CN110344754B - Hydraulic impactor - Google Patents

Hydraulic impactor Download PDF

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Publication number
CN110344754B
CN110344754B CN201910801822.2A CN201910801822A CN110344754B CN 110344754 B CN110344754 B CN 110344754B CN 201910801822 A CN201910801822 A CN 201910801822A CN 110344754 B CN110344754 B CN 110344754B
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piston
control valve
core tube
chamber
hole
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CN110344754A (en
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杨红东
王茂森
高科
郑治川
计胜利
彭枧明
博坤
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Jilin University
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Jilin University
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B4/00Drives for drilling, used in the borehole
    • E21B4/003Bearing, sealing, lubricating details
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B4/00Drives for drilling, used in the borehole
    • E21B4/16Plural down-hole drives, e.g. for combined percussion and rotary drilling; Drives for multi-bit drilling units

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Percussive Tools And Related Accessories (AREA)
  • Details Of Valves (AREA)

Abstract

The invention discloses a hydraulic impactor, which belongs to the field of hole bottom power machines and is driven to work by a pressure flushing fluid medium, and comprises an upper joint, a flow distribution core tube, an outer tube, a flow distribution seat, a cylinder sleeve, a piston, a clamp spring, a retaining sleeve, a first semicircular clamp, a limiting sleeve, a control valve, a plug, a flushing hammer, a second semicircular clamp, a spline sleeve and a drill bit. The impactor has the advantages of simple structure, small volume loss and pressure loss, high energy utilization rate, broad-spectrum working characteristics, capability of meeting the requirement of large impact power output structurally, capability of implementing impact rotary drilling mainly based on rotation under the working condition of small flow, capability of implementing impact rotary drilling mainly based on impact under the working condition of large flow, further capability of exponentially improving the drilling footage speed, and contribution to reducing the construction cost in the fields of petroleum, well drilling, mine, geological exploration and the like, and is particularly beneficial to accelerating the development and utilization of new energy dry and hot rock.

Description

一种液动冲击器A hydraulic impactor

技术领域Technical field

本发明涉及一种钻凿岩石的钻井/孔机具,属于孔底动力机领域,可应用于地质勘探、水文水井钻凿、石油钻井及地热井等岩土钻凿,特别的是可以应用于深部干热岩的快速钻凿。The invention relates to a drilling/hole machine tool for drilling rocks, which belongs to the field of bottom-hole power machines and can be used in geological exploration, hydrology and water well drilling, oil drilling, geothermal wells and other geotechnical drilling. In particular, it can be used in deep dry drilling. Rapid drilling of hot rock.

背景技术Background technique

目前,在地质勘探、水文水井钻凿、石油钻井及地热井等岩土钻凿,深部干热岩的快速钻凿的各种钻进中,采用液动冲击器可实现液动冲击回转钻进,能提高钻进硬岩的进尺速度,是解决钻进硬岩的一种有效钻进方法。但是这种液动冲击回转钻进都是以回转钻进为主,冲击为辅的冲击回转钻进,比如金刚石绳索取心冲击回转钻进,是以金刚石钻头回转钻进为主,辅以冲击的冲击回转钻进,在20世纪90年代末我国石油系统在石油钻井的钻进中开始尝试使用液动冲击器作为提速工具,采用的是以牙轮钻头回转钻进为主,辅以冲击的冲击回转钻进。在如上所述的冲击回转钻进中,在原有的回转钻进方法上耦合了液动冲击器工作时产生的冲击,从而提高了钻进进尺的速度。但这种液动冲击回转钻进提高进尺的速度有限,液动冲击器输出的单次冲击功小,远小于同尺寸规格的气动冲击器的单次冲击功,无法进行体积破碎。也正是因为液动冲击器输出的单次冲击功小,至今为止仍未实现与气动冲击器一样的以冲击为主回转为辅的冲击回转钻进。瑞典有一种叫做“瓦萨拉”的液动冲击器,工作压力高,冲击频率高,单次冲击功大,能进行体积破碎,能实现以冲击为主的冲击回转钻进,钻进进尺的速度与以往的液动冲击回转钻进相比成倍的提高。这项技术目前主要以技术服务的方式进入中国市场,但这种液动冲击器结构复杂,控制和切换通道多,对驱动冲洗液要求高,需配套固控设备净化冲洗液,使用成本高。现有技术中公开的冲程差动式高能液动潜孔锤(详见CN201410756548)和阀式高能液动潜孔锤所述的高能冲击器(详见CN201420513172),结构复杂,控制和切换通道多,输出活塞杆纤细,结构上难以满足大冲击功的要求,作为高能冲击器实用性相对较差。At present, in various geotechnical drilling such as geological exploration, hydrology and water well drilling, oil drilling and geothermal wells, and rapid drilling of deep dry hot rocks, hydraulic impact rotary drilling can be realized by using hydraulic impactors. , can increase the footage rate of drilling into hard rock, and is an effective drilling method to solve the problem of drilling into hard rock. However, this kind of hydraulic impact rotary drilling is mainly rotary drilling, supplemented by impact. For example, diamond rope coring impact rotary drilling is based on diamond drill bit rotary drilling, supplemented by impact. Impact rotary drilling. In the late 1990s, my country's petroleum system began to try to use hydraulic impactors as speed-increasing tools in oil drilling. The rotary drilling of cone bits was mainly used, supplemented by impact. Impact rotary drilling. In the impact rotary drilling as mentioned above, the impact generated when the hydraulic impactor is working is coupled to the original rotary drilling method, thereby increasing the speed of drilling footage. However, this kind of hydraulic impact rotary drilling can only increase the footage at a limited speed. The single impact power output by the hydraulic impactor is small, which is much smaller than the single impact power of the pneumatic impactor of the same size and specifications, and it cannot carry out volumetric crushing. It is precisely because the single impact power output by the hydraulic impactor is small, so far it has not been possible to implement impact-rotary drilling with impact as the main force and rotation as the supplement as with pneumatic impactors. Sweden has a hydraulic impactor called "Vasara". It has high working pressure, high impact frequency, large single impact power, can carry out volumetric crushing, and can realize impact-based rotary drilling, and the drilling footage can be increased. The speed is doubled compared with previous hydraulic impact rotary drilling. This technology currently mainly enters the Chinese market as a technical service. However, this type of hydraulic impactor has a complex structure, many control and switching channels, high requirements for driving flushing fluid, and requires solid control equipment to purify the flushing fluid, resulting in high usage costs. The stroke differential high-energy hydraulic down-the-hole hammer (see CN201410756548 for details) and the high-energy impactor described in the valve-type high-energy hydraulic down-the-hole hammer (see CN201420513172 for details) disclosed in the prior art have complex structures and many control and switching channels. , the output piston rod is slender, and the structure is difficult to meet the requirements of large impact energy. As a high-energy impactor, its practicality is relatively poor.

发明内容Contents of the invention

为了克服常规液动冲击器冲洗液流量、压力只能在某较小范围内才能有效工作的工作特性等缺陷,本发明的目的是提供一种液动冲击器,具有广谱的工作特性,结构简单,容积损失小、压力损失小,能量利用率高,结构上能够满足大冲击功输出的要求。In order to overcome the shortcomings of conventional hydraulic impactors such as the working characteristics of flushing liquid flow and pressure that can only work effectively within a certain small range, the purpose of the present invention is to provide a hydraulic impactor with a broad spectrum of operating characteristics and structure. It is simple, with small volume loss, small pressure loss, high energy utilization, and the structure can meet the requirements of large impact power output.

为实现上述目的本发明采用的技术方案是:一种液动冲击器,其特征在于,包括:上接头、配流芯管、外管、配流座、缸套、活塞、卡簧、保持套、第一半圆卡、限位套、控制阀、堵塞、冲锤、第二半圆卡、花键套及钻头,所述上接头通过螺纹与外管上端连接;所述外管的内部设置有缸套;所述缸套与外管间留有环状空隙,缸套的上部和下部均设置有与环状空隙连通的呼吸孔,缸套上端设置有一配流座;所述配流座的上端面与上接头的下端面接触,配流座的上部由上接头压靠在缸套的上端面上,配流座的下部为圆筒状结构,配流座的下部置于活塞的内孔中,在配流座上部设置有呼吸孔,该呼吸孔与缸套上的呼吸孔连通,配流座的内孔设置有配流芯管,在配流座的内孔与配流芯管间留有环状间隙,该环状间隙与配流座的呼吸孔连通;所述配流芯管的中心设置有中心通道,配流芯管的中心通道与上接头的中心通道连通,配流芯管的下部设置有堵塞,堵塞上开设有分流孔,配流芯管侧壁设置有长圆形进水口,且长圆形进水口位于堵塞上方;所述控制阀置于配流芯管的外侧,相互之间滑动配合,控制阀的外侧与活塞的内孔配合,控制阀与活塞间配合构成了控制阀上腔和控制阀下腔,活塞的外侧与缸套内孔配合,活塞与缸套间配合构成了活塞上腔和活塞下腔,控制阀下腔与活塞上腔始终连通,控制阀上腔与活塞下腔始终连通,控制阀下腔冲洗液作用的有效作用面积大于控制阀上腔冲洗液作用的有效作用面积,活塞上腔冲洗液作用的有效作用面积大于活塞下腔冲洗液作用的有效作用面积,活塞的下端锥面与冲锤的上端锥面配合;所述花键套与外管下端螺纹连接,花键套下方设置钻头;所述钻头通过设置在其上部的花键轴与花键套配合连接,在花键轴上设置一环槽,并在环槽内设置有第二半圆卡;所述限位套通过第一半圆卡固定于活塞内孔;所述保持套置于第一半圆卡之上并将其罩住,保持套由卡簧固定;In order to achieve the above object, the technical solution adopted by the present invention is: a hydraulic impactor, which is characterized in that it includes: an upper joint, a distribution core tube, an outer tube, a distribution seat, a cylinder liner, a piston, a circlip, a retaining sleeve, a third Semi-circular card, limit sleeve, control valve, plug, punch, second semi-circular card, spline sleeve and drill bit, the upper joint is connected to the upper end of the outer pipe through threads; a cylinder liner is provided inside the outer pipe; There is an annular gap between the cylinder liner and the outer tube. The upper and lower parts of the cylinder liner are provided with breathing holes connected to the annular gap. The upper end of the cylinder liner is provided with a flow distribution seat; the upper end surface of the flow distribution seat and the upper joint The lower end surface of the valve seat is in contact with the upper end surface of the cylinder liner. The upper part of the valve seat is pressed against the upper end surface of the cylinder liner by the upper joint. The lower part of the valve seat is a cylindrical structure. The lower part of the valve seat is placed in the inner hole of the piston. There is a The breathing hole is connected with the breathing hole on the cylinder liner. The inner hole of the valve seat is provided with a valve core tube. There is an annular gap between the inner hole of the valve seat and the valve core tube. The annular gap is connected to the valve seat. The breathing holes are connected; the center of the distribution core tube is provided with a central channel, the center channel of the distribution core tube is connected with the central channel of the upper joint, the lower part of the distribution core tube is provided with a blockage, and a shunt hole is provided on the blockage, and the distribution core tube The side wall is provided with an oblong water inlet, and the oblong water inlet is located above the blockage; the control valve is placed on the outside of the flow distribution core tube and slides with each other. The outside of the control valve cooperates with the inner hole of the piston to control The cooperation between the valve and the piston forms the control valve upper chamber and the control valve lower chamber. The outside of the piston cooperates with the inner hole of the cylinder liner. The cooperation between the piston and the cylinder liner forms the piston upper chamber and the piston lower chamber. The control valve lower chamber and the piston upper chamber Always connected, the upper chamber of the control valve and the lower chamber of the piston are always connected. The effective area of the flushing fluid in the lower chamber of the control valve is greater than the effective area of the flushing fluid in the upper chamber of the control valve. The effective area of the flushing fluid in the upper chamber of the piston is larger than that of the piston. The effective area of the flushing liquid in the lower chamber is that the lower end conical surface of the piston cooperates with the upper end conical surface of the hammer; the spline sleeve is threadedly connected to the lower end of the outer tube, and a drill bit is provided below the spline sleeve; the drill bit is set on its The upper spline shaft is connected with the spline sleeve, an annular groove is provided on the spline shaft, and a second semicircular clip is provided in the annular groove; the limit sleeve is fixed to the inner hole of the piston through the first semicircular clip; The retaining sleeve is placed on the first semicircular card and covers it, and the retaining sleeve is fixed by a circlip;

其中控制阀为筒状结构,在控制阀的控制阀体上分别开设有控制阀上过流孔和控制阀下过流孔,对应控制阀上过流孔位置在控制阀体内侧开设有控制阀上环槽,对应控制阀下过流孔位置在控制阀体内侧开设有控制阀下环槽;The control valve has a cylindrical structure. The upper control valve overflow hole and the control valve lower overflow hole are respectively provided on the control valve body. Corresponding to the position of the upper control valve overflow hole, a control valve is provided inside the control valve body. The upper ring groove corresponds to the position of the lower overflow hole of the control valve and the lower ring groove of the control valve is opened on the inside of the control valve body;

其中活塞为筒状结构,在活塞上开设的活塞上过流孔通过活塞外侧壁沿其轴向开设的第二纵向沟槽与活塞下腔连通,在活塞上开设的活塞下过流孔通过活塞外侧壁沿其轴向开设的第一纵向沟槽与活塞上腔连通,活塞内侧设置有内台阶,同时活塞内侧设置有用于容置卡簧的卡槽和用于容置第一半圆卡的卡槽。The piston has a cylindrical structure. The upper piston overflow hole opened on the piston is connected to the lower chamber of the piston through the second longitudinal groove opened along the axial direction of the outer wall of the piston. The lower piston overflow hole opened on the piston passes through the piston. A first longitudinal groove opened along the axial direction of the outer wall communicates with the upper chamber of the piston. An inner step is provided on the inside of the piston. At the same time, a slot for accommodating the circlip and a clamp for accommodating the first semicircular card are provided on the inside of the piston. groove.

进一步,所述缸套通过外管内孔的台阶固定。Further, the cylinder liner is fixed through the steps in the inner hole of the outer tube.

进一步,所述第二纵向沟槽与第一纵向沟槽间交错布置,互不相通。Furthermore, the second longitudinal grooves and the first longitudinal grooves are arranged in a staggered manner and are not connected with each other.

所述液动冲击器,其特征在于:还包括第一密封圈、第二密封圈及第三密封圈,第一密封圈设置在上接头和配流芯管之间,第二密封圈设置在配流座和缸套之间,第三密封圈设置在配流芯管和堵塞之间。The hydraulic impactor is characterized in that: it also includes a first sealing ring, a second sealing ring and a third sealing ring. The first sealing ring is disposed between the upper joint and the flow distribution core tube, and the second sealing ring is disposed between the flow distribution core tube. Between the seat and the cylinder liner, the third sealing ring is arranged between the distribution core tube and the plug.

通过上述设计方案,本发明可以带来如下有益效果:Through the above design scheme, the present invention can bring the following beneficial effects:

1、容积效率高,无弹簧等易损件。进入冲击器的冲洗液全部用于驱动工作活塞和控制阀的运动,解决了传统正作用和反作用冲击器的流量流失的问题,具有容积损失小,工作频率高的工作特点。1. High volumetric efficiency and no wearing parts such as springs. All the flushing fluid entering the impactor is used to drive the movement of the working piston and control valve, which solves the flow loss problem of traditional forward and reaction impactors, and has the characteristics of small volume loss and high working frequency.

2、压力损失小。流道通畅,无射流孔、射吸孔和节流孔,在大流量的冲洗液的工作条件下,出现冲蚀的几率大大降低,克服了射流冲击器,射吸冲击器启动压力高,压力损失大的缺陷,能量利用率高,工作可靠性好。2. Small pressure loss. The flow channel is smooth and there are no jet holes, jet suction holes and orifices. Under the working conditions of large flow of flushing fluid, the probability of erosion is greatly reduced, which overcomes the problem of jet impactor and high starting pressure of jet suction impactor. Defects with large losses, high energy utilization, and good working reliability.

3、活塞等受力零件在结构上能满足大冲击功的输出要求,活塞回程对结构不存在机械撞击,解决了传统各类冲击器对结构撞击的问题。3. The structure of the force-bearing parts such as the piston can meet the output requirements of large impact energy. There is no mechanical impact on the structure during the return stroke of the piston, which solves the problem of impact on the structure by traditional impactors.

4、能在大流量、高压力的冲洗液的工作条件下,输出具有大的单次冲击功和高的冲击频率,进行体积破碎,实现以冲击为主的液动冲击回转钻进,有助于成倍提高钻进进尺速度。4. Under the working conditions of large flow and high pressure flushing fluid, it can output large single impact power and high impact frequency to carry out volumetric crushing and realize impact-based hydraulic impact rotary drilling, which is helpful to To double the drilling footage rate.

5、在小流量冲洗液的工作条件下,具有合适的单次冲击功和冲击频率,适合金刚石绳索取心钻进。5. Under the working conditions of small flow flushing fluid, it has suitable single impact power and impact frequency, and is suitable for diamond rope coring drilling.

6、广谱的工作特性,随着输入冲击器冲洗液流量的增大,冲击器的工作压力随之提高,单次冲击功和冲击频率也相应提高,工作范围大。克服传统冲击器冲洗液流量,压力只能在某较小范围内才能有效工作的工作特性。6. Broad-spectrum working characteristics. As the flow rate of flushing fluid input to the impactor increases, the working pressure of the impactor increases, the single impact power and impact frequency also increase accordingly, and the working range is large. It overcomes the working characteristics of traditional impactor flushing fluid flow and pressure that can only work effectively within a certain small range.

附图说明Description of drawings

此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明示意性实施例及其说明用于理解本发明,并不构成本发明的不当限定,在附图中:The accompanying drawings described here are used to provide a further understanding of the present invention and constitute a part of this application. The illustrative embodiments of the present invention and their descriptions are used to understand the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:

图1为本发明实施例中液动冲击器的结构总成。Figure 1 shows the structural assembly of a hydraulic impactor in an embodiment of the present invention.

图2为图1中液动冲击器的上半部分放大图。Figure 2 is an enlarged view of the upper part of the hydraulic impactor in Figure 1.

图3为图1中液动冲击器的下半部分放大图。Figure 3 is an enlarged view of the lower half of the hydraulic impactor in Figure 1.

图4为本发明的液动冲击器冲程时的工作状态示意图。Figure 4 is a schematic diagram of the working state of the hydraulic impactor of the present invention during stroke.

图5为本发明的液动冲击器开始回程时的工作状态示意图。Figure 5 is a schematic diagram of the working state of the hydraulic impactor of the present invention when it starts its return stroke.

图6为本发明的控制阀结构示意图。Figure 6 is a schematic structural diagram of the control valve of the present invention.

图7为本发明的活塞结构示意图。Figure 7 is a schematic structural diagram of the piston of the present invention.

图8为图7沿A-A线剖视图。Fig. 8 is a cross-sectional view along line A-A in Fig. 7 .

图中各标记如下:1-上接头、2-第一密封圈、3-配流芯管、4-外管、5-第二密封圈、6-配流座、7-缸套、8-活塞、9-卡簧、10-保持套、11-第一半圆卡、12-定位套、13-控制阀、14-堵塞、15-第三密封圈、16-冲锤、17-第二半圆卡、18-花键套、19-钻头、81-第一纵向沟槽、82-活塞下过流孔、83-下端锥面、84-活塞上过流孔、85-第二纵向沟槽、86-内台阶,131-控制阀上端面、132-控制阀上过流孔、133-控制阀上环槽、134-控制阀下过流孔、135-控制阀下环槽、136-控制阀下端面、a-活塞上腔、b-控制阀上腔、c-控制阀下腔、d-活塞下腔。The marks in the figure are as follows: 1-upper joint, 2-first sealing ring, 3-distribution core tube, 4-outer tube, 5-second sealing ring, 6-distribution seat, 7-cylinder liner, 8-piston, 9-circlip, 10-retaining sleeve, 11-first semicircular card, 12-positioning sleeve, 13-control valve, 14-blocking, 15-third sealing ring, 16-ram, 17-second semicircular card, 18-spline sleeve, 19-drill bit, 81-first longitudinal groove, 82-piston lower flow hole, 83-lower end cone, 84-piston upper flow hole, 85-second longitudinal groove, 86- Inner steps, 131-upper end face of control valve, 132-upper overflow hole of control valve, 133-upper annular groove of control valve, 134-lower overflow hole of control valve, 135-lower annular groove of control valve, 136-lower end face of control valve , a-piston upper chamber, b-control valve upper chamber, c-control valve lower chamber, d-piston lower chamber.

具体实施方式Detailed ways

为了更清楚地说明本发明,下面结合优选实施例和附图对本发明做进一步的说明。本领域技术人员应当理解。下面所具体描述的内容是说明性的而非限制性的,不应以此限制本发明的保护范围。本发明中使用的“第一”、“第二”、“第三”并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。In order to illustrate the present invention more clearly, the present invention will be further described below with reference to preferred embodiments and drawings. Those skilled in the art will understand. The content described below is illustrative rather than restrictive, and should not be used to limit the scope of the present invention. The "first", "second" and "third" used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components.

如图1、图2、图3、图6、图7及图8所示,一种液动冲击器,包括上接头1、配流芯管3、外管4、配流座6、缸套7、活塞8、卡簧9、保持套10、第一半圆卡11、限位套12、控制阀13、堵塞14、冲锤16、第二半圆卡17、花键套18及钻头19,所述上接头1通过螺纹与外管4上端连接;所述外管4的内部设置有缸套7;所述缸套7通过外管4内孔的台阶固定,缸套7与外管4间留有环状空隙,缸套7的上部和下部均设置有与环状空隙连通的呼吸孔,缸套7上端设置有一配流座6;所述配流座6的上端面与上接头1的下端面接触,配流座6的上部由上接头1压靠在缸套7的上端面上,配流座6的下部为圆筒状结构,配流座6的下部置于活塞8的内孔中,在配流座6的上部设置有呼吸孔,该呼吸孔与缸套7上的呼吸孔连通;配流座6的内孔设置有配流芯管3,在配流芯管3与配流座6的内孔间留有环状间隙,该环状间隙与配流座6的呼吸孔连通,配流芯管3的中心设置有中心通道,配流芯管3的中心通道与上接头1的中心通道连通,配流芯管3的下部设置有堵塞14,堵塞14可根据冲击器的使用工况,可开设不同直径的分流孔,配流芯管3侧壁设置有长圆形进水口,且长圆形进水口位于堵塞14上方;所述控制阀13置于配流芯管3的外侧,相互之间滑动配合,控制阀13的外侧与活塞8的内孔配合,控制阀13与活塞8间配合构成了控制阀上腔b和控制阀下腔c,活塞8的外侧与缸套7内孔配合,活塞8与缸套7间配合构成了活塞上腔a和活塞下腔d,控制阀13和活塞8上均设置有过流孔,使得控制阀下腔c与活塞上腔a始终连通,控制阀上腔b与活塞下腔d始终连通,控制阀下腔c冲洗液作用的有效作用面积大于控制阀上腔b冲洗液作用的有效作用面积,活塞上腔a冲洗液作用的有效作用面积大于活塞下腔d冲洗液作用的有效作用面积;活塞8的下端锥面83与冲锤16的上端锥面配合形成一体式结构,一同运行;所述花键套18与外管4下端螺纹连接,花键套18下方设置钻头19;所述钻头19通过设置在其上部的花键轴与花键套18配合连接,在花键轴上设置一环槽,并在环槽内设置有第二半圆卡17。As shown in Figures 1, 2, 3, 6, 7 and 8, a hydraulic impactor includes an upper joint 1, a distribution core tube 3, an outer tube 4, a distribution seat 6, a cylinder liner 7, Piston 8, circlip 9, retaining sleeve 10, first semicircular card 11, limit sleeve 12, control valve 13, plug 14, ram 16, second semicircular card 17, spline sleeve 18 and drill bit 19, as mentioned above The joint 1 is connected to the upper end of the outer tube 4 through threads; a cylinder liner 7 is provided inside the outer tube 4; the cylinder liner 7 is fixed by the step in the inner hole of the outer tube 4, and a ring is left between the cylinder liner 7 and the outer tube 4 The upper and lower parts of the cylinder liner 7 are provided with breathing holes connected to the annular gap. The upper end of the cylinder liner 7 is provided with a flow distribution seat 6; the upper end surface of the distribution seat 6 is in contact with the lower end surface of the upper joint 1, and the flow distribution seat 6 is in contact with the lower end surface of the upper joint 1. The upper part of the seat 6 is pressed against the upper end surface of the cylinder liner 7 by the upper joint 1. The lower part of the valve seat 6 is a cylindrical structure. The lower part of the valve seat 6 is placed in the inner hole of the piston 8. On the upper part of the valve seat 6 A breathing hole is provided, which is connected with the breathing hole on the cylinder liner 7; the inner hole of the distribution seat 6 is provided with a distribution core tube 3, and an annular gap is left between the distribution core tube 3 and the inner hole of the distribution seat 6. The annular gap is connected to the breathing hole of the distribution seat 6. A central channel is provided in the center of the distribution core tube 3. The central channel of the distribution core tube 3 is connected with the central channel of the upper joint 1. A blockage 14 is provided at the lower part of the distribution core tube 3. , the blockage 14 can be opened with shunt holes of different diameters according to the operating conditions of the impactor, and the side wall of the flow distribution core tube 3 is provided with an oblong water inlet, and the oblong water inlet is located above the blockage 14; the control valve 13 They are placed on the outside of the flow distribution core tube 3 and slide with each other. The outside of the control valve 13 matches the inner hole of the piston 8. The cooperation between the control valve 13 and the piston 8 forms the control valve upper chamber b and the control valve lower chamber c. The outside of the piston 8 cooperates with the inner hole of the cylinder liner 7. The cooperation between the piston 8 and the cylinder liner 7 forms the piston upper chamber a and the piston lower chamber d. The control valve 13 and the piston 8 are both provided with overflow holes, so that the control valve lowers the Chamber c is always connected to the upper chamber a of the piston, and the upper chamber b of the control valve is always connected to the lower chamber d of the piston. The effective area of the flushing fluid in the lower chamber c of the control valve is greater than the effective area of the flushing fluid in the upper chamber b of the control valve. The piston The effective area of the flushing fluid in the upper chamber a is larger than the effective area of the flushing fluid in the lower chamber d of the piston; the lower end cone surface 83 of the piston 8 cooperates with the upper end cone surface of the hammer 16 to form an integrated structure and operate together; the flower The key sleeve 18 is threadedly connected to the lower end of the outer tube 4, and a drill bit 19 is provided below the spline sleeve 18; the drill bit 19 is cooperatively connected to the spline sleeve 18 through a spline shaft provided on its upper part, and a ring groove is provided on the spline shaft , and a second semicircular card 17 is provided in the ring groove.

所述限位套12通过第一半圆卡11固定于活塞8内孔。The limiting sleeve 12 is fixed to the inner hole of the piston 8 through the first semicircular clip 11 .

所述保持套10置于第一半圆卡11之上并将其罩住,保持套10由卡簧9固定。The retaining sleeve 10 is placed on the first semicircular card 11 and covers it. The retaining sleeve 10 is fixed by the retaining spring 9 .

所述控制阀13为筒状结构,在控制阀13的控制阀体上分别开设有控制阀上过流孔132和控制阀下过流孔134,对应控制阀上过流孔132位置在控制阀体内侧开设有控制阀上环槽133,对应控制阀下过流孔134位置在控制阀体内侧开设有控制阀下环槽135。The control valve 13 has a cylindrical structure. The upper control valve overflow hole 132 and the control valve lower overflow hole 134 are respectively provided on the control valve body of the control valve 13. The corresponding position of the upper control valve overflow hole 132 is on the control valve. An upper control valve annular groove 133 is provided inside the body, and a lower control valve annular groove 135 is provided inside the control valve body corresponding to the position of the lower overflow hole 134 of the control valve.

所述活塞8为筒状结构,在活塞8上开设的活塞上过流孔84通过活塞8外侧壁沿其轴向开设的第二纵向沟槽85与活塞下腔d连通,在活塞8上开设的活塞下过流孔82通过活塞8外侧壁沿其轴向开设的第一纵向沟槽81与活塞上腔a连通,第二纵向沟槽85与第一纵向沟槽81间交错布置,互不相通;活塞8内侧设置有内台阶86,同时活塞8内侧设置有用于容置卡簧9的卡槽和用于容置第一半圆卡11的卡槽。The piston 8 has a cylindrical structure. The upper piston overflow hole 84 opened in the piston 8 is connected with the lower chamber d of the piston through the second longitudinal groove 85 opened in the axial direction of the outer wall of the piston 8. The lower piston overflow hole 82 is connected to the piston upper chamber a through the first longitudinal groove 81 opened along the axial direction of the outer wall of the piston 8. The second longitudinal grooves 85 and the first longitudinal grooves 81 are arranged in a staggered manner and are independent of each other. Interconnected; the inner side of the piston 8 is provided with an inner step 86 , and the inner side of the piston 8 is provided with a slot for accommodating the circlip 9 and a slot for accommodating the first semicircular card 11 .

上述液动冲击器还包括第一密封圈2、第二密封圈5及第三密封圈15,第一密封圈2设置在上接头1和配流芯管3之间,第二密封圈5设置在配流座6和缸套7之间,第三密封圈15设置在配流芯管3和堵塞14之间。The above-mentioned hydraulic impactor also includes a first sealing ring 2, a second sealing ring 5 and a third sealing ring 15. The first sealing ring 2 is disposed between the upper joint 1 and the flow distribution core tube 3, and the second sealing ring 5 is disposed between the upper joint 1 and the distribution core tube 3. Between the distribution seat 6 and the cylinder liner 7, a third sealing ring 15 is provided between the distribution core tube 3 and the plug 14.

本发明采用阀控的方式,通过控制阀13的配流使冲洗液不断切换的依次进入活塞8的上下两个工作腔,驱动活塞8完成冲程和回程,进而完成活塞8往复不断的冲击运动。控制阀13置于配流芯管3的外侧,相互之间滑动配合,配流芯管3的中心通道与上接头1中心通道连通,是高压冲洗液通道,配流芯管3的中心通道下部设置有堵塞14,在堵塞14的上方处,在配流芯管3的侧壁上设置有长圆形进水口,堵塞14的下方为活塞8低压中心通道,控制阀13的外侧与活塞8内孔配合,活塞8外侧与缸套7内孔配合,这样控制阀13与活塞8间构成了控制阀上腔b和控制阀下腔c,活塞8与缸套7间构成了活塞上腔a和活塞下腔d,并在控制阀13的控制阀体上分别开设有控制阀上过流孔132和控制阀下过流孔134,活塞8上开设有活塞上过流孔84和活塞下过流孔82,控制阀下腔c与活塞上腔a,控制阀上腔b和活塞下腔d始终连通,当控制阀13处于下止点的位置时,控制阀上腔b通过控制阀上环槽133、控制阀上过流孔132与配流芯管3的长圆形进水口连通,控制阀上腔b处于相对高压状态,同时控制阀下腔c通过控制阀下环槽135、控制阀下过流孔134与活塞8低压中心通道连通,控制阀下腔c处于低压状态,控制阀13在其上下腔压力差的作用下,使控制阀下端面136始终坐落在活塞8的内台阶86台阶面上,活塞上腔a如前所述与控制阀下腔c连通,活塞下腔d如前所述与控制阀上腔b连通,分别为低压和高压状态,驱动高压冲洗液进入到活塞下腔d,这样活塞8带动控制阀13一起向上运动,当运动到适当位置时,配流芯管3上的长圆形进水口通过控制阀上过流孔132、控制阀上环槽133、控制阀下过流孔134和控制阀下环槽135开始同时与控制阀上腔b和控制阀下腔c连通,这时控制阀下环槽135的下台阶面越过配流芯管3的下端面,切断了控制阀下腔c与活塞8低压中心通道连接,控制阀上腔b和控制阀下腔c均处于高压状态,由于控制阀下腔c有效作用面积设置大于控制阀上腔b的有效作用面积,控制阀13在压力差的作用下,相对于活塞8向上运动直至其控制阀13的外侧一台阶面坐落在活塞8上限位套12的端面上,这时活塞上腔a和活塞下腔d通过与控制阀13的过流孔连接,均处于高压状态,由于活塞上腔a的有效作用面积大于活塞下腔d的有效作用面积,活塞8在活塞上腔a和活塞下腔d压力差的作用下,减速,直至停止向上运动,并带动控制阀13共同开始向下运动,当活塞8带动控制阀13运动向下冲击时,在冲锤16撞击钻头19之前,控制阀下环槽135的上台阶面向下错开与配流芯管3长圆形进水孔的连通,同时控制阀下环槽135的下台阶面向下越过配流芯管3的下端面,控制阀下腔c通过控制阀下环槽135与活塞8低压中心通道连通,控制阀上腔b依然继续与配流芯管3的长圆形进水口连通,这时活塞上腔a为低压状态,活塞下腔d依然保留高压状态,但由于活塞8的惯性运动继续向下运动直至冲锤16撞击在钻头19上,输出一次冲击能,活塞下腔d的高压冲洗液通过活塞上过流孔84流出进入到控制阀上腔b,由于控制阀下腔c处于低压状态,控制阀13在上下腔的压力差的作用下继续向下运动直至控制阀下端面136坐落在活塞8的内台阶86台阶面上,这时活塞8开始重新向上运动,这样周而复始,循环往复,实现了冲击器的不断的冲击。The present invention adopts a valve-controlled method. Through the flow distribution of the control valve 13, the flushing liquid is continuously switched and sequentially enters the upper and lower working chambers of the piston 8, driving the piston 8 to complete the stroke and return stroke, thereby completing the reciprocating and continuous impact motion of the piston 8. The control valve 13 is placed outside the distribution core tube 3 and slides with each other. The center channel of the distribution core tube 3 is connected with the center channel of the upper joint 1 and is a high-pressure flushing fluid channel. The lower part of the center channel of the distribution core tube 3 is provided with a blockage. 14. Above the blockage 14, an oblong water inlet is provided on the side wall of the flow distribution core tube 3. Below the blockage 14 is the low-pressure center channel of the piston 8. The outside of the control valve 13 cooperates with the inner hole of the piston 8. The piston The outer side of 8 matches the inner hole of cylinder liner 7, so that the control valve 13 and the piston 8 form the control valve upper chamber b and the control valve lower chamber c, and the piston 8 and the cylinder liner 7 form the piston upper chamber a and the piston lower chamber d. , and the control valve body of the control valve 13 is respectively provided with an upper control valve overflow hole 132 and a lower control valve overflow hole 134, and the piston 8 is provided with an upper piston overflow hole 84 and a lower piston overflow hole 82, to control The lower chamber c of the valve is always connected with the upper chamber a of the piston, and the upper chamber b of the control valve and the lower chamber d of the piston. When the control valve 13 is at the bottom dead center position, the upper chamber b of the control valve passes through the upper ring groove 133 of the control valve and the lower chamber d of the piston. The upper overflow hole 132 is connected to the oblong water inlet of the distribution core tube 3. The upper chamber b of the control valve is in a relatively high pressure state. At the same time, the lower chamber c of the control valve passes through the lower annular groove 135 of the control valve and the lower overflow hole 134 of the control valve. The low-pressure center channel of piston 8 is connected, and the lower chamber c of the control valve is in a low-pressure state. Under the pressure difference between the upper and lower chambers of the control valve 13, the lower end surface 136 of the control valve is always located on the inner step 86 of the piston 8. Chamber a is connected to the lower chamber c of the control valve as mentioned above, and the lower chamber d of the piston is connected to the upper chamber b of the control valve as mentioned above. They are in low pressure and high pressure states respectively. The high-pressure flushing fluid is driven into the lower chamber d of the piston, so that the piston 8 drives the control valve 13 to move upward together. When it moves to the appropriate position, the oblong water inlet on the distribution core tube 3 passes through the upper flow hole 132 of the control valve, the upper ring groove 133 of the control valve, and the lower flow hole 134 of the control valve. And the control valve lower annular groove 135 begins to communicate with the control valve upper chamber b and the control valve lower chamber c at the same time. At this time, the lower step surface of the control valve lower annular groove 135 crosses the lower end surface of the distribution core tube 3, cutting off the control valve lower chamber. c is connected to the low-pressure center channel of piston 8. Both the upper chamber b of the control valve and the lower chamber c of the control valve are in a high-pressure state. Since the effective area of the lower chamber c of the control valve is set larger than the effective area of the upper chamber b of the control valve, the control valve 13 is in Under the action of the pressure difference, the piston 8 moves upward until the outer step surface of its control valve 13 is located on the end surface of the upper limit sleeve 12 of the piston 8. At this time, the piston upper chamber a and the piston lower chamber d pass through the control valve 13 The overflow hole connections are all in a high-pressure state. Since the effective area of the piston upper chamber a is greater than the effective area of the piston lower chamber d, the piston 8 decelerates under the action of the pressure difference between the piston upper chamber a and the piston lower chamber d. Until it stops moving upward and drives the control valve 13 to start moving downward together. When the piston 8 drives the control valve 13 to move downward and impact, before the ram 16 hits the drill bit 19, the upper step surface of the lower ring groove 135 of the control valve staggers downward. It is connected with the oblong water inlet hole of the distribution core tube 3. At the same time, the lower step surface of the control valve lower annular groove 135 crosses the lower end surface of the distribution core tube 3 downward. The control valve lower cavity c passes through the control valve lower annular groove 135 and the piston 8. The low-pressure center channel is connected, and the upper chamber b of the control valve still continues to communicate with the oblong water inlet of the distribution core tube 3. At this time, the upper chamber a of the piston is in a low-pressure state, and the lower chamber d of the piston still retains a high-pressure state. However, due to the inertia of the piston 8 The movement continues downward until the ram 16 hits the drill bit 19, outputting an impact energy. The high-pressure flushing fluid in the lower chamber d of the piston flows out through the overflow hole 84 on the piston and enters the upper chamber b of the control valve. Since the lower chamber c of the control valve In the low pressure state, the control valve 13 continues to move downward under the pressure difference between the upper and lower chambers until the lower end surface 136 of the control valve is located on the inner step 86 of the piston 8. At this time, the piston 8 begins to move upward again, and so on. The cycle goes back and forth to realize the continuous impact of the impactor.

下面结合图1、图4及图5对液动冲击器的工作原理和工作过程进行详细阐述:The working principle and working process of the hydraulic impactor will be explained in detail below with reference to Figures 1, 4 and 5:

组成液动冲击器的零部件中,控制阀13、活塞8与冲锤16是可运动的零件,其中活塞8和冲锤16结合为一体,一起运动,控制阀13、活塞8和配流芯管3共同组成了一配流机构,在动力冲洗液介质的驱动下,能使活塞8往复不断的运动,并通过冲锤16冲击到钻头19上实施冲击破碎岩石。Among the components that make up the hydraulic impactor, the control valve 13, piston 8 and ram 16 are movable parts. The piston 8 and ram 16 are combined into one body and move together. The control valve 13, piston 8 and distribution core tube 3 together form a flow distribution mechanism, which, driven by the power flushing fluid medium, can make the piston 8 move back and forth continuously, and impact the drill bit 19 through the hammer 16 to impact and break the rock.

控制阀13与配流芯管3的长圆形进水口存在的配流关系,相互之间位置不同决定了控制阀上腔b进水还是控制阀上腔b、控制阀下腔c同时进水,控制阀13与配流芯管3的下端面位置关系,决定了控制阀下腔c是否排水,当控制阀下环槽135的下台阶面低于配流芯管3的下端面时,控制阀下腔c与活塞8低压中心通道连通进行排水。在动力冲洗液介质驱动下,当活塞8运动时,带动设置在活塞8内孔中的控制阀13共同运动,由于配流芯管3是固定不动的,这样当控制阀13随活塞8运动时,控制阀13与配流芯管3的相对位置变化,便实现了进水和排水的配流切换,进而完成活塞8冲程运动和回程运动。The flow distribution relationship between the control valve 13 and the oblong water inlet of the distribution core tube 3 determines whether the upper chamber b of the control valve is filled with water or the upper chamber b and the lower chamber c of the control valve are filled with water at the same time. Control The positional relationship between the valve 13 and the lower end surface of the distribution core tube 3 determines whether the lower cavity c of the control valve is drained. When the lower step surface of the lower ring groove 135 of the control valve is lower than the lower end surface of the distribution core tube 3, the lower cavity c of the control valve It is connected with the low-pressure center channel of piston 8 for drainage. Driven by the power flushing fluid medium, when the piston 8 moves, the control valve 13 installed in the inner hole of the piston 8 is driven to move together. Since the flow distribution core tube 3 is fixed, when the control valve 13 moves with the piston 8 , the relative position change of the control valve 13 and the flow distribution core tube 3 realizes the flow distribution switching between water inlet and drainage, and then completes the stroke movement and return movement of the piston 8.

液动冲击器的工作过程由活塞8的冲程和回程构成,并由控制阀13来控制冲程与回程的相互转换。The working process of the hydraulic impactor consists of the stroke and return stroke of the piston 8, and the control valve 13 controls the mutual conversion between the stroke and the return stroke.

回程Return trip

具体说明如图5所示,回程时冲洗液的流动状态,实箭头是高压冲洗液介质,虚箭头为低压冲洗液介质。The specific description is shown in Figure 5, the flow state of the flushing fluid during the return journey, the solid arrow is the high-pressure flushing fluid medium, and the dotted arrow is the low-pressure flushing fluid medium.

由于重力作用,这时控制阀13和活塞8都处于下位,这种状态也是冲击器的启动工作状态;这时配流芯管3的长圆形进水口与控制阀上腔b连通,控制阀上腔b进水,控制阀下腔c由于控制阀下环槽135的下台阶面低于配流芯管3的下端面,控制阀下腔c与活塞8低压中心通道连通,控制阀下腔c排水;流入的高压冲洗液介质流经上接头1、配流芯管3的中心通道、配流芯管3的长圆形进水口、控制阀上过流孔132、控制阀上腔b、活塞上过流孔84、第二纵向沟槽85进入活塞下腔d,控制阀上腔b和活塞下腔d处于高压状态,活塞上腔a的冲洗液沿第一纵向沟槽81、活塞下过流孔82进入控制阀下腔c,再沿控制阀下过流孔134、控制阀下环槽135沿活塞8低压中心通道流出经冲锤16的中心孔,钻头19中心孔流出冲击器。控制阀下腔c和活塞上腔a处于低压状态,这样控制阀13在其上腔压力的作用下始终处于下位,并抵在活塞8的内台阶86上,活塞下腔d高压冲洗液的驱动作用下,带动控制阀13共同向上运动。Due to the effect of gravity, both the control valve 13 and the piston 8 are in the lower position at this time, which is also the start-up working state of the impactor; at this time, the oblong water inlet of the distribution core tube 3 is connected to the upper chamber b of the control valve, and the upper chamber of the control valve Water enters chamber b, and the lower chamber c of the control valve is drained because the lower step surface of the lower annular groove 135 of the control valve is lower than the lower end surface of the distribution core tube 3. The lower chamber c of the control valve is connected with the low-pressure center channel of the piston 8. ; The inflowing high-pressure flushing medium flows through the upper joint 1, the central channel of the distribution core tube 3, the oblong water inlet of the distribution core tube 3, the overflow hole 132 on the control valve, the upper chamber b of the control valve, and the overflow on the piston The hole 84 and the second longitudinal groove 85 enter the lower chamber d of the piston. The upper chamber b of the control valve and the lower chamber d of the piston are in a high pressure state. The flushing fluid in the upper chamber a of the piston flows along the first longitudinal groove 81 and the lower piston flow hole 82. It enters the lower chamber c of the control valve, then flows out along the low-pressure center channel of the piston 8 through the center hole of the punch 16, and the center hole of the drill bit 19 out of the impactor along the lower control valve overflow hole 134 and the lower control valve annular groove 135. The lower chamber c of the control valve and the upper chamber a of the piston are in a low pressure state. In this way, the control valve 13 is always in the lower position under the pressure of its upper chamber and is against the inner step 86 of the piston 8. The lower chamber d of the piston is driven by the high-pressure flushing fluid. Under the action, the control valves 13 are driven to move upward together.

冲程stroke

如图4为液动冲击器工作时,冲程冲洗液的流动状态,实箭头是高压冲洗液介质,虚箭头为流出的低压冲洗液介质。Figure 4 shows the flow state of the stroke flushing fluid when the hydraulic impactor is working. The solid arrow is the high-pressure flushing fluid medium, and the dotted arrow is the outflowing low-pressure flushing fluid medium.

在回程时,活塞8带动控制阀13共同向上运动,控制阀13与配流芯管3的相对位置不断的变化,当控制阀下环槽135与配流芯管3的长圆形进水口连通时,控制阀下环槽135的下台阶面向上越过配流芯管3的下端面,这时控制阀13的上下腔均为高压冲洗液,因控制阀下腔c的有效作用面积设置大于控制阀上腔b的有效作用面前,控制阀13在压力差的作用下,向上运动直至其控制阀13的外侧一台阶面靠在限位套12的下端面上,控制阀13处于上位,高压冲洗液,由上接头1、配流芯管3的中心通道,配流芯管3的长圆形进水口,控制阀13的上下过流孔,经控制阀下腔c进入到活塞上腔a,活塞下腔d的高压冲洗液,经活塞上过流孔84,进入控制阀上腔b,再经控制阀上过流孔132由配流芯管3的长圆形进水口,经控制阀下过流孔134进入控制阀下腔c,再经活塞下过流孔82进入活塞上腔a,形成活塞8的差动驱动。因活塞上腔a的有效作用面积大于活塞下腔d的有效作用面前积,活塞8在上下腔的压力差的作用下,换向后,带动控制阀13共同开始向下运动,冲锤16底面下的液体沿钻头19的中心通道排出冲击器。During the return stroke, the piston 8 drives the control valve 13 to move upward together, and the relative position of the control valve 13 and the distribution core tube 3 continuously changes. When the lower annular groove 135 of the control valve is connected to the oblong water inlet of the distribution core tube 3, The lower step surface of the lower annular groove 135 of the control valve passes upward over the lower end surface of the distribution core tube 3. At this time, both the upper and lower chambers of the control valve 13 are filled with high-pressure flushing fluid, because the effective area of the lower chamber c of the control valve is set to be larger than the upper chamber of the control valve. In front of the effective action of b, the control valve 13 moves upward under the action of the pressure difference until the outer step surface of the control valve 13 rests on the lower end surface of the limit sleeve 12. The control valve 13 is in the upper position, and the high-pressure flushing fluid flows from The upper joint 1, the central channel of the distribution core tube 3, the oblong water inlet of the distribution core tube 3, the upper and lower flow holes of the control valve 13, enter the piston upper chamber a through the control valve lower chamber c, and the piston lower chamber d. The high-pressure flushing liquid enters the upper chamber b of the control valve through the overflow hole 84 on the piston, then passes through the upper overflow hole 132 on the control valve, and enters the control valve through the oblong water inlet of the distribution core tube 3. The lower chamber c of the valve then enters the upper chamber a of the piston through the lower flow hole 82 of the piston, forming a differential drive of the piston 8. Because the effective area of the upper chamber a of the piston is larger than the effective front area of the lower chamber d of the piston, the piston 8 drives the control valve 13 to start moving downward together after the change, under the action of the pressure difference between the upper and lower chambers. The liquid below is discharged from the impactor along the central channel of the drill bit 19.

当活塞8带动控制阀13运动向下冲击时,在冲锤16撞击钻头19之前,控制阀下环槽135的下台阶面向下越过配流芯管3的下端面,同时控制阀下环槽135与配流芯管3的长圆形进水口断开连通关系,控制阀上腔b依然继续与配流芯管3的长圆形进水口连通,控制阀下腔c为低压状态,活塞上腔a为低压状态,活塞下腔d依然保留高压状态,但由于活塞8的惯性运动继续向下运动直至冲锤16撞击在钻头19上,输出一次冲击能,活塞下腔d的高压冲洗液通过活塞上过流孔84流出进入到控制阀上腔b,由于控制阀下腔c处于低压状态,控制阀13在上、下腔的压力差的作用下继续向下运动直至控制阀下端面136坐落在活塞8的内台阶86台阶面上,这时活塞8开始重新向上运动,这样周而复始,循环往复,实现了冲击器的不断的冲击。When the piston 8 drives the control valve 13 to move downward and impact, before the ram 16 hits the drill bit 19, the lower step surface of the lower annular groove 135 of the control valve passes downward over the lower end surface of the distribution core tube 3, and at the same time, the lower annular groove 135 of the control valve is in contact with the drill bit 19. The oblong water inlet of the distribution core tube 3 is disconnected, the upper chamber b of the control valve is still connected to the oblong water inlet of the distribution core tube 3, the lower chamber c of the control valve is in a low pressure state, and the upper chamber a of the piston is in a low pressure state. state, the lower chamber d of the piston still retains the high-pressure state, but due to the inertial motion of the piston 8, it continues to move downward until the hammer 16 hits the drill bit 19, outputting an impact energy, and the high-pressure flushing fluid in the lower chamber d of the piston flows through the piston. The hole 84 flows out into the upper chamber b of the control valve. Since the lower chamber c of the control valve is in a low pressure state, the control valve 13 continues to move downward under the pressure difference between the upper and lower chambers until the lower end surface 136 of the control valve is located on the piston 8 On the step surface of the inner step 86, at this time, the piston 8 begins to move upward again, and this goes around and over again, realizing the continuous impact of the impactor.

以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above are only examples of the present invention, and do not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the description and drawings of the present invention, or directly or indirectly applied to other related technologies fields are equally included in the scope of patent protection of the present invention.

Claims (4)

1.一种液动冲击器,其特征在于,包括:上接头(1)、配流芯管(3)、外管(4)、配流座(6)、缸套(7)、活塞(8)、卡簧(9)、保持套(10)、第一半圆卡(11)、限位套(12)、控制阀(13)、堵塞(14)、冲锤(16)、第二半圆卡(17)、花键套(18)及钻头(19),所述上接头(1)通过螺纹与外管(4)上端连接;所述外管(4)的内部设置有缸套(7);所述缸套(7)与外管(4)间留有环状空隙,缸套(7)的上部和下部均设置有与环状空隙连通的呼吸孔,缸套(7)上端设置有一配流座(6);所述配流座(6)的上端面与上接头(1)的下端面接触,配流座(6)的上部由上接头(1)压靠在缸套(7)的上端面上,配流座(6)的下部为圆筒状结构,配流座(6)的下部置于活塞(8)的内孔中,在配流座(6)上部设置有呼吸孔,该呼吸孔与缸套(7)上的呼吸孔连通,配流座(6)的内孔设置有配流芯管(3),在配流座(6)的内孔与配流芯管(3)间留有环状间隙,该环状间隙与配流座(6)的呼吸孔连通;所述配流芯管(3)的中心设置有中心通道,配流芯管(3)的中心通道与上接头(1)的中心通道连通,配流芯管(3)的下部设置有堵塞(14),堵塞(14)上开设有分流孔,配流芯管(3)侧壁设置有长圆形进水口,且长圆形进水口位于堵塞(14)上方;所述控制阀(13)置于配流芯管(3)的外侧,相互之间滑动配合,控制阀(13)的外侧与活塞(8)的内孔配合,控制阀(13)与活塞(8)间配合构成了控制阀上腔(b)和控制阀下腔(c),活塞(8)的外侧与缸套(7)内孔配合,活塞(8)与缸套(7)间配合构成了活塞上腔(a)和活塞下腔(d),控制阀下腔(c)与活塞上腔(a)始终连通,控制阀上腔(b)与活塞下腔(d)始终连通,控制阀下腔(c)冲洗液作用的有效作用面积大于控制阀上腔(b)冲洗液作用的有效作用面积,活塞上腔(a)冲洗液作用的有效作用面积大于活塞下腔(d)冲洗液作用的有效作用面积,活塞(8)的下端锥面(83)与冲锤(16)的上端锥面配合;所述花键套(18)与外管(4)下端螺纹连接,花键套(18)下方设置钻头(19);所述钻头(19)通过设置在其上部的花键轴与花键套(18)配合连接,在花键轴上设置一环槽,并在环槽内设置有第二半圆卡(17);所述限位套(12)通过第一半圆卡(11)固定于活塞(8)内孔;所述保持套(10)置于第一半圆卡(11)之上并将其罩住,保持套(10)由卡簧(9)固定;1. A hydraulic impactor, characterized in that it includes: an upper joint (1), a distribution core tube (3), an outer tube (4), a distribution seat (6), a cylinder liner (7), and a piston (8) , circlip (9), retaining sleeve (10), first semicircular card (11), limit sleeve (12), control valve (13), blockage (14), punch (16), second semicircular card ( 17), spline sleeve (18) and drill bit (19), the upper joint (1) is connected to the upper end of the outer pipe (4) through threads; a cylinder liner (7) is provided inside the outer pipe (4); There is an annular gap between the cylinder liner (7) and the outer tube (4). The upper and lower parts of the cylinder liner (7) are provided with breathing holes connected to the annular gap. The upper end of the cylinder liner (7) is provided with a flow distribution valve. seat (6); the upper end surface of the distribution seat (6) is in contact with the lower end surface of the upper joint (1), and the upper part of the distribution seat (6) is pressed against the upper end surface of the cylinder liner (7) by the upper joint (1) The lower part of the flow distribution seat (6) is a cylindrical structure. The lower part of the flow distribution seat (6) is placed in the inner hole of the piston (8). A breathing hole is provided on the upper part of the flow distribution seat (6). The breathing hole is connected with the cylinder. The breathing holes on the sleeve (7) are connected, and the inner hole of the distribution seat (6) is provided with a distribution core tube (3). There is an annular gap between the inner hole of the distribution seat (6) and the distribution core tube (3). The annular gap is connected with the breathing hole of the flow distribution seat (6); a central channel is provided in the center of the flow distribution core tube (3), and the center channel of the flow distribution core tube (3) is connected with the central channel of the upper joint (1). A blockage (14) is provided at the lower part of the flow distribution core tube (3), and a shunt hole is provided on the blockage (14). An oblong water inlet is provided on the side wall of the distribution core tube (3), and the oblong water inlet is located at the blockage (14). 14) above; the control valve (13) is placed on the outside of the flow distribution core tube (3) and slides with each other. The outside of the control valve (13) matches the inner hole of the piston (8). The control valve (13) It cooperates with the piston (8) to form the control valve upper chamber (b) and the control valve lower chamber (c). The outside of the piston (8) cooperates with the inner hole of the cylinder liner (7). The piston (8) and the cylinder liner (7) ) together form the upper chamber (a) of the piston and the lower chamber (d) of the piston. The lower chamber (c) of the control valve is always connected to the upper chamber (a) of the piston. The upper chamber (b) of the control valve is connected with the lower chamber (d) of the piston. Always connected, the effective area of the flushing fluid in the lower chamber (c) of the control valve is greater than the effective area of the flushing fluid in the upper chamber (b) of the control valve, and the effective area of the flushing fluid in the upper chamber (a) of the piston is greater than that of the lower chamber of the piston (d) The effective area of the flushing liquid, the lower end cone surface (83) of the piston (8) cooperates with the upper end cone surface of the ram (16); the spline sleeve (18) and the lower end thread of the outer tube (4) connection, a drill bit (19) is provided below the spline sleeve (18); the drill bit (19) is connected to the spline sleeve (18) through a spline shaft provided on its upper part, and an annular groove is provided on the spline shaft. A second semicircular clip (17) is provided in the annular groove; the limiting sleeve (12) is fixed to the inner hole of the piston (8) through the first semicircular clip (11); the retaining sleeve (10) is placed in the third On top of the semi-circle card (11) and cover it, the retaining sleeve (10) is fixed by the circlip (9); 其中控制阀(13)为筒状结构,在控制阀(13)的控制阀体上分别开设有控制阀上过流孔(132)和控制阀下过流孔(134),对应控制阀上过流孔(132)位置在控制阀体内侧开设有控制阀上环槽(133),对应控制阀下过流孔(134)位置在控制阀体内侧开设有控制阀下环槽(135);The control valve (13) has a cylindrical structure, and an upper control valve overflow hole (132) and a control valve lower overflow hole (134) are respectively provided on the control valve body of the control valve (13), corresponding to the upper control valve overflow hole (134). A control valve upper annular groove (133) is provided inside the control valve body at the position of the flow hole (132), and a control valve lower annular groove (135) is provided inside the control valve body corresponding to the position of the control valve lower overflow hole (134); 其中活塞(8)为筒状结构,在活塞(8)上开设的活塞上过流孔(84)通过活塞(8)外侧壁沿其轴向开设的第二纵向沟槽(85)与活塞下腔(d)连通,在活塞(8)上开设的活塞下过流孔(82)通过活塞(8)外侧壁沿其轴向开设的第一纵向沟槽(81)与活塞上腔(a)连通,活塞(8)内侧设置有内台阶(86),同时活塞(8)内侧设置有用于容置卡簧(9)的卡槽和用于容置第一半圆卡(11)的卡槽。The piston (8) has a cylindrical structure, and the upper piston overflow hole (84) opened on the piston (8) communicates with the lower piston through the second longitudinal groove (85) opened along the axial direction of the outer wall of the piston (8). The cavity (d) is connected, and the lower piston overflow hole (82) opened on the piston (8) is connected to the upper piston cavity (a) through the first longitudinal groove (81) opened along the axial direction of the outer wall of the piston (8). The inner side of the piston (8) is provided with an inner step (86), and the inner side of the piston (8) is provided with a slot for accommodating the circlip (9) and a slot for accommodating the first semicircular card (11). 2.根据权利要求1所述液动冲击器,其特征在于:所述缸套(7)通过外管(4)内孔的台阶固定。2. The hydraulic impactor according to claim 1, characterized in that the cylinder liner (7) is fixed by the step in the inner hole of the outer tube (4). 3.根据权利要求1所述液动冲击器,其特征在于:所述第二纵向沟槽(85)与第一纵向沟槽(81)间交错布置,互不相通。3. The hydraulic impactor according to claim 1, characterized in that: the second longitudinal grooves (85) and the first longitudinal grooves (81) are arranged in a staggered manner and are not connected with each other. 4.根据权利要求1所述液动冲击器,其特征在于:还包括第一密封圈(2)、第二密封圈(5)及第三密封圈(15),第一密封圈(2)设置在上接头(1)和配流芯管(3)之间,第二密封圈(5)设置在配流座(6)和缸套(7)之间,第三密封圈(15)设置在配流芯管(3)和堵塞(14)之间。4. The hydraulic impactor according to claim 1, characterized in that: it also includes a first sealing ring (2), a second sealing ring (5) and a third sealing ring (15). The first sealing ring (2) It is arranged between the upper joint (1) and the distribution core tube (3), the second sealing ring (5) is arranged between the distribution seat (6) and the cylinder liner (7), and the third sealing ring (15) is arranged between the distribution seat (6) and the cylinder liner (7). Between the core tube (3) and the plug (14).
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CN107642327A (en) * 2017-10-30 2018-01-30 吉林大学 A kind of enclosed positive and negative circulation impact device
CN108505933A (en) * 2018-06-01 2018-09-07 长江大学 A kind of reacting cycle Pneumatic immpacting down-hole hammer
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