CN110342286B - Watermelon seed cooking and flattening device and method - Google Patents
Watermelon seed cooking and flattening device and method Download PDFInfo
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- CN110342286B CN110342286B CN201910702218.4A CN201910702218A CN110342286B CN 110342286 B CN110342286 B CN 110342286B CN 201910702218 A CN201910702218 A CN 201910702218A CN 110342286 B CN110342286 B CN 110342286B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/20—Auxiliary treatments, e.g. aerating, heating, humidifying, deaerating, cooling, de-watering or drying, during loading or unloading; Loading or unloading in a fluid medium other than air
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
A watermelon seed cooking and flattening device and method comprises a guide rail, an electric heating furnace and a conveyor, wherein a travelling crane is mounted on the guide rail, a lifting mechanism is mounted on the travelling crane, the lower end of the lifting mechanism is connected with a pot cover, the electric heating furnace is provided with a cooking pot, the lifting mechanism pushes the pot cover to be buckled on the cooking pot, a net barrel is arranged in the cooking pot, and the net barrel is hinged with a connecting frame fixedly connected to the end face of the pot cover through a connecting rod; the conveyer sets up in electric heater one side, installs feeder hopper, striker plate and flattening mechanism in the conveyer frame, and at feeder hopper upper end fixedly connected with fender bucket pole, be equipped with the clamp plate between two cylinders, the clamp plate connects pole and backup pad through many and is connected, and the overlap joint has the conveyer belt on the cylinder, the conveyer belt pastes the clothes on the terminal surface under the clamp plate install a driving motor in the backup pad, a driving motor passes through sprocket and chain and is connected with the cylinder transmission. The invention can flatten the cooked and bent watermelon seeds.
Description
Technical Field
The invention relates to a watermelon seed cooking and flattening device and a flattening method.
Background
The watermelon seeds are seeds of watermelon of Cucurbitaceae family, and can be used for food or medicine. Generally, the seeds in the watermelon which we eat everyday can also be made into watermelon seeds, but the seeds are too small, so that the watermelon seeds produced on the market are usually from special watermelon seeds, such as the watermelon seeds in Lanzhou. The watermelon seeds produced by the watermelon, also called seed watermelon, have white black edges and white cores, are full in particles and large in flakes, and are called Lanzhou black melon seeds or Lanzhou big pumpkin seeds in the international markets. In autumn, after the seed melon is ripe, breaking the seed melon with a fist, taking out the seed of the seed melon, washing with water, and drying in the sun to obtain the seed melon ready for sale.
At present, watermelon seeds are processed mainly in a cooking mode, but during cooking, the shape of the watermelon seeds is bent and the surface is uneven, so that the watermelon seeds are not only influenced to be sold but also inconvenient to eat, and the watermelon seed seasonings are easily concentrated on the bent parts, so that the taste of the watermelon seeds is influenced.
Disclosure of Invention
The invention aims to provide a watermelon seed cooking and flattening device and a flattening method, which can flatten bent watermelon seeds subjected to cooking.
In order to solve the above problems, the technical solution to be solved by the present invention is:
a watermelon seed cooking and flattening device comprises a guide rail, an electric heating furnace and a conveyor, wherein a travelling crane is mounted on the guide rail, a lifting mechanism is mounted on the travelling crane, the lower end of the lifting mechanism is connected with a pot cover, a cooking pot is arranged on the electric heating furnace, the lifting mechanism pushes the pot cover to be buckled on the cooking pot, a net barrel is arranged in the cooking pot, and the net barrel is hinged with a connecting frame fixedly connected to the end face of the pot cover through a connecting rod; the conveyer sets up in electrothermal furnace one side, installs feeder hopper, striker plate and flattening mechanism in the conveyer frame, at feeder hopper upper end fixedly connected with fender bucket pole, flattening mechanism includes the first support of fixed connection in the conveyer frame, is equipped with the backup pad in first support below, installs a plurality of cylinders on first support, and each cylinder piston rod all is connected with the backup pad, installs two cylinders under the backup pad on the terminal surface, is equipped with the clamp plate between two cylinders, the clamp plate is connected with the backup pad through many takeovers, and the overlap joint has the conveyer belt on the cylinder, the conveyer belt pastes and obeys on the terminal surface under the clamp plate install a driving motor in the backup pad, a driving motor passes through sprocket and chain and is connected with the cylinder transmission.
The pot cover is provided with a pressure gauge and a manual air release valve.
The striker plate is connected with the conveyor frame through the adjusting support, the adjusting support comprises a shaft rod fixedly connected to the conveyor frame, a shaft sleeve is sleeved outside the shaft rod, a jackscrew is installed on the shaft sleeve, and the striker plate is fixedly connected with the shaft sleeve.
The connecting pipe comprises a pipe sleeve fixedly connected to the pressing plate, a sliding rod is arranged in the pipe sleeve, the upper end of the sliding rod is fixedly connected with the supporting plate, a spring is sleeved outside the pipe sleeve, and two ends of the spring are respectively abutted to the supporting plate and the pressing plate.
The conveyer is punching chain scraper conveyor, the mechanism that flattens has the multiunit, installs many electrothermal tubes in a set of mechanism below that flattens that is close to the striker plate in the chain scraper conveyor that punches a hole.
A watermelon seed flattening method comprises the following steps;
the first step is as follows: after the watermelon seeds are poured into the net barrel, the watermelon seeds are conveyed into a cooking pot by a travelling crane and a lifting mechanism to be cooked and processed;
the second step is that: after the watermelon seeds are processed, the net barrel filled with the watermelon seeds is conveyed towards the punching chain plate conveyor by the travelling crane and the lifting mechanism, and the lower end of the net barrel abuts against the barrel blocking rod in the conveying process, so that the net barrel is inclined towards the feeding hopper, and the watermelon seeds in the net barrel are poured into the feeding hopper;
the third step: conveying the watermelon seeds in the feed hopper to the flattening mechanisms of each group by the punching chain plate conveyor, and uniformly spreading the watermelon seeds by the baffle plate in the conveying process of the watermelon seeds;
the fourth step: the tiled watermelon seeds sequentially enter the flattening mechanisms, the air cylinders in each group of flattening mechanisms push the conveying belt to be attached to the surfaces of the watermelon seeds so as to flatten the deformed watermelon seeds, and meanwhile, the watermelon seeds are firstly baked by the electric heating tubes in the flattening process and then naturally cooled.
The invention has the technical effects that:
1. the watermelon seeds after being cooked are sent to the conveyor, and in the process of conveying the watermelon seeds by the conveyor, the flattening mechanisms of all groups flatten the watermelon seeds, so that the watermelon seeds are kept flat, the appearance of the watermelon seeds is improved, and the watermelon seeds are convenient for people to eat.
2. The watermelon seeds which are cooked are conveyed into the feed hopper by the travelling crane and the lifting mechanism, and the net barrel is blocked by the barrel blocking rod to overturn, so that the watermelon seeds smoothly enter the feed hopper.
Drawings
The invention is further described below with reference to the accompanying drawings:
FIG. 1 is a schematic front view of the present invention,
fig. 2 is a partially enlarged schematic view of the present invention.
In the figure: the device comprises a guide rail 1, a travelling crane 2, a lifting mechanism 3, a digester 4, a net barrel 5, an electric heating furnace 6, a feed hopper 7, a flattening mechanism 8, an adjusting bracket 9, a conveyor 10, a material baffle plate 12, an electric heating tube 13, a speed reducing motor 31, a lead screw 32, a guide rod 33, a sliding plate 34, a bottom plate 35, a pull rod 36, a nut 37, a pot cover 41, a pressure gauge 42, a manual deflation valve 43, a sealing ring 44, a connecting rod 51, a connecting frame 52, a barrel blocking rod 71, a conveying belt 80, a first driving motor 81, an air cylinder 82, a supporting plate 83, a sliding rod 84, a first bracket 85, a spring 86, a pipe sleeve 87, a pressing plate 88, a roller 89, a shaft rod 91.
Detailed Description
As shown in figures 1 and 2, a watermelon seed cooking and flattening device comprises a guide rail 1, an electric heating furnace 6 and a conveyor 10, wherein a traveling crane 2 is installed on the guide rail 1, a lifting mechanism 3 is installed on the traveling crane 2, the lifting mechanism 3 comprises a support frame installed on the traveling crane 2, a speed reduction motor 31 is installed on the support frame, the electric heating furnace further comprises a sliding plate 34 and a bottom plate 35 which are arranged below the support frame, the bottom plate 35 is fixedly connected with the traveling crane 2 through a plurality of guide rods 33, sliding sleeves are arranged outside each guide rod 33, the sliding plate 34 is fixedly connected with each sliding sleeve, a nut 37 and a plurality of pull rods 36 are installed on the sliding plate 34, a lead screw 32 is arranged in the nut 37, the upper end of the lead screw 32 is connected with the speed reduction motor 31, the lower end of each pull rod 36 is connected with a pot cover 41, the electric heating furnace 6 is provided with a cooking pot 4, the lifting mechanism 3 pushes the pot cover 41 to be buckled on the, a mesh barrel 5 is arranged in the cooking pot 4, and the mesh barrel 5 is hinged with a connecting frame 52 fixedly connected to the end surface of the pot cover 41 through a connecting rod 51; the conveyer 10 is arranged at one side of the electric heating furnace 6, a feed hopper 7, a material baffle plate 12 and a flattening mechanism 8 are arranged on the frame of the conveyer 10, a barrel blocking rod 71 is fixedly connected at the upper end of the feed hopper 7, the flattening mechanism 8 comprises a first bracket 85 fixedly connected on the frame of the conveyor 10, a supporting plate 83 is arranged below the first bracket 85, a plurality of air cylinders 82 are arranged on the first bracket 85, piston rods of the air cylinders 82 are connected with the supporting plate 83, two rollers 89 are arranged on the lower end surface of the supporting plate 83, a pressure plate 88 is arranged between the two rollers 89, the pressure plate 88 is connected with the supporting plate 83 through a plurality of connecting pipes, a conveyer belt 80 is lapped on the roller 89, the conveyer belt 80 is attached on the lower end surface of the pressing plate 88, a first driving motor 81 is mounted on the supporting plate 83, and the first driving motor 81 is in transmission connection with the roller 89 through a chain wheel and a chain.
The using method of the invention comprises the following steps:
the first step is as follows: after the watermelon seeds to be processed are poured into the net barrel 5, the travelling crane 2 conveys the net barrel 5 to the position above the cooking pot 4, the speed reduction motor 31 drives the sliding plate 34 to move downwards, the net barrel 5 is placed into the cooking pot 4, the pot cover 41 is buckled on the cooking pot 4, and after the electric heating furnace 6 is started, the cooking pot 4 cooks the watermelon seeds in the net barrel 5;
the second step is that: after the watermelon seeds are cooked, the travelling crane 2 and the lifting mechanism 3 lift the net barrel 5 filled with the watermelon seeds out of the cooking pot 4, drain the water in the net barrel 5, and then convey the watermelon seeds to the direction of the conveyor 10, wherein the lower end of the net barrel 5 abuts against the barrel blocking rod 71 in the conveying process, so that the net barrel 5 is inclined towards the feed hopper 7, the watermelon seeds in the net barrel 5 are poured into the feed hopper 7, and the watermelon in the feed hopper 7 is naturally paved on the surface of the conveyor 10 under the driving of the conveyor 10;
the third step: the watermelon seeds in the feed hopper 7 are conveyed towards the flattening mechanisms 8 of each group by the conveyor 10, and the baffle plate 12 further tiles the watermelon seeds in the conveying process of the watermelon seeds so as to enable the watermelon tiling to be more uniform;
the fourth step: the tiled watermelon seeds enter the flattening mechanisms 8 in sequence, the air cylinders 82 in each group of flattening mechanisms 8 push the conveying belts 80 to be attached to the surfaces of the watermelon seeds, meanwhile, the first driving motors 81 drive the conveying belts 80 to convey at the same speed as the conveyor 10, and the watermelon seeds are clamped between the conveyor 10 and the conveying belts 80, flattened and conveyed into a material box.
A pressure gauge 42 and a manual air release valve 43 are arranged on the pan cover 41. The pressure gauge 42 is convenient for observing the pressure in the cooking pan 4, and when the pressure in the cooking pan 4 reaches a preset value, the electric heating furnace 6 can be closed to prevent the pan from being exploded; after the watermelon seeds are cooked, the pressure of the cooking pot 4 can be relieved through the manual air release valve 43, and then the pot cover 41 is opened, so that the situation that steam in the pot is sprayed out to scald people due to the sudden opening of the pot cover 41 is avoided.
The connecting pipe comprises a pipe sleeve 87 fixedly connected to a pressing plate 88, a sliding rod 84 is arranged in the pipe sleeve 87, the upper end of the sliding rod 84 is fixedly connected with the supporting plate 83, a spring 86 is sleeved outside the pipe sleeve 87, and two ends of the spring 86 abut against the supporting plate 83 and the pressing plate 88 respectively. The spring 86 urges the platen 88 to tension the belt 80.
The conveyer 10 is a punching chain scraper conveyer 10, the flattening mechanism 8 is provided with a plurality of groups, and a plurality of electric heating tubes 13 are arranged in the punching chain scraper conveyer 10 below the flattening mechanism 8 close to the striker plate 12. As shown in fig. 1, two groups of flattening mechanisms 8 are respectively provided with a first flattening mechanism 8 and a second flattening mechanism 8, each electric heating tube 13 is arranged below the first flattening mechanism 8, when watermelon seeds are conveyed on the punching chain-plate conveyor 10, the first flattening mechanism 8 flattens the watermelon seeds on the punching chain-plate conveyor 10, meanwhile, each electric heating tube 13 heats the flattened watermelon seeds again, after stress of the watermelon seeds is eliminated, the watermelon seeds are flattened at normal temperature by the second flattening mechanism 8, the flattening state of the watermelon seeds is further consolidated, and the watermelon seeds are prevented from being rebounded and bent.
Claims (3)
1. The utility model provides a watermelon seed cooking flattening method, includes the flattening device that cooks, the flattening device that cooks includes guide rail (1), electric heater (6) and conveyer (10), installs driving (2) on guide rail (1), its characterized in that: the lifting mechanism (3) is installed on the travelling crane (2), the lower end of the lifting mechanism (3) is connected with the pot cover (41), the electric heating furnace (6) is provided with the cooking pot (4), the lifting mechanism (3) pushes the pot cover (41) to be buckled on the cooking pot (4), the cooking pot (4) is internally provided with the mesh barrel (5), and the mesh barrel (5) is hinged with a connecting frame (52) fixedly connected to the end face of the pot cover (41) through a connecting rod (51); conveyer (10) sets up in electric heater (6) one side, installs feeder hopper (7), striker plate (12) and flattening mechanism (8) in conveyer (10) frame, at feeder hopper (7) upper end fixedly connected with fender bucket pole (71), flattening mechanism (8) include fixed connection first support (85) in conveyer (10) frame, be equipped with backup pad (83) below first support (85), install a plurality of cylinders (82) on first support (85), each cylinder (82) piston rod all is connected with backup pad (83), install two cylinders (89) on backup pad (83) lower terminal surface, be equipped with clamp plate (88) between two cylinders (89), clamp plate (88) are connected with backup pad (83) through many takeovers, overlap joint has conveyer belt (80) on cylinder (89), conveyer belt (80) are pasted on clamp plate (88) lower terminal surface, a first driving motor (81) is arranged on the supporting plate (83), and the first driving motor (81) is in transmission connection with the roller (89) through a chain wheel and a chain; the conveyor (10) is a punching chain plate conveyor (10), the flattening mechanisms (8) are provided with a plurality of groups, and a plurality of electric heating tubes (13) are arranged in the punching chain plate conveyor (10) below the flattening mechanisms (8) close to the material baffle (12); the material baffle plate (12) is connected with a conveyor (10) rack through an adjusting support (9), the adjusting support (9) comprises a shaft lever (91) fixedly connected with the conveyor (10) rack, a shaft sleeve (92) is sleeved outside the shaft lever (91), a jackscrew (93) is installed on the shaft sleeve (92), and the material baffle plate (12) is fixedly connected with the shaft sleeve (92);
a watermelon seed cooking and flattening method comprises the following steps;
the first step is as follows: after the watermelon seeds are poured into the net barrel (5), the travelling crane (2) and the lifting mechanism (3) send the watermelon seeds into the cooking pot (4) for cooking and processing;
the second step is that: after the watermelon seeds are processed, the net barrel (5) filled with the watermelon seeds is conveyed towards the punching chain plate conveyor (10) by the travelling crane (2) and the lifting mechanism (3), and in the conveying process, the lower end of the net barrel (5) abuts against the barrel blocking rod (71), so that the net barrel (5) is inclined towards the feed hopper (7) to pour the watermelon seeds in the net barrel (5) into the feed hopper (7);
the third step: watermelon seeds in a feed hopper (7) are conveyed towards each group of flattening mechanisms (8) by a punching chain plate conveyor (10), and the watermelon seeds are evenly spread by a baffle plate (12) in the conveying process of the watermelon seeds;
the fourth step: the tiled watermelon seeds sequentially enter the flattening mechanisms (8), the air cylinders (82) in the flattening mechanisms (8) push the conveying belts (80) to be attached to the surfaces of the watermelon seeds so as to flatten the deformed watermelon seeds, and meanwhile, the watermelon seeds are baked by the electric heating tubes (13) in the flattening process and then naturally cooled.
2. The watermelon seed cooking and flattening method according to claim 1, wherein: a pressure gauge (42) and a manual air release valve (43) are arranged on the pot cover (41).
3. The watermelon seed cooking and flattening method according to claim 1, wherein: the connecting pipe comprises a pipe sleeve (87) fixedly connected to a pressing plate (88), a sliding rod (84) is arranged in the pipe sleeve (87), the upper end of the sliding rod (84) is fixedly connected with a supporting plate (83), a spring (86) is sleeved outside the pipe sleeve (87), and two ends of the spring (86) are respectively abutted to the supporting plate (83) and the pressing plate (88).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910702218.4A CN110342286B (en) | 2019-07-31 | 2019-07-31 | Watermelon seed cooking and flattening device and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910702218.4A CN110342286B (en) | 2019-07-31 | 2019-07-31 | Watermelon seed cooking and flattening device and method |
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| CN110342286A CN110342286A (en) | 2019-10-18 |
| CN110342286B true CN110342286B (en) | 2021-02-09 |
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| CN109330177A (en) * | 2018-10-11 | 2019-02-15 | 安徽省潜山县潜源鬃刷有限公司 | A kind of glass polishing synthetic material bristle cutter device |
| CN109566964A (en) * | 2019-01-28 | 2019-04-05 | 武汉旭东食品有限公司 | A kind of continuous high pressure steaming plant for seed class instant nut food |
| CN109874957A (en) * | 2019-01-28 | 2019-06-14 | 武汉旭东食品有限公司 | A kind of gap type high-pressure steaming plant for seed class instant nut food |
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| NO982341D0 (en) * | 1998-05-22 | 1998-05-22 | Tomra Systems Asa | Device for compressing objects |
| CN102556738A (en) * | 2011-12-29 | 2012-07-11 | 大连佳林设备制造有限公司 | Shaping and flattening machine |
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|---|---|
| CN110342286A (en) | 2019-10-18 |
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