CN110340717A - Hydraulic counterweight device - Google Patents
Hydraulic counterweight device Download PDFInfo
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- CN110340717A CN110340717A CN201811402173.0A CN201811402173A CN110340717A CN 110340717 A CN110340717 A CN 110340717A CN 201811402173 A CN201811402173 A CN 201811402173A CN 110340717 A CN110340717 A CN 110340717A
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- 239000003921 oil Substances 0.000 claims description 20
- 239000010720 hydraulic oil Substances 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 12
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 238000003754 machining Methods 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/001—Arrangements compensating weight or flexion on parts of the machine
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
Description
技术领域technical field
本发明创造涉及数控机床领域,尤其涉及一种用于数控机床的液压配重装置。The invention relates to the field of numerically controlled machine tools, in particular to a hydraulic counterweight device for numerically controlled machine tools.
背景技术Background technique
配重块又叫加重块,平衡块,数控机床添加配重主要是为了减小电机和丝杆的负载,抑制电机和丝杆的发热,从而保证加工精度,延长电机和丝杆的寿命。目前常用的配重装置有重锤配重块、气缸配重和氮气配重,重锤配重块主要部件有链条和配重块,随着产能的增加需要更多的配重块,而配重块需要铸造、加工、安装等步骤,制作周期较长。而在铸造加工过程中对环境会造成一定的伤害。而且链条在长期工作的情况下容易磨损和拉长甚至断裂使重锤掉落产生重大的安全事故。气缸配重虽有储气罐,但仍存在受到压力不稳造成的加工不稳的缺陷,只能用于粗加工或加工精度较低的机床。氮气配重虽然能满足节省能源、快速、高精度的加工需求,但仍有氮气流失,需要补充氮气,但此时需要专业的氮气瓶和设备进行氮气的补充。随着社会的发展,市场的需要我们研发一种价格低廉、轻便的新型配重块。The counterweight is also called weighting block, balance block. The main purpose of adding counterweight to CNC machine tools is to reduce the load of the motor and the screw, suppress the heating of the motor and the screw, so as to ensure the machining accuracy and prolong the life of the motor and the screw. At present, the commonly used counterweight devices include heavy hammer counterweights, cylinder counterweights and nitrogen counterweights. The main components of heavy hammer counterweights are chains and counterweights. With the increase of production capacity, more counterweights are required, and counterweights are Heavy blocks require steps such as casting, processing, and installation, and the production cycle is long. In the casting process, it will cause certain damage to the environment. Moreover, the chain is easy to be worn, elongated or even broken under the condition of long-term work, causing the heavy hammer to fall and cause a major safety accident. Although the cylinder counterweight has an air storage tank, it still has the defect of unstable processing caused by unstable pressure, and can only be used for rough machining or machine tools with low machining accuracy. Although nitrogen counterweight can meet the processing requirements of energy saving, fast and high precision, there is still nitrogen loss and nitrogen needs to be supplemented, but at this time, professional nitrogen cylinders and equipment are needed to supplement nitrogen. With the development of society and the needs of the market, we have developed a new type of counterweight with low price and light weight.
发明内容SUMMARY OF THE INVENTION
本发明创造的目的在于提供一种价格低廉、轻便的液压配重装置。The purpose of the invention is to provide a low-cost and lightweight hydraulic counterweight device.
为实现上述目的,本发明创造采用如下技术方案:一种液压配重装置,包括本体部、设于所述本体部上的液压驱动部、根据加工需求在垂直于地面的方向上移动的刀塔及连接在液压驱动部与刀塔之间的第一、第二链条,设定垂直于地面的方向为上下方向,所述本体部设有第一端面、位于第一端面下端用于固定所述液压驱动部的油缸固定部、设于所述油缸固定部下方的阀组、设于所述油缸固定部两侧并沿垂直于地面的方向竖直布置的第一、第二导轨及位于所述本体部的顶端用于支撑第一、第二链条的第一、第二配重支架,所述液压驱动部包括设于油缸固定部上的油缸、位于油缸内的活塞、与活塞的顶部固定连接的驱动块,所述驱动块两侧设有与本体部上的第一、第二导轨配合的第一、第二滑槽,所述第一、第二链条的一端与液压驱动部的驱动块的两端固定连接、另一端与刀塔固定连接。In order to achieve the above purpose, the present invention adopts the following technical solutions: a hydraulic counterweight device, comprising a body part, a hydraulic drive part arranged on the body part, and a turret that moves in a direction perpendicular to the ground according to processing requirements and the first and second chains connected between the hydraulic drive part and the turret, the direction perpendicular to the ground is set as the up-down direction, and the body part is provided with a first end surface, located at the lower end of the first end surface for fixing the The oil cylinder fixing part of the hydraulic drive part, the valve group arranged under the oil cylinder fixing part, the first and second guide rails arranged on both sides of the oil cylinder fixing part and vertically arranged along the direction perpendicular to the ground, and the The top end of the body part is used to support the first and second counterweight brackets of the first and second chains, and the hydraulic drive part includes an oil cylinder arranged on the fixed part of the oil cylinder, a piston located in the oil cylinder, and a fixed connection with the top of the piston The drive block is provided with first and second chute on both sides of the drive block that cooperate with the first and second guide rails on the main body, and one end of the first and second chains is connected to the drive block of the hydraulic drive part. Both ends are fixedly connected, and the other end is fixedly connected with the turret.
作为本发明创造进一步改进的技术方案,所述本体部还设有位于所述油缸固定部两侧的第一、第二防撞固定块。As a further improved technical solution of the present invention, the body portion is further provided with first and second anti-collision fixing blocks located on both sides of the oil cylinder fixing portion.
作为本发明创造进一步改进的技术方案,所述第一、第二导轨相互平行。As a further improved technical solution created by the present invention, the first and second guide rails are parallel to each other.
作为本发明创造进一步改进的技术方案,所述阀组包括电磁阀和液压阀,电磁阀切换方向,液压阀控制流量和流速。As a further improved technical solution created by the present invention, the valve group includes a solenoid valve and a hydraulic valve, the solenoid valve switches directions, and the hydraulic valve controls the flow and flow rate.
作为本发明创造进一步改进的技术方案,所述第一防撞固定块位于第一导轨与油缸固定部之间,第二防撞固定块位于第二导轨与油缸固定部之间。As a further improved technical solution of the present invention, the first anti-collision fixing block is located between the first guide rail and the cylinder fixing part, and the second anti-collision fixing block is located between the second guide rail and the cylinder fixing part.
作为本发明创造进一步改进的技术方案,所述本体部还设有与第一端面相对的第二端面,所述刀塔位于所述第二端面内。As a further improved technical solution created by the present invention, the body portion is further provided with a second end surface opposite to the first end surface, and the turret is located in the second end surface.
作为本发明创造进一步改进的技术方案,所述刀塔需要上行时,所述液压驱动部的油缸驱动活塞往下运动,活塞带动驱动块在第一、第二导轨限定的路径上往下运动,驱动块往下运动使得与驱动块固定连接的第一、第二链条拉紧并往下移动,从而使得与第一、第二链条固定连接的刀塔往上运动。As a further improved technical solution of the present invention, when the turret needs to go up, the oil cylinder of the hydraulic drive part drives the piston to move down, and the piston drives the drive block to move down on the path defined by the first and second guide rails, The downward movement of the driving block makes the first and second chains fixedly connected with the driving block tighten and move downward, so that the turret fixedly connected with the first and second chains moves upward.
作为本发明创造进一步改进的技术方案,所述刀塔需要下行时,打开电磁阀,利用刀塔的自重造成的压差,使液压油回流到液压油箱中,实现刀塔的下行运动。As a further improved technical solution of the present invention, when the turret needs to go down, the solenoid valve is opened, and the pressure difference caused by the self-weight of the turret is used to return the hydraulic oil to the hydraulic oil tank to realize the downward movement of the turret.
相较于现有技术,本发明创造的液压配重装置相较于传统的配重块,大大的降低了机床整机的重量,使机床不那么笨重,易于搬运和运输。Compared with the prior art, the hydraulic counterweight device created by the present invention greatly reduces the weight of the whole machine tool compared with the traditional counterweight block, making the machine tool less bulky and easy to handle and transport.
附图说明Description of drawings
图1是本发明创造液压配重装置的结构示意图。FIG. 1 is a schematic structural diagram of a hydraulic counterweight device created by the present invention.
图2是本发明创造液压配重装置另一视角的结构示意图。FIG. 2 is a schematic structural diagram of the hydraulic counterweight device created by the present invention from another perspective.
具体实施方式Detailed ways
下文描述中,定义与地面垂直的方向为上下方向,在同一平面内,与上下方向垂直的方向为左右方向。空间相关的术语比如“上”、“下”、“左”、“右”、“顶”等可以在此用于描述元件之间的位置关系,使描述一个元件与另一个元件的位置关系的说明变得简单。本文使用的描述词“平行”并非数学意义上的绝对的平行,允许有一定角度的倾斜,另外,在本披露中,当提到一个元件在另一个元件“上”、“连接到”或“固定到”另一个元件时,除非特别说明,否则该元件可以是直接或间接在该另一个元件上、直接或间接连接到或固定到该另一个元件。In the following description, the direction perpendicular to the ground is defined as the up-down direction, and in the same plane, the direction perpendicular to the up-down direction is the left-right direction. Spatially relative terms such as "upper," "lower," "left," "right," "top," etc. may be used herein to describe the positional relationship between elements, so that the terms describing the positional relationship of one element to another element Instructions made easy. As used herein, the descriptor "parallel" is not absolutely parallel in the mathematical sense, allowing a certain angle of inclination. In addition, in this disclosure, when an element is referred to as being "on", "connected to" or "on" another element When "fixed to" another element, unless otherwise specified, the element may be directly or indirectly on, directly or indirectly connected or fixed to, the other element.
参图1、图2所示,本发明创造揭示了一种液压配重装置100,用于在刀塔30上行和下行过程中,平衡刀塔30重力的负载,减小电机和丝杆的载荷。Referring to FIG. 1 and FIG. 2 , the present invention discloses a hydraulic counterweight device 100 for balancing the gravitational load of the turret 30 and reducing the load of the motor and the screw during the upward and downward process of the turret 30 . .
参图1所示,液压配重装置100包括本体部10、设于本体部10上的液压驱动部20、根据加工需求上下移动的刀塔30及连接在液压驱动部20与刀塔30之间的第一、第二链条40、50。As shown in FIG. 1 , the hydraulic counterweight device 100 includes a main body 10 , a hydraulic driving part 20 arranged on the main body 10 , a turret 30 that moves up and down according to processing requirements, and is connected between the hydraulic driving part 20 and the turret 30 . The first and second chains 40, 50.
结合图2所示,本体部10大致呈长方体状,其设有第一端面101与第一端面101相对的第二端面102、位于第一端面101下端用于固定液压驱动部20的油缸固定部11、设于油缸固定部11左右两侧的第一、第二防撞固定块12、13、设于第二防撞固定块13下方的阀组14、设于油缸固定部11左右两侧并沿上下方向竖直布置的第一、第二导轨15、16及位于本体部10的顶端用于支撑第一、第二链条40、50的第一、第二配重支架17、18。第一、第二导轨15、16相互平行,在左右方向上,第一防撞固定块12位于第一导轨15与油缸固定部11之间,第二防撞固定块13位于第二导轨16与油缸固定部11之间,刀塔30位于第二端面102内。。阀组14包括电磁阀和液压阀,电磁阀切换正反方向,液压阀控制流量和流速。As shown in FIG. 2 , the body portion 10 is substantially in the shape of a cuboid, and is provided with a first end face 101 and a second end face 102 opposite to the first end face 101 , and a cylinder fixing portion located at the lower end of the first end face 101 for fixing the hydraulic drive portion 20 . 11. The first and second anti-collision fixing blocks 12 and 13 located on the left and right sides of the cylinder fixing part 11, the valve group 14 located under the second anti-collision fixing block 13, and the left and right sides of the cylinder fixing part 11 and The first and second guide rails 15 and 16 vertically arranged in the up-down direction and the first and second counterweight brackets 17 and 18 at the top of the main body 10 are used to support the first and second chains 40 and 50 . The first and second guide rails 15 and 16 are parallel to each other. In the left-right direction, the first anti-collision fixing block 12 is located between the first guide rail 15 and the cylinder fixing part 11 , and the second anti-collision fixing block 13 is located between the second guide rail 16 and the cylinder fixing part 11 . Between the cylinder fixing parts 11 , the turret 30 is located in the second end surface 102 . . The valve group 14 includes a solenoid valve and a hydraulic valve, the solenoid valve switches forward and reverse directions, and the hydraulic valve controls the flow and flow rate.
液压驱动部20包括设于油缸固定部11上的油缸21、位于油缸21内的活塞22、与活塞22的顶部固定连接的驱动块23。驱动块23两侧设有与本体部10上的第一、第二导轨15、16配合的第一、第二滑槽231、232。The hydraulic driving part 20 includes an oil cylinder 21 provided on the oil cylinder fixing part 11 , a piston 22 located in the oil cylinder 21 , and a driving block 23 fixedly connected to the top of the piston 22 . Both sides of the driving block 23 are provided with first and second sliding grooves 231 and 232 which are matched with the first and second guide rails 15 and 16 on the main body 10 .
第一、第二链条40、50的一端与液压驱动部20的驱动块23的两端固定连接,另一端与刀塔30固定连接。One end of the first and second chains 40 and 50 is fixedly connected to both ends of the driving block 23 of the hydraulic driving part 20 , and the other end is fixedly connected to the turret 30 .
刀塔30需要上行时,液压驱动部20的油缸21驱动活塞22往下运动,活塞22带动驱动块23在第一、第二导轨15、16限定的路径上往下运动,驱动块23往下运动使得与驱动块23固定连接的第一、第二链条40、50拉紧并往下移动,从而使得与第一、第二链条40、50固定连接的刀塔30往上运动,第一、第二防撞固定块12、13用于防止驱动块23过度往下运动。刀塔30需要下行时,打开电磁阀,利用刀塔30的自重造成的压差,使液压油回流到液压油箱中,实现刀塔30的下行运动。When the turret 30 needs to go up, the oil cylinder 21 of the hydraulic drive part 20 drives the piston 22 to move down, the piston 22 drives the drive block 23 to move down on the path defined by the first and second guide rails 15 and 16, and the drive block 23 moves down The movement makes the first and second chains 40 and 50 fixedly connected with the driving block 23 tighten and move downward, so that the turret 30 fixedly connected with the first and second chains 40 and 50 moves upward, and the first and second chains 40 and 50 move upward. The second anti-collision fixing blocks 12 and 13 are used to prevent the driving block 23 from moving downward excessively. When the turret 30 needs to go down, the solenoid valve is opened, and the pressure difference caused by the self-weight of the turret 30 is used to return the hydraulic oil to the hydraulic oil tank to realize the downward movement of the turret 30 .
本实用新型使用液压配重装置代替传统的配重块,大大的降低了机床整机的重量,使机床不那么笨重,易于搬运和运输。The utility model uses a hydraulic counterweight device to replace the traditional counterweight block, which greatly reduces the weight of the whole machine tool, makes the machine tool less bulky, and is easy to handle and transport.
以上实施例仅用于说明本发明创造而并非限制本发明创造所描述的技术方案,对本说明书的理解应该以所属技术领域的技术人员为基础,例如对“上”、“下”等方向性的描述,尽管本说明书参照上述的实施例对本发明创造已进行了详细的说明,但是,本领域的普通技术人员应当理解,所属技术领域的技术人员仍然可以对本发明创造进行修改或者等同替换,而一切不脱离本发明创造的精神和范围的技术方案及其改进,均应涵盖在本发明创造的权利要求范围内。The above embodiments are only used to illustrate the invention and do not limit the technical solutions described in the invention. The understanding of this specification should be based on those skilled in the art. Description, although this specification has described the present invention in detail with reference to the above-mentioned embodiments, it should be understood by those skilled in the art that those skilled in the art can still modify or equivalently replace the present invention, and all The technical solutions and improvements thereof that do not depart from the spirit and scope of the present invention shall be covered by the scope of the claims of the present invention.
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CN209681742U (en) * | 2018-11-23 | 2019-11-26 | 油机机械工业(中国)有限公司 | Hydraulic counterweight device |
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