CN110340300A - A salt core feeding device - Google Patents
A salt core feeding device Download PDFInfo
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- CN110340300A CN110340300A CN201910652268.6A CN201910652268A CN110340300A CN 110340300 A CN110340300 A CN 110340300A CN 201910652268 A CN201910652268 A CN 201910652268A CN 110340300 A CN110340300 A CN 110340300A
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- 150000003839 salts Chemical group 0.000 title claims abstract description 162
- 230000007246 mechanism Effects 0.000 claims abstract description 149
- 238000003860 storage Methods 0.000 claims abstract description 51
- 238000010438 heat treatment Methods 0.000 claims abstract description 47
- 238000005086 pumping Methods 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims description 17
- 238000001514 detection method Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 7
- 230000006872 improvement Effects 0.000 description 11
- 238000005266 casting Methods 0.000 description 7
- 210000000078 claw Anatomy 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 230000000007 visual effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/10—Cores; Manufacture or installation of cores
- B22C9/105—Salt cores
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/10—Cores; Manufacture or installation of cores
- B22C9/108—Installation of cores
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
本发明公开了一种盐芯给料装置,其中预热机构设置于储料机构下方的出口处,用于对盐芯进行预加热,储料机构和预热机构之间设置用于支撑储料机构中盐芯的可滑移的抽板,预热机构的下方设置有可进行升降支撑盐芯的抬升架;储料机构和预热机构的相对两侧分别设置推送机构和加热机构,推送机构用于推出位于抽板下方的一个盐芯至加热机构;夹持机构的夹具组和视觉系统设置于机械手上,视觉系统用于检测盐芯的完好性和盐芯上定位孔的相对位置,夹具组用于夹持加热机构处的盐芯并根据定位孔的相对位置调整盐芯角度,机械手驱动夹具组来回于加热机构和盐芯输出工位。本发明机械结构良好的实现盐芯给料,中间过程不需人工参与,提高生产效率。
The invention discloses a salt core feeding device, wherein a preheating mechanism is arranged at the outlet below the storage mechanism for preheating the salt core, and the storage mechanism and the preheating mechanism are arranged between the storage mechanism and the preheating mechanism to support the storage The slidable pumping plate of the salt core in the mechanism, the lifting frame that can lift and support the salt core is arranged under the preheating mechanism; the opposite sides of the storage mechanism and the preheating mechanism are respectively equipped with a pushing mechanism and a heating mechanism, and the pushing mechanism It is used to push out a salt core located under the pumping plate to the heating mechanism; the clamp group and vision system of the clamping mechanism are set on the manipulator, and the vision system is used to detect the integrity of the salt core and the relative position of the positioning hole on the salt core. The set is used to clamp the salt core at the heating mechanism and adjust the angle of the salt core according to the relative position of the positioning hole. The manipulator drives the clamp set back and forth between the heating mechanism and the output station of the salt core. The present invention has a good mechanical structure to realize the feeding of salt cores, does not require manual participation in the intermediate process, and improves production efficiency.
Description
技术领域technical field
本发明涉及一种活塞浇铸生产领域,尤其是涉及一种对装配于活塞上的盐芯进行输送加工后给料的装置。The invention relates to the field of piston casting production, in particular to a device for feeding salt cores assembled on pistons after being transported and processed.
背景技术Background technique
在对活塞毛坯进行浇铸时,需要安装盐芯到模具支撑上;在安装盐芯时,盐芯通过其上的定位孔与活塞毛坯的模具支撑的定位杆配合固定。盐芯在制造时,先使用盐芯压膜压制出盐芯毛坯,并加工出定位孔,然后进行高温烧结,达到一定温度进行安装。When casting the piston blank, it is necessary to install the salt core on the mold support; when installing the salt core, the salt core is fixed with the positioning rod of the mold support of the piston blank through the positioning hole on it. When the salt core is manufactured, the salt core blank is first pressed with the salt core film, and the positioning holes are processed, and then sintered at a high temperature to reach a certain temperature for installation.
现有技术在盐芯的制造过程中,缺少较好的自动化输送机构,从而导致对盐芯的放置加热、对位夹持至安装到模具支撑上的整个过程,需要人工去进行转运,整体影响工作效率,不利于现如今活塞浇铸生产过程中的自动化程度的提高。In the existing technology, in the manufacturing process of salt core, there is a lack of better automatic conveying mechanism, which leads to the whole process of placing and heating the salt core, aligning and clamping to installing on the mold support, requiring manual transfer, which affects the overall Work efficiency is not conducive to the improvement of automation in the current piston casting production process.
发明内容Contents of the invention
本发明的目的是克服现有技术的不足,提供一种盐芯给料装置,可以对盐芯进行排序、预热、加热、检测夹持、输出安装,代替人工完成一系列工作,进而提高自动化程度,提高工作效率和经济利益。The purpose of the present invention is to overcome the deficiencies of the prior art, and provide a salt core feeding device, which can sort, preheat, heat, detect and clamp, output and install the salt cores, and replace manual work to complete a series of tasks, thereby improving automation degree, improve work efficiency and economic benefits.
本发明采用以下技术方案:一种盐芯给料装置,包括储料机构、预热机构、加热机构和夹持机构,储料机构设置多根档杆用于围成放置盐芯的空间;预热机构设置于储料机构下方的出口处,用于对盐芯进行预加热,储料机构和预热机构之间设置用于支撑储料机构中盐芯的抽板,抽板可进行滑移来开放或关闭储料机构下方的出口,预热机构的下方设置有可进行升降从而对储料机构和预热机构中盐芯进行支撑并升降输送的抬升架;储料机构和预热机构的相对两侧分别设置推送机构和加热机构,推送机构的高度低于抽板从而用于推出位于抽板下方的一个盐芯至加热机构;夹持机构包括机械手、夹具组和视觉系统,夹具组和视觉系统设置于机械手上,视觉系统用于检测盐芯的完好性和盐芯上定位孔的相对位置,夹具组用于夹持加热机构处的盐芯并根据定位孔的相对位置调整盐芯角度,机械手驱动夹具组来回于加热机构和盐芯输出工位。The present invention adopts the following technical solutions: a salt core feeding device, including a material storage mechanism, a preheating mechanism, a heating mechanism and a clamping mechanism, the material storage mechanism is provided with a plurality of gear rods to enclose a space for placing the salt core; The heating mechanism is set at the outlet below the storage mechanism for preheating the salt core. A pumping plate for supporting the salt core in the storage mechanism is set between the storage mechanism and the preheating mechanism. The pumping plate can slide To open or close the outlet below the storage mechanism, the bottom of the preheating mechanism is provided with a lifting frame that can be lifted to support and lift the salt core in the storage mechanism and the preheating mechanism; the storage mechanism and the preheating mechanism The pushing mechanism and the heating mechanism are respectively arranged on the opposite sides. The height of the pushing mechanism is lower than that of the pumping plate so as to push out a salt core located under the pumping plate to the heating mechanism; the clamping mechanism includes a manipulator, a clamp group and a vision system, and the clamp group and The vision system is set on the manipulator. The vision system is used to detect the integrity of the salt core and the relative position of the positioning hole on the salt core. The clamp group is used to clamp the salt core at the heating mechanism and adjust the angle of the salt core according to the relative position of the positioning hole. , the manipulator drives the fixture group back and forth between the heating mechanism and the salt core output station.
作为一种改进,抽板上具有上下贯通的十字槽,十字槽的一侧向外贯通形成侧开口,抬升架整体呈十字形,一侧向外延伸连接板,连接板连接升降电动缸,抬升架可通过升降电动缸的驱动进行升降,并可穿过十字槽和侧开口来回于储料机构和预热机构。As an improvement, there is a cross groove penetrating up and down on the pumping plate. One side of the cross groove penetrates outward to form a side opening. The lifting frame is in the shape of a cross as a whole, and one side extends outward. The frame can be lifted and lowered by the drive of the lifting electric cylinder, and can go back and forth between the storage mechanism and the preheating mechanism through the cross groove and the side opening.
作为一种改进,预热机构包括预热腔、加热件和限位杆,预热腔围成上下且一侧开口的弧形,加热件设置于预热腔外部进行供热,若干根限位杆在预热腔中围成供盐芯放置的空间,抬升架由预热腔的一侧开口伸入至限位杆围成的空间中。As an improvement, the preheating mechanism includes a preheating chamber, a heating element and a limit rod. The preheating chamber forms an arc with an upper and lower sides and an opening on one side. The heating element is arranged outside the preheating chamber for heating. The rod encloses a space for placing the salt core in the preheating chamber, and the lifting frame extends from one side opening of the preheating chamber into the space surrounded by the limit rod.
作为一种改进,限位杆包括排列成矩形的两根定杆和两根调节杆,调节杆对外连接有驱动缸,驱动缸驱动调节杆靠近或远离定杆。As an improvement, the limit rod includes two fixed rods and two adjustment rods arranged in a rectangle, and the adjustment rod is externally connected with a driving cylinder, which drives the adjustment rod to approach or move away from the fixed rod.
作为一种改进,档杆包括两根定档杆和一根动档杆,两根定档杆上方设置一“J”形块,“J”形块上设置有“L”形槽,“L”形槽一侧平行于两根定档杆的连线,一侧垂直于两根定档杆的连线,动档杆的上端穿设于“L”形槽中,并可沿“L”形槽滑移,动档杆通过紧固件可拆卸的固定于“L”形槽中。As an improvement, the gear lever includes two fixed gear levers and a moving gear lever. A "J" shaped block is arranged above the two fixed gear levers, and an "L" shaped groove is arranged on the "J" shaped block. "L" One side of the "shaped groove is parallel to the connection line of the two fixed gear rods, and the other side is perpendicular to the connection line of the two fixed gear rods. The upper end of the movable gear rod is installed in the "L" shaped groove, and can be The moving gear lever is detachably fixed in the "L" shaped groove through fasteners.
作为一种改进,推送机构包括推送气缸、安装架和推出板,安装架连接推送气缸的气缸轴,推出板铰接在安装架上,推出板在上方搁于推出板上并可在受到外力时向上转动。As an improvement, the pushing mechanism includes a pushing cylinder, a mounting frame and a push-out plate, the mounting frame is connected with the cylinder shaft of the pushing cylinder, the pushing plate is hinged on the mounting frame, the pushing plate rests on the pushing plate above and can go upward when subjected to external force turn.
作为一种改进,储料机构和加热机构之间设置有用于承载盐芯的滑台。As an improvement, a sliding platform for carrying the salt core is set between the storage mechanism and the heating mechanism.
作为一种改进,夹具组包括伺服电机、夹爪支架、夹爪气缸、盐芯手爪和盐芯压盘,夹爪支架可旋转的安装于伺服电机上,夹爪气缸设置于夹爪支架上,盐芯压盘位于夹爪支架的中部,盐芯手爪均匀排列设置在夹爪气缸上并被驱动进行分开和合拢,盐芯手爪位于盐芯压盘的周边。As an improvement, the fixture set includes a servo motor, a jaw bracket, a jaw cylinder, a salt core gripper and a salt core pressure plate, the jaw bracket is rotatably mounted on the servo motor, and the jaw cylinder is arranged on the jaw bracket , the salt core pressure plate is located in the middle of the jaw bracket, the salt core jaws are evenly arranged on the jaw cylinder and driven to separate and close, and the salt core jaws are located on the periphery of the salt core pressure plate.
作为一种改进,视觉系统包括检测相机和辅助光源,检测相机与夹具组的朝向相同,辅助光源布置于检测相机和夹具组的侧边。As an improvement, the vision system includes a detection camera and an auxiliary light source, the detection camera and the clamp set have the same orientation, and the auxiliary light source is arranged on the side of the detection camera and the clamp set.
作为一种改进,储料机构、预热机构、抽板、抬升架、推送机构、夹具组对应的设置四组。As an improvement, there are four sets corresponding to the material storage mechanism, preheating mechanism, pumping plate, lifting frame, pushing mechanism, and clamp group.
本发明的有益效果:通过储料机构、预热机构、加热机构和夹持机构的设置,令盐芯在放置入储料机构之后,可以自动化的先进行预热,然后依次送入加热机构进行加热,达到一定温度后可以通过夹持机构对盐芯的完好性和盐芯上定位孔的相对位置进行检测并调整,夹持机构夹持盐芯可以输送到模具支撑上准确安装;整体过程通过机械结构良好的实现,除了放料之外,中间过程不需人工参与,不易出错,提高了整体的生产效率,保证了产品质量,提高活塞浇铸生产中整体的自动化水平。Beneficial effects of the present invention: through the arrangement of the storage mechanism, the preheating mechanism, the heating mechanism and the clamping mechanism, after the salt core is placed in the storage mechanism, it can be automatically preheated first, and then sent to the heating mechanism in sequence for further heating. Heating, after reaching a certain temperature, the integrity of the salt core and the relative position of the positioning hole on the salt core can be detected and adjusted by the clamping mechanism, and the salt core clamped by the clamping mechanism can be transported to the mold support for accurate installation; the overall process is passed The realization of a good mechanical structure, except for discharging, does not require manual participation in the intermediate process, is not easy to make mistakes, improves the overall production efficiency, ensures product quality, and improves the overall automation level in piston casting production.
附图说明Description of drawings
图1是本发明模盐芯给料装置的立体结构示意图。Fig. 1 is a three-dimensional structural schematic diagram of a mold salt core feeding device of the present invention.
图2是本发明模盐芯给料装置局部的立体结构示意图。Fig. 2 is a schematic diagram of a partial three-dimensional structure of the mold salt core feeding device of the present invention.
图3是本发明模盐芯给料装置局部去除外壳后的立体结构示意图。Fig. 3 is a three-dimensional structural schematic view of the mold salt core feeding device of the present invention after partial removal of the shell.
图4是本发明模盐芯给料装置的夹持机构的立体结构示意图。Fig. 4 is a three-dimensional schematic diagram of the clamping mechanism of the mold salt core feeding device of the present invention.
具体实施方式Detailed ways
以下结合附图对本发明的具体实施例做详细说明。Specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
如图1、2、3、4所示,为本发明一种盐芯给料装置的一种具体实施例。该实施例包括储料机构1、预热机构2、加热机构3和夹持机构4,所述储料机构1设置多根档杆用于围成放置盐芯的空间;所述预热机构2设置于储料机构1下方的出口处,用于对盐芯进行预加热,所述储料机构1和预热机构2之间设置用于支撑储料机构1中盐芯的抽板5,所述抽板5可进行滑移来开放或关闭储料机构1下方的出口,所述预热机构2的下方设置有可进行升降从而对储料机构1和预热机构2中盐芯进行支撑并升降输送的抬升架6;所述储料机构1和预热机构2的相对两侧分别设置推送机构7和加热机构3,所述推送机构7的高度低于抽板5从而用于推出位于抽板5下方的一个盐芯至加热机构3;所述夹持机构4包括机械手、夹具组41和视觉系统42,所述夹具组41和视觉系统42设置于机械手上,所述视觉系统42用于检测盐芯的完好性和盐芯上定位孔的相对位置,夹具组41用于夹持加热机构3处的盐芯并根据定位孔的相对位置调整盐芯角度,所述机械手驱动夹具组41来回于加热机构3和盐芯输出工位。As shown in Figures 1, 2, 3 and 4, it is a specific embodiment of a salt core feeding device of the present invention. This embodiment includes a storage mechanism 1, a preheating mechanism 2, a heating mechanism 3, and a clamping mechanism 4. The storage mechanism 1 is provided with a plurality of gear rods for enclosing a space for placing salt cores; the preheating mechanism 2 It is arranged at the outlet below the storage mechanism 1 for preheating the salt core, and a pumping plate 5 for supporting the salt core in the storage mechanism 1 is arranged between the storage mechanism 1 and the preheating mechanism 2. The pumping plate 5 can be slid to open or close the outlet below the storage mechanism 1, and the bottom of the preheating mechanism 2 is provided with a lifting device so as to support the salt core in the storage mechanism 1 and the preheating mechanism 2. The lifting frame 6 for lifting and conveying; the opposite sides of the storage mechanism 1 and the preheating mechanism 2 are respectively provided with a pushing mechanism 7 and a heating mechanism 3, and the height of the pushing mechanism 7 is lower than the pumping plate 5 so as to push out the A salt core below the plate 5 to the heating mechanism 3; the clamping mechanism 4 includes a manipulator, a clamp group 41 and a vision system 42, and the clamp group 41 and the vision system 42 are arranged on the manipulator, and the vision system 42 is used for Detect the integrity of the salt core and the relative position of the positioning hole on the salt core. The clamp group 41 is used to clamp the salt core at the heating mechanism 3 and adjust the angle of the salt core according to the relative position of the positioning hole. The manipulator drives the clamp group 41 back and forth For heating mechanism 3 and salt core output station.
本发明在使用时,由人工将盐芯叠放入储料机构1,其通过多根档杆围成的空间可以良好的定位盐芯进行上下堆放,在储料机构1中堆放的盐芯由抽板5在下方支撑限位;同时抽板5可通过驱动机构进行横向滑移,当抽板5滑移离开储料机构1的下方出口,储料机构1中的盐芯可下落至预热机构2中,预热机构2中的抬升架6可上升至抽板5下方,接住下落的盐芯,通过抬升架6的下降把多个盐芯移入预热机构2;在抽板5被带动复位后隔开还在储料机构1中的盐芯,令一定数量的盐芯进入预热机构2,此处可以选择下落最多15个盐芯,令15个盐芯同时预热。在预热完成后,抬升架6抬升盐芯至抽板5下方,由侧边的推送机构7推出最上方的一个盐芯至加热机构3,加热机构3可采用网带式加热炉,推至其上的盐芯被向前输送,然后后一盐芯由抬升架6抬升后被推送机构7推出至加热机构3,最多推出15个盐芯,并在加热机构3上依次排列,进行加热,加热到所需温度后,在加热炉的出料口位,由视觉系统42判定出料口处的盐芯的完好性,盐芯的完整性判定完后,由夹具组41爪取盐芯;通过视觉系统42对夹具组41的盐芯的定位孔的孔位进行识别,然后对孔位进行修正至设定的位置,之后就可以依靠机械手把夹具组41移至模具支撑上对盐芯进行安装压紧压平,盐芯放至模具支撑上后,可以用视觉系统42检查在模具支撑上的盐芯的完整性。在整个过程中,如果视觉系统42发现不合格的盐芯,可以停机,由人工将不合格的盐芯剔除,从而保证了最后产品的成品率;视觉系统42可以根据具体需要在夹持机构4的支架上进行灵活设置,其可以通过机械手的移动,良好的令视觉系统42对应加热机构3和模具支撑处的盐芯进行视觉检测,并且可以与夹具组41对应的设置视觉系统42来对盐芯的定位孔的孔位进行识别,反馈比对后完成孔位的调整;机械手在图中未示出,可以采用现有技术的常规多自由度的机械手实现。本发明可以实现盐芯的有序排列放置,然后可以自动化的进行预热、加热、检测盐芯完整性及对位调整,最后输送到模具支撑上准确安装;整体过程通过机械结构良好的实现,除了放料之外,中间过程不需人工参与,不易出错;不合格品可被快速发现,即是剔除,提高了整体的生产效率,保证了产品质量,提高活塞浇铸生产中整体的自动化水平。When the present invention is in use, the salt cores are manually stacked into the storage mechanism 1, and the space surrounded by a plurality of bars can be well positioned to stack the salt cores up and down. The salt cores stacked in the storage mechanism 1 are formed by The pumping plate 5 supports the limit at the bottom; at the same time, the pumping plate 5 can slide laterally through the driving mechanism. When the pumping plate 5 slides away from the lower outlet of the storage mechanism 1, the salt core in the storage mechanism 1 can fall to the preheating In the mechanism 2, the lifting frame 6 in the preheating mechanism 2 can rise to the bottom of the pumping plate 5 to catch the fallen salt cores, and move a plurality of salt cores into the preheating mechanism 2 through the descent of the lifting frame 6; Drive the reset to separate the salt cores still in the storage mechanism 1, so that a certain number of salt cores enter the preheating mechanism 2, where you can choose to drop up to 15 salt cores, so that 15 salt cores can be preheated at the same time. After the preheating is completed, the lifting frame 6 lifts the salt core to the bottom of the pumping plate 5, and pushes the uppermost salt core to the heating mechanism 3 by the push mechanism 7 on the side. The salt cores on it are transported forward, and then the next salt core is lifted by the lifting frame 6 and pushed out to the heating mechanism 3 by the pushing mechanism 7, and a maximum of 15 salt cores are pushed out, and are arranged in sequence on the heating mechanism 3 for heating. After heating to the required temperature, at the discharge port of the heating furnace, the integrity of the salt core at the discharge port is judged by the visual system 42, and after the integrity of the salt core is judged, the salt core is taken by the clamp group 41 claws; The position of the positioning hole of the salt core of the fixture group 41 is recognized by the vision system 42, and then the hole position is corrected to the set position, and then the manipulator can be used to move the fixture group 41 to the mold support to carry out the salt core inspection. After the installation is pressed and flattened, and the salt core is placed on the mold support, the vision system 42 can be used to check the integrity of the salt core on the mold support. During the whole process, if the visual system 42 finds unqualified salt cores, it can stop the machine and remove the unqualified salt cores manually, thereby ensuring the yield of the final product; It can be flexibly set on the bracket, which can be moved by the manipulator, so that the visual system 42 can visually detect the salt core corresponding to the heating mechanism 3 and the mold support, and the visual system 42 can be set corresponding to the clamp group 41 to inspect the salt core. The hole position of the positioning hole of the core is identified, and the adjustment of the hole position is completed after the feedback comparison; the manipulator is not shown in the figure, and can be realized by using a conventional multi-degree-of-freedom manipulator in the prior art. The present invention can realize the orderly arrangement and placement of the salt cores, and then automatically preheat, heat, detect the integrity of the salt cores and adjust the alignment, and finally transport them to the mold support for accurate installation; the overall process is realized through a good mechanical structure, In addition to feeding, the intermediate process does not require manual participation and is not prone to errors; unqualified products can be quickly found, that is, rejected, which improves the overall production efficiency, ensures product quality, and improves the overall automation level in piston casting production.
作为一种改进的具体实施方式,抽板5上具有上下贯通的十字槽51,所述十字槽51的一侧向外贯通形成侧开口52,所述抬升架6整体呈十字形,一侧向外延伸连接板61,所述连接板61连接升降电动缸62,所述抬升架6可通过升降电动缸62的驱动进行升降,并可穿过十字槽51和侧开口52来回于储料机构1和预热机构2。As an improved specific embodiment, the pumping plate 5 has a cross groove 51 penetrating up and down, one side of the cross groove 51 penetrates outward to form a side opening 52, and the lifting frame 6 is in the shape of a cross as a whole, and one side The connecting plate 61 is extended outwardly, and the connecting plate 61 is connected to the lifting electric cylinder 62. The lifting frame 6 can be lifted and lowered by the driving of the lifting electric cylinder 62, and can pass through the cross groove 51 and the side opening 52 to and from the storage mechanism 1 and preheating mechanism 2.
如图2、3所示,在具体人工放置盐芯的阶段以及盐芯下落至预热机构2进行预热的阶段,盐芯下落容易受到冲击而损坏,因此设置以上优选结构,在抽板5不活动的情况下,抬升架6依靠其十字形的形状,也可以通过十字槽51上升到储料机构1的空间中,十字形的抬升架6可以良好的支撑盐芯,并可以支撑盐芯下降,那在人工放置盐芯时,减少盐芯下落的冲击,减少盐芯损坏的可能性,可带动盐芯下降至抽板5平稳放置;另一方面侧开口52适应抬升架6侧边的结构通过,并适应侧边的升降电动缸62和连接板61布置,可以保证抬升架6在储料机构1和预热机构2的高度上良好升降。As shown in Figures 2 and 3, at the stage of manually placing the salt core and the stage of the salt core falling to the preheating mechanism 2 for preheating, the falling salt core is easily damaged by impact, so the above preferred structure is set. In the case of inactivity, the lifting frame 6 can also be lifted into the space of the storage mechanism 1 through the cross groove 51 by virtue of its cross-shaped shape. The cross-shaped lifting frame 6 can well support the salt core and can support the salt core When the salt core is manually placed, it can reduce the impact of the salt core falling, reduce the possibility of damage to the salt core, and drive the salt core down to the pumping plate 5 for stable placement; The structure is passed and adapted to the arrangement of the lifting electric cylinder 62 and the connecting plate 61 on the side, which can ensure that the lifting frame 6 can be lifted and lowered well at the height of the storage mechanism 1 and the preheating mechanism 2 .
作为一种改进的具体实施方式,预热机构2包括预热腔21、加热件22和限位杆23,所述预热腔21围成上下且一侧开口的弧形,所述加热件22设置于预热腔21外部进行供热,若干根所述限位杆23在预热腔21中围成供盐芯放置的空间,所述抬升架6由预热腔21的一侧开口伸入至限位杆23围成的空间中。As an improved specific embodiment, the preheating mechanism 2 includes a preheating chamber 21, a heating element 22 and a limit rod 23. It is installed outside the preheating chamber 21 for heating, and several limit rods 23 enclose a space for placing salt cores in the preheating chamber 21. To the space surrounded by the limit rod 23.
如图2、3所示,预热腔21围成一个接近270度的弧形侧壁,外部设置加热件22对其进行加热,加热件22对外连接电源供电,盐芯由上方储料机构1进入若干根限位杆23的空间中限位,下方由抬升架6支撑,抬升架6侧边的结构从预热腔21和限位杆23的空隙中伸出对外连接,整个结构简单,可以良好的适应与储料机构1的上下承接盐芯并预热,各部分结构布置合理,整体结构紧凑,有利于减小装置的占用空间。As shown in Figures 2 and 3, the preheating chamber 21 forms an arc-shaped side wall close to 270 degrees, and the heating element 22 is installed outside to heat it. Enter the space of several limit rods 23 to limit the position, and the bottom is supported by the lifting frame 6. The structure on the side of the lifting frame 6 protrudes from the gap between the preheating chamber 21 and the limit rod 23 to connect to the outside. The whole structure is simple and can be It is well adapted to the upper and lower parts of the material storage mechanism 1 to receive and preheat the salt core. The structural layout of each part is reasonable, and the overall structure is compact, which is beneficial to reducing the occupied space of the device.
作为一种改进的具体实施方式,限位杆23包括排列成矩形的两根定杆231和两根调节杆232,所述调节杆232对外连接有驱动缸233,所述驱动缸233驱动调节杆232靠近或远离定杆231。As an improved specific embodiment, the limit rod 23 includes two fixed rods 231 and two adjustment rods 232 arranged in a rectangle, and the adjustment rods 232 are externally connected with a drive cylinder 233, and the drive cylinder 233 drives the adjustment rod 232 close to or away from the fixed rod 231.
如图2、3所示,为了更好的适应不同尺寸的盐芯加工,将限位杆23设置两两对应的定杆231和调节杆232,依靠驱动缸233控制调节杆232和定杆231的间距,可以适应性的容纳不同直径的盐芯,令整体装置适应性更广,可以满足更多的型号活塞浇铸生产的盐芯给料需求。As shown in Figures 2 and 3, in order to better adapt to the processing of salt cores of different sizes, the limit rod 23 is provided with two corresponding fixed rods 231 and adjusting rods 232, and the driving cylinder 233 is used to control the adjusting rod 232 and the fixed rod 231 The spacing can accommodate salt cores of different diameters adaptively, which makes the overall device more adaptable and can meet the feeding requirements of salt cores produced by piston casting of more models.
作为一种改进的具体实施方式,档杆包括两根定档杆11和一根动档杆12,两根所述定档杆11上方设置一“J”形块13,所述“J”形块13上设置有“L”形槽14,所述“L”形槽14一侧平行于两根定档杆11的连线,一侧垂直于两根定档杆11的连线,所述动档杆12的上端穿设于“L”形槽14中,并可沿“L”形槽14滑移,所述动档杆12通过紧固件15可拆卸的固定于“L”形槽14中。As an improved specific embodiment, the shift rod includes two fixed shift rods 11 and a moving shift rod 12, and a "J" shaped block 13 is arranged above the two fixed shift rods 11, and the "J" shaped The block 13 is provided with an "L" shaped groove 14, one side of the "L" shaped groove 14 is parallel to the connecting line of the two fixed gear rods 11, and one side is perpendicular to the connecting line of the two fixed gear rods 11. The upper end of the moving gear lever 12 is set in the "L" shaped groove 14 and can slide along the "L" shaped groove 14. The moving gear lever 12 is detachably fixed to the "L" shaped groove through the fastener 15 14 in.
如图1、2、3所示,为了更好的适应不同尺寸的盐芯加工,设置以上具体的档杆布置结构,以两根定档杆11作为基准,其与下方的两根定档杆11上下位置对应;以图3的“J”形块13摆放为例,“J”的上方横杆两端固定安装在两根定杆231上,下方的弯折杆用于设置“L”形槽14,动档杆12可在“L”形槽14中滑移,动档杆12在垂直于横杆的一侧“L”形槽14中滑移时靠近或远离定档杆11,用于调节间距适应容纳不同直径的盐芯,动档杆12在平行于横杆的一侧“L”形槽14中滑移时,等于开放了放置盐芯的空间,可以供人工进行放料,放料完毕后将动档杆12移回适配限位,通过紧固件15将动档杆12固定在“J”形块13上;紧固件15和动档杆12的连接方式可以采用螺纹连接,调节时不必将紧固件拆卸,将其稍微放松即可驱动动档杆12在“L”形槽14滑移,从而可以令加装盐芯方便,不用整体完全拆装;另一方面这样的侧边上料便于人工从下至上依次放料,可以避免传统的上方放料令盐芯受到冲击而可能损坏。As shown in Figures 1, 2, and 3, in order to better adapt to the processing of salt cores of different sizes, the above-mentioned specific gear arrangement structure is set, with the two fixed gear rods 11 as the reference, and the two fixed gear rods below 11 corresponds to the upper and lower positions; taking the placement of the "J" block 13 in Figure 3 as an example, the two ends of the upper cross bar of the "J" are fixedly installed on the two fixed bars 231, and the lower bending bar is used to set the "L" shaped groove 14, the moving shift rod 12 can slide in the "L" shaped groove 14, and when the moving shift rod 12 slides in the "L" shaped groove 14 on one side perpendicular to the cross bar, it approaches or moves away from the fixed shift rod 11, It is used to adjust the spacing to accommodate salt cores of different diameters. When the movable lever 12 slides in the "L"-shaped groove 14 on the side parallel to the cross bar, it is equivalent to opening up the space for placing the salt core, which can be used for manual discharge. After discharging, move the moving gear lever 12 back to the fitting limit, and fix the moving gear lever 12 on the "J" shaped block 13 through the fastener 15; the connection method between the fastener 15 and the moving gear lever 12 can be Threaded connection is adopted, it is not necessary to disassemble the fasteners during adjustment, and the moving gear rod 12 can be driven to slide in the "L"-shaped groove 14 by slightly loosening it, so that it is convenient to install the salt core without completely disassembling the whole; On the one hand, such side feeding is convenient for manual feeding from bottom to top, and can avoid the traditional upper feeding that may damage the salt core due to impact.
作为一种改进的具体实施方式,推送机构7包括推送气缸71、安装架72和推出板73,所述安装架72连接推送气缸71的气缸轴,所述推出板73铰接在安装架72上,所述推出板73在上方搁于推出板73上并可在受到外力时向上转动。As an improved specific embodiment, the pushing mechanism 7 includes a pushing cylinder 71, a mounting frame 72 and a push-out plate 73, the mounting frame 72 is connected to the cylinder shaft of the pushing cylinder 71, and the pushing plate 73 is hinged on the mounting frame 72, The push-out plate 73 rests on the push-out plate 73 above and can rotate upwards when subjected to an external force.
如图1、2、3所示,为了避免零部件之间的活动干扰,从而令整体布置的更加紧凑,设置了以上结构。安装架72用于在后方铰接推出板73,推出板73被安装架72支撑保持水平,在推送气缸71驱动带动安装架72和推出板73推出时,推出板73水平行进推出储料机构1和预热机构2之间已预热好的盐芯。当抬升架6和连接板61向上移动从预热机构2到储料机构1中时,可以抵开推出板73进行上升,推出板73绕与安装架72的铰接处旋转,而下降后推出板73由可以依靠其重力下落重新回到水平位置被安装架72支撑。以上设置巧妙的解决了零部件之间的紧凑布置的问题,相互之间不会干涉,令整体结构更加小巧,占用空间小。As shown in Figures 1, 2, and 3, in order to avoid activity interference between parts and make the overall arrangement more compact, the above structure is set. The mounting bracket 72 is used to hinge the ejection plate 73 at the rear, and the ejection plate 73 is supported by the mounting frame 72 to maintain a level. When the push cylinder 71 drives the mounting frame 72 and the ejection plate 73 to push out, the ejection plate 73 moves horizontally and pushes out the material storage mechanism 1 and The preheated salt core between the preheating mechanism 2. When the lifting frame 6 and the connecting plate 61 move upwards from the preheating mechanism 2 to the material storage mechanism 1, they can press against the push-out plate 73 to rise, and the push-out plate 73 rotates around the hinge with the mounting frame 72, and pushes out the plate after falling. 73 is supported by the mounting bracket 72 by being able to fall back to the horizontal position by relying on its gravity. The above settings ingeniously solve the problem of compact arrangement of components without interfering with each other, making the overall structure more compact and occupying less space.
作为一种改进的具体实施方式,储料机构1和加热机构3之间设置有用于承载盐芯的滑台8。如图1、2、3所示,滑台8的设置便于储料机构1和加热机构3之间更好的承接盐芯。滑台8的高度和推送机构7(具体是推出板73)保持上下面对齐,盐芯可以稳定的输送,不易损坏;在另一端也是保持高度一致连接加热机构3,实现推出板73的稳定推送。As an improved specific embodiment, a slide table 8 for carrying salt cores is provided between the storage mechanism 1 and the heating mechanism 3 . As shown in Figures 1, 2, and 3, the setting of the slide table 8 is convenient for receiving the salt core between the material storage mechanism 1 and the heating mechanism 3 better. The height of the sliding table 8 and the pushing mechanism 7 (specifically, the push-out plate 73) are kept aligned up and down, so that the salt core can be transported stably and is not easily damaged; the other end is also kept at the same height and connected to the heating mechanism 3 to realize the stable push of the push-out plate 73 .
作为一种改进的具体实施方式,夹具组41包括伺服电机411、夹爪支架412、夹爪气缸413、盐芯手爪414和盐芯压盘415,所述夹爪支架412可旋转的安装于伺服电机411上,所述夹爪气缸413设置于夹爪支架412上,所述盐芯压盘415位于夹爪支架412的中部,所述盐芯手爪414均匀排列设置在夹爪气缸413上并被驱动进行分开和合拢,所述盐芯手爪414位于盐芯压盘415的周边。As an improved specific embodiment, the clamp set 41 includes a servo motor 411, a jaw bracket 412, a jaw cylinder 413, a salt core jaw 414 and a salt core pressure plate 415, and the jaw bracket 412 is rotatably installed on On the servo motor 411, the jaw cylinder 413 is arranged on the jaw bracket 412, the salt core pressure plate 415 is located in the middle of the jaw bracket 412, and the salt core hands 414 are evenly arranged on the jaw cylinder 413 And be driven to separate and close, the salt core claw 414 is located at the periphery of the salt core pressure plate 415 .
如图1、4所示,盐芯手爪414和夹爪气缸413配合进行盐芯的抓取,即盐芯手爪414分开时靠近盐芯,令盐芯抵至盐芯压盘415,然后盐芯手爪414合拢把盐芯夹持;通过视觉系统42确定被夹持的盐芯的孔位,然后比对标准孔位后,驱动伺服电机411进行对应角度的旋转,令盐芯的孔位位置对应,然后就可以把盐芯以准确的位置放置到模具支撑处进行安装。As shown in Figures 1 and 4, the salt core claw 414 and the jaw cylinder 413 cooperate to grab the salt core, that is, the salt core claw 414 is close to the salt core when separated, so that the salt core reaches the salt core pressure plate 415, and then The salt core claws 414 are closed to clamp the salt core; the hole position of the clamped salt core is determined by the visual system 42, and then compared with the standard hole position, the servo motor 411 is driven to rotate at a corresponding angle, so that the hole of the salt core Corresponding to the bit position, then the salt core can be placed on the mold support in an accurate position for installation.
作为一种改进的具体实施方式,视觉系统42包括检测相机421和辅助光源422,所述检测相机421与夹具组41的朝向相同,所述辅助光源422布置于检测相机421和夹具组41的侧边。As an improved specific implementation, the vision system 42 includes a detection camera 421 and an auxiliary light source 422, the detection camera 421 is in the same direction as the clamp set 41, and the auxiliary light source 422 is arranged on the side of the detection camera 421 and the clamp set 41 side.
如图1、4所示,检测相机421与夹具组41同向设置,可用于拍摄加热机构3上、夹具组41上、模具支撑上的盐芯,进行视觉检测;侧边设置的辅助光源422可以提供检测相机421拍摄的光源,保证不同环境下的拍摄质量。As shown in Figures 1 and 4, the detection camera 421 is set in the same direction as the fixture set 41, and can be used to photograph the salt core on the heating mechanism 3, the fixture set 41, and the mold support for visual inspection; the auxiliary light source 422 set on the side A light source for shooting by the detection camera 421 may be provided to ensure the shooting quality in different environments.
作为一种改进的具体实施方式,储料机构1、预热机构2、抽板5、抬升架6、推送机构7、夹具组41对应的设置四组。As an improved specific implementation, four sets of storage mechanism 1 , preheating mechanism 2 , pumping plate 5 , lifting frame 6 , pushing mechanism 7 , and clamp set 41 are provided.
如图1-4所示,该种实施方式下,结构按照如图所示设置四组来提高输送效率;四组抽板5可分为一组或两组进行联合驱动,减少驱动机构的布置数量;四组抬升架6同样可以分为一组或两组,通过连接板61的连接由统一的升降电动缸62进行驱动;推送机构7具体将推出板73设置为四组,通过安装架72的连接由统一的推送气缸71进行驱动;夹具组41对应的设置四组后,可以根据需要设置相同数量的检测相机421来对应夹具组41,从而对各自的盐芯进行视觉检测,另设置单独的检测相机421在夹持机构4支架的中部用于对加热机构3上、模具支撑上的盐芯进行视觉检测。整体上提高了盐芯的给料效率,可以配合两活塞浇铸模具的机型进行快速的盐芯两两放置。As shown in Figure 1-4, in this implementation mode, four groups are set up as shown in the figure to improve the conveying efficiency; the four groups of pumping plates 5 can be divided into one group or two groups for joint driving, reducing the layout of the driving mechanism Quantity; four groups of lifting frames 6 can also be divided into one group or two groups, which are driven by a unified lifting electric cylinder 62 through the connection of the connecting plate 61; The connection is driven by a unified push cylinder 71; after setting four sets of clamps 41, the same number of detection cameras 421 can be set to correspond to the clamps 41 as required, so as to visually detect the respective salt cores, and set up a separate The detection camera 421 is used to visually detect the salt core on the heating mechanism 3 and the mold support in the middle of the clamping mechanism 4 bracket. On the whole, the feeding efficiency of salt cores is improved, and the two-piston casting mold can be used to quickly place salt cores in pairs.
以上仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only preferred implementations of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principles of the present invention should also be regarded as the protection scope of the present invention.
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