CN110296599A - A kind of energy conservation and environmental protection kiln - Google Patents
A kind of energy conservation and environmental protection kiln Download PDFInfo
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- CN110296599A CN110296599A CN201910591937.3A CN201910591937A CN110296599A CN 110296599 A CN110296599 A CN 110296599A CN 201910591937 A CN201910591937 A CN 201910591937A CN 110296599 A CN110296599 A CN 110296599A
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- Prior art keywords
- kiln
- reduction
- speed
- environmental protection
- energy conservation
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- 238000004134 energy conservation Methods 0.000 title claims abstract description 16
- 230000007613 environmental effect Effects 0.000 title claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims abstract description 27
- 230000009467 reduction Effects 0.000 claims abstract description 27
- 238000001035 drying Methods 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims abstract description 19
- 238000002485 combustion reaction Methods 0.000 claims description 27
- 239000000446 fuel Substances 0.000 claims description 8
- 239000000919 ceramic Substances 0.000 claims description 7
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 3
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims 1
- 230000007547 defect Effects 0.000 abstract description 8
- 235000011194 food seasoning agent Nutrition 0.000 abstract description 4
- 230000002411 adverse Effects 0.000 abstract description 3
- 239000007789 gas Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 10
- 238000010304 firing Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 230000000694 effects Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000011449 brick Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003034 coal gas Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 239000002283 diesel fuel Substances 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
- 239000011819 refractory material Substances 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 238000012795 verification Methods 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 210000004209 hair Anatomy 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 238000012802 pre-warming Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000036410 touch Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/02—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity of multiple-track type; of multiple-chamber type; Combinations of furnaces
- F27B9/029—Multicellular type furnaces constructed with add-on modules
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/06—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated
- F27B9/10—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated heated by hot air or gas
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
- F27B9/20—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path
- F27B9/24—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path being carried by a conveyor
- F27B9/2407—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path being carried by a conveyor the conveyor being constituted by rollers (roller hearth furnace)
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
- F27B9/20—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path
- F27B9/26—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path on or in trucks, sleds, or containers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories or equipment specially adapted for furnaces of these types
- F27B9/3005—Details, accessories or equipment specially adapted for furnaces of these types arrangements for circulating gases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories or equipment specially adapted for furnaces of these types
- F27B9/40—Arrangements of controlling or monitoring devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Furnace Details (AREA)
Abstract
The present invention relates to kiln technical fields, and disclose a kind of energy conservation and environmental protection kiln, including heating period, constant rate of drying section, reduction of speed and balance dryer section, dehumidifier blower, gas gathering mask, wind pushing box, wicket, decelerating motor, drive rod, drive bevel gear, conveying roller, transmission helical gear, chimney and rain cap before kiln body, kiln, heating period, constant rate of drying section, reduction of speed and balance dryer section are respectively positioned on the inside of kiln body before the kiln, the heating period is located at the left side of kiln body before the kiln, and the constant rate of drying section is located at the right side of heating period before kiln.The present invention passes through the draft of dehumidifier blower, hot-air is gradually pumped to by the middle and back of kiln body to the front of kiln body, in this stage, green body heats up because the heating of adverse current heated dry air is received, green body discharge part moisture content, to make green body thermally equivalent in advance, hot air pipe is sent to be made as air devider formula, to ensure that reason hot-spot and occurring such as does not split secretly at the generations of seasoning defect drying defects for adobe.
Description
Technical field
The present invention relates to kiln technical field, specially a kind of energy conservation and environmental protection kiln.
Background technique
Kiln is the equipment to burnt product being built into refractory material, is the indispensable facility in pottery art molding.It from
Primitive society it is outdoor it is burnt in a heap, dig pit build burn steamed bun shape rise flame circular kiln, half downdraf horse shoe flame furnace, half way up the mountain dragon kiln, oval kiln,
Develop to Indoor Air kiln, electrical kiln now, but existing kiln very cost of idleness, economy effect when being made for less material
Benefit is not high, and is unable to the different material of heating temperature needed for time processing, therefore energy-saving and environment-friendly effect is not achieved.
Summary of the invention
(1) the technical issues of solving
The object of the present invention is to provide a kind of energy conservation and environmental protection kilns, reach energy-saving and environment-friendly purpose, ensure that simultaneously
The thermally equivalent during idiosome is fired, and ensures that reason hot-spot and occurring such as does not split secretly at the hairs of seasoning defect drying defects for adobe
It is raw, therefore improve the firing quality of idiosome.
(2) technical solution
To achieve the above object, the invention provides the following technical scheme: a kind of energy conservation and environmental protection kiln, including before kiln body, kiln
Heating period, constant rate of drying section, reduction of speed and balance dryer section, dehumidifier blower, gas gathering mask, wind pushing box, wicket, decelerating motor, biography
Lever, conveying roller, is driven helical gear, chimney and rain cap, heating period, constant rate of drying section, reduction of speed before the kiln at drive bevel gear
The inside of kiln body is respectively positioned on balance dryer section, the heating period is located at the left side of kiln body, the constant rate of drying section before the kiln
The right side of heating period before kiln, the reduction of speed and balance dryer section are located at the right side of constant rate of drying section, the reduction of speed and balance
Dryer section is located at the right back of kiln body, and the right side at the top of the kiln body is fixedly connected with the bottom of dehumidifier blower, the gas gathering mask
Over top inside reduction of speed and balance dryer section, the fixed company of the inlet end of the dehumidifier blower and the top of gas gathering mask
Logical, wind pushing box is located at the top of heating period inside top before kiln, and the dehumidifier blower gas transmission end passes through pipeline and wind pushing box top
The fixed connection in the middle position in portion.
Preferably, the heating period includes combustion chamber, burner, combustion fan and fuel access tube, the combustion before the kiln
The middle position that room is located at kiln body inner wall bottom is burnt, the left side of the combustion chamber is fixedly connected with the side of burner, the combustion
The left side of burner is connected to the fixation of the output end of combustion fan, the fixed company in the bottom of the combustion chamber and one end of fuel access tube
It is logical.
Preferably, the reduction of speed and balance dryer section include air-cooler and chilling blower, the air cooler position in reduction of speed and
The left side of dryer section inner wall bottom is balanced, the chilling blower is located at reduction of speed and balances the right side of dryer section inner wall bottom.
Preferably, the wicket is located at the middle position on the left of kiln body, and the top of the wicket is the setting of arch dome.
Preferably, it is fixedly connected on the left of the side of the decelerating motor and kiln body, the both ends of the drive rod pass through axis
It holds and is rotatablely connected respectively with the two sides of kiln body inner wall, the output end of the decelerating motor and the left end of drive rod are sequentially connected.
Preferably, the inner sidewall of the drive bevel gear is fixedly connected by flat key with the outer surface of drive rod, the master
Move helical gear quantity be it is multiple, be uniformly distributed between multiple drive bevel gears relative to drive rod is equidistant.
Preferably, the two sides of the conveying roller front and back are rotatablely connected by bearing bracket stand, the number of the conveying roller
Amount matches with the quantity of drive bevel gear, and the conveying roller is one of ceramic rod or silicon carbide roller stick, described defeated
The both ends of roller are sent to be fixedly connected respectively with two transmission helical gears, the transmission helical gear and drive bevel gear pass through engaged transmission
Connection.
Preferably, the side fixation of one end with combustion chamber of the chimney is connected to, the top of the chimney and the bottom of rain cap
Portion is fixedly connected, and the shape of the rain cap is umbrella, and the outer surface of the rain cap offers rainwater tank.
(3) beneficial effect
The present invention provides a kind of energy conservation and environmental protection kilns.Have it is following the utility model has the advantages that
(1), the setting of the invention due to dehumidifier blower, gas gathering mask and wind pushing box will be hot empty by the draft of dehumidifier blower
Gas is gradually pumped to the front of kiln body by the middle and back of kiln body, and in this stage, green body is because receive the heating of adverse current heated dry air
And heat up, green body discharge part moisture content send hot air pipe to be made as air devider formula to make green body thermally equivalent in advance, with
Ensure that reason hot-spot and occurring such as does not split secretly at the generations of seasoning defect drying defects for adobe.
(2), the present invention is led to due to decelerating motor, drive rod, drive bevel gear, conveying roller and the helical gear setting of transmission
The operation driving for crossing decelerating motor, makes drive rod be in uniform rotation state, while cooperating drive bevel gear and transmission helical gear
Meshing state, so that conveying roller be made to be in uniform rotation state, therefore be equipped with high temperature resistant backing plate at the top of conveying roller, and to
It fires idiosome to be then placed on backing plate, so that idiosome is sequentially at the uniform velocity advanced by the rotation of conveying roller, therefore reach in this process
Stable smooth effect has been arrived, to ensure that itself stability when idiosome is fired, and then has improved the quality of firing,
Avoid the generation for causing idiosome to be damaged phenomenon due to track deviation and shaking.
(3), the present invention in manufacture by using prefabricated, the field-installed method by modulus that is segmented, to ensure that system
The precision made shortens the time of installation, greatly shortens project from project verification to the period of operation, is to expand ceramic producer's modern times
The preferred kiln of reproduction and technological transformation, is the development trend of modern kiln, and this kiln body uses coal gas, natural gas, light
Diesel oil or the firing of LPG flaming, had not only improved the quality and grade of product, but also saved the energy.
Detailed description of the invention
Fig. 1 is the front cut-away view of structure of the invention；
Fig. 2 is the top view of structure of the invention conveying roller；
Fig. 3 is the front schematic view of structure of the invention wicket.
In figure: 1, kiln body；2, the heating period before kiln；3, constant rate of drying section；4, reduction of speed and balance dryer section；5, dehumidifier wind
Machine；6, gas gathering mask；7, wind pushing box；8, wicket；9, decelerating motor；10, drive rod；11, drive bevel gear；12, conveying roller；13,
It is driven helical gear；14, chimney；15, rain cap；21, combustion chamber；22, burner；23, combustion fan；24, fuel access tube；41,
Air-cooler；42, chilling blower.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
As shown in Figure 1-3, the present invention provides a kind of technical solution: a kind of energy conservation and environmental protection kiln, including add before kiln body 1, kiln
Hot stage 2, constant rate of drying section 3, reduction of speed and balance dryer section 4, dehumidifier blower 5, gas gathering mask 6, wind pushing box 7, wicket 8, slow down electricity
Machine 9, drive rod 10, drive bevel gear 11, conveying roller 12, transmission helical gear 13, chimney 14 and rain cap 15, kiln body 1 need to have
High temperature resistant has three primary conditions of some strength and good heat insulating, especially since conveying roller 12 will pass through kiln wall, is
The effective rate of utilization for improving 12 length of conveying roller, has tightened up control to kiln wall thickness, in other words, in order to increase roller kilns
Kiln wall should be just thinned in effective width in kiln as far as possible, heating period 2, constant rate of drying section 3, reduction of speed and the balance equal position of dryer section 4 before kiln
In the inside of kiln body 1, the heating period 2 is located at the left side of kiln body 1 before kiln, and constant rate of drying section 3 is located at the right side of heating period 2 before kiln
Side, in this stage, while green body carries out free water evaporation, green body internal moisture smoothly reaches table under the action of temperature difference
Face makes billet surface always there is Free water, and green body can successfully exclude most of Free water, reduction of speed and balance in this stage
Dryer section 4 is located at the right side of constant rate of drying section 3, and reduction of speed and balance dryer section 4 are located at the right back of kiln body 1, the right side at 1 top of kiln body
Side is fixedly connected with the bottom of dehumidifier blower 5, and gas gathering mask 6 is located at reduction of speed and balances the over top inside dryer section 4, dehumidifier wind
The inlet end of machine 5 is connected to the fixation of the top of gas gathering mask 6, and wind pushing box 7 is located at the top of 2 inside top of heating period before kiln, is taken out
5 gas transmission end of wet blower is connected to by pipeline with the middle position fixation at 7 top of wind pushing box.
The heating period 2 includes combustion chamber 21, burner 22, combustion fan 23 and fuel access tube 24, combustion chamber 21 before kiln
Positioned at the middle position of 1 inner wall bottom of kiln body, the left side of combustion chamber 21 is fixedly connected with the side of burner 22, burner 22
Left side is connected to the fixation of the output end of combustion fan 23, and the bottom of combustion chamber 21 is connected to the fixation of one end of fuel access tube 24,
By the draft of dehumidifier blower 5, hot-air is gradually pumped to the front of kiln body 1 by the middle and back of kiln body 1, in this stage,
Green body heats up because the heating of adverse current heated dry air is received, green body discharge part moisture content, to make green body thermally equivalent in advance,
It send hot air pipe to be made as air devider formula, to ensure that reason hot-spot and occurring such as does not split secretly at the generations of seasoning defect drying defects for adobe.
Reduction of speed and balance dryer section 4 include air-cooler 41 and chilling blower 42, and air-cooler 41 is located at reduction of speed and balance drying
The left side of 4 inner wall bottoms of section, chilling blower 42 is located at reduction of speed and balances the right side of 4 inner wall bottom of dryer section, when moisture in green body
After discharge, the elimination phase of atmosphere absorption water is entered, the water of billet surface steams chlorine point and steams lower than synthermal saturated water at this time
After gas partial pressure, rate of drying is gradually decreased, and moisture content no longer changes over time in minimum green body.
Wicket 8 is located at the middle position in 1 left side of kiln body, and the top of wicket 8 is the setting of arch dome, and vault is generally using arch
Inclination of the high and inner width than very little is encircleed, it should be noted that is equipped with firm arch springing beam and column to bear huge horizontal thrust, key brick
The higher light fire brick of intensity is all used, and is all encircleed for single layer, increases air-tightness to reduce mortar joint, generally all uses designed, designed
Nonstandard large scale special-shaped brick, vault construction also influenced by kiln is wide, and the muffle roller that kiln width is 1000~1500mm is generally used for
The side of road kiln or half BOARD IN THE MUFFLE ROLLER BEARTH KILN, decelerating motor 9 is fixedly connected with the left side of kiln body 1, and the both ends of drive rod 10 pass through axis
It holds and is rotatablely connected respectively with the two sides of 1 inner wall of kiln body, the output end of decelerating motor 9 and the left end of drive rod 10 are sequentially connected, main
The inner sidewall of dynamic helical gear 11 is fixedly connected by flat key with the outer surface of drive rod 10, and the quantity of drive bevel gear 11 is more
It is a, it is uniformly distributed between multiple drive bevel gears 11 relative to drive rod 10 is equidistant, the two sides of 12 front and back of conveying roller
It is rotatablely connected by bearing bracket stand, the quantity of the quantity and drive bevel gear 11 of conveying roller 12 matches, and conveying roller 12 is ceramics
One of roller stick or silicon carbide roller stick, the both ends of conveying roller 12 are fixedly connected with two transmission helical gears 13 respectively, transmission
Helical gear 13, by being connected by meshing transmission, is driven by the operation of decelerating motor 9 with drive bevel gear 11, is in drive rod 10
Uniform rotation state, while cooperating drive bevel gear 11 and being driven the meshing state of helical gear 13, so that conveying roller 12 be made to be in
Uniform rotation state, therefore it is equipped with high temperature resistant backing plate at the top of conveying roller 12, and idiosome to be fired then is placed on backing plate,
So that idiosome is sequentially at the uniform velocity advanced by the rotation of conveying roller 12, thus achieved the effect that in this process it is stable smooth,
Itself stability when to ensure that idiosome is fired, and then improve the quality of firing, avoid due to track deviation and
It shakes and idiosome is caused to be damaged the generation of phenomenon, and upper and lower temperature difference is substantially absent, rate of heat transfer is big, ensure that fast
Speed firing, generallys use New type of light refractory material, eliminates the heat consumptions equipment such as kiln car and saggar, and heat consumption is few, and kiln body 1 seals
It is good, heat utilization efficiency is improved, high degree of automation, high yield rate, land occupation are less, structure is simple, build fast, high financial profit, always
Roller Conveying Kiln for Temperature it is uniform, guarantee product quality, fast to burn, heat utilization efficiency is high, and one end of chimney 14 and the side of combustion chamber 21 are solid
Fixed connection, the top of chimney 14 are fixedly connected with the bottom of rain cap 15, and the shape of rain cap 15 is umbrella, and the outer surface of rain cap 15 is opened
Equipped with rainwater tank, by using prefabricated, the field-installed method by modulus that is segmented in manufacture, to ensure that the essence of manufacture
Degree, shortens the time of installation, greatly shortens project from project verification to the period of operation, is ceramic producer's modern times enlarged reproduction
The development trend of modern kiln with the preferred kiln of technological transformation, and this kiln body 1 using coal gas, natural gas, light diesel fuel or
The firing of LPG flaming, had not only improved the quality and grade of product, but also saved the energy.
When in use, kiln body 1 of the present invention is the ceramic firing Thermal Equipment of continuous work, is equipped with a full set of manual control system
And temperature manual regulating device, fuel, combustion air are controlled, with required by respective pipe-line system by manual modulation valve door
Pressure, flow enter and burn in nozzle uniformly warm combination burning, high speed sprays into kiln road and further progress full combustion there,
High-temperature combustion product and product directly touchs to efficiently heating product in kiln road, then with product advance opposite direction oneself
Clinkering zone is flowed to kiln hood, and continues to heat the green body of low-temperature space, is finally concentrated in kiln hood and is expelled from kiln by smoke-exhaust pipeline system,
Green body is equipped on the plane of roller stick composition, and the revolving speed set by transmission system drives the synchronous rotation of all roller sticks to pass, by base
Body average rate, the smoothly conveying from kiln hood to kiln tail, experience is from low-temperature prewarming to each temperature of high temperature firing during green body advances
Band is spent, constantly now combustion product directly carries out heat exchange and is heated heating and firing, de- along with moisture evaporation, constitution water
From, peroxide breaks down, new crystalline formation and glass phase fusing etc. the physical change of a series of complex, chemical change, become
Ceramic enters cooling zone, is then subjected to rationally product kiln discharge after cleverly silk ribbon attached to an official seal or a medal slow cool down, direct cooling, and entire kiln body
1 has state-of-the-art automatization level, and P.I.D temperature adjustment, intelligent control are used in burning and temperature, and ignition temperature can be realized certainly
Dynamic display is adjusted and is printed, and to different product is fired, sintering curve can be very easily adjusted, in addition to this, in order to guarantee kiln
Equipment safety operation makees all weather surveillance to the operating condition of kiln key, abnormal situation such as occurs, can issue immediately
Sound, visual alarm submit to the relevant personnel to carry out Operation and Maintenance, and the entering of adobe, kiln discharge is all made of full automatic working method, significantly
Production efficiency is improved, in the kind of drive, 45 ° of helical teeth differential segmentation transmissions are all made of, by cycloidal planetary gear speed reducer frequency conversion tune
Speed has simple, convenient and stable good characteristics.
Control mode of the invention is automatically controlled by controller, the skill that the control circuit of controller passes through this field
Art personnel's simple programming can be realized, and the offer of power supply also belongs to the common knowledge of this field, and the present invention is mainly used to protect
Mechanical device is protected, so the present invention is not explained control mode and circuit connection.
It should be noted that, in this document, the terms "include", "comprise" or its any other variant are intended to non-row
His property includes, so that the process, method, article or equipment for including a series of elements not only includes those elements, and
And further include other elements that are not explicitly listed, or further include for this process, method, article or equipment institute it is intrinsic
Element.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (8)
1. heating period (2), constant rate of drying section (3), reduction of speed and balance are dry before a kind of energy conservation and environmental protection kiln, including kiln body (1), kiln
Dry section (4), dehumidifier blower (5), gas gathering mask (6), wind pushing box (7), wicket (8), decelerating motor (9), drive rod (10), actively tiltedly
Gear (11), conveying roller (12), transmission helical gear (13), chimney (14) and rain cap (15), it is characterised in that: heated before the kiln
Stage (2), constant rate of drying section (3), reduction of speed and balance dryer section (4) are respectively positioned on the inside of kiln body (1), heating period before the kiln
(2) it is located at the left side of kiln body (1), the constant rate of drying section (3) is located at the right side of heating period (2) before kiln, the reduction of speed peace
Weighing apparatus dryer section (4) is located at the right side of constant rate of drying section (3), after the reduction of speed and balance dryer section (4) are located at the right side of kiln body (1)
Square, the right side at the top of the kiln body (1) is fixedly connected with the bottom of dehumidifier blower (5), and the gas gathering mask (6) is located at reduction of speed peace
Weigh dryer section (4) internal over top, and the inlet end of the dehumidifier blower (5) is connected to the fixation of the top of gas gathering mask (6), send
Bellows (7) are located at the top of heating period (2) inside top before kiln, and dehumidifier blower (5) gas transmission end passes through pipeline and air-supply
The fixed connection in middle position at the top of case (7).
2. a kind of energy conservation and environmental protection kiln according to claim 1, it is characterised in that: the heating period, (2) included before the kiln
Combustion chamber (21), burner (22), combustion fan (23) and fuel access tube (24), the combustion chamber (21) are located at kiln body (1)
The left side in the middle position of inner wall bottom, the combustion chamber (21) is fixedly connected with the side of burner (22), the burner
(22) left side is connected to the fixation of the output end of combustion fan (23), the bottom and fuel access tube (24) of the combustion chamber (21)
The fixed connection in one end.
3. a kind of energy conservation and environmental protection kiln according to claim 1, it is characterised in that: the reduction of speed and balance dryer section (4)
Including air-cooler (41) and chilling blower (42), the air-cooler (41) is located at reduction of speed and balances dryer section (4) inner wall bottom
Left side, the chilling blower (42) are located at reduction of speed and balance the right side of dryer section (4) inner wall bottom.
4. a kind of energy conservation and environmental protection kiln according to claim 1, it is characterised in that: the wicket (8) is located at kiln body (1) left side
The middle position of side, the top of the wicket (8) are the setting of arch dome.
5. a kind of energy conservation and environmental protection kiln according to claim 1, it is characterised in that: the side of the decelerating motor (9) with
Kiln body is fixedly connected on the left of (1), and the both ends of the drive rod (10) are rotated with the two sides of kiln body (1) inner wall respectively by bearing
Connection, the output end of the decelerating motor (9) and the left end of drive rod (10) are sequentially connected.
6. a kind of energy conservation and environmental protection kiln according to claim 1, it is characterised in that: the inside of the drive bevel gear (11)
Wall is fixedly connected by flat key with the outer surface of drive rod (10), and the quantity of the drive bevel gear (11) is multiple, Duo Gesuo
It states and is uniformly distributed between drive bevel gear (11) relative to drive rod (10) is equidistant.
7. a kind of energy conservation and environmental protection kiln according to claim 1, it is characterised in that: conveying roller (12) front and back
Two sides be rotatablely connected by bearing bracket stand, the quantity of the quantity and drive bevel gear (11) of the conveying roller (12) matches,
The conveying roller (12) be one of ceramic rod or silicon carbide roller stick, the both ends of the conveying roller (12) respectively with two
Transmission helical gear (13) is fixedly connected, and the transmission helical gear (13) is with drive bevel gear (11) by being connected by meshing transmission.
8. a kind of energy conservation and environmental protection kiln according to claim 1, it is characterised in that: one end of the chimney (14) and burning
The fixed connection in the side of room (21), the top of the chimney (14) are fixedly connected with the bottom of rain cap (15), the rain cap (15)
Shape be umbrella, the outer surface of the rain cap (15) offers rainwater tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910591937.3A CN110296599A (en) | 2019-07-02 | 2019-07-02 | A kind of energy conservation and environmental protection kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910591937.3A CN110296599A (en) | 2019-07-02 | 2019-07-02 | A kind of energy conservation and environmental protection kiln |
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| Publication Number | Publication Date |
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| CN110296599A true CN110296599A (en) | 2019-10-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910591937.3A Pending CN110296599A (en) | 2019-07-02 | 2019-07-02 | A kind of energy conservation and environmental protection kiln |
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| CN (1) | CN110296599A (en) |
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| CN106705637A (en) * | 2015-11-13 | 2017-05-24 | 佛山市南海喜德佳陶瓷机械有限公司 | Hot air circulation device for drying kiln |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201382685Y (en) * | 2009-04-15 | 2010-01-13 | 唐松高 | Environmental protection and energy conservation novel kiln |
| CN201697458U (en) * | 2010-05-07 | 2011-01-05 | 湖北兴成建陶有限公司 | Energy-saving ceramics drying calcining kiln capable of utilizing waste heat |
| CN201772716U (en) * | 2010-08-20 | 2011-03-23 | 佛山市中窑窑业发展有限公司 | Smoke suction device used on dryer of kiln |
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