CN110342328A - A cable organizer that can always keep the spacing even - Google Patents
A cable organizer that can always keep the spacing even Download PDFInfo
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- CN110342328A CN110342328A CN201910555348.XA CN201910555348A CN110342328A CN 110342328 A CN110342328 A CN 110342328A CN 201910555348 A CN201910555348 A CN 201910555348A CN 110342328 A CN110342328 A CN 110342328A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/35—Ropes, lines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/36—Wires
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Transmission Devices (AREA)
Abstract
本发明公开了一种始终能够保持排距均匀的排线器,包括相对固定的C形底座及伺服电机,所述底座设有二根滑轨及设置在滑轨中间与之平行的滚珠丝杆,所述滚珠丝杆的一端贯穿底座,该端部固定设有从动轮,所述滚珠丝杆的另一端套接在贯穿底座的轴承内,所述滚珠丝杆贯穿滑块组件,所述伺服电机的端部固定设有主动轮,所述主动轮与从动轮通过皮带或链条传送。本发明利用直流伺服电机作为动力带动滑块组件左右往复运动,往复行程可以任意调节,并通过PAC控制系统使排线速度和收线速度同步,使排距均匀。
The invention discloses a cable arranging device capable of maintaining uniform spacing all the time, comprising a relatively fixed C-shaped base and a servo motor, the base is provided with two slide rails and a ball screw arranged in the middle of the slide rails and parallel thereto , one end of the ball screw runs through the base, the end is fixed with a driven wheel, the other end of the ball screw is sleeved in a bearing that runs through the base, the ball screw runs through the slider assembly, the servo The end of the motor is fixedly provided with a driving wheel, and the driving wheel and the driven wheel are transmitted through a belt or a chain. The present invention uses a DC servo motor as power to drive the slider assembly to reciprocate left and right, and the reciprocating stroke can be adjusted arbitrarily, and the speed of line arranging and take-up is synchronized through the PAC control system to make the line spacing even.
Description
技术领域technical field
本发明属于机械领域,具体涉及一种通过PAC控制系统使排线速度与收线速度同步、始终能够保持排距均匀的排线器。The invention belongs to the field of machinery, and in particular relates to a wire arranging device which can synchronize the speed of arranging wires with the speed of taking up wires through a PAC control system and can always keep a uniform row distance.
背景技术Background technique
排线器是适用于电线、线缆、拉丝、编织等行业,其一般与收线设备配套使用,排线器对线缆进行定位后由收线设备进行卷线。目前,排线器的种类很多,在众多排线器产品中,能够同时承受径向力和轴向力的排线装置少之又少,尤其需要高精度排线时,很多产品都存在轴向受力大而出现无法保证既定的螺距的现象。一旦排线器出现轴向滑动,线缆必然要相互叠压在一起,这对于需要往复运动的线缆来说不仅寿命受到影响,很有可能会因为长期的不正常摩擦而是线缆便面破坏发生危险。此外,目前的排线器大多通过电子控制设备控制滑块在轴上左右平移,由于线缆在收线过程中会与滑块产生摩擦,导致摩擦处局部温度过高,很容易损坏电子控制设备,从而破坏收线工作。The cable straightener is suitable for wire, cable, wire drawing, weaving and other industries. It is generally used in conjunction with the wire take-up equipment. At present, there are many types of cable arranging devices. Among many cable arranging device products, there are very few cable arranging devices that can withstand both radial force and axial force. Especially when high-precision cable arranging is required, many products have axial force. Due to the large force, the predetermined pitch cannot be guaranteed. Once the cable puller slides axially, the cables will inevitably overlap each other, which will not only affect the life of the cables that need to reciprocate, but may cause the cables to become dirty due to long-term abnormal friction. Danger of destruction. In addition, most of the current cable guides use electronic control equipment to control the slider to move left and right on the shaft. Since the cable will rub against the slider during the winding process, the local temperature at the friction point will be too high, which will easily damage the electronic control equipment. , thus destroying the take-up work.
发明内容Contents of the invention
发明目的:本发明的目的在于针对上述问题,提供一种通过PAC控制系统使排线速度与收线速度同步、始终能够保持排距均匀的排线器。Object of the invention: The object of the present invention is to solve the above problems and provide a wire arranging device that can synchronize the wire arranging speed and the wire take-up speed through the PAC control system, and can always maintain a uniform row spacing.
技术方案:为了达到上述发明目的,本发明具体是这样来实现的:一种始终能够保持排距均匀的排线器,包括相对固定的C形底座及伺服电机,所述底座设有滑轨及设置在滑轨侧部与之平行的滚珠丝杆,所述滚珠丝杆的一端贯穿底座,该端部固定设有从动轮,所述滚珠丝杆的另一端套接在贯穿底座的轴承内,所述滚珠丝杆贯穿滑块组件,所述伺服电机的端部固定设有主动轮,所述主动轮与从动轮通过皮带或链条传送;所述滑块组件包括带圆柱形空腔的导向块、连接在导向块侧部并架设在滑轨上的滑块、固定在导向块及滑块上方的固定平面及固定平面上设置的一对定向辊,所述导向块的空腔内设有与滚珠丝杆相匹配的内螺纹且空腔直径与滚珠丝杆相匹配,所述两定向辊的连接线与滚珠丝杆相平行且朝向相同。Technical solution: In order to achieve the above-mentioned purpose of the invention, the present invention is specifically implemented as follows: a cable arrangement capable of maintaining a uniform row spacing at all times, including a relatively fixed C-shaped base and a servo motor, the base is provided with slide rails and A ball screw installed parallel to the side of the slide rail, one end of the ball screw runs through the base, the end is fixed with a driven wheel, and the other end of the ball screw is sleeved in a bearing that runs through the base, The ball screw runs through the slider assembly, and the end of the servo motor is fixed with a driving wheel, and the driving wheel and the driven wheel are transmitted by a belt or a chain; the slider assembly includes a guide block with a cylindrical cavity , a slider connected to the side of the guide block and erected on the slide rail, a fixed plane fixed above the guide block and the slider, and a pair of directional rollers arranged on the fixed plane, the cavity of the guide block is provided with a The internal thread of the ball screw and the diameter of the cavity match the ball screw, and the connecting line of the two orientation rollers is parallel to the ball screw and has the same orientation.
其中,所述底座上设置一对平行的滑轨,所述滚珠丝杆设置于两滑轨之间,所述滑块组件对应滑轨处均设有滑块。Wherein, a pair of parallel slide rails is arranged on the base, the ball screw is arranged between the two slide rails, and sliders are provided at corresponding slide rails of the slider assembly.
其中,所述滑轨截面为工字型,所述滑块具有容纳滑轨的腔室。Wherein, the section of the slide rail is I-shaped, and the slide block has a chamber for accommodating the slide rail.
其中,所述固定平面上通过支架固定设有1根与定向辊垂直的导向辊,所述导向辊与2根导向辊之间形成有容纳线缆通过的通道。Wherein, one guide roller perpendicular to the orientation roller is fixed on the fixed plane through a bracket, and a passage for accommodating cables is formed between the guide roller and the two guide rollers.
其中,所述导向辊内贯穿设有两端固定在支架两侧的转动轴,导向辊在支架上可以滚动。Wherein, the guide roller is provided with a rotating shaft whose two ends are fixed on both sides of the support, and the guide roller can roll on the support.
其中,所述固定平面上设置有代替定向辊的C形固定架,所述C形固定架内设有贯穿其两翼的一对固定轴,所述每根固定轴贯穿并活动连接1个滚轮,所述两个滚轮之间存在间隙,进一步地,所述两个滚轮形状、大小相同,且每个滚轮表面设有槽道,滚轮截面为H形。Wherein, the fixed plane is provided with a C-shaped fixed frame instead of the directional roller, and a pair of fixed shafts passing through its two wings are arranged inside the C-shaped fixed frame, and each fixed shaft runs through and movably connects a roller, There is a gap between the two rollers. Further, the two rollers have the same shape and size, and a groove is provided on the surface of each roller, and the cross section of the rollers is H-shaped.
有益效果:本发明与传统技术相比,具有以下优点:Beneficial effect: compared with the traditional technology, the present invention has the following advantages:
(1)本发明利用直流伺服电机作为动力带动滑块组件左右往复运动,往复行程可以任意调节,并通过PAC控制系统使排线速度和收线速度同步,使排距均匀;(1) The present invention uses a DC servo motor as power to drive the slider assembly to reciprocate left and right, and the reciprocating stroke can be adjusted arbitrarily, and the PAC control system synchronizes the speed of the wire arrangement and the speed of the wire take-up to make the row distance uniform;
(2)本发明通过伺服电机带动滚珠丝杆旋转从而达到使滑块组件左右往复运动,避免了传统电子控制设备激光遥控滑块的方式,保证了在摩擦受热情况下滑块组件能够持续正常运行;(2) The present invention uses the servo motor to drive the ball screw to rotate so as to achieve the left and right reciprocating movement of the slider assembly, which avoids the way of traditional electronic control equipment laser remote control slider, and ensures that the slider assembly can continue to operate normally under the condition of friction and heat ;
(3)本发明通过滑块与滑轨的连接固定,使滑块组件在左右往复运动时底部受到2个力或者3个力的支撑,形成较好的线支撑或最优的面支撑形式,使得滑块组件在排线过程中的平稳运行,保证收线设备的高精度收线工序;(3) Through the connection and fixation of the slider and the slide rail, the bottom of the slider assembly is supported by 2 forces or 3 forces when it reciprocates left and right, forming a better line support or an optimal surface support form, Make the slider assembly run smoothly during the wire arranging process, and ensure the high-precision wire take-up process of the take-up equipment;
(4)本发明在排线过程中引进了导向辊结构,使线缆在此过程中与导向辊产生摩擦,避免了线缆直接与滑块组件摩擦,极大地提高了滑块组件的使用寿命,在使用过程中只需要对导向辊进行及时更换即可。(4) The present invention introduces a guide roller structure in the process of arranging cables, so that the cables will rub against the guide rollers during this process, avoiding the direct friction between the cables and the slider assembly, and greatly improving the service life of the slider assembly , only need to replace the guide roller in time during use.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明固定平面上的优化结构示意图。Fig. 2 is a schematic diagram of an optimized structure on a fixed plane of the present invention.
具体实施方式Detailed ways
实施例1:Example 1:
如图1所示的一种始终能够保持排距均匀的排线器,包括相对固定的C形底座1及伺服电机2,所述底座1设有滑轨3及设置在滑轨3侧部与之平行的滚珠丝杆4,所述滚珠丝杆4的一端贯穿底座1,该端部1固定设有从动轮5,所述滚珠丝杆4的另一端套接在贯穿底座1的轴承内,所述滚珠丝杆4贯穿滑块组件,所述伺服电机2的端部固定设有主动轮6,所述主动轮6与从动齿轮5通过皮带或链条传送;所述滑块组件包括带圆柱形空腔的导向块7、连接在导向块7侧部并架设在滑轨3上的滑块8、固定在导向块7及滑块8上方的固定平面9及固定平面9上设置的一对定向辊10,所述导向块7的空腔内设有与滚珠丝杆4相匹配的内螺纹且空腔直径与滚珠丝杆相匹配,所述两定向辊10的连接线与滚珠丝杆相平行且朝向相同。伺服电机牵引滚珠丝杆进行正反自转,从而使得滑块组件在滚珠丝杆上左右往复运动;所述的导向块优选为金属结构,其通过空腔内的螺纹与滚珠丝杆进行旋合移动;所述的固定平面优选为金属板材,定向辊优选为金属辊,导向块、滑块、固定平面与定向辊之间通过焊接的形式连接固定。As shown in Figure 1, a cable arrangement that can always maintain a uniform row spacing includes a relatively fixed C-shaped base 1 and a servo motor 2. The base 1 is provided with a slide rail 3 and is arranged on the side of the slide rail 3 and The parallel ball screw 4, one end of the ball screw 4 runs through the base 1, the end 1 is fixed with a driven wheel 5, the other end of the ball screw 4 is sleeved in the bearing that runs through the base 1, The ball screw 4 runs through the slider assembly, and the end of the servo motor 2 is fixed with a driving wheel 6, and the driving wheel 6 and the driven gear 5 are transmitted by a belt or a chain; the slider assembly includes a cylindrical The guide block 7 of the shaped cavity, the slider 8 connected to the side of the guide block 7 and erected on the slide rail 3, the fixed plane 9 fixed on the guide block 7 and the slider 8, and a pair of fixed planes 9 Orientation roller 10, the cavity of described guide block 7 is provided with the inner thread that matches with ball screw 4 and the cavity diameter matches with ball screw, the connecting line of described two orientation rollers 10 is connected with ball screw parallel and facing the same direction. The servo motor pulls the ball screw to rotate forward and backward, so that the slider assembly reciprocates left and right on the ball screw; the guide block is preferably a metal structure, which is screwed and moved by the thread in the cavity and the ball screw The fixed plane is preferably a metal plate, the orientation roller is preferably a metal roller, and the guide block, the slider, the fixed plane and the orientation roller are connected and fixed by welding.
实施例2:Example 2:
参考实施例1,为了提高滑块组件底部在左右往复运动中的平衡性,所述底座1上设置一对平行的滑轨3,所述滚珠丝杆4设置于两滑轨3之间,所述滑块组件对应滑轨处均设有滑块8,优选地,滑轨截面为工字型,所述滑块具有容纳滑轨的腔室。With reference to Example 1, in order to improve the balance of the bottom of the slider assembly in the left and right reciprocating motion, a pair of parallel slide rails 3 are arranged on the base 1, and the ball screw 4 is arranged between the two slide rails 3, so that The slide block assembly is provided with slide blocks 8 corresponding to the slide rails. Preferably, the cross section of the slide rails is I-shaped, and the slide blocks have chambers for accommodating the slide rails.
实施例3:Example 3:
参考实施例1,为了减少线缆与滑块组件的直接摩擦,提高滑块组件的使用寿命,所述固定平面9上通过支架11固定设有1根与定向辊10垂直的导向辊12,所述导向辊12与2根导向辊10之间形成有容纳线缆通过的通道;优选地,所述导向辊12内贯穿设有两端固定在支架11两侧的转动轴,导向辊在支架上可以滚动。With reference to Example 1, in order to reduce the direct friction between the cable and the slider assembly and improve the service life of the slider assembly, a guide roller 12 perpendicular to the orientation roller 10 is fixed on the fixed plane 9 through a bracket 11. Between the guide roller 12 and the two guide rollers 10, a channel for accommodating cables is formed; preferably, the guide roller 12 is provided with a rotating shaft whose two ends are fixed on both sides of the bracket 11, and the guide roller is mounted on the bracket. Can scroll.
实施例4:Example 4:
参考实施例1,为了进一步优化缆线定位的设计,所述固定平面9上设置有代替定向辊的C形固定架13,所述C形固定架13内设有贯穿其两翼的一对固定轴14,所述每根固定轴14贯穿并活动连接1个滚轮15,所述两个滚轮之间存在间隙,更进一步地,所述两个滚轮15形状、大小相同,且每个滚轮15表面设有槽道16,滚轮15截面为H形。这样的设计使得线缆在经过排线器时,始终由两滚轮的间隙之间通过,定位更加精准,而且在使用期间大概率只需要更换滚轮即可,其他部件可长时间使用减小了生产成本。With reference to Example 1, in order to further optimize the design of cable positioning, a C-shaped fixed frame 13 that replaces the orientation roller is provided on the fixed plane 9, and a pair of fixed shafts penetrating through its two wings are provided inside the C-shaped fixed frame 13 14. Each of the fixed shafts 14 runs through and is movably connected to a roller 15, and there is a gap between the two rollers. Further, the two rollers 15 have the same shape and size, and each roller 15 has a surface Groove 16 is arranged, and the section of roller 15 is H-shaped. This design makes the cable always pass through the gap between the two rollers when passing through the cable guide, and the positioning is more accurate, and there is a high probability that only the rollers need to be replaced during use, and other parts can be used for a long time, reducing production. cost.
Claims (7)
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| CN201910555348.XA CN110342328A (en) | 2019-06-25 | 2019-06-25 | A cable organizer that can always keep the spacing even |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112897213A (en) * | 2021-01-14 | 2021-06-04 | 鹰潭毅鹏智能科技有限公司 | Multi-strand copper wire doubling and rewinding machine |
| CN113788360A (en) * | 2021-11-16 | 2021-12-14 | 苏州科思拓机械科技有限公司 | Precise wire arranging device |
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| US5806782A (en) * | 1997-06-13 | 1998-09-15 | U Gear Automatic Machinery Co., Ltd. | Double track wire arranging device for winding machines |
| CN201560015U (en) * | 2009-11-20 | 2010-08-25 | 宝山钢铁股份有限公司 | A cable winder for steel wire winding |
| CN203283949U (en) * | 2013-05-31 | 2013-11-13 | 深圳市隆瑞科技有限公司 | Guide sliding block of pipe racker |
| CN203765816U (en) * | 2014-04-02 | 2014-08-13 | 江西旭阳雷迪高科技股份有限公司 | Split type multi-wire sawing machine wire arranging device |
| CN205820536U (en) * | 2016-07-16 | 2016-12-21 | 深圳市超晋达超声工程设备有限公司 | Servo wire arranging and collecting device on diamond electroplating equipment |
| CN208308087U (en) * | 2018-05-29 | 2019-01-01 | 广州市恒力检测股份有限公司 | A kind of rope class winding device |
| CN208685318U (en) * | 2018-06-11 | 2019-04-02 | 天津市盛汇通预应力科技有限公司 | A kind of steel strand wires automatic wire-arranging device of stranding machine |
| CN210884644U (en) * | 2019-06-25 | 2020-06-30 | 江苏欧赛德科技有限公司 | Can keep row's line ware that row spacing is even all the time |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112897213A (en) * | 2021-01-14 | 2021-06-04 | 鹰潭毅鹏智能科技有限公司 | Multi-strand copper wire doubling and rewinding machine |
| CN113788360A (en) * | 2021-11-16 | 2021-12-14 | 苏州科思拓机械科技有限公司 | Precise wire arranging device |
| CN113788360B (en) * | 2021-11-16 | 2022-02-08 | 苏州科思拓机械科技有限公司 | Precise wire arranging device |
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