CN110281387B - A construction material processing device - Google Patents
A construction material processing device Download PDFInfo
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- CN110281387B CN110281387B CN201910578667.2A CN201910578667A CN110281387B CN 110281387 B CN110281387 B CN 110281387B CN 201910578667 A CN201910578667 A CN 201910578667A CN 110281387 B CN110281387 B CN 110281387B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
- B28C7/162—Discharge means, e.g. with intermediate storage of fresh concrete by means of conveyors, other than those comprising skips or containers, e.g. endless belts, screws, air under pressure
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Abstract
Description
技术领域technical field
本发明涉及建材设备技术领域,特别涉及一种建筑材料加工装置。The invention relates to the technical field of building materials equipment, in particular to a building material processing device.
背景技术Background technique
在建筑领域混凝土是一种常用的建筑材料,混凝土是指由胶凝材料将集料胶结成整体的工程复合材料的统称,通常讲的混凝土一词是指用水泥作胶凝材料,砂、石作集料,与水(可含外加剂和掺合料)按一定比例配合,经搅拌而得的水泥混凝土,它广泛应用于土木工程,由于混凝土的广泛使用,混凝土的搅拌装置也随之发展起来。In the field of construction, concrete is a commonly used building material. Concrete refers to a general term for engineering composite materials that are cemented by cementitious materials to form a whole. Stone is used as aggregate, mixed with water (which may contain admixtures and admixtures) in a certain proportion, and the cement concrete obtained by stirring is widely used in civil engineering. Due to the wide use of concrete, the concrete mixing device also follows developed.
现有的混凝土搅拌装置一般是采用转轴带动搅拌桨转动,从而使搅拌桨对混凝土的原料进行搅拌混合,如公开号为CN 201872251的实用新型专利公开了一种混凝土搅拌机高效搅拌装置,包括平行设置在搅拌机体内的两搅拌轴,其中:在每一搅拌轴上依次设有径向对称的两螺旋进给单元和径向对称的两螺旋返回单元,螺旋进给单元和螺旋返回单元的螺旋方向相反,螺旋进给单元和螺旋返回单元在轴向上具有部分交叉;两搅拌轴上的螺旋进给单元和螺旋返回单元的排布方向相反。该专利利用两个相反排布的螺旋进给单元和螺旋返回单元,使浆料使得混凝土拥有更高的搅拌效率,但该专利中利用螺旋排列的搅拌臂进行搅拌,搅拌臂仅能搅拌混凝土而无法传动混凝土,使得混凝土排料时不能快速排出搅拌机,混凝土的搅拌周期变长,影响混凝土的整体搅拌效率。The existing concrete mixing device generally uses a rotating shaft to drive the mixing paddle to rotate, so that the mixing paddle can mix the raw materials of the concrete. Two stirring shafts in the mixer body, wherein: two radially symmetric helical feed units and two radially symmetrical helical return units are sequentially arranged on each stirring shaft, and the helical directions of the helical feed unit and the helical return unit are opposite , the screw feed unit and the screw return unit are partially intersected in the axial direction; the screw feed units and the screw return units on the two stirring shafts are arranged in opposite directions. The patent uses two oppositely arranged screw feed units and screw return units to make the slurry make the concrete more efficient. However, in this patent, the screw-arranged mixing arms are used for mixing. The concrete cannot be driven, so that the mixer cannot be quickly discharged when the concrete is discharged, and the mixing cycle of the concrete becomes longer, which affects the overall mixing efficiency of the concrete.
发明内容SUMMARY OF THE INVENTION
为了解决上述问题,本发明提供了一种建筑材料加工装置,解决了混凝土搅拌效率低、混凝土不能快速被排出搅拌筒的问题。In order to solve the above problems, the present invention provides a building material processing device, which solves the problems of low concrete mixing efficiency and that the concrete cannot be quickly discharged from the mixing drum.
为达到上述目的,本发明采用的技术方案是:一种建筑材料加工装置,包括支撑架,支撑架上固定连接有搅拌筒,搅拌筒的底部设有排料口且搅拌筒内同轴设置有转轴,搅拌筒上设有驱动转轴转动的驱动单元,转轴包括相互联动的上转轴和下转轴;上转轴上固定连接有上螺旋片,下转轴上固定连接有下螺旋片,上转轴和下转轴之间设有用于改变上转轴和下转轴相对转动方向的换向机构,下转轴靠近排料口。In order to achieve the above purpose, the technical scheme adopted in the present invention is: a building material processing device, comprising a support frame, a mixing drum is fixedly connected to the support frame, a discharge port is arranged at the bottom of the mixing drum, and a coaxial The rotating shaft, the mixing drum is provided with a driving unit that drives the rotating shaft to rotate, and the rotating shaft includes an upper rotating shaft and a lower rotating shaft that are linked with each other; the upper rotating shaft is fixedly connected with an upper helical sheet, and the lower rotating shaft is fixedly connected with a lower helical sheet, the upper rotating shaft and the lower rotating shaft There is a reversing mechanism for changing the relative rotation direction of the upper rotating shaft and the lower rotating shaft, and the lower rotating shaft is close to the discharge port.
本发明的原理是:混凝土是在搅拌筒内完成搅拌的,完成搅拌的混凝土由排料口排出;由于转轴包括相互联动的上转轴和下转轴,因此驱动单元驱动转轴旋转时,上转轴和下转轴均能在驱动单元驱动力作用下转动,从而带动上螺旋片和下螺旋片转动,实现对搅拌筒内混凝土的搅拌。上转轴和下转轴之间设有换向机构,使得上转轴和下转轴相对转动方向可以改变,因此,在换向机构作用下,若上转轴和下转轴的转动方向相反,则可使得上螺旋片和下螺旋片对混凝土的搅拌、推动方向相反,为方便搅拌筒内混凝土的快速混合,可以设置上螺旋片和下螺旋片的螺旋方向,使上螺旋片和下螺旋片搅拌、推动混凝土时,上螺旋片和下螺旋片将混凝土向搅拌筒的中部推动,使混凝土不断融合而快速混合均匀;当上螺旋片和下螺旋片在换向机构的换向作用下处于同向转动时,上螺旋片和下螺旋片组合形成一个单方向搅拌并推动混凝土的螺旋叶片,使得混凝土可以快速被推向搅拌筒的一端,如本申请中,可以将混凝土推向排料口一端,从而使得搅拌好的混凝土快速排走,减少排料时间,使整体搅拌周期时间缩短,提升混凝土的搅拌效率。The principle of the invention is as follows: the concrete is mixed in the mixing drum, and the mixed concrete is discharged from the discharge port; since the rotating shaft includes an upper rotating shaft and a lower rotating shaft that are linked with each other, when the driving unit drives the rotating shaft to rotate, the upper rotating shaft and the lower rotating shaft The rotating shaft can rotate under the action of the driving force of the driving unit, thereby driving the upper and lower helical blades to rotate, so as to realize the mixing of the concrete in the mixing drum. There is a reversing mechanism between the upper rotating shaft and the lower rotating shaft, so that the relative rotation direction of the upper rotating shaft and the lower rotating shaft can be changed. Therefore, under the action of the reversing mechanism, if the rotating direction of the upper rotating shaft and the lower rotating shaft The mixing and pushing directions of the blade and the lower helical blade are opposite to the concrete. In order to facilitate the rapid mixing of the concrete in the mixing drum, the helical direction of the upper helical blade and the lower helical blade can be set, so that the upper helical blade and the lower helical blade can stir and push the concrete. , the upper helix and the lower helix push the concrete to the middle of the mixing drum, so that the concrete is continuously fused and quickly mixed evenly; when the upper helix and the lower helix rotate in the same direction under the reversing action of the reversing mechanism, the upper The combination of the helical blade and the lower helical blade forms a helical blade that stirs and pushes the concrete in one direction, so that the concrete can be quickly pushed to one end of the mixing drum. The concrete is quickly discharged, reducing the discharge time, shortening the overall mixing cycle time, and improving the mixing efficiency of concrete.
采用上述方案的优点是:The advantages of using the above scheme are:
1.能够快速排料:相比于现有技术中混凝土完成搅拌后,混凝土是依靠自身重力从排料口被排出,搅拌臂对混凝土的排料几乎没有太大影响,因此混凝土排出搅拌筒的效率低下,影响混凝土搅拌的整个周期。本申请中,利用上螺旋片和下螺旋片配合,不仅能够实现混凝土的快速、高效混合,同时,通过切换机构的切换功能,使搅拌好后的混凝土能够快速被推动到排料口处,从而使混凝土能被快速排走,提升混凝土的搅拌效率。1. Ability to quickly discharge: Compared with the prior art, after the concrete is mixed, the concrete is discharged from the discharge port by its own gravity, and the mixing arm has little effect on the discharge of the concrete, so the concrete is discharged from the mixing drum. Inefficiency, affecting the entire cycle of concrete mixing. In the present application, the combination of the upper screw and the lower screw can not only realize the rapid and efficient mixing of concrete, but at the same time, through the switching function of the switching mechanism, the mixed concrete can be quickly pushed to the discharge port, thereby The concrete can be quickly drained, and the mixing efficiency of the concrete is improved.
2.高速搅拌:相比于现有技术中混凝土是循环流动搅拌,本申请中在搅拌阶段,上螺旋片和下螺旋片将混凝土搅拌、推动时,混凝土是由搅拌筒两侧向中部流动,上螺旋片推动的混凝土与下螺旋片推动的混凝土相对运动,从而使混凝土快速混合,使混凝土的搅拌混合速度更快。2. High-speed stirring: Compared with the concrete in the prior art, the concrete is circulatory flow stirring. In this application, in the stirring stage, when the upper helical blade and the lower helical blade mix and push the concrete, the concrete flows from both sides of the mixing drum to the middle, The concrete pushed by the upper helical blade moves relatively with the concrete pushed by the lower helical blade, so that the concrete is quickly mixed and the mixing speed of the concrete is faster.
3.有利于降低成本:由于搅拌筒内混凝土重量较重,而混凝土只有在完成充分混合均匀后才能被排走,而现有技术中,混凝土完成搅拌后排料时,搅拌臂也是需要不断搅拌,使混凝土被排出搅拌筒,本申请中,利用上螺旋片和下螺旋片的推动作用,使混凝土快速被排出你把它,减少排料时搅拌臂的无效搅拌时间,有效节约能量而降低搅拌成本。3. Conducive to cost reduction: due to the heavy weight of the concrete in the mixing drum, the concrete can only be discharged after it is fully mixed and evenly mixed. In the prior art, when the concrete is discharged after mixing, the mixing arm also needs to be continuously stirred. , so that the concrete is discharged from the mixing drum. In this application, the driving action of the upper and lower helical blades is used to make the concrete be discharged quickly. You put it, reducing the ineffective mixing time of the mixing arm when discharging, effectively saving energy and reducing mixing. cost.
进一步,搅拌筒竖向设置,驱动单元包括固定连接在搅拌筒顶部的第一电机,上转轴与第一电机固定连接,下转轴靠近排料口。Further, the mixing drum is arranged vertically, the driving unit includes a first motor fixedly connected to the top of the mixing drum, the upper rotating shaft is fixedly connected with the first motor, and the lower rotating shaft is close to the discharge port.
搅拌筒竖向设置且下转轴靠近排料口,搅拌筒上侧设有进料口,因此混凝土在搅拌筒内是由上至下移动,可以有效利用混凝土自身重力作用辅助搅拌,使搅拌快速进行,且搅拌完成后,可以使混凝土快速地排出。The mixing drum is set vertically and the lower shaft is close to the discharge port. The upper side of the mixing drum is provided with a feeding port, so the concrete moves from top to bottom in the mixing drum, which can effectively use the gravity of the concrete to assist the mixing, so that the mixing can be carried out quickly. , and after the mixing is completed, the concrete can be quickly discharged.
进一步,换向机构包括第二电机和过渡部,第二电机与下转轴固定连接,过渡部位于上转轴和下转轴之间,且过渡部的上端与上转轴转动连接、过渡部的下端与下转轴转动连接。Further, the reversing mechanism includes a second motor and a transition portion, the second motor is fixedly connected to the lower rotating shaft, the transition portion is located between the upper rotating shaft and the lower rotating shaft, and the upper end of the transition portion is rotatably connected to the upper rotating shaft, and the lower end of the transition portion is connected to the lower shaft. The shaft is connected in rotation.
使用中,过渡部用于连接上转轴和下转轴,使上转轴和下转轴的相对转动不受影响,然后利用第一电机带动上转轴转动,利用第二电机带动下转轴转动,第一电机驱动上转轴始终绕一个方向转动,使上螺旋片搅拌搅拌筒内混凝土并使其向下移动;当搅拌筒处于搅拌阶段使,第二电机驱动下转轴转动,使下转轴上的下螺旋片搅拌混凝土并使混凝土向上移动,使搅拌筒下侧的混凝土与上侧向下移动的混凝土形成对流,从而使混凝土剧烈地搅拌,加速搅拌的完成。In use, the transition part is used to connect the upper rotating shaft and the lower rotating shaft, so that the relative rotation of the upper rotating shaft and the lower rotating shaft is not affected, and then the first motor is used to drive the upper rotating shaft to rotate, the second motor is used to drive the lower rotating shaft to rotate, and the first motor drives the rotating shaft. The upper rotating shaft always rotates in one direction, so that the upper helical blade stirs the concrete in the mixing drum and moves it downward; when the mixing drum is in the mixing stage, the second motor drives the lower rotating shaft to rotate, so that the lower helical blade on the lower rotating shaft stirs the concrete And make the concrete move upward, so that the concrete on the lower side of the mixing drum and the concrete moving downward on the upper side form convection, so that the concrete is vigorously stirred and the completion of the stirring is accelerated.
进一步,换向机构包括主动轮、第一直齿轮、第二直齿轮、第一锥齿轮、第二锥齿轮、从动轴和切换器,主动轮固定连接于上转轴上,第一直齿轮和第二直齿轮均可与主动轮啮合,切换器用于切换第一直齿轮和第二直齿轮分步与主动轮啮合;第一锥齿轮固定连接在从动轴上,第一锥齿轮和第二锥齿轮相互啮合,第二锥齿轮与下转轴固定连接;第一直齿轮与从动轴之间、第二直齿轮与从动轴之间均通过软轴连接。Further, the reversing mechanism includes a driving wheel, a first spur gear, a second spur gear, a first bevel gear, a second bevel gear, a driven shaft and a switch, the driving wheel is fixedly connected to the upper rotating shaft, the first spur gear and The second spur gear can be meshed with the driving wheel, and the switcher is used to switch the first spur gear and the second spur gear to mesh with the driving wheel step by step; the first bevel gear is fixedly connected to the driven shaft, and the first bevel gear and the second bevel gear are The bevel gears are meshed with each other, and the second bevel gear is fixedly connected with the lower rotating shaft; the first spur gear and the driven shaft and the second spur gear and the driven shaft are all connected by flexible shafts.
使用中,上转轴转动时带动转动轮转动,通过切换器切换第一直齿轮或者第二直齿轮与主动轮啮合,且第一直齿轮或第二直齿轮通过软轴带动第一锥齿轮转动;第一锥齿轮固定连接在从动轴上,第二锥齿轮与第一锥齿轮啮合且第二锥齿轮固定连接在想下转轴上,通过软轴,使第一直齿轮或者第二直齿轮带动从动轴转动,从而使从动轴带动第一锥齿轮、第二锥齿轮和下转轴转动,通过切换器分步先后与主动轮啮合,从而实现上转轴和下转轴之间相对转动方向的改变,最终实现搅拌和快速排料的目的。In use, when the upper rotating shaft rotates, the rotating wheel is driven to rotate, the first spur gear or the second spur gear is switched to mesh with the driving wheel through the switch, and the first spur gear or the second spur gear drives the first bevel gear to rotate through the flexible shaft; The first bevel gear is fixedly connected to the driven shaft, the second bevel gear is meshed with the first bevel gear, and the second bevel gear is fixedly connected to the lower rotating shaft, and the first spur gear or the second spur gear is driven by the flexible shaft. The driven shaft rotates, so that the driven shaft drives the first bevel gear, the second bevel gear and the lower rotating shaft to rotate, and then meshes with the driving wheel step by step through the switcher, so as to realize the change of the relative rotation direction between the upper rotating shaft and the lower rotating shaft , and finally achieve the purpose of stirring and rapid discharge.
相比于使用第二电机直接驱动下转轴转动,上转轴和下转轴的传动比固定。本方案中,更优地,利用各种啮合的齿轮和切换器,在仅利用第一电机驱动的情况下,还能通过设置各齿轮的传动比,使上转轴和下转轴的转动速度呈一定比例,从而控制上转轴和下转轴搅拌或者排料时的速度,例如在排料过程中,可以使下转轴的转动速度更快,从而使排料更快完成。Compared with using the second motor to directly drive the lower rotating shaft to rotate, the transmission ratio of the upper rotating shaft and the lower rotating shaft is fixed. In this solution, it is more preferable to use various meshing gears and switches, in the case of only using the first motor to drive, and to set the transmission ratio of each gear, so that the rotation speed of the upper rotating shaft and the lower rotating shaft is constant. Proportion, so as to control the speed of stirring or discharging of the upper and lower shafts. For example, in the process of discharging, the rotation speed of the lower shaft can be made faster, so that the discharging can be completed faster.
进一步,切换器包括固定板、滑板、电磁铁和保护罩,第一直齿轮和第二直齿轮均转动连接于滑板上,电磁铁相互正对固定连接于固定板和滑板之间;主动轮、第一直齿轮、第二直齿轮、第一锥齿轮、第二锥齿轮、从动轴和换向器均设于保护罩内。Further, the switcher includes a fixed plate, a sliding plate, an electromagnet and a protective cover, the first spur gear and the second spur gear are both rotatably connected to the sliding plate, and the electromagnets face each other and are fixedly connected between the fixed plate and the sliding plate; the driving wheel, The first spur gear, the second spur gear, the first bevel gear, the second bevel gear, the driven shaft and the commutator are all arranged in the protective cover.
通过控制电磁铁的通电或者断电,使滑板和固定板相互靠近或者远离,从而实现第一直齿轮或者第二直齿轮与主动轮的啮合,响应快速,操作方便;同时,利用保护罩将主动轮、第一直齿轮、第二直齿轮、第一锥齿轮、第二锥齿轮、从动轴和换向器保护起来,防止搅拌筒内混凝土对各个齿轮间的啮合或者切换造成干扰。By controlling the power-on or power-off of the electromagnet, the sliding plate and the fixed plate are brought close to or away from each other, so as to realize the meshing of the first spur gear or the second spur gear with the driving wheel, with fast response and convenient operation; The wheel, the first spur gear, the second spur gear, the first bevel gear, the second bevel gear, the driven shaft and the commutator are protected to prevent the concrete in the mixing drum from interfering with the meshing or switching between the various gears.
进一步,固定板固定连接于保护壳的侧壁,保护罩内固定连接有与固定板垂直的滑杆,滑板滑动连滑杆衬板上。Further, the fixing plate is fixedly connected to the side wall of the protective shell, a sliding rod perpendicular to the fixing plate is fixedly connected in the protective cover, and the sliding plate slides with the sliding rod lining plate.
利用滑杆对滑板提供支撑和导向,方便滑动在保护壳内顺畅滑动,从而快速切换第一直齿轮或者第二直齿轮与主动轮的啮合,实现对上螺旋片和下螺旋片的相对运动的调节,使搅拌和排料快速、高效进行。The sliding rod is used to support and guide the sliding plate, which is convenient for sliding in the protective shell, so as to quickly switch the meshing between the first spur gear or the second spur gear and the driving wheel, and realize the relative movement of the upper and lower helical blades. Adjustment to make mixing and discharging fast and efficient.
进一步,滑杆数量为两根。Further, the number of sliders is two.
滑杆的数量为两根,两根滑杆为滑板提供稳定的支撑和精确的导向,使滑板能够更加顺畅和精确滑动,从而保证第一直齿轮或者第二直齿轮与主动轮的啮合准确度。The number of sliding rods is two, the two sliding rods provide stable support and precise guidance for the skateboard, so that the skateboard can slide more smoothly and accurately, thus ensuring the meshing accuracy of the first spur gear or the second spur gear and the driving wheel .
进一步,保护罩的外壁之间光滑连接。Further, the outer walls of the protective cover are smoothly connected.
保护罩的外壁之间光滑连接,使保护罩的外壁对搅拌筒内混凝土的流动阻挡作用变小,从而使得搅拌筒内混凝土可以快速地流动而被搅拌均匀。The outer walls of the protective cover are smoothly connected, so that the blocking effect of the outer wall of the protective cover on the flow of the concrete in the mixing drum is reduced, so that the concrete in the mixing drum can flow quickly and be stirred evenly.
进一步,上转轴和下转轴之间设有搅拌桨。Further, a stirring paddle is arranged between the upper rotating shaft and the lower rotating shaft.
为使上螺旋片和下螺旋片之间连接部分的混凝土更加快速地进行流动和混合,在上转轴和下转轴之间设有搅拌桨,利用搅拌桨对混凝土的剪切而对混凝土快速搅拌,避免混凝土在上螺旋片和下螺旋片之间聚集而堵塞,是混凝土的搅拌受到影响。In order to make the concrete in the connecting part between the upper screw and the lower screw flow and mix more quickly, a stirring paddle is arranged between the upper rotating shaft and the lower rotating shaft, and the concrete is quickly stirred by the shearing of the concrete by the stirring paddle. To avoid the blockage of concrete from gathering between the upper and lower helical blades, the mixing of concrete is affected.
进一步,搅拌桨包括固定部和与固定部活动连接的滑动部。Further, the stirring paddle includes a fixed part and a sliding part movably connected with the fixed part.
通过调整固定部与活动部之间活动连接的关系,搅拌桨的实际作用面积发生对应改变,使得搅拌桨的搅拌作用随之改变,便于根据实际搅拌情况调整搅拌桨的搅拌作用大小,从而使搅拌桨的搅拌功能更加匹配上螺旋片和下螺旋片之间的搅拌和推动速度。By adjusting the movable connection between the fixed part and the movable part, the actual action area of the stirring paddle changes correspondingly, so that the stirring action of the stirring paddle changes accordingly. The stirring function of the paddle better matches the stirring and pushing speed between the upper and lower screw blades.
附图说明Description of drawings
图1为本发明实施例一中一种建筑材料加工装置沿搅拌筒中轴线的纵向剖视图。FIG. 1 is a longitudinal cross-sectional view of a building material processing device according to
图2为本发明实施例一中一种建筑材料加工装置的搅拌桨的纵向剖视图。FIG. 2 is a longitudinal cross-sectional view of a stirring paddle of a building material processing device in
图3为本发明实施例二中一种建筑材料加工装置沿搅拌筒中轴线的纵向剖视图。FIG. 3 is a longitudinal cross-sectional view of a building material processing device according to
图4为图3中A处局部放大图。FIG. 4 is a partial enlarged view of part A in FIG. 3 .
具体实施方式Detailed ways
下面通过具体实施方式进一步详细说明:The following is further described in detail by specific embodiments:
说明书附图中的附图标记包括:支撑架1、搅拌筒2、进料口3、排料口4、第一电机5、上转轴6、下转轴7、上螺旋片8、下螺旋片9、第二电机10、过渡部11、固定部12、滑动部13、滑槽14、主动轮15、第一直齿轮16、第二直齿轮17、第一锥齿轮18、第二锥齿轮19、从动轴20、固定板21、滑板22、保护罩23、滑杆24、软轴25、第一电磁铁26、第二电磁铁27。The reference signs in the accompanying drawings include:
实施例一Example 1
实施例一基本如图1和图2所示,一种建筑材料加工装置,包括支撑架1,支撑架1上固定连接有竖向设置的搅拌筒2,搅拌筒2的右侧上端设有进料口3、搅拌筒2的底部设有排料口4,搅拌筒2内与搅拌筒2同轴设有转轴,搅拌筒2的顶部通过螺栓固定连接有驱动转轴转动的驱动单元,本实施例中,驱动单元包括输出轴朝下设置的第一电机5,转轴的顶端与第一电机5的输出轴通过联轴器固定连接。
如图1所示,转轴包括相互联动的上转轴6和下转轴7,下转轴7靠近排料口4处,上转轴6上通过螺丝固定连接有上螺旋片8、下转轴7上通过螺丝固定连接有下螺旋片9,上螺旋片8和下螺旋片9的旋向相同,上螺旋片8和下螺旋片9之间设有用于改变上转轴6和下转轴7相对转动方向的换向机构。As shown in Figure 1, the rotating shaft includes an upper
换向机构包括第二电机10和过渡部11,第二电机10通过螺栓固定连接于搅拌筒2的底部,第二电机10的输出轴朝上穿过搅拌筒2的底板后与下转轴7通过连接器固定连接;过渡部11位于上转轴6和下转轴7之间,且上转轴6和过渡部11之间、下转轴7和过渡部11之间均通过轴承转动连接(图1中未画出轴承),使得上转动轴和下转动轴均可沿搅拌筒2的轴心转动且二者之间的转动互不影响。The reversing mechanism includes a
如图1所示,上转轴6的下侧以及下转轴7的上侧均焊接有搅拌桨,搅拌桨倾斜设置,结合图2,搅拌桨包括固定部12和滑动部13,固定部12上开设有可容纳滑动部13的滑槽14,且固定部12外壁上开有条形孔,滑动部13上开有可与条形孔对应的螺纹孔,通过滑动滑动部13在滑槽14内位置,然后利用螺丝将固定部12和滑动部13相互固定,从而改变搅拌桨的搅拌面积,使搅拌桨的搅拌能力和剪切混凝土的能力可以改变。As shown in FIG. 1 , a stirring paddle is welded to the lower side of the upper
具体实施过程如下:The specific implementation process is as follows:
1.安装调试阶段:1. Installation and debugging stage:
首先将上转轴6和下转轴7与过渡部11相互连接,然后在将搅拌桨焊接在上转轴6和下转轴7上,调整滑动部13与固定部12的相对位置,使搅拌桨的可搅拌面积合适,然后再将上转轴6、下转轴7放入搅拌筒2内,使上转轴6与第一电机5的输出轴固定连接、下转轴7与第二电机10的输出轴固定连接。First, connect the upper
2.搅拌阶段:2. Stirring stage:
将排料口4关闭,从进料口3处将混凝土倒入到搅拌筒2内,启动第一电机5和第二电机10。第一电机5带动上转轴6转动,上转轴6带动上螺旋片8转动,使上螺旋片8搅拌混凝土并将混凝土向下推动;同时,第二电机10带动下转轴7转动,下转轴7带动下螺旋片9转动,使下螺旋片9搅拌混凝土并将混凝土向上推动,使得混凝土在上螺旋片8和下螺旋片9作用下由搅拌筒2的两端向中部移动,并在搅拌筒2的中部发生剧烈的挤压和混合,使得混凝土快速混合,达到快速搅拌均匀的目的,如图1所示,上螺旋片8、下螺旋片9和搅拌筒2内壁之间存在一定间距,该间距为混凝土在搅拌筒2内循环移动提供空间,保证了混凝土在搅拌筒2内的循环、连续移动而被充分搅拌。The
3.排料阶段:3. Discharging stage:
当搅拌筒2内混凝土被充分搅拌后,保持第一电机5的转动方向不改变,同时使第二电机10的转动方向改变,使下转轴7的转动方向发生改变,从而使下螺旋片9搅拌和推动混凝土的方向由开始的自下而上改变为自上而下,下螺旋片9和上螺旋片8对混凝土的搅拌和推动方向相同,使混凝土快速向排料口4聚集,此时打开排料口4,从而将完成搅拌的混凝土快速排出,减少混凝土的排料时间,提升混凝土的搅拌效率。When the concrete in the mixing
实施例二
实施例二与实施例一的区别在于:对换向机构进行了改进。The difference between the second embodiment and the first embodiment is that the reversing mechanism is improved.
结合图3和图4所示,上转轴6和下转轴7之间设有换向机构,换向机构包括主动轮15、第一直齿轮16、第二直齿轮17、第一锥齿轮18、第二锥齿轮19、从动轴20和切换器。3 and 4, a reversing mechanism is provided between the upper
切换器包括固定板21、滑板22、电磁铁和保护罩23,保护罩23的外壁光滑连接,上转轴6和下转轴7与保护罩23之间均通过轴承连接,且主动轮15、第一直齿轮16、第二直齿轮17、第一锥齿轮18、第二锥齿轮19、从动轴20和切换器均位于保护罩23内。如图4所示,主动轮15通过螺丝固定连接在上转轴6的下侧端部,保护罩23内通过螺丝横向固定连接有滑杆24,滑杆24数量为两根且两根滑杆24位于同一水平面上,滑板22横向滑动连接于滑杆24上,第一直齿轮16和第二直齿轮17均通过轴承转动连接于滑板22上,且第一直齿轮16位于主动轮15的左侧、第二直齿轮17位于主动轮15的右侧,通过横向滑动滑板22,可以使第一直齿轮16或者第二直齿轮17与主动轮15啮合。The switcher includes a fixed
如图4所示,从动轴20位于滑杆24的下方,且从动轴20和滑杆24之间连接有连接板,连接板的上端与滑杆24通过螺丝固定连接,从动轴20通过轴承与连接板的下侧转动连接,因此从动轴20可以转动而无法横向移动;第一锥齿轮18通过平键固定连接于从动轴20上,第二锥齿轮19通过平键固定连接于下转轴7的上侧,且第一锥齿轮18和第二锥齿轮19相互啮合。As shown in FIG. 4 , the driven
如图4所示,第一直齿轮16与从动轴20之间以及第二直齿轮17与从动轴20之间均通过软轴25连接,软轴25的上侧竖向且与第一直齿轮16或者第二直齿轮17同轴固定连接、软轴25的下侧横向与从动轴20通过轴承同轴固定连接,由于软轴25具有弯曲传动且弯曲角度可改变的特点,设置软轴25后,可以将第一直齿轮16或者第二直齿轮17在水平方向的转动转化为从动轴20在竖直方向的转动;当滑板22横向滑动时,无论是第一直齿轮16与主动轮15啮合,还是第二直齿轮17与主动轮15啮合,第一直齿轮16或者第二直齿轮17上的软轴25均能将主动轮15上的动力传递至从动轴20,从而实现将上转轴6的动力传递至下转轴7。As shown in FIG. 4 , between the
如图4所示,电磁铁包括相互正对的第一电磁铁26和第二电磁铁27,第一电磁铁26通过螺丝固定连接于滑板22的左端,且第二电磁铁27通过螺丝固定连接于保护罩23左侧内壁上,通过控制第一电磁铁26和第二电磁铁27的通电,可以使第一电磁铁26和第二电磁铁27相互吸引或者相互排斥,在第一电磁铁26和第二电磁铁27相互吸引而贴合时(图4所示的状态),第二直齿轮17和主动轮15相互啮合;当第一电磁铁26和第二电磁铁27相互排斥时,滑板22向左滑动,滑板22在第一电磁铁26和第二电磁铁27的排斥力作用下运动到与保护罩23左侧内壁相抵,此时第二直齿轮17和主动轮15相互啮合。As shown in FIG. 4 , the electromagnet includes a
具体实施方式如下:The specific implementation is as follows:
1.安装调试阶段:1. Installation and debugging stage:
首先将上转轴6和下转轴7、保护罩23和切换机构相互连接,然后在将搅拌桨焊接在上转轴6和下转轴7上,调整滑动部13与固定部12的相对位置,使搅拌桨的可搅拌面积合适,然后再将上转轴6、下转轴7放入搅拌筒2内,使上转轴6与第一电机5的输出轴固定连接、下转轴7下端与搅拌筒2底部内壁通过轴承转动连接。First, connect the upper
2.搅拌阶段:2. Stirring stage:
第一电机5启动而带动上转轴6正向转动,使得上螺旋片8对搅拌筒2上侧的混凝土进行搅拌,并将混凝土向下推动,此时通过电路控制使第一电磁铁26和第二电磁铁27相互吸引,从而使第一直齿轮16和主动轮15啮合,经过软轴25、第一锥齿轮18、第二锥齿轮19的传动,使得下转轴7和上转轴6的转动方向相反,从而使得下螺旋片9对搅拌筒2下侧的混凝土进行搅拌,并将混凝土向上推动。混凝土在上螺旋片8和下螺旋片9作用下由搅拌筒2的两端向中部移动,并在搅拌筒2的中部发生剧烈的挤压和混合,使得混凝土快速混合,达到快速搅拌均匀的目的,如图3所示,上螺旋片8、下螺旋片9和搅拌筒2内壁之间存在一定间距,该间距为混凝土在搅拌筒2内循环移动提供空间,保证了混凝土在搅拌筒2内的循环、连续移动而被充分搅拌。The
3.排料阶段:3. Discharging stage:
当搅拌筒2内混凝土被充分搅拌后,保持第一电机5的转动方向不改变,同时通过电路控制使第一电磁铁26和第二电磁铁27相互排斥,从而使第二直齿轮17和主动轮15啮合,经过软轴25、第一锥齿轮18、第二锥齿轮19的传动,使得下转轴7和上转轴6的转动方向相同,从而使下螺旋片9搅拌和推动混凝土的方向由搅拌阶段的自下而上改变为自上而下,下螺旋片9和上螺旋片8对混凝土的搅拌和推动方向相同,使混凝土快速向排料口4聚集,此时打开排料口4,从而将完成搅拌的混凝土快速排出。When the concrete in the mixing
通过设置各个齿轮的传动比,可以控制上转轴6和下转轴7之间的传动比例关系,从而使搅拌和排料效果更好,例如,在搅拌阶段将上转轴6和下转轴7之间的速度比设置为1:1,此时可以快速且稳定地搅拌搅拌筒内混凝土;而在排料阶段,将上转轴6和下转轴7之间的传动比为1:2,可以使下转轴7比上转轴6转动速度更快,从而使混凝土在排料阶段能够快速地被推向排料口4,从而加速排料,使排料快速完成。By setting the transmission ratio of each gear, the transmission ratio between the upper
以上所述的仅是本发明的实施例,方案中公知的具体结构或特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。The above descriptions are only examples of the present invention, and common knowledge such as well-known specific structures or characteristics in the solutions are not described too much here. It should be pointed out that for those skilled in the art, some modifications and improvements can be made without departing from the structure of the present invention. These should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention. Effectiveness and utility of patents. The scope of protection claimed in this application shall be based on the content of the claims, and the descriptions of the specific implementation manners in the description can be used to interpret the content of the claims.
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| CN110802757B (en) * | 2019-10-31 | 2021-11-09 | 淮北卓本科技有限责任公司 | Mixing equipment convenient to dry for plastic tubing raw materials for production |
| CN111170462B (en) * | 2020-03-16 | 2021-05-28 | 南京大学 | Alternate starvation micro-aerobic anaerobic coupling filler sludge lateral flow in-situ reduction and strengthening process |
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| CN207413274U (en) * | 2017-10-29 | 2018-05-29 | 宿迁市万和泰化工有限公司 | A kind of mixer |
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