CN110340751B - A sharpening device for tax stamp dotted line knife of tax stamp packaging machine - Google Patents
A sharpening device for tax stamp dotted line knife of tax stamp packaging machine Download PDFInfo
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- CN110340751B CN110340751B CN201910571212.8A CN201910571212A CN110340751B CN 110340751 B CN110340751 B CN 110340751B CN 201910571212 A CN201910571212 A CN 201910571212A CN 110340751 B CN110340751 B CN 110340751B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
- B24B3/36—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of cutting blades
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本发明涉及卷烟包装设备技术领域,具体公开了一种税票包装机税票虚线刀刃磨装置,包括机体本体、横向滑动机构、纵向滑动机构、刀盘安装机构及砂轮刃磨机构,所述横向滑动机构包括固定连接在机体本体顶部两侧的横向导轨,在横向导轨上滑动连接有横向滑台,在机体本体上固定连接有横向电机,所述横向电机的转轴上同轴连接有动力丝杠及联轴器,所述纵向滑动机构包括与横向滑台固定连接的纵向导轨,所述刀盘安装机构包括与纵向滑台固定连接的刀盘电机,所述刀盘电机的前部设有用于安装刀盘的连接部。本发明用于对磨损后的税票虚线刀进行再刃磨,适用于不同安装角度的虚线刀刃磨,并且实现重复利用税票虚线刀、降低设备维修费用。
The invention relates to the technical field of cigarette packaging equipment, and specifically discloses a tax stamp dotted line knife sharpening device for a tax stamp packaging machine, which includes a machine body, a transverse sliding mechanism, a longitudinal sliding mechanism, a cutterhead installation mechanism and a grinding wheel sharpening mechanism. The sliding mechanism includes transverse guide rails fixedly connected to both sides of the top of the machine body. A transverse slide table is slidably connected to the transverse guide rails. A transverse motor is fixedly connected to the machine body. A power screw is coaxially connected to the rotating shaft of the transverse motor. and a coupling, the longitudinal sliding mechanism includes a longitudinal guide rail fixedly connected to the transverse slide table, the cutter head installation mechanism includes a cutter head motor fixedly connected to the longitudinal slide table, and the front part of the cutter head motor is provided with a Install the connection part of the cutter head. The invention is used to re-sharpen the worn-out tax stamp dotted line knives, is suitable for sharpening the dotted line knives at different installation angles, and realizes the reuse of the tax stamp dotted line knives and reduces equipment maintenance costs.
Description
技术领域Technical field
本发明涉及卷烟包装设备技术领域,具体公开了一种税票包装机税票虚线刀刃磨装置。The invention relates to the technical field of cigarette packaging equipment, and specifically discloses a tax stamp dotted line knife sharpening device for a tax stamp packaging machine.
背景技术Background technique
税票作为出口卷烟完税证明,依靠税票装置粘贴于小盒烟包侧面,且税票在粘贴前由虚线刀切割出45°虚线,虚线与小盒侧缝重合。当打开小盒盒盖时盒盖侧缝张开可将虚线撕裂,保证税票作废。YB55A型小盒透明纸包装机在脱开税票装置的情况下可用于国内卷烟的透明纸包装,当与税票装置啮合的情况下可用于带税票出口卷烟的税票粘贴和盒外透明纸包装。As a tax payment certificate for exported cigarettes, the tax stamp is pasted on the side of the small box of cigarette packs by means of a tax stamp device. Before pasting, the tax stamp is cut with a 45° dotted line by a dotted line knife, and the dotted line coincides with the side seam of the small box. When the lid of the small box is opened, the side seam of the lid can be opened to tear the dotted line, ensuring that the tax stamp will be invalidated. The YB55A small box transparent paper packaging machine can be used for transparent paper packaging of domestic cigarettes when the tax stamp device is detached. When engaged with the tax stamp device, it can be used for tax stamp pasting and box outer transparency of export cigarettes with tax stamps. paper packaging.
税票在输送过程中,税票虚线刀作用就是与对衬棍相互运动,在税花上切割一条45度虚线。切割出这条45度虚线的功能就是使硬盒烟包粘贴上税花后方便硬盒烟包上盒盖的打开。During the transportation process of tax stamps, the function of the tax stamp dotted line knife is to move with the counter stick to cut a 45-degree dotted line on the tax stamp. The function of cutting this 45-degree dotted line is to facilitate the opening of the lid of the hard-packed cigarette pack after the tax stamp is pasted on it.
由于YB55A型税票包装机长时间运转,税票虚线刀会产生磨损,造成税票上45度切割虚线的切割质量不良,包括税票上切割虚线不明显或切割虚线相位错误。上述现象出现后,无法满足出口硬盒烟包粘贴税票的工艺需求,这就需要进行更换虚线刀,并按技术要求进行调整。虚线刀在圆柱形刀盘上呈45度倾斜安装,通过螺母螺柱可调节刃口伸出刀盘的高度,刃口曲线为位于圆柱表面的螺旋线,制造复杂,精度高,价格昂贵,刀刃磨损后一般直接进行更换,造成较大的浪费。本发明提供一种税票虚线刀刃口磨削装置,可对磨损后的税票虚线刀进行再刃磨,对于重复利用税票虚线刀、降低设备维修费用具有重要意义。Due to the long-term operation of the YB55A tax stamp packaging machine, the tax stamp dotted line knife will wear out, resulting in poor cutting quality of the 45-degree cutting dotted line on the tax stamp, including the inconspicuous cutting dotted line on the tax stamp or the wrong phase of the cutting dotted line. After the above phenomenon occurs, the process requirements for affixing tax stamps to export hard-box cigarette packs cannot be met, so the dotted line knife needs to be replaced and adjusted according to technical requirements. The dotted line knife is installed on the cylindrical cutterhead at an inclination of 45 degrees. The height of the cutting edge extending out of the cutterhead can be adjusted through the nut stud. The cutting edge curve is a spiral line located on the surface of the cylinder. The manufacturing is complicated, the precision is high, and the price is expensive. After wear and tear, they are usually replaced directly, resulting in greater waste. The invention provides an edge grinding device for a tax stamp dotted line knife, which can re-sharpen the worn tax stamp dotted line knife, and is of great significance for reusing the tax stamp dotted line knife and reducing equipment maintenance costs.
公告号为CN202137699U的实用新型专利公开了一种手工刀片刃磨器,包括刃磨器本体,所述刃磨器本体上设有至少一个与刀片形状对应的刀片固定凹陷,所述刀片固定凹陷具有使所述刀片的刃磨部伸出所述刃磨器本体的相对位置,所述刃磨器本体上还设有刀片固定装置,所述刃磨器本体上还设有握持部 ;本实用新型是铣床、车床用可转位刀片手工刃磨时专用工具,适合不同角度形状的刀片刃磨,装夹牢固安全,可减少辅助工时,提高手工刀片刃磨效率和质量,适合固定不同规格的刀片,解决了安全隐患。The utility model patent with announcement number CN202137699U discloses a manual blade sharpener, which includes a sharpener body. The sharpener body is provided with at least one blade fixing depression corresponding to the shape of the blade. The blade fixing depression has The sharpening part of the blade extends out of the relative position of the sharpener body, the sharpener body is also provided with a blade fixing device, and the sharpener body is also provided with a holding part; the utility model The new type is a special tool for manual sharpening of indexable blades for milling machines and lathes. It is suitable for sharpening blades with different angles and shapes. The clamping is firm and safe. It can reduce auxiliary working hours and improve the efficiency and quality of manual blade sharpening. It is suitable for fixing different specifications. blade, solving safety hazards.
上述公开的技术方案中的刃磨器虽然可以对不同规格的刀片进行刃磨,但是需要将刀片从刀盘上拆下后进行刃磨,对于税票虚线刀来说,由于特殊的安装角度,来回拆装会增加安装程序,且对角度要求较高,存在安装误差,影响产品质量。Although the sharpener in the above disclosed technical solution can sharpen blades of different specifications, the blade needs to be removed from the cutterhead before sharpening. For tax stamp dotted line knives, due to the special installation angle, Disassembling and assembling back and forth will increase the installation procedure, and the angle requirements are high, resulting in installation errors and affecting product quality.
发明内容Contents of the invention
本发明为了克服现有技术的不足,提供一种税票包装机税票虚线刀刃磨装置。In order to overcome the shortcomings of the prior art, the present invention provides a tax stamp dotted line knife sharpening device for a tax stamp packaging machine.
为解决上述技术问题,本发明采用如下技术方案:一种税票包装机税票虚线刀刃磨装置,包括机体本体、横向滑动机构、纵向滑动机构、刀盘安装机构及砂轮刃磨机构,所述横向滑动机构包括固定连接在机体本体顶部两侧的横向导轨,在横向导轨上滑动连接有横向滑台,在机体本体上固定连接有横向电机,所述横向电机的转轴上同轴连接有动力丝杠及联轴器,在横向滑台的底部设有螺纹孔,所述动力丝杠通过螺纹孔与横向滑台的底部连接;所述纵向滑动机构包括与横向滑台固定连接的纵向导轨,在纵向导轨上滑动连接有纵向滑台,在机体本体上固定连接有纵向电机,所述纵向电机的转轴上同轴连接有动力丝杠及联轴器,在纵向滑台的底部设有螺纹孔,所述动力丝杠通过螺纹孔与纵向滑台的底部连接;所述刀盘安装机构包括与纵向滑台固定连接的刀盘电机,所述刀盘电机的前部设有用于安装刀盘的连接部,所述砂轮刃磨机构包括固定在机体前部的支撑立柱,所述支撑立柱顶部固定连接有水平设置的连接杆,在连接杆上设有的砂轮电机,砂轮电机的转轴与砂轮连接,砂轮电机控制砂轮转动;所述横向电机、纵向电机、刀盘电机及砂轮电机均与控制系统电连接。In order to solve the above technical problems, the present invention adopts the following technical solution: a tax stamp dotted line knife sharpening device for a tax stamp packaging machine, including a machine body, a transverse sliding mechanism, a longitudinal sliding mechanism, a cutterhead installation mechanism and a grinding wheel sharpening mechanism. The transverse sliding mechanism includes transverse guide rails fixedly connected to both sides of the top of the machine body. A transverse slide table is slidably connected to the transverse guide rails. A transverse motor is fixedly connected to the machine body. A power wire is coaxially connected to the rotating shaft of the transverse motor. The lever and coupling are provided with a threaded hole at the bottom of the transverse slide table, and the power screw is connected to the bottom of the transverse slide table through the threaded hole; the longitudinal sliding mechanism includes a longitudinal guide rail fixedly connected to the transverse slide table. A longitudinal sliding table is slidingly connected to the longitudinal guide rail, and a longitudinal motor is fixedly connected to the body of the machine. A power screw and a coupling are coaxially connected to the rotating shaft of the longitudinal motor, and a threaded hole is provided at the bottom of the longitudinal sliding table. The power screw is connected to the bottom of the longitudinal slide table through a threaded hole; the cutter head installation mechanism includes a cutter head motor fixedly connected to the longitudinal slide table, and the front part of the cutter head motor is provided with a connection for installing the cutter head The grinding wheel sharpening mechanism includes a support column fixed at the front of the body. The top of the support column is fixedly connected with a horizontal connecting rod. A grinding wheel motor is provided on the connecting rod. The rotating shaft of the grinding wheel motor is connected to the grinding wheel. The grinding wheel motor controls the rotation of the grinding wheel; the transverse motor, longitudinal motor, cutterhead motor and grinding wheel motor are all electrically connected to the control system.
优选的,所述支撑立柱可沿轴向上下伸缩调节,且绕周向旋转。Preferably, the support column can be telescopically adjusted up and down along the axis and rotated around the circumference.
优选的,在连接杆上连接有用于调节砂轮倾斜角度的分度盘,砂轮的倾斜角度通过分度盘进行调节。Preferably, an indexing plate for adjusting the inclination angle of the grinding wheel is connected to the connecting rod, and the inclination angle of the grinding wheel is adjusted through the indexing plate.
优选的,砂轮的材料为硬质合金,厚度为3mm,边缘锋利。Preferably, the grinding wheel is made of cemented carbide, has a thickness of 3 mm, and has sharp edges.
优选的,所述连接部通过法兰盘与圆柱状的刀盘同轴固定连接,所述刀盘圆周面上设有安装槽,所述安装槽为内嵌式螺旋状凹槽,所述安装槽的倾斜角度与虚线刀匹配,呈45度倾斜设置,虚线刀固定连接在安装槽底部上,虚线刀通过安装槽后伸出刀盘,在安装槽底部设有螺纹孔,虚线刀通过刀柄上的外螺纹固定连接在安装槽底部。Preferably, the connecting part is coaxially fixedly connected to the cylindrical cutterhead through a flange, and a mounting groove is provided on the circumferential surface of the cutterhead, and the mounting groove is an embedded spiral groove. The inclination angle of the groove matches the dotted line knife, and is set at a 45-degree inclination. The dotted line knife is fixedly connected to the bottom of the installation groove. The dotted line knife passes through the installation groove and extends out of the cutter head. There is a threaded hole at the bottom of the installation groove, and the dotted line knife passes through the tool handle. The external thread is fixedly connected to the bottom of the installation groove.
优选的,虚线刀与刀盘安装座间设有用于控制虚线刀伸出刀盘长度的垫片。Preferably, a gasket is provided between the dotted line knife and the cutterhead mounting seat for controlling the length of the dotted line knife extending out of the cutterhead.
优选的,所述安装槽的宽度为16mm,所述安装槽的深度为圆柱状的刀盘的半径。Preferably, the width of the installation groove is 16 mm, and the depth of the installation groove is the radius of the cylindrical cutterhead.
优选的,所述刀盘在刀盘电机的控制下进行正反往复转动,与此同时,所述横向滑台通过横向电机控制连接后进行直线往复运动,所述刀盘在刀盘电机和横向电机的共同控制下做顺时针螺旋前进或者逆时针螺旋后退的往复运动。Preferably, the cutterhead performs forward and reverse reciprocating rotation under the control of the cutterhead motor. At the same time, the transverse slide table performs linear reciprocating motion after being connected through the transverse motor control. The cutterhead rotates between the cutterhead motor and the transverse slide. Under the joint control of the motor, it can perform reciprocating motion of clockwise spiral forward or counterclockwise spiral retreat.
本发明的有益效果是:本发明用于对磨损后的税票虚线刀进行再刃磨,适用于不同安装角度的虚线刀刃磨,并且实现重复利用税票虚线刀、降低设备维修费用。The beneficial effects of the invention are: the invention is used to re-sharpen the worn-out tax stamp dotted line knives, is suitable for sharpening the dotted-line knives at different installation angles, realizes the reuse of the tax stamp dotted-line knives, and reduces equipment maintenance costs.
本发明的有益效果是:The beneficial effects of the present invention are:
1. 由于虚线刀在刀盘上特殊的安装位置,本装置中的刀盘在刀盘电机的控制下进行正反往复转动,与此同时,所述横向滑台通过横向电机控制连接后进行直线往复运动,所述刀盘在刀盘电机和横向电机的共同控制下做顺时针螺旋前进或者逆时针螺旋后退的往复运动,从而实现了对虚线刀的磨损刀刃的刃磨,节约设备维护成本。1. Due to the special installation position of the dotted line knife on the cutterhead, the cutterhead in this device performs forward and reverse reciprocating rotation under the control of the cutterhead motor. At the same time, the transverse slide table is connected through the transverse motor control to perform linear motion. Reciprocating motion, the cutterhead performs a reciprocating motion of clockwise spiral advancement or counterclockwise spiral retreat under the joint control of the cutterhead motor and the transverse motor, thereby realizing the sharpening of the worn edge of the dotted line knife and saving equipment maintenance costs.
2. 通过设置横向滑动机构和纵向滑动机构的互相配合设置,通过控制系统可以实现砂轮对虚线刀的精准对刀;2. By coordinating the horizontal sliding mechanism and the longitudinal sliding mechanism, the precise tool setting of the dotted line knife by the grinding wheel can be achieved through the control system;
3. 通过设定横向滑动机构的移动速度和刀盘安装机构的转动速度来配合控制刃磨量,从而控制虚线刀的刀刃进行刃磨后的厚度;3. By setting the moving speed of the transverse sliding mechanism and the rotation speed of the cutter head installation mechanism to control the sharpening amount, the thickness of the edge of the dotted line knife after sharpening is controlled;
4. 所述纵向滑动机构可以控制砂轮进入安装槽的深度,从而控制刃磨量;4. The longitudinal sliding mechanism can control the depth of the grinding wheel entering the installation groove, thereby controlling the sharpening amount;
5. 本装置为了在砂轮发生磨损时进行更换,所述支撑立柱可沿轴向上下伸缩调节,且绕周向旋转,方便将砂轮进行退回拆卸;由于砂轮可以进行上下调节进行撤回,所以该装置可以对虚线刀刀刃的一个侧面完成刃磨后,将砂轮撤回重新调整后对另一个侧面进行刃磨。5. In order to replace the grinding wheel when the grinding wheel is worn, the support column can be telescopically adjusted up and down along the axis and rotated around the circumference to facilitate the retraction and disassembly of the grinding wheel; since the grinding wheel can be adjusted up and down for retraction, the device After finishing sharpening one side of the dotted line knife blade, retract the grinding wheel and readjust it to sharpen the other side.
本发明用于对磨损后的税票虚线刀进行再刃磨,适用于不同安装角度的虚线刀刃磨,并且实现重复利用税票虚线刀、降低设备维修费用。The invention is used to re-sharpen the worn-out tax stamp dotted line knives, is suitable for sharpening the dotted line knives at different installation angles, and realizes the reuse of the tax stamp dotted line knives and reduces equipment maintenance costs.
附图说明Description of the drawings
图1是本发明的立体结构示意图;Figure 1 is a schematic three-dimensional structural diagram of the present invention;
图2是图1中刀盘主视图;Figure 2 is a front view of the cutterhead in Figure 1;
图3是图2中刀盘后视图。Figure 3 is a rear view of the cutterhead in Figure 2.
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式作详细说明。Specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
如图1至图3所示,一种税票包装机税票虚线刀刃磨装置,包括机体本体1、横向滑动机构2、纵向滑动机构3、刀盘安装机构4及砂轮刃磨机构5,所述横向滑动机构2包括固定连接在机体本体1顶部两侧的横向导轨21,在横向导轨21上滑动连接有横向滑台22,在机体本体1上固定连接有横向电机23,所述横向电机23的转轴上同轴连接有动力丝杠25及联轴器24,在横向滑台22的底部设有螺纹孔,所述动力丝杠25通过螺纹孔与横向滑台22的底部连接,进而实现横向滑台22在横向导轨21上的位置调整,所述横向滑台22通过横向电机23控制连接后进行直线往复运动。As shown in Figures 1 to 3, a tax stamp dotted line knife sharpening device for a tax stamp packaging machine includes a machine body 1, a transverse sliding mechanism 2, a longitudinal sliding mechanism 3, a cutterhead installation mechanism 4 and a grinding wheel sharpening mechanism 5. The transverse sliding mechanism 2 includes transverse guide rails 21 fixedly connected to both sides of the top of the machine body 1. A transverse slide table 22 is slidably connected to the transverse guide rails 21, and a transverse motor 23 is fixedly connected to the machine body 1. The transverse motor 23 A power screw 25 and a coupling 24 are coaxially connected to the rotating shaft. A threaded hole is provided at the bottom of the transverse sliding table 22. The power screw 25 is connected to the bottom of the transverse sliding table 22 through the threaded hole, thereby achieving transverse The position of the sliding table 22 on the transverse guide rail 21 is adjusted. The transverse sliding table 22 performs linear reciprocating motion after being controlled and connected by a transverse motor 23 .
所述纵向滑动机构3包括通过螺钉与横向滑台22固定连接的纵向导轨31,在纵向导轨31上滑动连接有纵向滑台32,在机体本体1上固定连接有纵向电机33,所述纵向电机33的转轴上同轴连接有动力丝杠及联轴器,在纵向滑台32的底部设有螺纹孔,所述动力丝杠通过螺纹孔与纵向滑台32的底部连接,所述纵向滑台32通过纵向电机33控制连接。The longitudinal sliding mechanism 3 includes a longitudinal guide rail 31 fixedly connected to a transverse slide table 22 through screws. A longitudinal slide table 32 is slidably connected to the longitudinal guide rail 31, and a longitudinal motor 33 is fixedly connected to the body 1. The longitudinal motor A power screw and a coupling are coaxially connected to the rotating shaft 33. A threaded hole is provided at the bottom of the longitudinal slide 32. The power screw is connected to the bottom of the longitudinal slide 32 through the threaded hole. The longitudinal slide 32 32 is connected via longitudinal motor 33 control.
所述刀盘安装机构4包括与纵向滑台32固定连接的刀盘电机41,所述刀盘电机41的转轴通过螺栓与纵向滑台32固定连接,所述刀盘电机41的前部设有用于安装刀盘43的连接部42,保证刀盘43安装后与连接部42及刀盘电机41的转轴均同轴设置。The cutter head installation mechanism 4 includes a cutter head motor 41 fixedly connected to the longitudinal slide table 32. The rotating shaft of the cutter head motor 41 is fixedly connected to the longitudinal slide table 32 through bolts. The front part of the cutter head motor 41 is provided with a When installing the connecting portion 42 of the cutterhead 43, ensure that the cutterhead 43 is coaxially arranged with the connecting portion 42 and the rotating shaft of the cutterhead motor 41 after installation.
所述砂轮刃磨机构5包括固定在机体前部的支撑立柱51,所述支撑立柱51顶部固定连接有水平设置的连接杆52,在连接杆52上设有的砂轮电机,砂轮电机的转轴与砂轮53连接,砂轮电机控制砂轮53转动。The grinding wheel sharpening mechanism 5 includes a support column 51 fixed at the front of the body. The top of the support column 51 is fixedly connected with a horizontal connecting rod 52. A grinding wheel motor is provided on the connecting rod 52. The rotating shaft of the grinding wheel motor is connected to the supporting column 51. The grinding wheel 53 is connected, and the grinding wheel motor controls the rotation of the grinding wheel 53.
进一步的,为了在砂轮53发生磨损时进行更换,所述支撑立柱51可沿轴向上下伸缩调节,且绕周向旋转,方便将砂轮进行退回拆卸。优选地,砂轮53的材料为硬质合金,厚度为3mm,边缘锋利。Furthermore, in order to replace the grinding wheel 53 when it is worn, the support column 51 can be telescopically adjusted up and down along the axis, and rotated in the circumferential direction to facilitate the return and disassembly of the grinding wheel. Preferably, the grinding wheel 53 is made of cemented carbide, has a thickness of 3 mm, and has sharp edges.
优选地,在连接杆52上连接有用于调节砂轮53倾斜角度的分度盘54,砂轮53的倾斜角度通过分度盘54进行调节,因为不同规格的税票,其虚线倾斜角度不相同,需要更换对应具有不同倾斜角度安装槽的刀盘和相应的虚线刀,成套进行刃磨。Preferably, an indexing plate 54 for adjusting the inclination angle of the grinding wheel 53 is connected to the connecting rod 52. The inclination angle of the grinding wheel 53 is adjusted through the indexing plate 54, because tax stamps of different specifications have different inclination angles of the dotted lines and need to Replace the corresponding cutterheads with installation grooves with different inclination angles and the corresponding dotted line knives, and sharpen them as a set.
所述横向电机23、纵向电机33、刀盘电机41及砂轮电机均与控制系统电连接。The transverse motor 23, the longitudinal motor 33, the cutterhead motor 41 and the grinding wheel motor are all electrically connected to the control system.
优选的,所述连接部42通过法兰盘与圆柱状的刀盘43同轴固定连接,所述刀盘43圆周面上设有安装槽44,所述安装槽44为内嵌式螺旋状凹槽,所述安装槽44的倾斜角度与虚线刀相匹配,呈45度倾斜设置,虚线刀固定连接在安装槽44底部上,虚线刀通过安装槽44后伸出刀盘43,在安装槽44底部设有螺纹孔,虚线刀通过刀柄上的外螺纹固定连接在安装槽44底部。Preferably, the connecting portion 42 is coaxially and fixedly connected to the cylindrical cutterhead 43 through a flange. The cutterhead 43 is provided with a mounting groove 44 on its circumferential surface, and the mounting groove 44 is an embedded spiral recess. slot, the inclination angle of the mounting slot 44 matches that of the dotted knife, and is set at an inclination of 45 degrees. The dotted knife is fixedly connected to the bottom of the mounting slot 44, and the dotted knife extends out of the cutterhead 43 after passing through the mounting slot 44. A threaded hole is provided at the bottom, and the dotted knife is fixedly connected to the bottom of the installation slot 44 through the external thread on the handle.
所述安装槽44的宽度为16mm,所述安装槽44的深度为圆柱状的刀盘43的半径,便于容纳砂轮进行磨削。The width of the mounting groove 44 is 16 mm, and the depth of the mounting groove 44 is the radius of the cylindrical cutterhead 43, which is convenient for accommodating the grinding wheel for grinding.
优选地,所述虚线刀与刀盘安装座间设有用于控制虚线刀伸出刀盘长度的垫片45,可根据虚线刀的磨损程度调整垫片45高度实现刀刃伸出刀盘43表面的高度,从而实现磨削量大小的调整,且起到缓冲减震的作用。Preferably, a gasket 45 is provided between the dotted line knife and the cutterhead mounting seat for controlling the length of the dotted line knife extending out of the cutterhead. The height of the gasket 45 can be adjusted according to the degree of wear of the dotted line knife so that the blade extends out of the surface of the cutterhead 43. height, thereby realizing the adjustment of the grinding amount and playing the role of buffering and shock absorption.
所述横向电机23、纵向电机33及刀盘电机41均与控制系统电连接,所述刀盘43在刀盘电机41的控制下发生正反往复转动,与此同时,所述横向滑台通过横向电机控制连接后进行直线往复运动,所述刀盘在刀盘电机和横向电机的共同控制下做顺时针螺旋前进或者逆时针螺旋后退的往复运动。The transverse motor 23, the longitudinal motor 33 and the cutterhead motor 41 are all electrically connected to the control system. The cutterhead 43 rotates forward and backward under the control of the cutterhead motor 41. At the same time, the transverse slide table passes through After the transverse motor controls the connection, it performs linear reciprocating motion. The cutterhead performs a reciprocating motion of clockwise spiral advancement or counterclockwise spiral retreat under the joint control of the cutterhead motor and the transverse motor.
使用时:when using it:
本实施例中的刀盘43上的虚线刀呈45°倾斜安装,即税票在粘贴前由虚线刀切割出45°虚线,在虚线刀的刀刃磨损后,为了避免造成较大的浪费,对虚线刀进行刃磨。In this embodiment, the dotted line knife on the cutter head 43 is installed at an angle of 45°, that is, the tax stamp is cut with a 45° dotted line by the dotted line knife before pasting. After the edge of the dotted line knife is worn, in order to avoid causing greater waste, the dotted line knife is Dotted line knife for sharpening.
第一步:根据虚线刀的磨损量选择适当厚度的垫片45,随后将垫片45及需要刃磨的虚线刀安装在刀盘43上,通过螺母将虚线刀固定拧紧于刀盘43上。The first step: select a gasket 45 of appropriate thickness according to the wear amount of the dotted line knife, then install the gasket 45 and the dotted line knife that needs to be sharpened on the cutterhead 43, and fix and tighten the dotted line knife on the cutterhead 43 through the nut.
第二步:将安装有虚线刀的刀盘43通过法兰与刀盘电机41同轴固定安装。Step 2: Fix the cutterhead 43 with the dotted line knife installed coaxially with the cutterhead motor 41 through the flange.
第三步:调整分度盘54使砂轮53的倾斜角度与虚线刀在刀盘43上的安装角度相对应,即45度。Step 3: Adjust the indexing plate 54 so that the inclination angle of the grinding wheel 53 corresponds to the installation angle of the dotted knife on the cutterhead 43, that is, 45 degrees.
第四步:调整支撑立柱51的高度使砂轮53圆心和虚线刀的刀盘43轴线位于同一高度,调整支撑立柱51的扭转角度使分度盘54的轴线垂直于虚线刀的刀盘43轴线。Step 4: Adjust the height of the support column 51 so that the center of the grinding wheel 53 and the axis of the cutterhead 43 of the dotted knife are at the same height. Adjust the torsion angle of the support column 51 so that the axis of the index plate 54 is perpendicular to the axis of the cutterhead 43 of the dotted knife.
第五步:通过控制系统调整横向电机23和纵向电机33,使砂轮53边缘恰好接触刀盘表面以实现对刀。Step 5: Adjust the transverse motor 23 and the longitudinal motor 33 through the control system so that the edge of the grinding wheel 53 just contacts the surface of the cutterhead to achieve tool setting.
第六步:启动砂轮电机和刀盘电机41,再次调整横向电机23使砂轮53边缘恰好接触虚线刀刀刃。Step 6: Start the grinding wheel motor and cutterhead motor 41, and adjust the transverse motor 23 again so that the edge of the grinding wheel 53 just contacts the dotted line knife edge.
第七步:启动自动磨削程序,根据设定的程序,横向滑动机构2控制刀盘43向前发生位移的同时,刀盘安装机构4中的刀盘电机41的转速与横向电机23的位移量相对应,使刀盘43发生顺时针转动,即所述刀盘43在横向电机23和刀盘电机41的共同控制下,发生顺时针向前匀速移动,使砂轮53对虚线刀的刀刃的一侧进行均匀刃磨,在刀盘43进行顺时针向前匀速移动时,所述砂轮53磨至虚线刀端点后,横向滑动机构2控制刀盘43向后发生位移,与此同时,刀盘安装机构4中的刀盘电机41控制刀盘43发生逆时针转动,在横向电机23和刀盘电机41的共同控制下,使刀盘43发生逆时针向后匀速移动,如此往复进行刃磨。Step 7: Start the automatic grinding program. According to the set program, the transverse sliding mechanism 2 controls the forward displacement of the cutterhead 43. At the same time, the rotation speed of the cutterhead motor 41 in the cutterhead installation mechanism 4 and the displacement of the transverse motor 23 Correspondingly, the cutterhead 43 rotates clockwise, that is, the cutterhead 43 moves forward clockwise at a constant speed under the joint control of the transverse motor 23 and the cutterhead motor 41, so that the grinding wheel 53 rotates against the edge of the dotted line knife. One side is uniformly sharpened. When the cutterhead 43 moves forward at a constant speed clockwise, after the grinding wheel 53 is ground to the end point of the dotted line knife, the transverse sliding mechanism 2 controls the cutterhead 43 to move backward. At the same time, the cutterhead The cutterhead motor 41 in the installation mechanism 4 controls the cutterhead 43 to rotate counterclockwise. Under the joint control of the transverse motor 23 and the cutterhead motor 41, the cutterhead 43 moves counterclockwise backward at a constant speed, and so on for sharpening.
刃磨过程中,通过设定横向滑动机构2和刀盘安装机构4的移动速度和转动速度来控制刃磨量,从而控制虚线刀刀刃进行刃磨后的厚度,所述纵向滑动机构3可以控制砂轮53进入安装槽44的深度,从而控制刃磨量。During the sharpening process, the amount of sharpening is controlled by setting the moving speed and rotation speed of the transverse sliding mechanism 2 and the cutterhead mounting mechanism 4, thereby controlling the thickness of the dotted line knife edge after sharpening. The longitudinal sliding mechanism 3 can control The grinding wheel 53 enters the depth of the mounting groove 44, thereby controlling the amount of sharpening.
第八步:在对虚线刀的一侧完成刃磨后,根据需要可以选择对另一侧进行刃磨,首先通过纵向滑动机构3使刀盘4远离砂轮刃磨机构5,再调节横向滑动机构2使虚线刀位于砂轮的另一侧,再重复第五步至第七步即可。Step 8: After finishing sharpening one side of the dotted line knife, you can choose to sharpen the other side as needed. First, use the longitudinal sliding mechanism 3 to move the cutter disc 4 away from the grinding wheel sharpening mechanism 5, and then adjust the transverse sliding mechanism. 2. Place the dotted line knife on the other side of the grinding wheel and repeat steps five to seven.
第九步,根据磨削质量结束磨削,将纵向滑台32和横向滑台22退回零点,关闭电源。In the ninth step, the grinding is completed according to the grinding quality, the longitudinal slide table 32 and the transverse slide table 22 are returned to the zero point, and the power is turned off.
第十步,将刀盘43从刀盘安装机构4上拆下后,即可继续使用。In the tenth step, after the cutterhead 43 is removed from the cutterhead installation mechanism 4, it can be used again.
根据虚线刀在刀盘43上的安装角度不同可对应选择同类型的刀盘43,并对砂轮53倾斜角度进行调整,修改刃磨程序即可对不同安装角度的税票虚线刀盘进行刃磨。According to the different installation angles of the dotted line knife on the cutterhead 43, the same type of cutterhead 43 can be selected, and the inclination angle of the grinding wheel 53 can be adjusted. Modifying the sharpening program can sharpen the tax stamp dotted line cutterheads with different installation angles. .
当砂轮53需要更换时,将砂轮53退刀后,先将支撑立柱51向上拉出,随后旋转支撑立柱51对砂轮53进行更换。When the grinding wheel 53 needs to be replaced, after retracting the grinding wheel 53, first pull the support column 51 upward, and then rotate the support column 51 to replace the grinding wheel 53.
本发明的有益效果是:The beneficial effects of the present invention are:
1. 由于虚线刀在刀盘上特殊的安装位置,本装置中的刀盘在刀盘电机的控制下进行正反往复转动,与此同时,所述横向滑台通过横向电机控制连接后进行直线往复运动,所述刀盘在刀盘电机和横向电机的共同控制下做顺时针螺旋前进或者逆时针螺旋后退的往复运动,从而实现了对虚线刀的磨损刀刃的刃磨,节约设备维护成本。1. Due to the special installation position of the dotted line knife on the cutterhead, the cutterhead in this device performs forward and reverse reciprocating rotation under the control of the cutterhead motor. At the same time, the transverse slide table is connected through the transverse motor control to perform linear motion. Reciprocating motion, the cutterhead performs a reciprocating motion of clockwise spiral advancement or counterclockwise spiral retreat under the joint control of the cutterhead motor and the transverse motor, thereby realizing the sharpening of the worn edge of the dotted line knife and saving equipment maintenance costs.
2. 通过设置横向滑动机构和纵向滑动机构的互相配合设置,通过控制系统可以实现砂轮对虚线刀的精准对刀;2. By coordinating the horizontal sliding mechanism and the longitudinal sliding mechanism, the precise tool setting of the dotted line knife by the grinding wheel can be achieved through the control system;
3. 通过设定横向滑动机构的移动速度和刀盘安装机构的转动速度来配合控制刃磨量,从而控制虚线刀的刀刃进行刃磨后的厚度;3. By setting the moving speed of the transverse sliding mechanism and the rotation speed of the cutter head installation mechanism to control the sharpening amount, the thickness of the edge of the dotted line knife after sharpening is controlled;
4. 所述纵向滑动机构可以控制砂轮进入安装槽的深度,从而控制刃磨量;4. The longitudinal sliding mechanism can control the depth of the grinding wheel entering the installation groove, thereby controlling the sharpening amount;
5. 本装置为了在砂轮发生磨损时进行更换,所述支撑立柱可沿轴向上下伸缩调节,且绕周向旋转,方便将砂轮进行退回拆卸;由于砂轮可以进行上下调节进行撤回,所以该装置可以对虚线刀刀刃的一个侧面完成刃磨后,将砂轮撤回重新调整后对另一个侧面进行刃磨。5. In order to replace the grinding wheel when the grinding wheel is worn, the support column can be telescopically adjusted up and down along the axis and rotated around the circumference to facilitate the retraction and disassembly of the grinding wheel; since the grinding wheel can be adjusted up and down for retraction, the device After finishing sharpening one side of the dotted line knife blade, retract the grinding wheel and readjust it to sharpen the other side.
本发明用于对磨损后的税票虚线刀进行再刃磨,适用于不同安装角度的虚线刀刃磨,并且实现重复利用税票虚线刀、降低设备维修费用。The invention is used to re-sharpen the worn-out tax stamp dotted line knives, is suitable for sharpening the dotted line knives at different installation angles, and realizes the reuse of the tax stamp dotted line knives and reduces equipment maintenance costs.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的发明范围内。本发明要求保护范围由所附的权利要求书及等同物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions only illustrate the principles of the present invention. The present invention may have various modifications without departing from the spirit and scope of the present invention. These changes and improvements all fall within the scope of the claimed invention. The scope of protection of the present invention is defined by the appended claims and their equivalents.
在本发明的描述中,需要理解的是,术语“前”、“后”、“左”、“右”、“中心”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为便于描述本发明和简化描述,而不是指示或暗指所指的装置或元件必须具有特定的方位、为特定的方位构造和操作,因而不能理解为对本发明保护内容的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "front", "back", "left", "right", "center", etc. is based on the orientation or positional relationship shown in the drawings. , is only used to facilitate the description of the present invention and simplify the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the protection content of the present invention.
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