CN110332280A - A kind of suspension system of compressor of air conditioner vibration damping - Google Patents
A kind of suspension system of compressor of air conditioner vibration damping Download PDFInfo
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- CN110332280A CN110332280A CN201910679643.6A CN201910679643A CN110332280A CN 110332280 A CN110332280 A CN 110332280A CN 201910679643 A CN201910679643 A CN 201910679643A CN 110332280 A CN110332280 A CN 110332280A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/08—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with rubber springs ; with springs made of rubber and metal
- F16F15/085—Use of both rubber and metal springs
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Abstract
Description
技术领域technical field
本发明涉及空调生产技术领域,尤其涉及一种空调压缩机减振的悬置系统。The invention relates to the technical field of air conditioner production, in particular to a suspension system for vibration reduction of an air conditioner compressor.
背景技术Background technique
当前的空调压缩机减振的悬置系统,大多由减振脚垫和螺栓组成,通过减振脚垫来衰减压缩机工作时产生的振动,通常将螺栓采用点焊方式固定在压缩机底盘上,脚垫和螺栓采用间隙配合,脚垫可沿螺栓轴向运动,脚垫和螺栓间的配合间隙可供脚垫做切向和径向运动,起到衰减切向和径向振动的效果。但是,单一的减振脚垫无法有效地衰减压缩机在不同工况下产生的振动,特别是在压缩机刚开始启动时会产生巨大的振动,减振脚垫无法快速有效的吸收振动能量,进而压缩机本身会出现巨大的振幅,不仅会增加压缩机背部零件的磨损和导致内部管路的破裂,而且对空调室外机传递巨大的振动冲击,产生振动噪音。如CN101392973A现有技术公开了一种空调压缩机减振器,空调器的破坏和失效大多数是由振动造成的。截至目前,空调压缩机的固定大多比较单调,减振效果不理想。当压缩机运转时,振动全部传递到连接件上,造成振动和噪音过大,影响使用。严重时,会导致压缩机固定件损坏,而振动传递后还易引起的共振杂音以及关联零部件失效等情况,有的甚至产生管道疲劳裂纹致使制冷剂泄漏进而导致机组停止运行或烧毁压缩机等严重后果。另一种典型的如The current suspension system for vibration reduction of air-conditioning compressors is mostly composed of vibration-damping pads and bolts. The vibration generated by the compressor is attenuated through the vibration-damping pads. Usually, the bolts are fixed on the compressor chassis by spot welding. , The foot pad and the bolt adopt a clearance fit, the foot pad can move along the axial direction of the bolt, and the fit gap between the foot pad and the bolt can be used for the foot pad to do tangential and radial movements, which can attenuate tangential and radial vibrations. However, a single damping foot pad cannot effectively attenuate the vibration generated by the compressor under different working conditions, especially when the compressor starts to generate huge vibration, the vibration damping foot pad cannot quickly and effectively absorb the vibration energy, Furthermore, the compressor itself will have a huge vibration amplitude, which will not only increase the wear of the back parts of the compressor and cause the rupture of the internal pipeline, but also transmit a huge vibration impact to the outdoor unit of the air conditioner, resulting in vibration noise. Such as CN101392973A prior art discloses a kind of air conditioner compressor shock absorber, the destruction and invalidation majority of air conditioner are caused by vibration. Up to now, the fixing of air conditioner compressors is mostly monotonous, and the vibration reduction effect is not ideal. When the compressor is running, all the vibration is transmitted to the connecting parts, causing excessive vibration and noise, which affects the use. In severe cases, it will lead to damage to the fixing parts of the compressor, and after the vibration is transmitted, it is easy to cause resonance noise and failure of related parts, and some even cause fatigue cracks in the pipeline, resulting in refrigerant leakage and causing the unit to stop running or burn the compressor, etc. Serious consequences. Another typical example is
US5913892A的现有技术公开的一种减振组件和具有其的空调器,旋转式压缩机的全封闭壳体并不和空调器室外机的底板直接接触,而是通过安装板或其他安装零件,使用减振垫圈,安放在空调器室外机的底板上。减振垫圈一般为橡胶材料,起到减振与隔振的作用。目前整个空调压缩机行业中,在压缩机壳体的轴向上,减振垫圈的安放位置都位于压缩机壳体外,导致减振垫圈的减振和隔振的效果不是很好,而减振垫圈的减振和隔振的效果还可以进一步提高。再来看如JPH112439A的现有技术公开的一种空调以及压缩机减振机构,为了进一步减小压缩机的振动,压缩机的支角与室外机的底板之间一般还设置有减振垫圈,压缩机的安装支脚和与其接触的减振垫圈共同构成了压缩机的减振机构,现有技术中,安装支脚与减振垫圈的接触面为平面,相应的,减振垫圈与安装支脚的接触面也为平面,在减振垫圈直径一定的前提下,平面接触面积较小,这使得减振垫圈对压缩机的支撑不够稳定,减振效果不理想。The prior art of US5913892A discloses a vibration damping assembly and an air conditioner with it. The fully enclosed casing of the rotary compressor does not directly contact the bottom plate of the outdoor unit of the air conditioner, but through a mounting plate or other mounting parts. Use the vibration damping washer and place it on the bottom plate of the outdoor unit of the air conditioner. The vibration damping gasket is generally made of rubber material, which plays the role of vibration damping and vibration isolation. At present, in the entire air-conditioning compressor industry, in the axial direction of the compressor shell, the placement of the vibration damping gasket is located outside the compressor shell, resulting in poor vibration damping and vibration isolation effects of the vibration damping gasket. The vibration damping and vibration isolation effects of the gasket can be further improved. Look again at a kind of air conditioner and compressor damping mechanism disclosed in the prior art as JPH112439A, in order to further reduce the vibration of the compressor, a damping gasket is generally also arranged between the supporting angle of the compressor and the bottom plate of the outdoor unit, compressing The mounting feet of the machine and the vibration damping washers in contact with it together constitute the vibration damping mechanism of the compressor. In the prior art, the contact surface of the mounting feet and the vibration damping washers is a plane. Correspondingly, the contact surface of the vibration damping washer and the mounting feet It is also a plane. Under the premise of a certain diameter of the vibration damping washer, the contact area of the plane is small, which makes the support of the vibration damping washer to the compressor not stable enough, and the vibration damping effect is not ideal.
为了解决本领域普遍存在减振垫圈对压缩机的支撑不够稳定、减振效果不理想等等问题,作出了本发明。In order to solve the common problems in the field that the support of the vibration damping gasket to the compressor is not stable enough, the vibration damping effect is not ideal, etc., the present invention is made.
发明内容Contents of the invention
本发明的目的在于,针对目前空调压缩机的悬置装置所存在的不足,提出了一种空调压缩机减振的悬置系统。The object of the present invention is to propose a suspension system for vibration reduction of the air conditioner compressor in view of the shortcomings of the current suspension device of the air conditioner compressor.
为了克服现有技术的不足,本发明采用如下技术方案:In order to overcome the deficiencies in the prior art, the present invention adopts the following technical solutions:
一种空调压缩机减振的悬置系统,包括支撑架、橡胶环、若干个橡胶套、若干个弹簧减振组件和若干个橡胶悬置组件,所述橡胶环与所述支撑架同轴设置形成卡接部,所述卡接部与空调压缩机固定连接,所述支撑架的外侧分别设有若干个卡接耳,各个所述卡接耳等间距的设置在所述支撑架外周,各个卡接耳包括支撑架上边角和支撑架下边角,所述支撑架上边角和支撑架下边角相互平行形成空腔部,所述空腔部设置有所述橡胶悬置组件,所述支撑架下边角的正下方设有各个所述弹簧减振组件,各个所述弹簧减振组件和各个橡胶悬置组件同轴设置。A suspension system for vibration reduction of an air conditioner compressor, comprising a support frame, a rubber ring, several rubber sleeves, several spring damping assemblies and several rubber suspension assemblies, the rubber ring is arranged coaxially with the support frame Form a clamping part, and the clamping part is fixedly connected with the air-conditioning compressor. A plurality of clamping ears are respectively provided on the outside of the support frame. The buckle ear includes the upper corner of the support frame and the lower corner of the support frame, the upper corner of the support frame and the lower corner of the support frame are parallel to each other to form a cavity, the cavity is provided with the rubber suspension assembly, the support frame Each of the spring damping assemblies is provided directly below the lower corner, and each of the spring damping assemblies and each rubber suspension assembly are arranged coaxially.
可选的,所述支撑架的所述卡接耳的两侧设有三角筋板,所述三角筋板的一侧与所述支撑架固定连接,另一侧与所述支撑架上边角固定连接,所述支撑架下边角为L型板条设置有第一安装孔,所述支撑架下边角底部设置有第二安装孔,所述第一安装孔与所述第二安装孔同轴设置。Optionally, triangular ribs are provided on both sides of the clamping ear of the support frame, one side of the triangular rib is fixedly connected to the support frame, and the other side is fixed to the upper corner of the support frame connection, the lower corner of the support frame is provided with a first installation hole for L-shaped slats, the bottom of the lower corner of the support frame is provided with a second installation hole, and the first installation hole and the second installation hole are coaxially arranged .
可选的,所述橡胶环为一种低阻尼、小刚度的弹性橡胶环。Optionally, the rubber ring is an elastic rubber ring with low damping and low stiffness.
可选的,各个所述弹簧减振组件包括顶盖、弹性橡胶壳体、压缩弹簧、垫片和底座,所述顶盖与所述支撑架下边角的下底面接触,所述顶盖远离所述支撑架下边角的一侧设有凸起,所述凸起与所述弹性橡胶壳体相互嵌套并同轴设置,所述弹性橡胶壳体的上半部分为弹性可压缩叠层圆管结构,所述弹性橡胶壳体的下半部分为中空圆柱槽结构,所述弹性橡胶壳体的上、所述弹性橡胶壳体的下结构共同形成所述压缩弹簧的放置槽;所述压缩弹簧设置在所述放置槽内并与所述顶盘的凸起限位固定。Optionally, each of the spring damping assemblies includes a top cover, an elastic rubber shell, a compression spring, a gasket and a base, the top cover is in contact with the lower bottom surface of the lower corner of the support frame, and the top cover is away from the bottom surface of the lower corner of the support frame. One side of the lower corner of the support frame is provided with a protrusion, the protrusion and the elastic rubber shell are nested and coaxially arranged, and the upper half of the elastic rubber shell is an elastic compressible laminated round tube structure, the lower half of the elastic rubber shell is a hollow cylindrical groove structure, the upper structure of the elastic rubber shell and the lower structure of the elastic rubber shell jointly form the placement groove of the compression spring; the compression spring It is arranged in the placement groove and fixed with the protrusion of the top plate in a limited position.
可选的,所述弹簧减振组件和所述橡胶悬置组件的中心设置有长橡胶套,所述橡胶套内设有双头螺栓,所述橡胶套设置在双头螺栓在外表面并与所述双头螺栓同轴设置。Optionally, a long rubber sleeve is arranged at the center of the spring damping assembly and the rubber suspension assembly, and a stud bolt is arranged inside the rubber sleeve, and the rubber sleeve is arranged on the outer surface of the stud bolt and is connected with the The stud bolts are set coaxially.
可选的,所述底座设有中间凸起的镂空圆盘,在所述镂空圆盘的凸起外侧圆盘上均匀分布有若干个沉头孔,所述底座的凸起与所述弹性橡胶壳体下半部分内侧过盈配合。Optionally, the base is provided with a raised hollow disc in the middle, and a number of countersunk holes are evenly distributed on the raised outer disc of the hollow disc, and the protrusions of the base and the elastic rubber The inside of the lower half of the housing is an interference fit.
可选的,所述橡胶悬置组件包括外管、橡胶本体和铝芯管,所述铝芯管设有圆柱通孔的等腰梯形管,所述铝芯管位于所述橡胶本体中心;所述橡胶本体左右两侧对称设置有橡胶主簧,所述橡胶主簧的两侧设置有前撞块和后撞块,所述前撞块和所述后撞块都为梯形棱柱。Optionally, the rubber suspension assembly includes an outer tube, a rubber body and an aluminum core tube, the aluminum core tube is provided with an isosceles trapezoidal tube with a cylindrical through hole, and the aluminum core tube is located at the center of the rubber body; Rubber main springs are arranged symmetrically on the left and right sides of the rubber body, and front bumpers and rear bumpers are arranged on both sides of the rubber main spring, both of the front bumpers and the rear bumpers are trapezoidal prisms.
本发明所取得的有益效果是:The beneficial effects obtained by the present invention are:
1.多级减振:采用三级不同阻尼刚度的减振部件,使得整个减振的悬置系统在低频时具有大阻尼、大刚度的特性,高频时具有小阻尼、小刚度的特性,有效衰减压缩机本体对空调室外机壳体的振动传递;1. Multi-level damping: Three levels of damping components with different damping stiffness are used, so that the entire damping suspension system has the characteristics of large damping and high stiffness at low frequencies, and small damping and small stiffness at high frequencies. Effectively attenuate the vibration transmission of the compressor body to the air conditioner outdoor unit shell;
2.减振组件设计:采用弹簧减振组件与橡胶悬置组件复合式组合,弹簧减振部件起到有效地吸收压缩机竖直方向上的振动,人字形橡胶悬置组件起到有效地吸收压缩机水平方向上的振动;同时,弹簧减振组件和人字形橡胶悬置组件采用分离式放置,单独的组件更换降低了整套减振组件更换成本,提高了工作效率;2. Design of vibration damping components: The composite combination of spring vibration damping components and rubber suspension components is adopted. The spring vibration damping components can effectively absorb the vibration in the vertical direction of the compressor, and the herringbone rubber suspension components can effectively absorb The vibration in the horizontal direction of the compressor; at the same time, the spring damping assembly and the herringbone rubber suspension assembly are placed separately, and the replacement of individual components reduces the replacement cost of the entire vibration damping assembly and improves work efficiency;
3.外管设计:在保证外管对橡胶本体有足够支撑刚度的前提下,对外管进行打孔加工处理,既减轻整套减振的悬置系统质量,又利于橡胶本体的散热,减少热疲劳损失,提高使用寿命。3. Outer tube design: On the premise of ensuring that the outer tube has sufficient support rigidity for the rubber body, the outer tube is perforated, which not only reduces the quality of the entire vibration-damping suspension system, but also facilitates the heat dissipation of the rubber body and reduces thermal fatigue. losses and increase service life.
附图说明Description of drawings
从以下结合附图的描述可以进一步理解本发明。图中的部件不一定按比例绘制,而是将重点放在示出实施例的原理上。在不同的视图中,相同的附图标记指定对应的部分。The present invention can be further understood from the following description taken in conjunction with the accompanying drawings. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the embodiments. Like reference numerals designate corresponding parts in the different views.
图1为本发明的一种空调压缩机减振的悬置系统的应用于空调压缩机上时的装配状态的结构示意图。FIG. 1 is a schematic structural diagram of an assembly state of an air-conditioning compressor vibration-damping suspension system of the present invention when applied to an air-conditioning compressor.
图2为本发明的一种空调压缩机减振的悬置系统的所述支撑架及橡胶环装配结构示意图。Fig. 2 is a schematic diagram of the assembly structure of the support frame and the rubber ring of a suspension system for vibration reduction of an air conditioner compressor according to the present invention.
图3为本发明的一种空调压缩机减振的悬置系统的弹簧减振组件零件爆炸示意图。Fig. 3 is a schematic exploded view of parts of a spring damping assembly of a suspension system for damping vibration of an air conditioner compressor according to the present invention.
图4为本发明的一种空调压缩机减振的悬置系统的所述弹簧减振组件及橡胶套装配结构示意图。FIG. 4 is a schematic diagram of the assembly structure of the spring damping component and the rubber sleeve of a suspension system for damping vibration of an air conditioner compressor according to the present invention.
图5为本发明的一种空调压缩机减振的悬置系统的所述橡胶悬置组件立体结构示意图。Fig. 5 is a schematic diagram of the three-dimensional structure of the rubber suspension assembly of a suspension system for vibration reduction of an air conditioner compressor according to the present invention.
具体实施方式Detailed ways
为了使得本发明的目的.技术方案及优点更加清楚明白,以下结合其实施例,对本发明进行进一步详细说明;应当理解,此处所描述的具体实施例仅用于解释本发明,并不用于限定本发明。对于本领域技术人员而言,在查阅以下详细描述之后,本实施例的其它系统.方法和/或特征将变得显而易见。旨在所有此类附加的系统.方法.特征和优点都包括在本说明书内.包括在本发明的范围内,并且受所附权利要求书的保护。在以下详细描述描述了所公开的实施例的另外的特征,并且这些特征根据以下将详细描述将是显而易见的。In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with its embodiments; it should be understood that the specific embodiments described here are only used to explain the present invention and are not intended to limit the present invention. invention. Other systems, methods and/or features of this embodiment will become apparent to those skilled in the art after reviewing the following detailed description. It is intended that all such additional systems. methods. features and advantages be included within this description. be within the scope of the invention, and be protected by the appended claims. Additional features of the disclosed embodiments are described in, and will be apparent from, the following detailed description.
本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若有术语“上”.“下”.“左”.“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或组件必须具有特定的方位. 以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the drawings of the embodiments of the present invention, the same or similar symbols correspond to the same or similar components; in the description of the present invention, it should be understood that if there are terms "upper". "lower". "left". "right" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or component must have a specific orientation. Orientation structure and operation, therefore, the terms describing the positional relationship in the drawings are only for illustrative purposes, and should not be construed as limitations on this patent. Those of ordinary skill in the art can understand the specific meanings of the above terms according to specific situations.
实施例一:一种空调压缩机减振的悬置系统,包括支撑架4、橡胶环 5、若干个橡胶套10、若干个弹簧减振组件3和若干个橡胶悬置组件2,所述橡胶环5与所述支撑架4同轴设置形成卡接部26,所述卡接部26与空调压缩机固定连接,所述支撑架4的外侧分别设有若干个卡接耳,各个所述卡接耳等间距的设置在所述支撑架4外周,各个卡接耳包括支撑架上边角6和支撑架下边角9,所述支撑架上边角6和支撑架下边角9相互平行形成空腔部27,所述空腔部27设置有所述橡胶悬置组件2,所述支撑架下边角9的正下方设有各个所述弹簧减振组件3,各个所述弹簧减振组件3和各个橡胶悬置组件2同轴设置。所述支撑架4的所述卡接耳的两侧设有三角筋板,所述三角筋板的一侧与所述支撑架固定连接,另一侧与所述支撑架上边角6固定连接,所述支撑架下边角9为L型板条设置有第一安装孔7,所述支撑架下边角9底部设置有第二安装孔8,所述第一安装孔7与所述第二安装孔8同轴设置。所述橡胶环5为一种低阻尼、小刚度的弹性橡胶环。各个所述弹簧减振组件3包括顶盖11、弹性橡胶壳体13、压缩弹簧12、垫片18和底座14,所述顶盖与所述支撑架下边角9的下底面接触,所述顶盖远离所述支撑架下边角9的一侧设有凸起,所述凸起与所述弹性橡胶壳体13相互嵌套并同轴设置,所述弹性橡胶壳体13的上半部分为弹性可压缩叠层圆管结构,所述弹性橡胶壳体13的下半部分为中空圆柱槽结构,所述弹性橡胶壳体13的上、所述弹性橡胶壳体13的下结构共同形成所述压缩弹簧12的放置槽;所述压缩弹簧12设置在所述放置槽内并与所述顶盘11的凸起限位固定。Embodiment 1: A suspension system for air conditioner compressor vibration reduction, including a support frame 4, a rubber ring 5, several rubber sleeves 10, several spring damping assemblies 3 and several rubber suspension assemblies 2, the rubber The ring 5 is arranged coaxially with the support frame 4 to form a clamping part 26, and the clamping part 26 is fixedly connected with the air conditioner compressor. The outer sides of the support frame 4 are respectively provided with several clamping ears, each of the clamping parts The lugs are arranged at equal intervals on the outer periphery of the support frame 4, and each clamping ear includes an upper corner 6 of the support frame and a lower corner 9 of the support frame, and the upper corner 6 of the support frame and the lower corner 9 of the support frame are parallel to each other to form a cavity 27, the cavity part 27 is provided with the rubber suspension assembly 2, each of the spring damping assemblies 3 is provided directly below the lower corner 9 of the support frame, each of the spring damping assemblies 3 and each rubber suspension assembly The suspension assembly 2 is arranged coaxially. Triangular ribs are arranged on both sides of the snap-in ears of the support frame 4, one side of the triangular ribs is fixedly connected to the support frame, and the other side is fixedly connected to the upper corner 6 of the support frame, The lower corner 9 of the support frame is provided with a first installation hole 7 for the L-shaped slat, and the bottom of the lower corner 9 of the support frame is provided with a second installation hole 8, and the first installation hole 7 and the second installation hole 8 coaxial settings. The rubber ring 5 is an elastic rubber ring with low damping and small rigidity. Each of the spring damping assemblies 3 includes a top cover 11, an elastic rubber shell 13, a compression spring 12, a gasket 18 and a base 14, the top cover is in contact with the lower bottom surface of the lower corner 9 of the support frame, and the top cover is in contact with the lower bottom surface of the lower corner 9 of the support frame. The side of the cover away from the lower corner 9 of the support frame is provided with a protrusion, and the protrusion and the elastic rubber shell 13 are mutually nested and arranged coaxially, and the upper half of the elastic rubber shell 13 is elastic Compressible laminated tube structure, the lower half of the elastic rubber shell 13 is a hollow cylindrical groove structure, the upper structure of the elastic rubber shell 13 and the lower structure of the elastic rubber shell 13 jointly form the compression A placement slot for the spring 12; the compression spring 12 is set in the placement slot and fixed with the protrusion of the top plate 11 in a limited position.
实施例二:一种空调压缩机减振的悬置系统,包括支撑架4、橡胶环 5、若干个橡胶套10、若干个弹簧减振组件3和若干个橡胶悬置组件2,其特征在于,所述橡胶环5与所述支撑架4同轴设置形成卡接部26,所述卡接部26与空调压缩机固定连接,所述支撑架4的外侧分别设有若干个卡接耳,各个所述卡接耳等间距的设置在所述支撑架4外周,各个卡接耳包括支撑架上边角6和支撑架下边角9,所述支撑架上边角6和支撑架下边角9相互平行形成空腔部27,所述空腔部27设置有所述橡胶悬置组件2,所述支撑架下边角9的正下方设有各个所述弹簧减振组件3,各个所述弹簧减振组件3和各个橡胶悬置组件2同轴设置。具体的,所述橡胶环5与所述支撑架4硫化成一体,整体通过过盈配合安装在空调压缩机1 下表面,所述弹簧减振组件3设置在所述支撑架下边角9和空调室外机底板之间,所述橡胶悬置组件2和所述弹簧减振组件3为同轴放置,整体通过双头螺栓16和螺母15固定连接。所述橡胶悬置组件2在本实施例中呈人字形等间距分布形成三足鼎立的分布效果,且能够支撑所述空调压缩机的整个重量。另外,各个所述底座14的下底面之间相互平齐,使得所述空调压缩机能够平稳的伫立在同一的水平面内。Embodiment 2: A suspension system for vibration reduction of an air conditioner compressor, including a support frame 4, a rubber ring 5, several rubber sleeves 10, several spring damping assemblies 3 and several rubber suspension assemblies 2, characterized in that , the rubber ring 5 is arranged coaxially with the support frame 4 to form a clamping portion 26, the clamping portion 26 is fixedly connected to the air conditioner compressor, and the outer sides of the support frame 4 are respectively provided with several clamping ears, Each snap-in ear is equidistantly arranged on the periphery of the support frame 4, and each snap-in ear includes an upper corner 6 of the support frame and a lower corner 9 of the support frame, and the upper corner 6 of the support frame and the lower corner 9 of the support frame are parallel to each other A cavity portion 27 is formed, the cavity portion 27 is provided with the rubber suspension assembly 2, each of the spring damping assemblies 3 is provided directly below the lower corner 9 of the support frame, each of the spring damping assemblies 3 and each rubber suspension assembly 2 are coaxially arranged. Specifically, the rubber ring 5 and the support frame 4 are vulcanized into one, and the whole is installed on the lower surface of the air conditioner compressor 1 through interference fit, and the spring damping assembly 3 is arranged on the lower corner 9 of the support frame and the air conditioner. Between the bottom plates of the outdoor unit, the rubber suspension assembly 2 and the spring damping assembly 3 are placed coaxially, and the whole is fixedly connected by stud bolts 16 and nuts 15 . In this embodiment, the rubber suspension components 2 are distributed in a herringbone shape at equal intervals to form a three-legged distribution effect, and can support the entire weight of the air-conditioning compressor. In addition, the lower bottom surfaces of the bases 14 are flush with each other, so that the air conditioner compressors can stand stably in the same horizontal plane.
所述支撑架4的所述卡接耳的两侧设有三角筋板,所述三角筋板的一侧与所述支撑架固定连接,另一侧与所述支撑架上边角6固定连接,所述支撑架下边角9为L型板条设置有第一安装孔7,所述支撑架下边角9底部设置有第二安装孔8,所述第一安装孔7与所述第二安装孔8同轴设置。所述橡胶环5为一种低阻尼、小刚度的弹性橡胶环。具体的,所述挂耳的所述支撑架上边角6上朝向所述支撑架4的一侧设有的所述三角筋板之间形成一个三角凹槽,所述凹槽内设有第一安装孔8,所述第一安装孔8内设置所述双头螺栓16,所述双头螺栓16朝向所述空调压缩机的一侧设有固定螺帽与所述双头螺栓16固定连接,使得所述双头螺栓16与所述挂耳固定连接形成整体,防止在震动的过程中对所述空调压缩机的正常运行进行影响。所述橡胶环5在本实施例中优选的采用低阻尼、小刚度的弹性橡胶环,另外,在本实施例中还提供以下几种弹性橡胶环,本实施例中举例的弹性橡胶环包括但不局限以下举例的几种:硅橡胶、阻尼橡胶等等。所述支撑架4为三角圆环支架,在圆环外侧面均匀成型有三个所述支撑架上边角6和三个所述支撑架下边角9,所述支撑架上边角6为三角形状壳体,所述支撑架下边角9为L型板条,所述支撑架上边角6设置有所述双头螺栓16安装孔7,所述支撑架下边角9底部设置有所述长橡胶套10安装孔 8。Triangular ribs are arranged on both sides of the snap-in ears of the support frame 4, one side of the triangular ribs is fixedly connected to the support frame, and the other side is fixedly connected to the upper corner 6 of the support frame, The lower corner 9 of the support frame is provided with a first installation hole 7 for the L-shaped slat, and the bottom of the lower corner 9 of the support frame is provided with a second installation hole 8, and the first installation hole 7 and the second installation hole 8 coaxial settings. The rubber ring 5 is an elastic rubber ring with low damping and small rigidity. Specifically, a triangular groove is formed between the triangular ribs provided on the upper corner 6 of the support frame of the hanging ear facing the side of the support frame 4, and a first The installation hole 8, the stud bolt 16 is arranged in the first installation hole 8, and the side of the stud bolt 16 facing the air conditioner compressor is provided with a fixing nut to be fixedly connected with the stud bolt 16, The stud bolt 16 is fixedly connected with the hanging lug to form an integral body, so as to prevent the normal operation of the air conditioner compressor from being affected during the vibration. The rubber ring 5 is preferably an elastic rubber ring with low damping and small stiffness in this embodiment. In addition, the following elastic rubber rings are provided in this embodiment. The elastic rubber rings exemplified in this embodiment include but The following examples are not limited: silicone rubber, damping rubber, and the like. The support frame 4 is a triangular ring support, and three upper corners 6 of the support frame and three lower corners 9 of the support frame are evenly formed on the outer surface of the ring, and the upper corner 6 of the support frame is a triangular shell , the lower corner 9 of the support frame is an L-shaped slat, the upper corner 6 of the support frame is provided with the stud bolt 16 mounting holes 7, and the bottom of the lower corner 9 of the support frame is provided with the long rubber sleeve 10 for installation Hole 8.
各个所述弹簧减振组件3包括顶盖11、弹性橡胶壳体13、压缩弹簧 12、垫片18和底座14,所述顶盖与所述支撑架下边角9的下底面接触,所述顶盖远离所述支撑架下边角9的一侧设有凸起,所述凸起与所述弹性橡胶壳体13相互嵌套并同轴设置,所述弹性橡胶壳体13的上半部分为弹性可压缩叠层圆管结构,所述弹性橡胶壳体13的下半部分为中空圆柱槽结构,所述弹性橡胶壳体13的上、所述弹性橡胶壳体13的下结构共同形成所述压缩弹簧12的放置槽;所述压缩弹簧12设置在所述放置槽内并与所述顶盘11的凸起限位固定。具体的,所述弹簧减振组件3的整体上表面与所述支撑架下边角9下表面接触,下表面与空调室外机底板接触;所述顶盖11为一底面设置有圆环凸起的中空圆盘,所述弹簧减振组件3的整体为凸起朝下放置在所述弹性橡胶壳体13上面。另外,顶盖11、弹性橡胶壳体13、压缩弹簧12、垫片18和底座14分别同轴设置,在安装的过程中,所述顶盖11、所述弹性橡胶壳体13、所述压缩弹簧12、所述垫片18和所述底座14分别相互嵌套在一起,同时,所述顶盖11、所述弹性橡胶壳体13、所述压缩弹簧12、所述垫片18和所述底座14的中心均设有圆形的通孔,所述通孔内设有所述双头螺栓16。所述双头螺栓16把所述顶盖11、所述弹性橡胶壳体13、所述压缩弹簧12、所述垫片18和所述底座14组合在一起形成各个所述弹簧减振组件3。各个所述弹簧减振组件3使得所述空调压缩机在使用的过程中不会产生剧烈的震动,采用各个所述弹簧减振组件3的减震的作用,尽可能的把多余的振动吸收在各个所述弹簧减振组件3上。在本实施例中。所述压缩弹簧12为螺旋弹簧,所述压缩弹簧12的一端与所述顶盖11的凸起相互抵接,所述压缩弹簧 12的另一端与所述底座14的上表面抵接,所述压缩弹簧12起到缓冲振动的作用,使得所述空调压缩机产生的振动通过所述压缩弹簧12的弹性形变进行抵消。特别的,在本实施例中,所述垫片18放置在所述长橡胶套10下表面与所述螺母15之间使得所述底座14与所述压缩弹簧12之间不会存在相对的滑动,更能保护各个所述弹簧减振组件3的缓冲的性能。Each of the spring damping assemblies 3 includes a top cover 11, an elastic rubber shell 13, a compression spring 12, a gasket 18 and a base 14, the top cover is in contact with the lower bottom surface of the lower corner 9 of the support frame, and the top cover is in contact with the lower bottom surface of the lower corner 9 of the support frame. The side of the cover away from the lower corner 9 of the support frame is provided with a protrusion, and the protrusion and the elastic rubber shell 13 are mutually nested and arranged coaxially, and the upper half of the elastic rubber shell 13 is elastic Compressible laminated tube structure, the lower half of the elastic rubber shell 13 is a hollow cylindrical groove structure, the upper structure of the elastic rubber shell 13 and the lower structure of the elastic rubber shell 13 jointly form the compression A placement slot for the spring 12; the compression spring 12 is set in the placement slot and fixed with the protrusion of the top plate 11 in a limited position. Specifically, the overall upper surface of the spring damping assembly 3 is in contact with the lower surface of the lower corner 9 of the support frame, and the lower surface is in contact with the bottom plate of the outdoor unit of the air conditioner; the top cover 11 is a bottom surface provided with a ring protrusion A hollow disc, the whole of the spring damping assembly 3 is placed on the elastic rubber shell 13 with the protrusion facing downward. In addition, the top cover 11, the elastic rubber shell 13, the compression spring 12, the gasket 18 and the base 14 are coaxially arranged respectively. During the installation process, the top cover 11, the elastic rubber shell 13, the compression The spring 12, the gasket 18 and the base 14 are respectively nested together, and at the same time, the top cover 11, the elastic rubber shell 13, the compression spring 12, the gasket 18 and the The centers of the bases 14 are provided with circular through holes, and the stud bolts 16 are arranged in the through holes. The stud bolts 16 combine the top cover 11 , the elastic rubber shell 13 , the compression spring 12 , the washer 18 and the base 14 to form each of the spring damping assemblies 3 . Each of the spring damping assemblies 3 prevents the air-conditioning compressor from generating violent vibrations during use, and adopts the damping effect of each of the spring damping assemblies 3 to absorb redundant vibrations as much as possible. on each of the spring damping assemblies 3 . In this example. The compression spring 12 is a helical spring, one end of the compression spring 12 abuts against the protrusion of the top cover 11, and the other end of the compression spring 12 abuts against the upper surface of the base 14. The compression spring 12 plays a role of buffering vibration, so that the vibration generated by the air conditioner compressor is offset by the elastic deformation of the compression spring 12 . In particular, in this embodiment, the gasket 18 is placed between the lower surface of the long rubber sleeve 10 and the nut 15 so that there will be no relative sliding between the base 14 and the compression spring 12 , which can better protect the cushioning performance of each of the spring damping assemblies 3 .
所述弹簧减振组件3和所述橡胶悬置组件2的中心设置有长橡胶套 10,所述长橡胶套10内设有双头螺栓16,所述长橡胶套10设置在双头螺栓16在外表面并与所述双头螺栓16同轴设置。具体的,所述长橡胶套 (10)可根据不同压缩机的振动强度选取合适的不同刚度橡胶。The center of the spring damping assembly 3 and the rubber suspension assembly 2 is provided with a long rubber sleeve 10, and a stud bolt 16 is arranged inside the long rubber sleeve 10, and the long rubber sleeve 10 is arranged on the stud bolt 16 It is arranged on the outer surface and coaxially with the stud bolt 16 . Specifically, the long rubber sleeve (10) can select suitable rubbers with different rigidities according to the vibration intensity of different compressors.
所述底座14设有中间凸起的镂空圆盘,在所述镂空圆盘的凸起外侧圆盘上均匀分布有若干个沉头孔18,所述底座14的凸起与所述弹性橡胶壳体13下半部分内侧过盈配合。具体的,各个所述沉投孔18能够通过螺钉或螺栓与安装面固定连接,所述安装面的平面优选为平齐的平面,防止所述安装面与所述底座14之间存在间隙对整个悬置系统造成影响。另外,所述垫片18放置在所述长橡胶套10下表面与所述螺母15之间。The base 14 is provided with a raised hollow disc in the middle, and several countersunk holes 18 are evenly distributed on the raised outer disc of the hollow disc, and the protrusions of the base 14 and the elastic rubber shell The inner side of the lower half of the body 13 has an interference fit. Specifically, each of the sinking holes 18 can be fixedly connected to the mounting surface by screws or bolts. impact on the suspension system. In addition, the gasket 18 is placed between the lower surface of the long rubber sleeve 10 and the nut 15 .
所述橡胶悬置组件2包括外管22、橡胶本体24和铝芯管20,所述铝芯管20设有圆柱通孔的等腰梯形管,所述铝芯管20位于所述橡胶本体 24中心;所述橡胶本体24左右两侧对称设置有橡胶主簧19,所述橡胶主簧19的两侧设置有前撞块21和后撞块25,所述前撞块21和所述后撞块 18都为梯形棱柱。具体的,所述前撞块体积较大,且较接近所述铝芯管;所述后撞块体积较小,且较远离所述铝芯管;所述外管为金属圆柱管,所述外管的侧面阵列分布有36个矩形通孔,所述矩形通孔位于所述橡胶本体外侧。所述橡胶悬置组件2各个零件之间的配合使用,兼顾了对振动的缓冲与耐用的功用,使得所述橡胶悬置组件2更加的耐磨损。The rubber suspension assembly 2 includes an outer tube 22, a rubber body 24 and an aluminum core tube 20, the aluminum core tube 20 is provided with an isosceles trapezoidal tube with a cylindrical through hole, and the aluminum core tube 20 is located on the rubber body 24 center; the left and right sides of the rubber body 24 are symmetrically provided with rubber main springs 19, and the two sides of the rubber main spring 19 are provided with a front bumper 21 and a rear bumper 25, and the front bumper 21 and the rear bumper Blocks 18 are all trapezoidal prisms. Specifically, the front bumper has a larger volume and is closer to the aluminum core tube; the rear bumper has a smaller volume and is farther away from the aluminum core tube; the outer tube is a metal cylindrical tube, and the There are 36 rectangular through holes distributed in the side array of the outer tube, and the rectangular through holes are located outside the rubber body. The cooperative use of the various parts of the rubber suspension assembly 2 takes into account the functions of buffering vibration and durability, making the rubber suspension assembly 2 more wear-resistant.
本发明具体的工作过程为:空调压缩机正常运作过程中,由于内部转子在旋转时会出现不平衡抖动,通过内部连接零件的相互传递,造成压缩机整体处于一种高频振动状态,为防止压缩机整体振动频率与其内部主要工作部件的固有频率相同而发生共振,本发明通过采用多级减振方式来实现快速有效的减振效果。当压缩机主体产生振动时,过盈配合在压缩机下表面的橡胶环起到一级减振作用,该橡胶环采用较小阻尼刚度的橡胶材质,主要用于吸收压缩机高频率的小幅度振动。当压缩机的振动过大,橡胶环的一级减振无法完全衰减振动时,振动经支撑架传递到固定连接在边角的减振部件,此时,安装在减振部件中心的长橡胶套起到二级减振作用。一级减振和二级减振主要通过橡胶变形产生的阻尼来衰减压缩机水平方向上高频率的小幅度振动。在压缩机启动的时候,其内部工作机构的突然启动将产生巨大振动冲击,致使压缩机整体在水平和竖直方向上都会发生大幅度振动,经过一级和二级的减振后的较大振动余量在弹簧减振组件和人字形橡胶悬置组件受到三级减振。对于竖直方向上的振动,振动冲击会带动支撑架边角对弹簧减振组件进行竖直方向上的挤压,此时被压缩的压缩弹簧和弹性橡胶壳体上半部分可压缩结构的变形量将转化为阻尼力,大大衰减压缩机在竖直方向上的振动;对于水平方向上的大振幅,振动冲击会带动支撑架做水平方向上的运动,进而带动固定在支撑架边角中心的双头螺栓在人字形橡胶悬置组件中心做切向运动,本发明所设计的三个人字形橡胶悬置组件按圆柱阵列均匀分布,呈三角形放置,且每个人字形橡胶悬置组件内部橡胶本体的前后撞块与中心点成同一直线放置,橡胶本体两侧的橡胶主簧则沿直线左右对称,当压缩机朝其中一个人字形橡胶悬置组件振动压缩时,该人字形橡胶悬置组件内部受到压缩的橡胶主簧将提供大阻尼来衰减振动,同时,反方向上的两个人字形橡胶悬置组件内部的橡胶主簧会受到拉伸提供较小的阻尼力共同衰减振动。另外,当压缩机水平方向上的振动强度过大时,橡胶主簧的压缩变形量将会增大,致使铝芯管发生较大位移直接对后撞块进行压缩,此时,后撞块将提供巨大的阻尼衰减大强度振动,同时,反方向上的两个人字形橡胶悬置组件内部的橡胶主簧因受到拉伸而发生较大变形,致使其铝芯管发生较大位移直接接触到前撞块,大阻尼的前撞块不仅能有效防止橡胶本体产生过大的拉伸变形造成的损伤断裂,而且能提供阻尼力,进一步衰减振动。The specific working process of the present invention is as follows: during the normal operation of the air conditioner compressor, due to the unbalanced vibration of the internal rotor when rotating, the compressor as a whole is in a high-frequency vibration state through the mutual transmission of the internal connecting parts. The overall vibration frequency of the compressor is the same as the natural frequency of its internal main working parts to resonate. The present invention realizes fast and effective vibration reduction effect by adopting a multi-stage vibration reduction method. When the main body of the compressor vibrates, the rubber ring on the lower surface of the compressor with an interference fit acts as a first-level damping effect. The rubber ring is made of rubber with a small damping stiffness, which is mainly used to absorb the small amplitude of the high frequency of the compressor. vibration. When the vibration of the compressor is too large and the first-stage vibration reduction of the rubber ring cannot completely dampen the vibration, the vibration is transmitted to the vibration-damping component fixedly connected to the corner through the support frame. At this time, the long rubber sleeve installed in the center of the vibration-damping component Acts as a secondary shock absorber. The primary vibration damping and the secondary vibration damping mainly use the damping produced by rubber deformation to attenuate the high-frequency small-amplitude vibration in the horizontal direction of the compressor. When the compressor is started, the sudden start of its internal working mechanism will produce a huge vibration shock, resulting in a large vibration in the horizontal and vertical directions of the compressor as a whole. The vibration margin is subjected to three-stage vibration damping in the spring damping assembly and the herringbone rubber suspension assembly. For the vibration in the vertical direction, the vibration impact will drive the corners of the support frame to squeeze the spring damping assembly in the vertical direction. At this time, the compressed spring and the upper half of the elastic rubber shell can deform The amount will be converted into a damping force, greatly attenuating the vibration of the compressor in the vertical direction; for large amplitude in the horizontal direction, the vibration impact will drive the support frame to move in the horizontal direction, and then drive the The stud bolts move tangentially in the center of the herringbone rubber suspension assembly. The three herringbone rubber suspension assemblies designed by the present invention are evenly distributed in a cylindrical array and placed in a triangle, and the internal rubber body of each herringbone rubber suspension assembly The front and rear impact blocks are placed in the same line as the center point, and the rubber main springs on both sides of the rubber body are symmetrical along the line. When the compressor vibrates and compresses one of the herringbone rubber suspension components, the internal force of the herringbone rubber suspension component is The compressed rubber main spring will provide large damping to attenuate the vibration. At the same time, the rubber main spring inside the two herringbone rubber suspension components in the opposite direction will be stretched to provide a small damping force to jointly dampen the vibration. In addition, when the vibration intensity in the horizontal direction of the compressor is too large, the compression deformation of the rubber main spring will increase, causing a large displacement of the aluminum core tube to directly compress the rear impact block. At this time, the rear impact block will It provides huge damping and attenuation of high-intensity vibrations. At the same time, the rubber main spring inside the two herringbone rubber suspension components in the opposite direction undergoes large deformation due to stretching, resulting in a large displacement of its aluminum core tube and direct contact with the front bumper. The large damping front bumper can not only effectively prevent damage and fracture caused by excessive tensile deformation of the rubber body, but also provide damping force to further attenuate vibration.
综上所述,本发明的一种空调压缩机减振的悬置系统,通过采用三级不同阻尼刚度的减振部件,使得整个减振的悬置系统在低频时具有大阻尼、大刚度的特性,高频时具有小阻尼、小刚度的特性,有效衰减压缩机本体对空调室外机壳体的振动传递;通过采用弹簧减振组件与橡胶悬置组件复合式组合,弹簧减振部件起到有效地吸收压缩机竖直方向上的振动,人字形橡胶悬置组件起到有效地吸收压缩机水平方向上的振动;同时,弹簧减振组件和人字形橡胶悬置组件采用分离式放置,单独的组件更换降低了整套减振组件更换成本,提高了工作效率;通过在保证外管对橡胶本体有足够支撑刚度的前提下,对外管进行打孔加工处理,既减轻整套减振的悬置系统质量,又利于橡胶本体的散热,减少热疲劳损失,提高使用寿命。To sum up, the air-conditioning compressor vibration-damping mounting system of the present invention adopts three-stage vibration-damping components with different damping stiffnesses, so that the entire vibration-damping mounting system has large damping and high stiffness at low frequencies. It has the characteristics of small damping and small stiffness at high frequencies, which can effectively attenuate the vibration transmission from the compressor body to the air conditioner outdoor unit shell; through the composite combination of spring damping components and rubber suspension components, the spring vibration damping components play a role Effectively absorb the vibration in the vertical direction of the compressor, and the herringbone rubber suspension component can effectively absorb the vibration in the horizontal direction of the compressor; at the same time, the spring damping component and the herringbone rubber suspension component are placed separately, The replacement of components reduces the replacement cost of the entire set of vibration damping components and improves work efficiency; on the premise of ensuring that the outer tube has sufficient support rigidity for the rubber body, the outer tube is perforated to reduce the vibration of the entire set of suspension system Quality, but also conducive to the heat dissipation of the rubber body, reducing thermal fatigue loss and improving service life.
虽然上面已经参考各种实施例描述了本发明,但是应当理解,在不脱离本发明的范围的情况下,可以进行许多改变和修改。也就是说上面讨论的方法,系统和设备是示例。各种配置可以适当地省略,替换或添加各种过程或组件。例如,在替代配置中,可以以与所描述的顺序不同的顺序执行方法,和/或可以添加,省略和/或组合各种部件。而且,关于某些配置描述的特征可以以各种其他配置组合,如可以以类似的方式组合配置的不同方面和元素。此外,随着技术发展其中的元素可以更新,即许多元素是示例,并不限制本公开或权利要求的范围。While the invention has been described above with reference to various embodiments, it should be understood that many changes and modifications may be made without departing from the scope of the invention. That said, the methods, systems and devices discussed above are examples. Various configurations may omit, substitute, or add various procedures or components as appropriate. For example, in alternative configurations, the methods may be performed in an order different from that described, and/or various components may be added, omitted, and/or combined. Furthermore, features described with respect to certain configurations may be combined in various other configurations, as different aspects and elements of the configurations may be combined in a similar manner. Furthermore, elements therein may be updated as technology develops, ie, many of the elements are examples and do not limit the scope of the disclosure or claims.
在说明书中给出了具体细节以提供对包括实现的示例性配置的透彻理解。然而,可以在没有这些具体细节的情况下实践配置例如,已经示出了众所周知的电路,过程,算法,结构和技术而没有不必要的细节,以避免模糊配置。该描述仅提供示例配置,并且不限制权利要求的范围,适用性或配置。相反,前面对配置的描述将为本领域技术人员提供用于实现所描述的技术的使能描述。在不脱离本公开的精神或范围的情况下,可以对元件的功能和布置进行各种改变。Specific details are given in the description to provide a thorough understanding of example configurations including implementations. However, configurations may be practiced without these specific details. For example, well-known circuits, procedures, algorithms, structures and techniques have been shown without unnecessary detail in order to avoid obscuring the configuration. This description provides example configurations only, and does not limit the scope, applicability, or configurations of the claims. Rather, the preceding description of the configurations will provide those skilled in the art with an enabling description for implementing the described techniques. Various changes may be made in the function and arrangement of elements without departing from the spirit or scope of the disclosure.
综上,其旨在上述详细描述被认为是例示性的而非限制性的,并且应当理解,以上这些实施例应理解为仅用于说明本发明而不用于限制本发明的保护范围。在阅读了本发明的记载的内容之后,技术人员可以对本发明作各种改动或修改,这些等效变化和修饰同样落入本发明权利要求所限定的范围。In summary, it is intended that the above detailed description be regarded as illustrative rather than restrictive, and it should be understood that the above embodiments should be understood as only for illustrating the present invention but not for limiting the protection scope of the present invention. After reading the contents of the present invention, skilled persons can make various changes or modifications to the present invention, and these equivalent changes and modifications also fall within the scope defined by the claims of the present invention.
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Application publication date: 20191015 |
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| WW01 | Invention patent application withdrawn after publication |