesohigh saturated vapor power generation heating system Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D11/00—Preventing or minimising internal leakage of working-fluid, e.g. between stages
- F01D11/02—Preventing or minimising internal leakage of working-fluid, e.g. between stages by non-contact sealings, e.g. of labyrinth type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D11/00—Preventing or minimising internal leakage of working-fluid, e.g. between stages
- F01D11/02—Preventing or minimising internal leakage of working-fluid, e.g. between stages by non-contact sealings, e.g. of labyrinth type
- F01D11/04—Preventing or minimising internal leakage of working-fluid, e.g. between stages by non-contact sealings, e.g. of labyrinth type using sealing fluid, e.g. steam
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D15/00—Adaptations of machines or engines for special use; Combinations of engines with devices driven thereby
- F01D15/10—Adaptations for driving, or combinations with, electric generators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D1/00—Steam central heating systems
- F24D1/04—Steam central heating systems operating with exhaust steam
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
- F27D17/15—Arrangements for using waste heat using boilers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D2200/00—Heat sources or energy sources
- F24D2200/16—Waste heat
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
Description
技术领域technical field
本发明涉及一种火法炼铜领域应用的一种炼铜工艺中高压饱和蒸汽发电供暖系统。The invention relates to a high-pressure saturated steam power generation and heating system in a copper smelting process applied in the field of pyrometallurgy.
背景技术Background technique
该火法炼铜过程中会产生大量的饱和蒸汽,为避免资源的浪费,通常将其蒸汽进行供暖发电操作。但是该火法炼铜过程中产生的饱和蒸汽饱和蒸汽不可避免的含有凝结水,在膨胀发电过程中容易析出液滴。在蒸汽发电过程中通常采用传统的轴流式汽轮机,该装置振动大,同时增大了液滴对内部结构的冲蚀效果。同时利用高压(特别是大于2.00MPa(A))的饱和蒸汽直接用来发电,增大了对发电装置的结构需求,由于高压轴封密封困难,膨胀发电过程中蒸汽析出更多液态水,增大了生产成本。在需要抽汽操作时,传统的轴流式汽轮机常常是基于原有机型迁就设计,参数不是自由定制,降低了装置的应用范围。A large amount of saturated steam will be generated during the pyrometallurgy process. In order to avoid waste of resources, the steam is usually used for heating and power generation. However, the saturated steam generated during the pyrometallurgy process inevitably contains condensed water, and liquid droplets are easily precipitated during the expansion power generation process. Traditional axial-flow steam turbines are usually used in the process of steam power generation. This device has a large vibration, and at the same time increases the erosion effect of liquid droplets on the internal structure. At the same time, the use of high-pressure (especially greater than 2.00MPa(A)) saturated steam to directly generate electricity increases the structural requirements for power generation devices. Due to the difficulty in sealing the high-pressure shaft seal, more liquid water is precipitated from the steam during the expansion power generation process, which increases the Increased production costs. When steam extraction operation is required, the traditional axial flow turbine is often designed based on the original model, and the parameters are not freely customized, which reduces the application range of the device.
发明内容Contents of the invention
本发明解决的技术问题是提供一种有效保证工作稳定性的一种炼铜工艺中高压饱和蒸汽发电供暖系统。The technical problem solved by the invention is to provide a high-pressure saturated steam power generation and heating system in a copper smelting process that can effectively ensure the working stability.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种炼铜工艺中高压饱和蒸汽发电供暖系统,包括用于与高压炼铜饱和蒸汽相连通的蒸汽入口、蒸汽减压阀、汽水分离器、加热器、蒸汽透平机和发电机,所述加热器包括第一低压加热器、第二低压加热器、第一中压加热器和第二中压加热器,所述蒸汽透平机包括第一低压蒸汽透平机、第二低压蒸汽透平机、第一中压蒸汽透平机和第二中压蒸汽透平机,所述发电机包括第一发电机和第二发电机,所述汽水分离器的分离入口与蒸汽入口相连通,所述蒸汽减压阀设置于汽水分离器于蒸汽入口之间,所述汽水分离器的分离出口连接第一中压加热器的主汽入口,所述第一中压加热器的主汽出口连接第一中压蒸汽透平机的主汽入口,所述第一中压蒸汽透平机通过第一减速齿轮箱实现对第一发电机驱动发电操作,所述第一中压蒸汽透平机的主汽出口连接供暖通道与外部供暖设备相连,所述主汽出口通过管道分别连接第一低压加热器、第二低压加热器的加热蒸汽入口和第二中压加热器主汽入口,所述第一低压加热器、第二低压加热器和第二中压加热器的主汽出口分别连接第一低压蒸汽透平机、第二低压蒸汽透平机和第二中压蒸汽透平机的主汽入口,所述第一低压蒸汽透平机、第二低压蒸汽透平机和第二中压蒸汽透平机通过第二减速齿轮箱实现对第二发电机的驱动发电操作,所述第一低压蒸汽透平机的主汽出口与第二低压加热器的主汽入口相连,所述第二低压蒸汽透平机的主汽出口连接冷凝器的冷凝入口,所述冷凝器的冷凝出口连接凝结水回收装置,所述第二中压蒸汽透平机的主汽出口与第一低压加热器的主汽入口相连。A high-pressure saturated steam power generation heating system in a copper smelting process, including a steam inlet for communicating with the high-pressure copper smelting saturated steam, a steam pressure reducing valve, a steam-water separator, a heater, a steam turbine and a generator, the The heater includes a first low pressure heater, a second low pressure heater, a first medium pressure heater and a second medium pressure heater, and the steam turbine includes a first low pressure steam turbine, a second low pressure steam turbine machine, a first medium-pressure steam turbine, and a second medium-pressure steam turbine, the generator includes a first generator and a second generator, and the separation inlet of the steam-water separator communicates with the steam inlet, so The steam pressure reducing valve is arranged between the steam-water separator and the steam inlet, the separation outlet of the steam-water separator is connected to the main steam inlet of the first medium-pressure heater, and the main steam outlet of the first medium-pressure heater is connected to the second The main steam inlet of a medium-pressure steam turbine, the first medium-pressure steam turbine realizes the operation of driving the first generator to generate electricity through the first reduction gearbox, and the main steam inlet of the first medium-pressure steam turbine The steam outlet is connected to the heating channel and external heating equipment, and the main steam outlet is respectively connected to the first low-pressure heater, the heating steam inlet of the second low-pressure heater and the main steam inlet of the second medium-pressure heater through pipelines. The main steam outlets of the low pressure heater, the second low pressure heater and the second medium pressure heater are respectively connected to the main steam inlets of the first low pressure steam turbine, the second low pressure steam turbine and the second medium pressure steam turbine , the first low-pressure steam turbine, the second low-pressure steam turbine, and the second medium-pressure steam turbine realize the drive and power generation operation of the second generator through the second reduction gearbox, and the first low-pressure steam turbine The main steam outlet of the turbine is connected to the main steam inlet of the second low-pressure heater, the main steam outlet of the second low-pressure steam turbine is connected to the condensation inlet of the condenser, and the condensation outlet of the condenser is connected to the condensed water recovery device, the main steam outlet of the second medium-pressure steam turbine is connected with the main steam inlet of the first low-pressure heater.
该供暖发电系统首先将高压炼铜饱和蒸汽进行节流降压操作,使其对轴封的密封难度下降。随后对其蒸汽进行汽水分离和加热器的加热操作,提高蒸汽干度,为后续的蒸汽透平机的工作稳定性提供了保障,同时降低了对操作接触结构的腐蚀效果。此后,第一中压蒸汽透平机的排放蒸汽一方面用于供暖,另一方面进行发电操作,并将发电操作后排放的蒸汽通过冷凝器进行冷凝操作,同时冷凝得到的凝结水回收重复利用。该系统的设置保证了资源的合理配置,降低了运行过程中对操作结构的腐蚀损坏,为系统结构的持续稳定工作效果提供了保障。In the heating power generation system, the high-pressure copper smelting saturated steam is throttled and depressurized first, so that the difficulty of sealing the shaft seal is reduced. The steam is then separated from steam and heated by a heater to increase the dryness of the steam, guarantee the working stability of the subsequent steam turbine, and reduce the corrosion effect on the operating contact structure. Afterwards, the steam discharged from the first medium-pressure steam turbine is used for heating on the one hand, and power generation operation on the other hand, and the steam discharged after the power generation operation is condensed through the condenser, and the condensed water obtained by condensation is recycled and reused . The setting of the system ensures the rational allocation of resources, reduces the corrosion damage to the operating structure during operation, and provides a guarantee for the continuous and stable working effect of the system structure.
进一步的是,所述第一低压蒸汽透平机、第二低压蒸汽透平机、第一中压蒸汽透平机和第二中压蒸汽透平机为向心径流式蒸汽透平机,所述向心径流式蒸汽透平机为高速悬臂式结构,所述第一中压蒸汽透平机与第一减速齿轮箱的高速轴装配,所述第一发电机通过联轴器与第一减速齿轮箱的低速轴连接,所述第一低压蒸汽透平机、第二低压蒸汽透平机和第二中压蒸汽透平机与第二减速齿轮箱的高速轴装配,所述第二发电机通过联轴器与第二减速齿轮箱的低速轴连接。Further, the first low-pressure steam turbine, the second low-pressure steam turbine, the first medium-pressure steam turbine and the second medium-pressure steam turbine are centripetal radial-flow steam turbines, so The centripetal radial steam turbine is a high-speed cantilever structure, the first medium-pressure steam turbine is assembled with the high-speed shaft of the first reduction gearbox, and the first generator is connected to the first reduction gearbox through a coupling. The low-speed shaft of the gearbox is connected, the first low-pressure steam turbine, the second low-pressure steam turbine and the second medium-pressure steam turbine are assembled with the high-speed shaft of the second reduction gearbox, and the second generator Connect with the low-speed shaft of the second reduction gearbox through a coupling.
进一步的是,所述蒸汽透平机与减速齿轮箱之间分别设置三段迷宫密封和一段梳齿油封,所述第一中压蒸汽透平机第一段迷宫密封的轴封排汽孔、第二中压蒸汽透平机第一段迷宫密封的轴封排汽孔、第一低压蒸汽透平机第一段迷宫密封的轴封进汽孔和第二低压蒸汽透平机第一迷宫密封的轴封进汽孔相连通,所述其他迷宫轴封的轴封排汽孔均与外部大气相连通。Further, a three-section labyrinth seal and a one-section comb tooth oil seal are respectively arranged between the steam turbine and the reduction gear box, and the shaft seal exhaust hole of the first section of the labyrinth seal of the first medium-pressure steam turbine, The exhaust hole of the shaft seal of the first labyrinth seal of the second medium-pressure steam turbine, the steam inlet hole of the shaft seal of the first labyrinth seal of the first low-pressure steam turbine, and the first labyrinth seal of the second low-pressure steam turbine The shaft seal steam inlets of the labyrinth shaft seals are connected, and the shaft seal exhaust holes of the other labyrinth shaft seals are all connected with the external atmosphere.
进一步的是,所述蒸汽透平机为向心径流式蒸汽透平机。Further, the steam turbine is a centripetal radial flow steam turbine.
进一步的是,所述蒸汽入口与第一中压加热器的加热蒸汽入口相连通。Further, the steam inlet communicates with the heating steam inlet of the first medium-pressure heater.
进一步的是,所述蒸汽入口与第二中压加热器的加热蒸汽入口相连通。Further, the steam inlet communicates with the heating steam inlet of the second medium pressure heater.
本发明的有益效果是:The beneficial effects of the present invention are:
1、蒸汽减压阀的设置使该系统内的蒸汽首先进行节流降压操作,降低了蒸汽操作过程对轴封的密封难度,易于实现蒸汽资源的应用,此外经过汽水分离器和加热器的加热提高蒸汽干度,减少了运行过程中的液滴析出现象,同时降低了对运行装置内部结构的冲蚀损坏,保证了各装置的正常使用寿命,该系统中还将蒸汽透平机的的排放气体进行供暖以及发电重复应用,提高了资源利用率,系统的设置保证了资源的合理配置,在降低了运行过程中蒸汽对操作结构的腐蚀损坏的同时为系统结构的持续稳定工作效果提供了保障;1. The setting of the steam pressure reducing valve enables the steam in the system to be throttled and depressurized first, which reduces the difficulty of sealing the shaft seal during the steam operation process, and facilitates the application of steam resources. Heating improves steam dryness, reduces droplet precipitation during operation, and at the same time reduces erosion damage to the internal structure of the operating device, ensuring the normal service life of each device. The repeated application of exhaust gas for heating and power generation improves the resource utilization rate. The system setting ensures the reasonable allocation of resources, reduces the corrosion damage of the operating structure caused by steam during operation, and provides a continuous and stable working effect for the system structure. Assure;
2、采用向心径流式蒸汽透平机来作为膨胀机,实现了蒸汽进出口参数较大自由的定制,扩大了装置的应用范围,提高了工作灵活度;2. The centripetal radial steam turbine is used as the expander, which realizes the customization of steam inlet and outlet parameters, expands the application range of the device, and improves the work flexibility;
3、迷宫密封与梳齿油封相配合实现稳定的密封传动和保护齿轮箱轴承的效果,保证了工作稳定性,同时利用其进排汽口的设置,保证了轴封之间的平衡设置,提高了工作稳定性;3. The combination of the labyrinth seal and the comb-tooth oil seal achieves the effect of stable sealing transmission and protection of the gearbox bearing, which ensures the working stability. At the same time, the setting of the steam inlet and exhaust ports ensures the balance between the shaft seals and improves the performance of the shaft seal. job stability;
4、该系统将高压炼铜饱和蒸汽入口处的蒸汽直接连通至加热器内,利用减压前的部分蒸汽对减压后的饱和蒸汽进行适当加热,提高了第一中压蒸汽透平机、第二中压蒸汽透平机的发电的饱和蒸汽的干度,使其有微过热度,实现了资源的合理应用;4. The system directly connects the steam at the inlet of the high-pressure copper smelting saturated steam to the heater, uses the steam before decompression to properly heat the decompressed saturated steam, and improves the first medium-pressure steam turbine, The dryness of the saturated steam generated by the second medium-pressure steam turbine makes it slightly superheated, which realizes the rational use of resources;
5、该系统第一中压蒸汽透平机一部分排放蒸汽直接连通至加热器内,提高了第一低压蒸汽透平机、第二低压蒸汽透平机的发电的饱和蒸汽的干度,使其有微过热度,实现了资源的合理应用。5. Part of the steam discharged from the first medium-pressure steam turbine of the system is directly connected to the heater, which improves the dryness of the saturated steam generated by the first low-pressure steam turbine and the second low-pressure steam turbine, making it There is slight superheat, which realizes the rational application of resources.
附图说明Description of drawings
图1为本发明的一种炼铜工艺中高压饱和蒸汽发电供暖系统的整体连接示意图;Fig. 1 is the overall connection schematic diagram of a high-pressure saturated steam power generation and heating system in a copper smelting process of the present invention;
图2为本发明的一种炼铜工艺中高压饱和蒸汽发电供暖系统的第一低压蒸汽透平机、第二低压蒸汽透平机、第一中压蒸汽透平机和第二中压蒸汽透平机的迷宫密封连接示意图;Fig. 2 is the first low-pressure steam turbine, the second low-pressure steam turbine, the first medium-pressure steam turbine and the second medium-pressure steam turbine of a high-pressure saturated steam power generation and heating system in a copper smelting process of the present invention. Schematic diagram of the labyrinth seal connection of the flat machine;
图中标记为:蒸汽减压阀10,汽水分离器20,第一低压加热器31,第二低压加热器32,第一中压加热器33,第二中压加热器34,第一低压蒸汽透平机41,第一低压蒸汽透平机的第一段迷宫密封411,第一低压蒸汽透平机的第二段迷宫密封412,第一低压蒸汽透平机的第三段迷宫密封413,第一低压蒸汽透平机的梳齿油封414,第二低压蒸汽透平机42,第二低压蒸汽透平机的第一段迷宫密封421,第二低压蒸汽透平机的第二段迷宫密封422,第二低压蒸汽透平机的第三段迷宫密封423,第二低压蒸汽透平机的梳齿油封424,第一中压蒸汽透平机43,第一中压蒸汽透平机的第一段迷宫密封431,第一中压蒸汽透平机的第二段迷宫密封432,第一中压蒸汽透平机的第三段迷宫密封433,第一中压蒸汽透平机的梳齿油封434,第二中压蒸汽透平机44,第二中压蒸汽透平机的第一段迷宫密封441,第二中压蒸汽透平机的第二段迷宫密封442,第二中压蒸汽透平机的第三段迷宫密封443,第二中压蒸汽透平机的梳齿油封444,第一减速齿轮箱51,第二减速齿轮箱52,第一发电机61,第二发电机62,冷凝器70。Marked in the figure: steam pressure reducing valve 10, steam-water separator 20, first low-pressure heater 31, second low-pressure heater 32, first medium-pressure heater 33, second medium-pressure heater 34, first low-pressure steam The turbine 41, the first labyrinth seal 411 of the first low-pressure steam turbine, the second labyrinth seal 412 of the first low-pressure steam turbine, the third labyrinth seal 413 of the first low-pressure steam turbine, Comb oil seal 414 of the first low-pressure steam turbine, second low-pressure steam turbine 42, first-stage labyrinth seal 421 of the second low-pressure steam turbine, second-stage labyrinth seal of the second low-pressure steam turbine 422, the third stage labyrinth seal 423 of the second low pressure steam turbine, the comb oil seal 424 of the second low pressure steam turbine, the first medium pressure steam turbine 43, the first medium pressure steam turbine One-stage labyrinth seal 431, second-stage labyrinth seal 432 of the first medium-pressure steam turbine, third-stage labyrinth seal 433 of the first medium-pressure steam turbine, comb tooth oil seal of the first medium-pressure steam turbine 434, the second medium-pressure steam turbine 44, the first-stage labyrinth seal 441 of the second medium-pressure steam turbine, the second-stage labyrinth seal 442 of the second medium-pressure steam turbine, the second medium-pressure steam turbine The third labyrinth seal 443 of the flat machine, the comb oil seal 444 of the second medium-pressure steam turbine, the first reduction gearbox 51, the second reduction gearbox 52, the first generator 61, the second generator 62, condenser 70.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
该炼铜工艺中高压饱和蒸汽发电供暖系统的结构如图1所示,连接有高压炼铜饱和蒸汽的蒸汽入口的出口部分别连接蒸汽阀门10、第一中压加热器33的加热入口和第二中压加热器34的加热入口。蒸汽阀门10的另一端连接汽水分离器20的的分离入口,该分离出口连接第一中压加热器33的主汽入口,该第一中压加热器33的主汽出口连接第二中压蒸汽透平机43的主汽入口。第二中压蒸汽透平机44通过第一减速齿轮箱51连接驱动第一发电机61。该第二中压蒸汽透平机44、第一减速齿轮箱以及第一发电机61组合为背压发电机组。第二中压蒸汽透平机44的主汽出口连接供暖管道与外部供暖设备相连,以实现供暖操作。第二中压蒸汽透平机44的主汽出口还连接有第二中压加热器34以及第二低压加热器32的主汽入口。第二中压加热器34的主汽入口连接第一中压蒸汽透平机43的主汽出口连接。第一中压蒸汽透平机43的主汽出口连接第一低压加热器31的加热蒸汽入口,该第一低压加热器31的主汽出口与第一低压蒸汽透平机41的主汽入口相连。第一低压蒸汽透平机41的主汽出口连接第二低压加热器32的主汽入口,第一低压加热器32的主汽出口连接第二低压蒸汽透平机42的主汽入口。第二低压蒸汽透平机42的主汽出口与冷凝器70的冷凝入口相连通,则冷凝器70的冷凝出口排出的冷凝水可直接回收至炼铜工艺中进行重复利用。上述第一低压蒸汽透平机41、第二低压蒸汽透平机42和第二中压蒸汽透平机44通过第二减速齿轮箱52连接驱动第二发电机62。该第一发电机61与第二发电机62产生电力并接入电网中。上述第一低压蒸汽透平机41、第二低压蒸汽透平机42、第二中压蒸汽透平机44、第二减速齿轮箱以及第二电机组成纯凝发电机组。The structure of the high-pressure saturated steam power generation and heating system in the copper smelting process is shown in Figure 1. The outlet of the steam inlet connected with the high-pressure copper smelting saturated steam is respectively connected to the steam valve 10, the heating inlet of the first medium-pressure heater 33 and the first medium-pressure heater 33. Two heating inlets of medium pressure heater 34. The other end of the steam valve 10 is connected to the separation inlet of the steam-water separator 20, the separation outlet is connected to the main steam inlet of the first medium-pressure heater 33, and the main steam outlet of the first medium-pressure heater 33 is connected to the second medium-pressure steam The main steam inlet of the turbine 43. The second medium-pressure steam turbine 44 is connected to drive the first generator 61 through the first reduction gearbox 51 . The second medium-pressure steam turbine 44, the first reduction gearbox and the first generator 61 are combined into a back pressure generator set. The main steam outlet of the second medium-pressure steam turbine 44 is connected to the heating pipe and connected to the external heating equipment to realize the heating operation. The main steam outlet of the second medium-pressure steam turbine 44 is also connected to the main steam inlet of the second medium-pressure heater 34 and the second low-pressure heater 32 . The main steam inlet of the second medium-pressure heater 34 is connected to the main steam outlet of the first medium-pressure steam turbine 43 . The main steam outlet of the first medium-pressure steam turbine 43 is connected to the heating steam inlet of the first low-pressure heater 31, and the main steam outlet of the first low-pressure heater 31 is connected to the main steam inlet of the first low-pressure steam turbine 41 . The main steam outlet of the first low-pressure steam turbine 41 is connected to the main steam inlet of the second low-pressure heater 32 , and the main steam outlet of the first low-pressure heater 32 is connected to the main steam inlet of the second low-pressure steam turbine 42 . The main steam outlet of the second low-pressure steam turbine 42 is connected to the condensation inlet of the condenser 70, and the condensed water discharged from the condensation outlet of the condenser 70 can be directly recycled to the copper smelting process for reuse. The first low-pressure steam turbine 41 , the second low-pressure steam turbine 42 and the second medium-pressure steam turbine 44 are connected to drive the second generator 62 through the second reduction gearbox 52 . The first generator 61 and the second generator 62 generate electricity and connect to the grid. The first low-pressure steam turbine 41 , the second low-pressure steam turbine 42 , the second medium-pressure steam turbine 44 , the second reduction gear box and the second motor form a pure condensing generator set.
上述第一低压蒸汽透平机41、第二低压蒸汽透平机42、第一中压蒸汽透平机43和第二中压蒸汽透平机44为向心径流式蒸汽透平机且为高速悬臂式结构。该第一中压蒸汽透平机43与第一减速齿轮箱51的高速轴装配,第一发电机61通过联轴器与第一减速齿轮箱51的低速轴连接。同理,第一低压蒸汽透平机41、第二低压蒸汽透平机42和第二中压蒸汽透平机44与第二减速齿轮箱52的高速轴装配,第二发电机62通过联轴器与第二减速齿轮箱52的低速轴连接。且上述蒸汽透平机与减速齿轮箱之间分别设置三段迷宫密封和一段梳齿油封。迷宫密封在转轴周围设若干个依次排列的环行密封齿,齿与齿之间形成一系列截流间隙与膨胀空腔,被密封介质在通过曲折迷宫的间隙时产生节流效应而达到阻漏的目的。该迷宫密封的转子和机壳间存在间隙,无固体接触,毋须润滑,并允许有热膨胀,适应高温、高压、高转速频率。迷宫密封按密封齿的结构不同,分为密封片和密封环两大类型。密封片结构紧凑,运转中与机壳相碰,密封片能向两侧弯曲,减少摩擦,且拆换方便。密封环由6~8块扇形块组成,装入机壳与转轴中,用弹簧片将每块环压紧在机壳上,弹簧片压紧力约60~100N。当轴与齿环相碰时,齿环自行弹开,避免摩擦。迷宫密封与梳齿油封相配合实现稳定的密封传动效果,保证了工作稳定性。如图2所示,第一中压蒸汽透平机第一段迷宫密封431的轴封排汽孔、第二中压蒸汽透平机第一段迷宫密封441的轴封排汽孔、第二中压蒸汽透平机44的主汽出口、第一低压蒸汽透平机第一段迷宫密封411的轴封进汽孔和第二低压蒸汽透平机第一迷宫密封421的轴封进汽孔相连通。则第一低压蒸汽透平机的第二段迷宫密封412、第一低压蒸汽透平机的第三段迷宫密封413、第一低压蒸汽透平机的梳齿油封414、第二低压蒸汽透平机的第二段迷宫密封422、第二低压蒸汽透平机的第三段迷宫密封423、第二低压蒸汽透平机的梳齿油封424、第一中压蒸汽透平机的第二段迷宫密封432、第一中压蒸汽透平机的第三段迷宫密封433、第一中压蒸汽透平机的梳齿油封434、第二中压蒸汽透平机44,第二中压蒸汽透平机的第一段迷宫密封441、第二中压蒸汽透平机的第二段迷宫密封442、第二中压蒸汽透平机的第三段迷宫密封443、第二中压蒸汽透平机的梳齿油封444、排汽孔均与外部大气相连通。通过上述轴封结构的设置方法,使第一低压透平发电机41、第二低压透平发电机、第一中压透平发电机43和第二中压透平发电机44的轴封均得到平衡。Above-mentioned first low-pressure steam turbine 41, second low-pressure steam turbine 42, first medium-pressure steam turbine 43 and second medium-pressure steam turbine 44 are centripetal radial-flow steam turbines and are high-speed Cantilever structure. The first medium-pressure steam turbine 43 is assembled with the high-speed shaft of the first reduction gearbox 51 , and the first generator 61 is connected with the low-speed shaft of the first reduction gearbox 51 through a coupling. Similarly, the first low-pressure steam turbine 41, the second low-pressure steam turbine 42, and the second medium-pressure steam turbine 44 are assembled with the high-speed shaft of the second reduction gearbox 52, and the second generator 62 is The gear is connected with the low-speed shaft of the second reduction gearbox 52. In addition, three sections of labyrinth seals and one section of comb tooth oil seal are arranged between the steam turbine and the reduction gear box respectively. The labyrinth seal is equipped with a number of circular sealing teeth arranged in sequence around the rotating shaft. A series of interception gaps and expansion cavities are formed between the teeth. The sealed medium produces a throttling effect when passing through the gaps of the labyrinth to achieve the purpose of leak prevention. . There is a gap between the rotor and the casing of the labyrinth seal, no solid contact, no lubrication, and thermal expansion is allowed, suitable for high temperature, high pressure, and high speed frequency. According to the structure of the sealing teeth, the labyrinth seal is divided into two types: sealing sheet and sealing ring. The sealing sheet has a compact structure, and when it collides with the casing during operation, the sealing sheet can be bent to both sides to reduce friction and is easy to replace. The sealing ring is composed of 6-8 sector blocks, which are put into the casing and the rotating shaft, and each ring is pressed on the casing with a spring leaf, and the pressing force of the spring leaf is about 60-100N. When the shaft collides with the gear ring, the gear ring bounces off by itself to avoid friction. The combination of the labyrinth seal and the comb oil seal achieves a stable sealing transmission effect and ensures working stability. As shown in Figure 2, the shaft seal exhaust hole of the first section of the labyrinth seal 431 of the first medium-pressure steam turbine, the shaft seal exhaust hole of the first section of the labyrinth seal 441 of the second medium-pressure steam turbine, the second The main steam outlet of the medium pressure steam turbine 44, the shaft seal steam inlet of the first labyrinth seal 411 of the first low pressure steam turbine, and the shaft seal steam inlet of the first labyrinth seal 421 of the second low pressure steam turbine connected. Then the second section labyrinth seal 412 of the first low pressure steam turbine, the third section labyrinth seal 413 of the first low pressure steam turbine, the comb tooth oil seal 414 of the first low pressure steam turbine, the second low pressure steam turbine The second section of the labyrinth seal 422 of the second low-pressure steam turbine, the third section of the labyrinth seal 423 of the second low-pressure steam turbine, the comb tooth oil seal 424 of the second low-pressure steam turbine, the second section of the labyrinth of the first medium-pressure steam turbine Seal 432, the third stage labyrinth seal 433 of the first medium-pressure steam turbine, the comb oil seal 434 of the first medium-pressure steam turbine, the second medium-pressure steam turbine 44, the second medium-pressure steam turbine The first stage labyrinth seal 441 of the machine, the second stage labyrinth seal 442 of the second medium pressure steam turbine, the third stage labyrinth seal 443 of the second medium pressure steam turbine, the second stage labyrinth seal 443 of the second medium pressure steam turbine The comb tooth oil seal 444 and the exhaust hole are all connected with the external atmosphere. Through the setting method of the above-mentioned shaft seal structure, the shaft seals of the first low-pressure turbine generator 41, the second low-pressure turbine generator, the first medium-pressure turbine generator 43, and the second medium-pressure turbine generator 44 are uniformly arranged. get balanced.
根据图1和图2将各设备连接结束后,可进行实际操作。在某炼铜工艺中,冰铜经过转炉吹炼得到含铜大于97.5%的粗铜时,余热锅炉会产生有32.0t/h、3.90MPa(A)的饱和蒸汽并随蒸汽入口进入该发电供暖系统中。其中31.3t/h的蒸汽经过蒸汽减压阀10后压力降至2.095MPa(A)后经过汽水分离器20进行汽水分离。上述蒸汽减压阀10的质量流量为32.0t/h,入口温度为248.9℃,3.90MPa(A),入口压力为2.095MPa(A)。上述汽水分离器20的进气压力为进汽压力为3.90MPa(A),进汽温度为248.9℃,分离出力为32.0t/h,材质为345R。经过分离后的蒸汽在第一中压加热器33被加热至压力2.00MPa(A)、温度228℃后进入第一中压蒸汽透平机43作功,然后第一中压蒸汽透平机43通过第一减速齿轮箱51驱动第一发电机61发电。第一中压蒸汽透平机43的机组类型为背压发电、半开式的向心透平。且该第一中压蒸汽透平机43的叶轮为沉淀硬化不锈钢叶轮。第一齿轮减速箱51齿轮形式为多级渗碳型平行齿轮。该第一齿轮减速箱51的高速支撑轴承为可倾瓦轴承,高速止推轴承为可倾瓦推力轴承。该高速轴承与第一中压蒸汽透平机43相连。同时其低速支撑轴承为圆瓦,低速止推轴承为平面组合式轴承,低速轴承通过联轴器与第一发电机61相连。上述背压发电机组输出855.2KW的电力并入电网。After connecting each device according to Figure 1 and Figure 2, the actual operation can be performed. In a copper smelting process, when matte is blown by a converter to obtain blister copper with a copper content greater than 97.5%, the waste heat boiler will generate 32.0t/h, 3.90MPa(A) saturated steam and enter the power generation heating along with the steam inlet. system. Among them, 31.3t/h of steam passes through the steam pressure reducing valve 10 and then the pressure drops to 2.095MPa(A), and then passes through the steam-water separator 20 for steam-water separation. The mass flow rate of the above steam pressure reducing valve 10 is 32.0t/h, the inlet temperature is 248.9°C, 3.90MPa(A), and the inlet pressure is 2.095MPa(A). The inlet pressure of the steam-water separator 20 is 3.90MPa(A), the inlet steam temperature is 248.9°C, the separation output is 32.0t/h, and the material is 345R. After the separated steam is heated to a pressure of 2.00MPa (A) and a temperature of 228°C in the first medium-pressure heater 33, it enters the first medium-pressure steam turbine 43 to work, and then the first medium-pressure steam turbine 43 The first generator 61 is driven by the first reduction gearbox 51 to generate electricity. The unit type of the first medium-pressure steam turbine 43 is a back pressure power generation, semi-open centripetal turbine. And the impeller of the first medium-pressure steam turbine 43 is a precipitation-hardened stainless steel impeller. The gear form of the first gear reduction box 51 is a multi-stage carburized parallel gear. The high-speed support bearing of the first gear reduction box 51 is a tilting pad bearing, and the high-speed thrust bearing is a tilting pad thrust bearing. The high-speed bearing is connected to the first medium-pressure steam turbine 43 . Simultaneously, its low-speed support bearing is a round shoe, and the low-speed thrust bearing is a plane combined bearing, and the low-speed bearing is connected with the first generator 61 through a shaft coupling. The 855.2KW output power of the above-mentioned back pressure generating set is incorporated into the power grid.
上述第一中压蒸汽透平机43排出的蒸汽,有20.0t/h供给采暖,另一部分700kg/h的通向第一低压加热器31、第二低压加热器33作为加热蒸汽。该第一中压蒸汽透平机43排出的蒸汽还有10.55t/h蒸汽通往纯凝发电机组。该蒸汽排出后进入第二中压加热器34进行被加热操作,被加热完成的蒸汽进入第二中压蒸汽透平机44内进行作功。对应的第二中压蒸汽透平机44排出的蒸汽通入第一低压加热器31内进行加热,在第一低压加热器31内被加热完成的蒸汽通入第一低压蒸汽透平机41内进行作功驱动.第一低压蒸汽透平机41排出的主汽进入第二低压加热器32进行被加热操作后,随管道流入第二低压蒸汽透平机42内进行驱动。上述第一低压蒸汽透平机41、第二低压蒸汽透平机42以及第二中压蒸汽透平机44的第二减速齿轮箱52的高速轴装配,此时第二减速齿轮箱52的低速轴装配可通过联轴器与第二发电机62连接,此时第二发电机62在蒸汽透平机的驱动作用下进行发电操作,该纯凝发电机组输出1343.3KW的电力并入电网。所述第二低压蒸汽透平机42的主汽出口通入冷凝器70,进过冷凝器70的冷凝操作得到凝结水,此10.55t/h的凝结水可回收至炼铜工艺中重复使用。第二中压蒸汽透平机44、第一低压蒸汽透平机41和第二低压蒸汽透平机42的机组类型为纯凝发电、半开式的向心透平。该叶轮的类型为沉淀硬化不锈钢叶轮。该第二减速齿轮箱52同第一减速齿轮箱51,且连接方式同上述第一减速齿轮箱51的设置方法。该发电系统中的发电机组采用苏州西透平动力技术有限公司的GST型透平机与齿轮减速箱和发电机相配合的结构形式。装机容量为1,000kW+1,500kW的同步发电机,可合计输出2198.5kW的电功率。The steam discharged from the above-mentioned first medium-pressure steam turbine 43 has 20.0t/h for heating, and another part of 700kg/h leads to the first low-pressure heater 31 and the second low-pressure heater 33 as heating steam. The steam discharged from the first medium-pressure steam turbine 43 still has 10.55 t/h steam leading to the pure condensing power unit. After the steam is discharged, it enters the second medium-pressure heater 34 for heating operation, and the heated steam enters the second medium-pressure steam turbine 44 to perform work. The steam discharged from the corresponding second medium-pressure steam turbine 44 is passed into the first low-pressure heater 31 for heating, and the steam heated in the first low-pressure heater 31 is passed into the first low-pressure steam turbine 41 Perform power driving. The main steam discharged from the first low-pressure steam turbine 41 enters the second low-pressure heater 32 for heating operation, and then flows into the second low-pressure steam turbine 42 along with the pipeline for driving. The high-speed shaft assembly of the second reduction gear box 52 of the first low-pressure steam turbine 41, the second low-pressure steam turbine 42, and the second medium-pressure steam turbine 44, the low speed of the second reduction gear box 52 The shaft assembly can be connected to the second generator 62 through a coupling. At this time, the second generator 62 is driven by the steam turbine to generate electricity. The pure condensing generator set outputs 1343.3KW of electricity and feeds it into the grid. The main steam outlet of the second low-pressure steam turbine 42 is passed into the condenser 70, and condensed water is obtained through the condensation operation of the condenser 70. The condensed water of 10.55t/h can be recycled to the copper smelting process for reuse. The unit types of the second medium-pressure steam turbine 44 , the first low-pressure steam turbine 41 and the second low-pressure steam turbine 42 are pure condensing power generation, semi-open centripetal turbines. The impeller type is a precipitation hardened stainless steel impeller. The second reduction gear box 52 is the same as the first reduction gear box 51 , and the connection method is the same as that of the above-mentioned first reduction gear box 51 . The generator set in the power generation system adopts the structural form of GST turbine, gear reducer and generator of Suzhou West Turbine Power Technology Co., Ltd. A synchronous generator with an installed capacity of 1,000kW+1,500kW can output a total of 2198.5kW of electric power.
在该实施例中,第一中压蒸汽透平机第一段迷宫密封431后的轴封漏汽与第二中压蒸汽透平机第一段迷宫密封441后的轴封漏汽、第二中压蒸汽透平机44的主汽出口、第一低压蒸汽透平机第一段迷宫密封411后的轴封进汽、第二低压蒸汽透平机第一段迷宫密封421后的轴封进汽相连通,这些连通的管路保持有0.300MPa(A)的压力。第一中压蒸汽透平机第二段迷宫密封432后的轴封、第二中压蒸汽透平机第二段迷宫密封442后的轴封、第一低压蒸汽透平机第二段迷宫密封412后的轴封、第二低压蒸汽透平机第二段迷宫密封422后的轴封均排大气。此时,4台透平机的轴封均得到有效平衡密封。In this embodiment, the shaft seal leakage steam behind the first stage labyrinth seal 431 of the first medium-pressure steam turbine is the same as the shaft seal leakage steam behind the first stage labyrinth seal 441 of the second medium-pressure steam turbine, and the second The main steam outlet of the medium pressure steam turbine 44, the shaft seal inlet steam behind the first labyrinth seal 411 of the first low pressure steam turbine, the shaft seal inlet steam behind the first labyrinth seal 421 of the second low pressure steam turbine The vapor phase is connected, and these connected pipelines maintain a pressure of 0.300MPa(A). The shaft seal behind the second-stage labyrinth seal 432 of the first medium-pressure steam turbine, the shaft seal behind the second-stage labyrinth seal 442 of the second medium-pressure steam turbine, and the second-stage labyrinth seal of the first low-pressure steam turbine The shaft seal behind 412 and the shaft seal behind the second stage labyrinth seal 422 of the second low-pressure steam turbine all exhaust the atmosphere. At this time, the shaft seals of the four turbines were effectively balanced and sealed.
以上所述的具体实施例,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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| CN210512688U (en) * | 2019-07-13 | 2020-05-12 | 苏州西达透平动力技术有限公司 | High-pressure saturated steam power generation and heating system in copper smelting process |
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