CN110282415A - A kind of new energy motor rotor magnetic steel automatic delivering mechanism - Google Patents

Abstract

The invention discloses a new energy motor rotor magnetic steel automatic conveying mechanism, which comprises: a magnetic steel hopper for accommodating magnetic steel material; an X-direction pushing mechanism for pushing the magnetic steel material to move along the X direction; The material mechanism is used to push a row of magnetic steel strips at the front end of the magnetic steel material to separate from the magnetic steel material; the Y-direction pushing mechanism is used to push the magnetic steel strips to move along the Y direction; and the second unloading mechanism is used for The magnetic steel sheet at the front end of the magnetic steel strip is separated from the magnetic steel strip. By setting up the magnetic steel silo, one piece of magnetic steel material can be loaded at a time. The quantity of material is large, which greatly improves the work efficiency and also provides the possibility for subsequent automatic assembly. Through the cooperation of the magnetic steel push plate and the first magnetic steel separation tool, The magnetic steel material can be split into magnetic steel strips; through the cooperation of the magnetic steel push block and the separation pressure head, the magnetic steel sheets can be separated from the magnetic steel strips and pushed into the motor rotor to complete the automatic magnetic steel Delivery purpose.

Description

A new energy motor rotor magnet automatic conveying mechanism

technical field

The invention relates to the technical field of motor manufacturing and assembly, in particular to a new energy motor rotor magnet automatic conveying mechanism.

Background technique

With the rapid development of the electromechanical industry, the demand for new energy motors is getting higher and higher, and there are further requirements for the production capacity of manufacturers. Among them, during the assembly process of new energy motor rotor magnets, there are magnets. This process needs to separate the plate form of the incoming magnetic steel into strips, creating conditions for the subsequent further separation of the magnetic steel into single sheets, and thus providing the possibility for fully automatic assembly of the magnetic steel.

The existing technical solutions are divided into two categories, one is completely manual participation to separate the magnetic steel from a plate into strips and then into single pieces, and then manually assemble it into the rotor punch; this method is time-consuming and laborious , resulting in very low assembly efficiency, which is unfavorable for mass production of motors. There are also some methods similar to the semi-automatic method, but it is common to separate the strip magnets into sheets, and it is rare to separate the magnets from plates into strips, which requires continuous manual participation, so the improvement of the production efficiency of the motor rotor is not obvious. .

Therefore, the prior art has the problems of low degree of automation, high labor intensity, and inability to meet the needs of large-scale automated production. In addition, there are many (plastic) spacers between the existing magnetic steel materials, which not only increases the production cost, but also increases the complexity of the automatic magnetic steel conveying mechanism.

Based on above-mentioned shortcoming and deficiency, the problem that the present invention actually needs to solve is:

1. Design a magnetic steel silo that can install a piece of magnetic steel material, and through the design of special parts and the cooperation of the motion execution structure, the magnetic steel material is automatically divided into magnetic steel strips to provide preparation for subsequent feeding. One piece There are a large number of magnetic steel sheets in the magnetic steel sheet, which can support a long production time, greatly improve work efficiency, and save labor.

2. Design a suitable pushing mechanism so that when the magnetic steel material is separated into magnetic steel strips, the moving position of the material separating mechanism is accurate and the action is fast. The position of the separated magnetic steel strips is convenient for the subsequent automatic assembly process.

Contents of the invention

In order to overcome the defects of the prior art, the purpose of the present invention is to provide a new energy motor rotor magnetic steel automatic conveying mechanism, by setting a magnetic steel silo capable of installing a magnetic steel material, the production line can be extended after a single feeding Continuous production time, greatly improving work efficiency.

The present invention solves technical problem and adopts following technical scheme:

The present invention proposes a new energy motor rotor magnetic steel automatic conveying mechanism, including: a magnetic steel hopper for containing magnetic steel material; an X-direction material pushing mechanism, including a first material shifting actuator, and a first material shifting actuator The magnetic steel pushing plate connected with the magnetic steel device is used to push the magnetic steel material to move along the X direction; the first unloading mechanism is located on the outlet side of the magnetic steel silo, including the first magnetic steel separating tool and the first material pushing cylinder. A row of magnetic steel strips used to push the front end of the magnetic steel strips is separated from the magnetic steel strips; the Y-direction pushing mechanism includes a magnetic steel push block and a second dial actuator, which is used to push the magnetic steel strips to move along the Y direction and a second blanking mechanism, including a second magnetic steel separation tool and a second push cylinder, used to separate the magnetic steel sheet at the front end of the magnetic steel strip from the magnetic steel strip.

Further, the magnetic steel automatic conveying mechanism also includes an X-Y sliding table device, wherein the magnetic steel silo is installed on the X-Y sliding table device for adjusting the magnetic steel sheet discharge of the second magnetic steel separation tool The position of the opening, so that the discharge port of the magnetic steel sheet is aligned with the magnetic steel sheet slot on the rotor punch.

Further, the X-Y slide table device includes a mounting substrate, a Y-guiding rail slider device set on the mounting base plate, a Y-direction sliding plate, a Y-direction electric actuator, and an X-guiding rail slide set on the Y-direction sliding plate. A block device, an X-direction slide plate, and an X-direction electric actuator, wherein the X-direction slide plate is connected with a magnetic steel silo.

Further, the X-direction sliding plate is provided with a magnetic steel bearing groove for storing magnetic steel strips, wherein the magnetic steel bearing groove is located directly under the first magnetic steel separating tool.

Further, the magnetic steel automatic conveying mechanism also includes a silo mounting part for fixed connection with the magnetic steel silo, and the silo mounting part is fixed on the X-direction sliding plate.

Further, it also includes a first bracket for fixing the first material pushing cylinder and a second bracket for fixing the second material pushing cylinder, wherein both the first bracket and the second bracket are connected with the X-direction sliding plate.

Further, the first shifting actuator is arranged on one side of the magnetic steel silo along its width direction, and the magnetic steel pushing plate moves on the top surface of the magnetic steel silo.

Further, the second magnetic steel separation tool includes a separation pressure head that moves in the vertical direction, wherein the separation pressure head is connected with the second material pushing cylinder.

Compared with prior art, the beneficial effect of the present invention:

1. The new energy motor rotor magnetic steel automatic conveying mechanism proposed in the present invention, by setting the magnetic steel hopper, can feed a piece of magnetic steel material at a time. The amount of material is large, and the follow-up process can be completely automatically operated by the actuator, which greatly improves The work efficiency also provides the possibility for subsequent automatic assembly, which greatly improves work efficiency, saves labor and reduces production costs.

2. The new energy motor rotor magnetic steel automatic conveying mechanism proposed in the present invention drives the magnetic steel pushing plate to move through the first material shifting actuator, and can fix and longitudinally adjust the magnetic steel material installed in the magnetic steel silo. Pushing; through the cooperation of the magnetic steel pushing plate and the first magnetic steel separating tool, the magnetic steel material can be split into magnetic steel strips; through the cooperation of the magnetic steel pushing block and the separation pressure head, the magnetic steel strip can be separated The magnetic steel sheet is separated from the upper part and pushed into the motor rotor to complete the purpose of automatic magnetic steel conveying.

In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. Hereinafter, the present invention will be described in further detail with reference to the drawings.

Description of drawings

The accompanying drawings constituting a part of the present application are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:

Fig. 1 is the schematic diagram of the three-dimensional structure of the new energy motor rotor magnetic steel automatic conveying mechanism of the present invention;

Fig. 2 is a front view structural schematic diagram of the new energy motor rotor magnetic steel automatic conveying mechanism of the present invention;

Fig. 3 is a side view structural schematic diagram of the new energy motor rotor magnetic steel automatic conveying mechanism of the present invention;

Fig. 4 is an A-A sectional view of the new energy motor rotor magnetic steel automatic conveying mechanism of the present invention;

Fig. 5 is a top view structural schematic diagram of the new energy motor rotor magnetic steel automatic conveying mechanism of the present invention;

Fig. 6 is a working state schematic diagram 1 of the new energy motor rotor magnet automatic conveying mechanism of the present invention;

Fig. 7 is a second schematic diagram of the tooling state of the new energy motor rotor magnetic steel automatic conveying mechanism of the present invention;

Fig. 8 is a schematic diagram of the working state of the new energy motor rotor magnetic steel automatic conveying mechanism III;

Fig. 9 is a working state schematic diagram 4 of the new energy motor rotor magnetic steel automatic conveying mechanism of the present invention;

Fig. 10 is a diagram of three forms of magnetic steel materials in the new energy motor rotor magnetic steel automatic conveying mechanism of the present invention;

Fig. 11 is a top view structural diagram of the new energy motor rotor magnetic steel automatic conveying mechanism installed with the X-Y sliding table device;

Fig. 12 is a schematic diagram of the three-dimensional structure of the new energy motor rotor magnetic steel automatic conveying mechanism installed with the X-Y sliding table device of the present invention;

Fig. 13 is a schematic diagram of the three-dimensional structure of the X-Y sliding table device of the present invention;

Fig. 14 is a schematic top view of the X-Y sliding table device of the present invention;

Fig. 15 is a schematic diagram of the front view of the X-Y sliding table device of the present invention; and

Fig. 16 is a schematic side view of the X-Y sliding table device of the present invention.

Explanation of reference signs

1. X-direction sliding plate; 2. Bin installation parts; 3. Magnetic steel bin; 4. Magnetic steel material; 5. Magnetic steel strip material; 6. Magnetic steel push plate; 7. Guide rail; ;9, the first material shifting actuator; 10, the first magnetic steel separation tool; 11, the first pushing cylinder; 12, the first bracket; 13, the magnetic steel bearing groove; 14, the second bracket; 15, the magnetic steel Pushing block; 16. The second dial actuator; 17. The second magnetic steel separation tool; 18. The second pushing cylinder; 19. Separation pressure head; 20. Magnetic steel sheet; 21. X-direction sliding plate connector ;23. Y-direction sliding plate; 22. X-direction electric actuator; 24. Y-direction sliding plate connector; 25. Y-direction electric actuator; 26. Installation base plate; 27. Y-direction rail slider device; Guide rail slider device; 29, rotor punching.

Detailed ways

It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and examples.

1-16 illustrate some embodiments according to the present invention.

As shown in Figures 1 to 5, a new energy motor rotor magnet automatic conveying mechanism includes: an X-direction sliding plate 1, a magnetic steel bin 3 and a bin mounting part 2 arranged on the upper end of the X-direction sliding plate 1, The X-direction sliding plate 1 is connected to the magnetic steel silo 3 through the silo mounting part 2. The magnetic steel silo 3 is used to store a whole magnetic steel material 4. Due to the mutual attraction between the magnetic steel sheets, each magnetic steel The sheets 20 are attached to each other, and columns are also attached to each other.

Specifically, the X direction side of the magnetic steel silo 3 is provided with an X direction pushing mechanism, and the X direction pushing mechanism includes a magnetic steel pushing plate 6 positioned on the X direction side of the magnetic steel silo 3, and is arranged on the X direction. The first shifting actuator 9 extending along the X direction on the sliding plate 1, the first shifting actuator 9 is connected with the magnetic steel pusher plate 6, and can push the magnetic steel pusher plate 6 to move along the X direction, and then a The magnetic steel material 4 moves a distance of a magnetic steel along the X direction.

Wherein, the X-direction sliding plate 1 is provided with two guide rails 7 and a slider 8 slidingly connected with the guide rails 7 along the X direction. The X-direction movement acts as a guide. The first material shifting actuator 9 is arranged on one side of the magnetic steel silo 3 along its width direction, and the magnetic steel pushing plate 6 moves on the top surface of the magnetic steel silo 3 .

Specifically, the other side of the X direction of the magnetic steel silo 3 is provided with a first unloading mechanism, the first unloading mechanism includes a first magnetic steel separation tool 10, a first pushing cylinder 11, and a first bracket 12, A bracket 12 is connected with the X-direction sliding plate 1, the first material pushing cylinder 11 is installed on the first bracket 12, and the cylinder rod of the first material pushing cylinder 11 is connected with the first magnetic steel separation tooling 10, wherein the first magnetic The width direction of the steel separation frock 10 is equal to the width of a column of magnetic steel.

Wherein, the magnetic steel pushing plate 6 pushes the magnetic steel material 4 to move a distance of the magnetic steel material along the X direction, so that a row of magnetic steel strips 5 at the front end of the magnetic steel material is just in the first magnetic steel separation tool 10 (as shown in Figure 6 shown), the first magnetic steel separation tool 10 is installed below the first pusher cylinder 11 and moves in the vertical direction to separate a column of magnetic steel strips 5 from a magnetic steel material 4, and the separated column of magnetic steel The steel strip material 5 just falls into the magnetic steel bearing groove 13 processed on the X-direction sliding plate 1 (as shown in FIG. 7 ), wherein the magnetic steel bearing groove 13 is located at the lower side of the first magnetic steel separation tool 10 .

Specifically, one side of the X direction of the magnetic steel bearing groove 13 is provided with a Y direction pushing mechanism, and the Y direction pushing mechanism includes a second material shifting actuator 16 installed on the X direction sliding plate, and a second material shifting actuator installed on the second material shifting actuator. The magnetic steel pusher block 15 on the device, the second dial actuator 16 extends along the Y direction, and the second dial actuator 16 can push the magnetic steel strip material 5 step by step along the Y direction when the second dial actuator 16 works, wherein, the first The distance that the two material shifting actuators 16 push each time is the width of a magnetic steel sheet 20 .

Specifically, a second unloading mechanism is provided outside the Y direction of the magnetic steel bearing tank 13, and the second unloading mechanism includes a second bracket 14 connected to the X-direction sliding plate 1, a second pusher mounted on the second bracket 14 Material cylinder 18, the second magnetic steel separation frock 17, the second magnetic steel separation frock 17 is provided with a separation pressure head 19, the separation pressure head 19 is connected with the second pushing material cylinder 18, wherein the separation pressure head 19 is located on the magnetic steel bearing The Y side of the groove 13.

Wherein, after the second material shifting actuator 16 pushes a column of magnetic steel strips 5 into the second magnetic steel separation tooling 17 along the Y direction (as shown in Figure 8), the second pushing cylinder 18 moves downward to drive The separating head 19 "cuts" a magnetic steel sheet 20 from a row of magnetic steel strips 5 (as shown in FIG. 9 ), completing the process of separating and conveying the magnetic steel materials.

In one embodiment, as shown in Figures 11-16, the bottom of the magnetic steel automatic conveying mechanism is also provided with an X-Y sliding table device, wherein the X-Y sliding table device includes a mounting base plate 26, which is arranged on the mounting base plate 26 along the Y direction. Two Y-direction rail slider devices 27 and Y-direction electric actuators 25 are provided in the Y direction. The Y-direction rail slider device 27 is provided with a Y-direction slide plate 23, and the Y-direction electric actuator 25 is located on the side of the Y-direction slide plate 23. , and the Y-direction electric actuator 25 is connected to the Y-direction slide plate 23 through the Y-direction slide plate connector 24 , and is used to drive the Y-direction slide plate 23 to move along the Y direction above the installation substrate 26 .

The upper end of the Y-direction sliding plate 23 is provided with two X-direction rail slider devices 28 and an X-direction electric actuator 22 along the X direction. Located on the side of the X-direction sliding plate 1, and the X-direction electric actuator 22 is connected to the X-direction sliding plate 1 through the X-direction sliding plate connector 21, and is used to drive the X-direction sliding plate 1 along the X direction on the Y-direction sliding plate 23 slide.

The operating principle and work flow of the conveying mechanism of the present invention are as follows:

First, manually put a piece of magnetic steel material 4 into the hopper of the automatic magnetic steel assembly equipment, and the subsequent process can be completely automatically operated by the actuator. The first material shifting actuator 9 drives the magnetic steel pushing plate 6 along the X The direction automatically dials the magnetic steel material 4 into the inside of the first magnetic steel separating tool 10.

Then, the first material pushing cylinder 11 moves in the vertical direction to drive the first magnetic steel separation tool 10 to vertically push a row of magnetic steel materials into the magnetic steel bearing groove 13 along the Z direction. At this time, a row of magnetic steel strips 5 from A magnetic steel sheet 4 is separated.

Then, after a column of magnetic steel strips 5 arrives in the magnetic steel bearing tank 13, the second material shift actuator 16 pushes a column of magnetic steel strips 5 in the magnetic steel bearing tank 13 into the second magnetic steel separation tool step by step Within 17.

Finally, the second pusher cylinder 18 above the second magnetic steel separation tool 17 moves along the Z direction to drive the separation head 19 to move, to separate a magnetic steel sheet 20 from a row of magnetic steel strips 5, and complete the insertion of the magnetic steel sheet The previous separation and transportation process.

Among them, during the working process of the above-mentioned automatic conveying mechanism, the X-direction electric actuator and the Y-direction electric actuator in the X-Y direction sliding table device drive the X-direction sliding plate and the Y-direction sliding plate to move, and then drive the magnetic steel of the feeding and conveying device The outlet position moves above the rotor punching plate 29. By changing the position of the magnet steel outlet, the mechanism can be adapted to the magnet steel material feeding of different types of motor rotors, and the magnet steel can be easily inserted and installed to improve versatility.

In addition to the beneficial effects mentioned above, the present invention also has the following advantages:

1. Through the design of special parts and the cooperation of the motion execution structure, one piece of magnetic steel material can be loaded manually at a time. 4. The subsequent separation and transportation of magnetic steel materials are fully automated. There are a large number of magnetic steel materials in one plate, which can support a longer production time. It provides the possibility for fully automatic assembly, greatly improves work efficiency and saves labor.

2. The conveying mechanism of the present invention can separate the magnetic steel material into the magnetic steel material of the magnetic steel bar material by using a relatively simple structure, and then separate a piece of material into the magnetic steel sheet to complete the separation and transportation of the magnetic steel material, and the separation action Fast, precise position control, the separated state is convenient for the subsequent automatic assembly of the magnetic steel sheet into the rotor punch, and can well avoid the adverse effects of the interaction force between the magnetic steel materials.

3. When feeding a whole board of materials, the (plastic) spacer between the magnetic steel sheet and the row and the row is canceled. On the one hand, the material cost is saved, on the other hand, the process of material separation is simplified, and there is no need to consider The removal and recycling of (plastic) spacers reduces the complexity of the magnetic steel conveying mechanism.

4. The entire conveying mechanism also has an X-Y sliding table device. Through the displacement of the sliding table, the final exit position of the magnetic steel sheet can cover all positions of the magnetic steel slot on the punching sheet, which is convenient for the realization of automatic insertion.

The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (8)

1. a kind of new energy motor rotor magnetic steel automatic delivering mechanism characterized by comprising

Magnet steel feed bin (3), for accommodating magnet steel plate (4)；

X is to pusher, including the first material toggling actuator (9), the magnet steel scraping wings (6) being connect with the first material toggling actuator (9), For pushing magnet steel plate (4) along X to moving；

First cutting agency is located at the outlet side of magnet steel feed bin (3), including the first magnet steel separation tooling (10) and the first pusher gas Cylinder (11), for pushing a column magnet steel billot (5) of magnet steel plate (4) front end to separate with magnet steel plate (4)；

Y-direction pusher, including magnet steel expeller (15) and the second material toggling actuator (16), for pushing magnet steel billot (5) along Y To movement；And

Second cutting agency, including the second magnet steel separation tooling (17) and the second pusher cylinder (18), are used for magnet steel billot (5) The magnetic links (20) of front end are separated with magnet steel billot (5).

2. new energy motor rotor magnetic steel automatic delivering mechanism according to claim 1, which is characterized in that further include X-Y To slide rest device, wherein the magnet steel feed bin (3) is mounted on X-Y on slide rest device, for adjusting the second magnet steel separation The position of the magnetic links discharge port of tooling (17), so that the magnetic links slot in magnetic links discharge port alignment rotor punching (29).

3. new energy motor rotor magnetic steel automatic delivering mechanism according to claim 2, which is characterized in that the X-Y to Slide rest device includes installation base plate (26), the Y-direction guide rail slide block device (27), the Y-direction sliding panel that are arranged on installation base plate (26) (23), Y-direction Electric Actuator (25), the X direction guiding rail slide block device (28) being arranged on Y-direction sliding panel (23), X are to sliding panel (1) and X is to Electric Actuator (22), wherein X is connect to sliding panel (1) with magnet steel feed bin (3).

4. new energy motor rotor magnetic steel automatic delivering mechanism according to claim 3, which is characterized in that X is to sliding panel (1) the magnet steel bearing groove (13) of storage magnet steel billot (5) is provided on, wherein magnet steel bearing groove (13) is located at the first magnet steel point From immediately below tooling (10).

5. new energy motor rotor magnetic steel automatic delivering mechanism according to claim 3, which is characterized in that further include being used for It is fixedly connected with the feed bin installation part (2) of the magnet steel feed bin (3), feed bin installation part (2) is fixed on X on sliding panel (1).

6. new energy motor rotor magnetic steel automatic delivering mechanism according to claim 3, which is characterized in that further include being used for The first support (12) of the first pusher cylinder (11), the second support (14) for fixing the second pusher cylinder (18) are fixed, In, first support (12), second support (14) are connected with X to sliding panel (1).

7. new energy motor rotor magnetic steel automatic delivering mechanism according to claim 2, which is characterized in that described first group Material actuator (9) is arranged in the side along its width direction of the magnet steel feed bin (3), and the magnet steel scraping wings (6) is described The top surface of magnet steel feed bin (3) is mobile.

8. new energy motor rotor magnetic steel automatic delivering mechanism according to claim 2, which is characterized in that the second magnet steel point It include the separation pressure head (19) moved along the vertical direction from tooling (17), wherein the separation pressure head (19) and the second pusher gas Cylinder (18) connection.