CN110304458A - A pneumatic suction type material collection equipment - Google Patents
A pneumatic suction type material collection equipment Download PDFInfo
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- CN110304458A CN110304458A CN201910707069.0A CN201910707069A CN110304458A CN 110304458 A CN110304458 A CN 110304458A CN 201910707069 A CN201910707069 A CN 201910707069A CN 110304458 A CN110304458 A CN 110304458A
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- 239000000463 material Substances 0.000 title claims abstract description 37
- 238000010408 sweeping Methods 0.000 claims abstract description 31
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 238000011084 recovery Methods 0.000 claims abstract description 8
- 238000005259 measurement Methods 0.000 claims abstract description 4
- 238000004140 cleaning Methods 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims 3
- 229910000831 Steel Inorganic materials 0.000 claims 2
- 239000010959 steel Substances 0.000 claims 2
- 229910001021 Ferroalloy Inorganic materials 0.000 claims 1
- 229910000639 Spring steel Inorganic materials 0.000 claims 1
- 239000013013 elastic material Substances 0.000 claims 1
- 239000000725 suspension Substances 0.000 claims 1
- 241001465754 Metazoa Species 0.000 description 4
- 235000013365 dairy product Nutrition 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000011160 research Methods 0.000 description 4
- 241000283690 Bos taurus Species 0.000 description 3
- 241000233866 Fungi Species 0.000 description 3
- 101150006573 PAN1 gene Proteins 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229930195730 Aflatoxin Natural products 0.000 description 2
- 244000126211 Hericium coralloides Species 0.000 description 2
- 239000005409 aflatoxin Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- XWIYFDMXXLINPU-UHFFFAOYSA-N Aflatoxin G Chemical compound O=C1OCCC2=C1C(=O)OC1=C2C(OC)=CC2=C1C1C=COC1O2 XWIYFDMXXLINPU-UHFFFAOYSA-N 0.000 description 1
- 241000228212 Aspergillus Species 0.000 description 1
- 241000228197 Aspergillus flavus Species 0.000 description 1
- 241000228230 Aspergillus parasiticus Species 0.000 description 1
- 206010007269 Carcinogenicity Diseases 0.000 description 1
- 206010019851 Hepatotoxicity Diseases 0.000 description 1
- 206010062016 Immunosuppression Diseases 0.000 description 1
- 206010067125 Liver injury Diseases 0.000 description 1
- 231100000678 Mycotoxin Toxicity 0.000 description 1
- 206010043275 Teratogenicity Diseases 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
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- 230000007670 carcinogenicity Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 231100000234 hepatic damage Toxicity 0.000 description 1
- 231100000304 hepatotoxicity Toxicity 0.000 description 1
- 230000007686 hepatotoxicity Effects 0.000 description 1
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- 230000008818 liver damage Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007886 mutagenicity Effects 0.000 description 1
- 231100000299 mutagenicity Toxicity 0.000 description 1
- 239000002636 mycotoxin Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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- 239000000126 substance Substances 0.000 description 1
- 231100000211 teratogenicity Toxicity 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- MBMQEIFVQACCCH-UHFFFAOYSA-N trans-Zearalenon Natural products O=C1OC(C)CCCC(=O)CCCC=CC2=CC(O)=CC(O)=C21 MBMQEIFVQACCCH-UHFFFAOYSA-N 0.000 description 1
- MBMQEIFVQACCCH-QBODLPLBSA-N zearalenone Chemical compound O=C1O[C@@H](C)CCCC(=O)CCC\C=C\C2=CC(O)=CC(O)=C21 MBMQEIFVQACCCH-QBODLPLBSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/04—Conveying materials in bulk pneumatically through pipes or tubes; Air slides
- B65G53/24—Gas suction systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/66—Use of indicator or control devices, e.g. for controlling gas pressure, for controlling proportions of material and gas, for indicating or preventing jamming of material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
本发明涉及一种气力吸送式物料收集设备，属于农业机械技术领域。一种气力吸送式物料回收设备，包括扫盘1、扫盘仿形2、拨盘部分3、地面仿形4、机架5、进风道6、吸送料风机7、液压马达8、出风道9、分离器10、液压马达11组成；其特征在于：所述位于设备最前端的是两侧的扫盘1、扫盘仿形2及传感器布置在两扫盘1的外侧，通过测控装置自动调整机器前进方向；高度方向由地面仿形4控制高度；中间是拨盘部分3，其后面是进风道6、吸送料风机7和出风道9、分离器10，连同传动系统等组成气力吸送式物料回收设备。
The invention relates to a pneumatic suction type material collection device, which belongs to the technical field of agricultural machinery. A pneumatic suction type material recovery equipment, comprising a sweeping plate 1, a sweeping plate profiling 2, a dial part 3, a ground profiling 4, a frame 5, an air inlet duct 6, a suction and feeding fan 7, a hydraulic motor 8, an outlet Composed of air duct 9, separator 10, and hydraulic motor 11; it is characterized in that: the sweeping disc 1 on both sides, the sweeping disc profiling 2 and the sensors are arranged on the outside of the two sweeping discs 1 at the front end of the equipment, through measurement and control The device automatically adjusts the forward direction of the machine; the height direction is controlled by the ground profiling 4; the dial part 3 is in the middle, and the air inlet channel 6, the suction and feeding fan 7, the air outlet channel 9, the separator 10, and the transmission system are located behind it. Composition of pneumatic suction type material recovery equipment.
Description
技术领域technical field
本发明公开了一种气力吸送式物料收集设备，属于农业机械技术领域。The invention discloses a pneumatic suction type material collection device, which belongs to the technical field of agricultural machinery.
背景技术Background technique
物料回收广泛用于各种物料加工场合，尤其是农业生产中，目前在畜牧生产中也急需，霉菌或真菌产生的有毒有害物质对奶牛业影响很大，目前对畜牧业威胁最大的霉菌毒素有黄曲霉毒素、玉米赤霉烯酮等。黄曲霉毒素主要是由曲霉属真菌 ( 包括黄曲霉和寄生曲霉 ) 产生的，具有肝毒性 ( 引起动物肝脏损伤 )、免疫抑制、致癌、致畸和致突变作用，直接威胁着畜牧业的健康发展。如何安全健康进行奶牛养殖是奶牛现代化科学养殖的关键。过期料有利于霉菌或真菌产生，是奶牛饲喂过程的大敌，也是精确饲喂要解决的关键环节之一。目前，每天全混合日粮（TMR）的剩（残）料收集，基本都是靠人工和辅助机具完成，严重影响和制约了精准饲喂的管理目标，急需一种清理并回收剩（残）料设备来解决人工效率低下，周期长，清理不净等问题，也可以应用于其它领域。Material recycling is widely used in various material processing occasions, especially in agricultural production. It is also urgently needed in animal husbandry production. Toxic and harmful substances produced by molds or fungi have a great impact on the dairy industry. Currently, the mycotoxins that pose the greatest threat to animal husbandry are Aflatoxin, Zearalenone, etc. Aflatoxins are mainly produced by fungi of the genus Aspergillus (including Aspergillus flavus and Aspergillus parasiticus), which have hepatotoxicity (causing liver damage in animals), immunosuppression, carcinogenicity, teratogenicity and mutagenicity, directly threatening the healthy development of animal husbandry . How to raise dairy cows safely and healthily is the key to the modern scientific breeding of dairy cows. Expired feed is conducive to the production of mold or fungus. It is the enemy of the dairy cow feeding process, and it is also one of the key links to be solved in precision feeding. At present, the collection of leftover (residual) material of total mixed ration (TMR) is basically completed by manual and auxiliary equipment, which seriously affects and restricts the management objectives of precision feeding. Material equipment to solve the problems of low labor efficiency, long cycle, dirty cleaning, etc., and can also be applied to other fields.
在此背景下，在没有国外经验借鉴的情况下，本发明结合国内外研究现状，主要针对精准饲喂所需，结合全混合日粮（TMR）技术，对饲喂剩（残）料收集进行重点研究，研发了一种气力吸送式物料收集设备可实现机械化自动收集物料，不仅节本增效，还极大提高了生产效率。In this context, in the absence of foreign experience for reference, this invention combines the research status at home and abroad, mainly aims at the needs of precise feeding, and combines the total mixed ration (TMR) technology to collect the leftover (residual) feed. Focusing on research, a pneumatic suction material collection equipment has been developed to realize mechanized automatic material collection, which not only saves costs and increases efficiency, but also greatly improves production efficiency.
发明内容Contents of the invention
本发明的目的是提供一种气力吸送式物料收集设备。The object of the present invention is to provide a pneumatic suction type material collection device.
为了达到上述目的，本发明结合国内外研究现状，主要针对精准饲喂所需，结合全混合日粮（TMR）技术，对饲喂剩（残）料收集进行重点研究，研发了一种气力吸送式物料收集设备，除可用于饲喂剩（残）料收集外，也可以应用于其它领域。In order to achieve the above purpose, the present invention combined with the research status at home and abroad, mainly aimed at the needs of precision feeding, combined with Total Mixed Ration (TMR) technology, carried out key research on the collection of leftover (residual) feed, and developed a pneumatic suction feeder. The conveying material collection equipment can be used in other fields besides the collection of leftover (residual) feed.
结合附图，说明如下：一种气力吸送式物料收集设备，包括扫盘1、扫盘仿形2、拨盘部分3、地面仿形4、机架5、进风道6、吸送料风机7、液压马达8、出风道9、分离器10、液压马达11组成；其特征在于：所述位于设备最前端的是两侧的扫盘1、扫盘仿形2及传感器布置在两扫盘1的外侧，通过测控装置自动调整机器前进方向；高度方向由地面仿形4控制高度；中间是拨盘部分3，其后面是进风道6、吸送料风机7和出风道9、分离器10，连同传动系统等组成气力吸送式物料回收设备，气力吸送式物料回收设备有三种布置方案，悬挂在配套主机前端、中间和后面，由悬挂装置和提升装置进行升降；工作时，机器在自动调控装置的导航下自动调整方向前进，两侧扫盘1在传动装置的驱动下旋转清扫驱使物料向机器中间通道集中，经拨盘部分3将物料通过进风道6、吸送料风机7、液压马达8、出风道9、分离器10输送到料仓，完成收集。Combined with the accompanying drawings, the description is as follows: a pneumatic suction type material collection equipment, including a sweeping plate 1, a sweeping plate profiling 2, a dial part 3, a ground profiling 4, a frame 5, an air inlet 6, and a suction and feeding fan 7. Composed of a hydraulic motor 8, an air outlet 9, a separator 10, and a hydraulic motor 11; it is characterized in that: the sweeping plate 1 on both sides, the sweeping plate profiling 2 and the sensors are arranged in the two sweeping The outer side of the disc 1, the forward direction of the machine is automatically adjusted by the measurement and control device; the height direction is controlled by the ground profiling 4; the dial part 3 is in the middle, and the air inlet channel 6, the suction and feeding fan 7 and the air outlet channel 9 are behind it. The device 10, together with the transmission system, constitutes the pneumatic suction type material recovery equipment. There are three layout schemes for the pneumatic suction type material recovery equipment. The machine automatically adjusts its direction under the navigation of the automatic control device, and the sweeping discs 1 on both sides rotate and clean under the drive of the transmission device to drive the materials to the middle channel of the machine. 7. The hydraulic motor 8, the air outlet 9, and the separator 10 are transported to the silo to complete the collection.
本发明的积极效果是：所述的立辊清扫装置1扫盘1与铅垂反向呈±0-90°角，角度可以调整，扫盘1的清扫直径为0.01-100米，扫盘1距离地面高度可以在0-10米范围内调整，两盘中间距离0.1-100米；拨盘部分3与地面距离在0-10米范围内可调，拨盘直径为0.01-100米，紧邻的气力吸附口下面的托板与地面距离在0-10米范围内可调，进风道6和吸送料风机7位于机器中间±0-10米范围内；传动系统采用带或者链传动或者齿轮传动或者液压马达；所述拨盘部分3方案一采用螺旋线方式分布有间隔1-100mm的梳齿，梳齿长度为1-200mm，形状为y=X2+X+1至=10101X2+101010X+101010之间的曲线，梳齿13根部宽度1-50mm，尖部0.1-20mm；拨盘部分3方案二，叶板15呈倾斜角度α=1-50°配置，叶板形状为曲线公式：y=1.31×10-7.5X4-8.1×10-5×X3+0.02X2-X-22形成的曲面；所述的吸送料风机7，其特征在于：叶轮叶片1-100片，叶片形状方案一直线，方案二由y=0至y = 20.2x2 - 156.21x +115.23组成的一族曲线构成。The positive effects of the present invention are: the vertical roller cleaning device 1 sweeps the pan 1 at an angle of ±0-90° to the vertical direction, the angle can be adjusted, the cleaning diameter of the sweeping pan 1 is 0.01-100 meters, and the sweeping pan 1 The height from the ground can be adjusted in the range of 0-10 meters, and the distance between the two discs is 0.1-100 meters; the distance between the dial part 3 and the ground can be adjusted in the range of 0-10 meters, and the diameter of the dial is 0.01-100 meters. The distance between the pallet and the ground under the air suction port is adjustable within the range of 0-10 meters, and the air inlet channel 6 and the suction and feeding fan 7 are located within the range of ±0-10 meters in the middle of the machine; the transmission system adopts belt or chain drive or gear drive Or a hydraulic motor; the dial part 3 scheme 1 adopts a helical method to distribute comb teeth with an interval of 1-100mm, the length of the comb teeth is 1-200mm, and the shape is y=X 2 +X+1 to =10101X 2 +101010X The curve between +101010, the width of the comb tooth 13 root is 1-50mm, and the tip is 0.1-20mm; dial part 3 scheme 2, the leaf plate 15 is arranged at an inclined angle α=1-50°, and the shape of the leaf plate is the curve formula: A curved surface formed by y=1.31×10-7.5X 4 -8.1×10-5×X 3 +0.02X 2 -X-22; the suction and feeding fan 7 is characterized in that: 1-100 impeller blades, the blade The shape plan is a straight line, and the second plan is composed of a family of curves from y=0 to y = 20.2x 2 - 156.21x +115.23.
附图说明Description of drawings
图1是一种气力吸送式物料收集设备主视图；Fig. 1 is a front view of a pneumatic suction type material collection device;
图2是风机剖视图；Figure 2 is a sectional view of the fan;
图中1和图2：1.扫盘； 2.扫盘仿形；3.拨盘部分；4.地面仿形；5.机架；6.进风道；7.吸送料风机；8.液压马达；9.出风道；10.分离器；11.液压马达；12.风机叶轮；13.风机外壳；14.风机轴；15.观察口。Figure 1 and Figure 2: 1. Scanning plate; 2. Scanning plate profiling; 3. Dial part; 4. Ground profiling; 5. Rack; 6. Air inlet duct; 7. Suction and feeding fan; 8. Hydraulic motor; 9. Air outlet; 10. Separator; 11. Hydraulic motor; 12. Fan impeller; 13. Fan casing; 14. Fan shaft; 15. Observation port.
具体实施方式Detailed ways
下面结合附图给出的实施例对本发明做进一步的详细描述。The present invention will be described in further detail below in conjunction with the embodiments given by the accompanying drawings.
参照图1和图2，一种气力吸送式物料收集设备，包括扫盘1、扫盘仿形2、拨盘部分3、地面仿形4、机架5、进风道6、吸送料风机7、液压马达8、出风道9、分离器10、液压马达11组成；其特征在于：所述位于设备最前端的是两侧的扫盘1、扫盘仿形2及传感器布置在两扫盘1的外侧，通过测控装置自动调整机器前进方向；高度方向由地面仿形4控制高度；中间是拨盘部分3，其后面是进风道6、吸送料风机7和出风道9、分离器10，连同传动系统等组成气力吸送式物料回收设备，气力吸送式物料回收设备有三种布置方案，悬挂在配套主机前端、中间和后面，由悬挂装置和提升装置进行升降；工作时，机器在自动调控装置的导航下自动调整方向前进，两侧扫盘1在传动装置的驱动下旋转清扫驱使物料向机器中间通道集中，经拨盘部分3将物料通过进风道6、吸送料风机7、液压马达8、出风道9、分离器10输送到料仓，完成收集。Referring to Fig. 1 and Fig. 2, a pneumatic suction type material collection equipment includes a sweeping plate 1, a sweeping plate profiling 2, a dial part 3, a ground profiling 4, a frame 5, an air inlet duct 6, and a suction and feeding fan 7. Composed of a hydraulic motor 8, an air outlet 9, a separator 10, and a hydraulic motor 11; it is characterized in that: the sweeping plate 1 on both sides, the sweeping plate profiling 2 and the sensors are arranged in the two sweeping The outer side of the disc 1, the forward direction of the machine is automatically adjusted by the measurement and control device; the height direction is controlled by the ground profiling 4; the dial part 3 is in the middle, and the air inlet channel 6, the suction and feeding fan 7 and the air outlet channel 9 are behind it. The device 10, together with the transmission system, constitutes the pneumatic suction type material recovery equipment. There are three layout schemes for the pneumatic suction type material recovery equipment. The machine automatically adjusts its direction under the navigation of the automatic control device, and the sweeping discs 1 on both sides rotate and clean under the drive of the transmission device to drive the materials to the middle channel of the machine. 7. The hydraulic motor 8, the air outlet 9, and the separator 10 are transported to the silo to complete the collection.
参照图1和图2，所述的扫盘1与铅垂反向呈±0-90°角，角度可以调整，扫盘1的清扫直径为0.01-100米，扫盘1距离地面高度可以在0-10米范围内调整，两盘中间距离0.1-100米；拨盘部分3与地面距离在0-10米范围内可调，拨盘直径为0.01-100米，紧邻的气力吸附口下面的托板与地面距离在0-10米范围内可调，进风道6和吸送料风机7位于机器中间±0-10米范围内；传动系统采用带或者链传动或者齿轮传动或者液压马达。Referring to Figures 1 and 2, the sweeping plate 1 is at an angle of ±0-90° to the vertical direction, and the angle can be adjusted. The cleaning diameter of the sweeping plate 1 is 0.01-100 meters, and the height of the sweeping plate 1 from the ground can be within The distance between the two discs is 0.1-100 meters; the distance between the dial part 3 and the ground is adjustable within the range of 0-10 meters, and the diameter of the dial is 0.01-100 meters. The distance between the pallet and the ground is adjustable within the range of 0-10 meters, the air inlet channel 6 and the suction and feeding fan 7 are located within the range of ±0-10 meters in the middle of the machine; the transmission system adopts belt or chain drive or gear drive or hydraulic motor.
参照图1和图2所述拨盘部分3方案一采用螺旋线方式分布有间隔1-100mm的梳齿，梳齿长度为1-200mm，形状为y=X2+X+1至y=10101X2+101010X+101010之间的曲线，梳齿13根部宽度1-50mm，尖部0.1-20mm；拨盘部分3方案二，叶板15呈倾斜角度α=1-50°配置，叶板形状为曲线公式：y=1.31×10-7.5X4-8.1×10-5×X3+0.02X2-X-22形成的曲面；所述的吸送料风机7，其特征在于：叶轮叶片1-100片，叶片形状方案一直线，方案二由y=0至y = 20.2x2 -156.21x +115.23组成的一族曲线构成。Referring to Figure 1 and Figure 2, the dial part 3 scheme 1 adopts a helical method to distribute comb teeth with an interval of 1-100mm, the length of the comb teeth is 1-200mm, and the shape is y=X 2 +X+1 to y=10101X The curve between 2 +101010X+101010, the width of the comb tooth 13 root is 1-50mm, and the tip is 0.1-20mm; dial part 3 scheme two, the blade plate 15 is arranged at an inclined angle α=1-50°, and the shape of the blade plate is Curve formula: a curved surface formed by y=1.31×10-7.5X 4 -8.1×10-5×X 3 +0.02X 2 -X-22; the suction and feeding fan 7 is characterized in that: impeller blades 1-100 The blade shape plan is a straight line, and the second plan is composed of a family of curves from y=0 to y = 20.2x 2 -156.21x +115.23.
最后所应说明的是，以上所述的具体实施例仅用以说明本发明的技术方案而非限制，尽管参照较佳实施例对本发明进行了详细说明，本领域的普通技术人员应当理解，可以对本发明的技术方案进行修改或者同等替换，而不脱离本发明技术方案的精神和范围，其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the specific embodiments described above are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that it is possible to Modifications or equivalent replacements to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention shall be covered by the claims of the present invention.
Claims (5)
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