CN110271910A - A kind of Multilayer lift type cable shelf - Google Patents

A kind of Multilayer lift type cable shelf Download PDF

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Publication number
CN110271910A
CN110271910A CN201910318999.7A CN201910318999A CN110271910A CN 110271910 A CN110271910 A CN 110271910A CN 201910318999 A CN201910318999 A CN 201910318999A CN 110271910 A CN110271910 A CN 110271910A
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China
Prior art keywords
cantilever
cable
lifting
bracket
column
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CN201910318999.7A
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CN110271910B (en
Inventor
闫亮
陈志武
沈晓东
周明
朱博峰
王树良
苏盈
徐国华
叶韵
袁梦华
袁芬
闫云
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Huzhou Power Supply Co of State Grid Zhejiang Electric Power Co Ltd
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Huzhou Power Supply Co of State Grid Zhejiang Electric Power Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0492Storage devices mechanical with cars adapted to travel in storage aisles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H49/00Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
    • B65H49/38Skips, cages, racks, or containers, adapted solely for the transport or storage of bobbins, cops, or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/34Handled filamentary material electric cords or electric power cables

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

本发明公开了一种多层升降式电缆货架,包括设置在两条导轨之间的多个呈直线排列的支架,导轨上设有行车,电缆盘托架悬挂在行车上设置的托架升降及平移机构上;所述的支架包括底座及两根立柱,两根立柱的至少一侧成对地设有若干组悬臂,悬臂的一端可移动地联接在立柱上,悬臂的另一端设有电缆盘定位槽,多层升降式电缆货架工作时,电缆盘置于电缆盘托架上,行车通过托架升降及平移机构并结合行车行走将电缆盘托架置于一组悬臂的上方并通过电缆盘上穿设的横轴挂在悬臂的电缆盘定位槽内。本发明的多层升降式电缆货架具有占地面积小,仓库利用率高,存取操作简单,生产效率高等优点,具有很高的实用价值。

The invention discloses a multi-layer elevating cable shelf, which comprises a plurality of linearly arranged brackets arranged between two guide rails, a carriage is arranged on the guide rail, and the cable tray bracket is suspended on the carriage, and the carriage is lifted and lowered. On the translation mechanism; the support includes a base and two uprights, at least one side of the two uprights is provided with several sets of cantilever in pairs, one end of the cantilever is movably connected to the upright, and the other end of the cantilever is provided with a cable tray Positioning groove, when the multi-layer lifting cable rack is working, the cable reel is placed on the cable reel bracket, and the driving passes through the lifting and translation mechanism of the bracket and combined with the driving, the cable reel bracket is placed above a group of cantilevers and passed through the cable reel. The horizontal shaft passing through the upper part is hung in the cable tray positioning groove of the cantilever. The multi-layer elevating cable shelf of the present invention has the advantages of small footprint, high warehouse utilization rate, simple access operation, high production efficiency, etc., and has high practical value.

Description

一种多层升降式电缆货架A multi-layer lifting cable shelf

技术领域technical field

本发明涉及货物仓储技术领域,具体涉及一种多层升降式电缆货架。The invention relates to the technical field of cargo storage, in particular to a multi-layer lifting cable shelf.

背景技术Background technique

目前,多数仓库采用电缆盘平放的形式存储电缆,占地面积大,仓库利用效率低。部分仓库采用两层叠放的形式存储电缆,上层电缆盘采用叉车存取,但受叉车旋转半径和工作高度的限制,可叠放的电缆盘直径较小,严重影响电缆的出入库管理和仓库空间利用效率。在仓库在经费和储存空间受限情况下,亟需设计一种便于操作的多层电缆货架,适用于电缆等大型物资堆放,既可以拓展仓库存储空间,又可以节省使用费用,并可方便操作提高生产效率。公开日为2016年9月14日,公开号为CN205575239U的中国专利文件公开了一种电缆盘升降装置,包括机架以及支撑杆,所述机架上设置有用于放置所述支撑杆的支撑盘,所述支撑盘连接有滑移设置在机架上的连接件,所述连接件连接有电机。该方案采用新的机械结构,通过电机带动连接件实现支撑盘的上下滑移,解放了劳动力,改善了人机关系,圆弧形的支撑盘实现了对支撑杆的放置作用,支撑杆不会从支撑盘上掉落,结构简单,在支撑盘内的工程塑料片则减小了支撑杆和支撑盘的磨损;通过安装法兰和固定法兰提升了电机和机架之间的牢固度,提升了电机的稳定性。但这种电缆盘升降装置仅适用于电缆生产过程中的单个电缆盘的升降。At present, most warehouses store cables in the form of flat cable trays, which occupy a large area and have low warehouse utilization efficiency. Some warehouses use two layers of stacking to store cables, and the upper cable tray is accessed by a forklift. However, due to the limitation of the rotation radius and working height of the forklift, the diameter of the stackable cable tray is small, which seriously affects the cable entry and exit management and warehouse space. usage efficiency. In the case of limited funds and storage space in the warehouse, it is urgent to design an easy-to-operate multi-layer cable shelf, which is suitable for stacking large materials such as cables. It can not only expand the storage space of the warehouse, but also save usage costs and facilitate operation. Increase productivity. The publication date is September 14, 2016, and the Chinese patent document with the publication number CN205575239U discloses a cable reel lifting device, including a frame and a support rod, and the frame is provided with a support plate for placing the support rod , the support plate is connected with a connecting piece slidably arranged on the frame, and the connecting piece is connected with a motor. The scheme adopts a new mechanical structure, and the motor drives the connecting parts to realize the up and down sliding of the support plate, which liberates the labor force and improves the relationship between man and machine. The arc-shaped support plate realizes the placement of the support rod, and the support rod will not Falling from the support plate, the structure is simple, and the engineering plastic sheet in the support plate reduces the wear of the support rod and the support plate; the firmness between the motor and the frame is improved through the mounting flange and the fixing flange, Improved motor stability. But this cable drum lifting device is only suitable for the lifting of a single cable drum in the cable production process.

发明内容Contents of the invention

本发明的目的是为解决现有技术中采用平放形式存储电缆盘,存在占地面积大,仓库利用率低,存取操作麻烦,生产效率低的问题,提供一种多层升降式电缆货架,具有占地面积小,仓库利用率高,存取操作简单,生产效率高的优点。The purpose of the present invention is to provide a multi-layer lifting cable shelf to solve the problems of large floor space, low warehouse utilization rate, troublesome access operation and low production efficiency in the prior art when the cable tray is stored in a flat form. , has the advantages of small footprint, high warehouse utilization rate, simple access operation, and high production efficiency.

本发明为解决上述技术问题所采用的技术方案是,一种多层升降式电缆货架,包括两条导轨及设置在两条导轨之间的多个呈直线排列的支架,所述的导轨上设有行车,行车上设有电缆盘托架,所述的电缆盘托架悬挂在行车上设置的托架升降及平移机构上;所述的支架包括底座及固定在底座上的两根立柱,两根立柱的至少一侧成对地设有若干组悬臂,悬臂的一端可移动地联接在立柱上,悬臂的另一端设有电缆盘定位槽,多层升降式电缆货架工作时,电缆盘置于电缆盘托架上,行车通过托架升降及平移机构并结合行车行走将电缆盘托架置于一组悬臂的上方并通过电缆盘上穿设的横轴挂在悬臂的电缆盘定位槽内。本发明的多层升降式电缆货架包括多个设有若干层悬臂的支架,行车可沿导轨行走,行车的高度大于支架的高度,行车上设有用于运送电缆盘的电缆盘托架,上设有用于电缆盘托架升降及平移的托架升降及平移机构,其中平移机构可将电缆盘托架平移到支架的外面,以便电缆盘的吊装。当需要存放电缆盘时,电缆盘置于电缆盘托架上,通过叉车将电缆盘托架和电缆盘一并移动到行车的工作范围内,通过行车行走及行车上的托架平移机构移动使托架的升降机构位于电缆盘托架的上方,通过钢丝绳和挂钩将电缆盘托架与托架升降机构连接,托架升降机构工作将电缆盘托架提升到一定高度,再移动到需要存放的悬臂位置,然后下降,使电缆盘中间的横轴(穿设在电缆盘上且长度大于电缆盘高度的钢管)置于悬臂的电缆盘定位槽中,就完成电缆盘了的立体码垛;当需要取电缆盘时,首先需要将载有电缆盘托架的行车移动到电缆盘斜上方,再移动电缆盘托架至电缆盘下方,然后提升一定高度,使电缆盘上的横轴与悬臂脱离,再驶离支架并下降到地面,电缆盘托架与行车挂钩分离,完成电缆盘的取用。这里所述的可移动联接,是指悬臂在立柱上的位置可以上下移动调整。这样,本发明解决了现有技术中采用平放形式存储电缆盘,存在占地面积大、仓库利用率低、存取操作麻烦且生产效率低的问题,大大提高了生产效率,提高了仓库的利用率,节省了成本。The technical solution adopted by the present invention to solve the above-mentioned technical problems is that a multi-layer elevating cable shelf includes two guide rails and a plurality of linearly arranged brackets arranged between the two guide rails. There is a crane, which is provided with a cable tray bracket, and the cable tray bracket is suspended on the bracket lifting and translation mechanism set on the crane; the bracket includes a base and two columns fixed on the base, two At least one side of the column is provided with several groups of cantilevers in pairs, one end of the cantilever is movably connected to the column, and the other end of the cantilever is provided with a cable tray positioning slot. When the multi-layer lift cable shelf is working, the cable tray is placed On the cable reel bracket, the crane passes the bracket lifting and translation mechanism and combines the driving to place the cable reel bracket above a set of cantilevers and hangs it in the cable reel positioning groove of the cantilever through the transverse shaft pierced on the cable reel. The multi-layer elevating cable shelf of the present invention includes a plurality of supports with several layers of cantilever, the driving can walk along the guide rail, the height of the driving is greater than the height of the support, and a cable reel bracket for transporting the cable reel is arranged on the driving. There is a bracket lifting and translation mechanism for the lifting and translation of the cable reel bracket, wherein the translation mechanism can translate the cable reel bracket to the outside of the support, so as to facilitate the hoisting of the cable reel. When the cable reel needs to be stored, the cable reel is placed on the cable reel bracket, and the cable reel bracket and the cable reel are moved together to the working range of the crane by a forklift, and are moved by the travel of the truck and the translation mechanism of the bracket on the truck. The lifting mechanism of the bracket is located above the cable tray bracket, and the cable tray bracket is connected with the bracket lifting mechanism through a wire rope and a hook. The position of the cantilever is then lowered, so that the horizontal axis in the middle of the cable reel (a steel pipe that passes through the cable reel and is longer than the height of the cable reel) is placed in the cable reel positioning groove of the cantilever, and the three-dimensional palletizing of the cable reel is completed; When it is necessary to take out the cable reel, it is first necessary to move the crane carrying the cable reel bracket to the obliquely above the cable reel, then move the cable reel bracket to the bottom of the cable reel, and then raise it to a certain height so that the horizontal shaft on the cable reel is separated from the cantilever , and then drive away from the support and drop to the ground, the cable reel bracket is separated from the driving hook, and the access of the cable reel is completed. The movable connection mentioned here means that the position of the cantilever on the column can be adjusted by moving up and down. In this way, the present invention solves the problems of large floor space, low warehouse utilization rate, troublesome access operations and low production efficiency in the prior art when the cable reels are stored in a flat form, greatly improves production efficiency, and improves warehouse efficiency. Utilization, cost savings.

作为优选,立柱的两侧均设有悬臂,立柱的两侧的悬臂对称设置;所述的悬臂横截面为矩形,悬臂的一端形成有与立柱适配的U形槽,悬臂通过U形槽连接在立柱上,立柱上设有两列等间隔分布的固定孔,U形槽的两侧壁上设有通孔,悬臂通过穿设在固定孔内的固定螺栓可拆卸地固定在立柱上。在立柱的两侧设置悬臂,可以进一步提高支架的利用率,同时有利于立柱的受力平衡。立柱上等间隔分布的固定孔用于固定悬臂,实用时根据电缆盘的大小确定上下层悬臂之间的间距,移动悬臂将其固定在合适的固定孔处即可。Preferably, cantilevers are provided on both sides of the column, and the cantilevers on both sides of the column are arranged symmetrically; the cross-section of the cantilever is rectangular, and one end of the cantilever is formed with a U-shaped groove adapted to the column, and the cantilever is connected through the U-shaped groove On the column, the column is provided with two rows of fixed holes distributed at equal intervals, and through holes are provided on the two side walls of the U-shaped groove. Setting cantilevers on both sides of the column can further improve the utilization rate of the support, and at the same time, it is beneficial to the force balance of the column. The fixed holes distributed at equal intervals on the column are used to fix the cantilever. In practice, determine the distance between the upper and lower cantilever according to the size of the cable tray, and move the cantilever to fix it at the appropriate fixing hole.

作为优选,立柱上的固定孔及悬臂端部的通孔均为腰形孔,所述的腰形孔倾斜设置,腰形孔的上端向立柱悬臂一侧倾斜,所述的底座为两根平行设置的工字钢,工字钢的两端固定在导轨上。腰形孔具有足够的可调整空间,有利于悬臂的快速安装;由于悬臂工作时具有下压的趋势,因此腰形孔的上端向立柱悬臂一侧倾斜可以使固定孔承受更大的挤压力,避免腰形孔受挤压变形,延长使用寿命。As a preference, the fixed hole on the column and the through hole at the end of the cantilever are all waist-shaped holes. The I-beam is set, and the two ends of the I-beam are fixed on the guide rail. The waist-shaped hole has enough adjustable space, which is conducive to the rapid installation of the cantilever; because the cantilever has a tendency to press down when it is working, the upper end of the waist-shaped hole is inclined to the side of the cantilever of the column, so that the fixed hole can withstand greater extrusion force , to avoid the extrusion deformation of the waist hole and prolong the service life.

作为优选,电缆盘托架呈矩形,包括骨架及设置在骨架上的面板,所述的面板为波纹板,面板上设有两条相互平行的防撞条,防撞条的长度方向与波纹板的折弯线垂直,电缆盘托架的四角设有吊环,所述电缆盘托架通过设置在吊环上的钢丝绳与托架升降及平移机构连接。波纹板可以增强面膜的结构强度,防撞条用于防止电缆盘滚动,四角的吊环通过挂钩及钢丝绳连接升降机构。Preferably, the cable tray bracket is rectangular and includes a skeleton and a panel arranged on the skeleton. The panel is a corrugated board, and two parallel anti-collision strips are arranged on the panel. The bending line is vertical, and the four corners of the cable reel bracket are provided with lifting rings, and the cable reel bracket is connected with the bracket lifting and translation mechanism through the steel wire rope arranged on the lifting rings. The corrugated board can enhance the structural strength of the mask, the anti-collision strip is used to prevent the cable reel from rolling, and the rings at the four corners are connected to the lifting mechanism through hooks and wire ropes.

作为优选,骨架包括两根平行设置的边骨架及设置在两根边骨架之间的中间骨架,边骨架及中间骨架均与防撞条平行,边骨架与中间骨架之间形成有叉车槽。叉车槽的设置便于叉车搬运电缆盘托架。Preferably, the framework includes two side frameworks arranged in parallel and a middle framework arranged between the two side frameworks. Both the side frameworks and the middle framework are parallel to the anti-collision strips, and a forklift slot is formed between the side frameworks and the middle framework. The setting of the forklift groove is convenient for the forklift to carry the cable tray bracket.

作为优选,行车包括平行设置的两条横梁,两条横梁之间设有连接杆,横梁下设有滑轨,所述的托架升降及平移机构包括升降电机与平移电机,所述的平移电机与设置在滑轨上的滚轮连接;行车的底部设有行走电机,所述的行走电机与行走轮连接。滑轨用于电缆盘托架的横向平移,行走电机用于行车的纵向行走。Preferably, the crane includes two beams arranged in parallel, a connecting rod is arranged between the two beams, and a slide rail is provided under the beams, the lifting and translation mechanism of the bracket includes a lifting motor and a translation motor, and the translation motor It is connected with the rollers arranged on the slide rail; the bottom of the trolley is provided with a traveling motor, and the traveling motor is connected with the traveling wheels. The slide rail is used for the lateral translation of the cable tray bracket, and the travel motor is used for the longitudinal travel of the crane.

作为优选,悬臂为2-5层,悬臂的悬空端设有上表面设有定位块,所述的电缆盘定位槽设置在定位块上,所述的电缆盘定位槽为弧形槽 。两根立柱之间设有支撑装置,所述的支撑装置包括上下平行设置的横档,横档之间交叉设有斜档。2-5层悬臂可以存放3-6层的电缆盘,比传统结构有效地利用了空间,设置定位块可以分散悬臂上电缆盘的压力,横档与斜档用于增加支架的结构强度。As a preference, the cantilever has 2-5 layers, and the cantilever end is provided with a positioning block on the upper surface, and the cable tray positioning groove is arranged on the positioning block, and the cable tray positioning groove is an arc groove. A support device is provided between the two uprights, and the support device includes crosspieces arranged in parallel up and down, and oblique crosspieces are arranged between the crosspieces. 2-5 layers of cantilever can store 3-6 layers of cable reels, which makes more effective use of space than traditional structures. Setting positioning blocks can disperse the pressure of cable reels on the cantilever, and crosspieces and inclined shelves are used to increase the structural strength of the bracket.

作为优选,悬臂为横截面呈矩形的中空结构,悬臂通过升降机构设置在立柱上,所述立柱的横截面呈长方形,立柱横截面的长边侧中部竖向设有凹槽,悬臂的固定端两侧延伸有弯折板,所述弯折板的折弯段位于凹槽内,立柱横截面的短边侧设有齿条,悬臂内设有升降齿轮,升降齿轮的一侧与齿条啮合,升降齿轮的另一侧与蜗杆连接,所述蜗杆与设置在悬臂上的悬臂升降电机连接,悬臂升降电机转动时,蜗杆转动带动升降齿轮转动,悬臂沿立柱上升或下降。本发明的悬臂上连接有自动升降机构,在悬臂没有承重时,可以通过控制悬臂升降电机的正反转通过蜗杆带动齿轮(涡轮)使悬臂沿立柱的一侧升降,这样就避免了通过人工拆装升降悬臂带来的不便,大大简化了悬臂的升降操作,提高了生产效率。Preferably, the cantilever is a hollow structure with a rectangular cross section, and the cantilever is arranged on the column through a lifting mechanism. Bending plates are extended on both sides, the bending section of the bending plate is located in the groove, a rack is provided on the short side of the cross section of the column, and a lifting gear is provided in the cantilever, and one side of the lifting gear meshes with the rack , the other side of the lifting gear is connected with the worm, and the worm is connected with the cantilever lifting motor arranged on the cantilever. When the cantilever lifting motor rotates, the rotation of the worm drives the lifting gear to rotate, and the cantilever rises or falls along the column. The cantilever of the present invention is connected with an automatic lifting mechanism. When the cantilever is not loaded, the cantilever can be lifted and lowered along one side of the column by controlling the positive and negative rotation of the cantilever lifting motor and driving the gear (turbine) through the worm, thus avoiding manual disassembly. The inconvenience caused by installing the lifting cantilever greatly simplifies the lifting operation of the cantilever and improves the production efficiency.

作为优选,悬臂下设有支撑结构,所述支撑结构包括一支撑杆,支撑杆的一端铰接在悬臂下方,支撑杆的另一端穿设在悬臂下方的支撑盒内,所述支撑盒与悬臂的固定端固定连接,支撑盒内的支撑杆端部固定有锁紧块,所述的锁紧块为整体呈矩形的铁质结构,锁紧块面向齿条的一侧设有与齿条适配的扣接齿,锁紧块远离齿条的一侧设有弹簧,靠近弹簧的支撑盒外设有电磁铁,悬臂升降电机转动时,电磁铁通电吸附锁紧块,锁紧块上的扣接齿与齿条分离,悬臂升降电机停止时,电磁铁断电释放锁紧块,锁紧块在弹簧的作用下其扣接齿与齿条啮合。本发明在悬臂下设置可以随悬臂升降的支撑杆,支撑杆的一端与悬臂铰接,支撑杆的另一端穿设在非磁性结构(非导磁结构)的支撑盒内与锁紧块固定,由于支撑杆与悬臂之间的夹角较大(通常大于45度),且电磁铁相对于锁紧块位于偏下的位置,支撑杆及锁紧块可以绕前述铰接点转动使锁紧块与齿条分离,支撑盒则与悬臂的固定端连接,随悬臂的升降而升降。当悬臂在非承重状态时,悬臂升降时,电磁铁吸附锁紧块使锁紧块上的扣接齿与齿条分离,此时支撑杆可以随悬臂的升降而升降;当悬臂停止时,电磁铁断电释放锁紧块,锁紧块在弹簧的作用下靠近齿条,锁紧块上的扣接齿与齿条啮合,使支撑杆的下端部与齿条固定,从而起到支撑悬臂的作用,这样可以大大提高悬臂的承载能力,确保电缆盘的存储安全。Preferably, a support structure is provided under the cantilever, and the support structure includes a support rod, one end of the support rod is hinged under the cantilever, and the other end of the support rod is set in the support box below the cantilever, and the support box and the cantilever The fixed end is fixedly connected, and the end of the support rod in the support box is fixed with a locking block. The locking block is an overall rectangular iron structure, and the side of the locking block facing the rack is provided with a There is a spring on the side of the locking block away from the rack, and an electromagnet is installed outside the support box close to the spring. When the cantilever lifting motor rotates, the electromagnet is energized to absorb the locking block, and the buckle on the locking block The teeth are separated from the rack, and when the cantilever lifting motor stops, the electromagnet is powered off to release the locking block, and the locking block engages with the tooth bar under the action of the spring. In the present invention, a support rod that can go up and down with the cantilever is arranged under the cantilever. One end of the support rod is hinged with the cantilever, and the other end of the support rod is fixed in a support box of a non-magnetic structure (non-magnetic structure) and fixed with a locking block. The angle between the support rod and the cantilever is relatively large (usually greater than 45 degrees), and the electromagnet is located at a lower position relative to the locking block. The support rod and the locking block can rotate around the aforementioned hinge point to make the locking block and the teeth The bar is separated, and the support box is connected to the fixed end of the cantilever, and rises and falls with the lifting of the cantilever. When the cantilever is in the non-load-bearing state, when the cantilever is lifted, the electromagnet absorbs the locking block to separate the buckle teeth on the locking block from the rack. At this time, the support rod can rise and fall with the lifting of the cantilever; when the cantilever stops, the electromagnetic When the iron is powered off, the locking block is released. The locking block is close to the rack under the action of the spring. The buckle teeth on the locking block mesh with the rack, so that the lower end of the support rod is fixed with the rack, thereby supporting the cantilever. Function, which can greatly improve the bearing capacity of the cantilever and ensure the storage safety of the cable reel.

本发明的有益效果是:它有效地解决了现有技术中采用平放形式存储电缆盘,存在占地面积大,仓库利用率低,存取操作麻烦,生产效率低的问题,本发明的多层升降式电缆货架具有占地面积小,仓库利用率高,存取操作简单,生产效率高的优点,具有很高的实用价值。The beneficial effects of the present invention are: it effectively solves the problems of large floor space, low warehouse utilization rate, troublesome access operations and low production efficiency in the prior art when the cable reels are stored flat. The layer lifting cable rack has the advantages of small footprint, high warehouse utilization rate, simple access operation, high production efficiency, and has high practical value.

附图说明Description of drawings

图1是本发明的一种立体结构示意图;Fig. 1 is a kind of three-dimensional structure schematic diagram of the present invention;

图2是本发明支架(单侧单层)的一种立体结构示意图;Fig. 2 is a schematic diagram of a three-dimensional structure of the stent (single-sided single-layer) of the present invention;

图3是本发明电缆盘托架的一种立体结构示意图;Fig. 3 is a schematic diagram of a three-dimensional structure of the cable tray bracket of the present invention;

图4是本发明电缆盘托架的一种侧视图;Fig. 4 is a side view of the cable tray bracket of the present invention;

图5是本发明悬臂升降机构的一种结构示意图;Fig. 5 is a kind of structural representation of cantilever lifting mechanism of the present invention;

图6是图5的俯视图。FIG. 6 is a top view of FIG. 5 .

图中:1.导轨,2.支架,3.行车,4.电缆盘托架,5.底座,6.立柱,7.悬臂,8.电缆盘定位槽,9.电缆盘,10.固定孔,11.面板,12.防撞条,13.吊环,14.边骨架,15.中间骨架,16.横梁,17.连接杆,18.行走电机,19.定位块,20.横档,21.斜档,22.凹槽,23.弯折板,24.折弯段,25.齿条,26.升降齿轮,27.蜗杆,28.支撑杆,29.支撑盒,30.锁紧块,31.扣接齿,32.弹簧,33.电磁铁, 34.悬臂升降电机,35.托架升降及平移机构。In the figure: 1. Guide rail, 2. Bracket, 3. Driving, 4. Cable tray bracket, 5. Base, 6. Column, 7. Cantilever, 8. Cable tray positioning groove, 9. Cable tray, 10. Fixing hole , 11. Panel, 12. Anti-collision strip, 13. Ring, 14. Side frame, 15. Middle frame, 16. Beam, 17. Connecting rod, 18. Walking motor, 19. Positioning block, 20. Crosspiece, 21 .Slant gear, 22. Groove, 23. Bending plate, 24. Bending section, 25. Rack, 26. Lifting gear, 27. Worm, 28. Support rod, 29. Support box, 30. Locking block , 31. Buckle teeth, 32. Spring, 33. Electromagnet, 34. Cantilever lifting motor, 35. Bracket lifting and translation mechanism.

具体实施方式Detailed ways

下面通过实施例,并结合附图对本发明技术方案的具体实施方式作进一步的说明。The specific implementation of the technical solution of the present invention will be further described below through examples and in conjunction with the accompanying drawings.

实施例1Example 1

在如图1图2所示的实施例1中,一种多层升降式电缆货架,包括两条导轨1及设置在两条导轨之间的多个呈直线排列的支架2,所述的导轨上设有行车3,行车包括平行设置的两条横梁16,两条横梁之间设有连接杆17,横梁下设有滑轨,所述的平移电机与设置在滑轨上的滚轮连接;行车的底部设有行走电机18,所述的行走电机与行走轮连接。行车上设有电缆盘托架4(见图3图4),所述的电缆盘托架通过钢丝绳及挂钩悬挂在行车上设置的托架升降及平移机构35上,所述的托架升降及平移机构包括升降电机与平移电机(图中未画出)。所述的支架包括底座5及固定在底座上的两根立柱6,两根立柱之间设有支撑装置,所述的支撑装置包括上下平行设置的横档20)横档之间交叉设有斜档21;所述底座为两根平行设置的工字钢,工字钢的两端固定在导轨上;两根立柱的两侧均成对地设有若干组悬臂7(本实施例为上下三组即三层悬臂,图中只画出一侧的悬臂),立柱的两侧的悬臂对称设置;所述的悬臂横截面为矩形,悬臂的一端形成有与立柱适配的U形槽,悬臂的一端通过U形槽可拆卸地固定在立柱上,立柱上设有两列等间隔分布的固定孔10, U形槽的两侧壁上设有通孔,立柱上的固定孔及悬臂端部的通孔均为腰形孔,所述的腰形孔倾斜设置,腰形孔的上端向立柱悬臂一侧倾斜,悬臂通过穿设在通孔及固定孔内的固定螺栓可拆卸地固定在立柱上。悬臂的另一端设有电缆盘定位槽8,悬臂的悬空端上表面设有定位块19,所述的电缆盘定位槽设置在定位块上,所述的电缆盘定位槽为弧形槽。In the embodiment 1 shown in Fig. 1 and Fig. 2, a multi-layer elevating cable shelf includes two guide rails 1 and a plurality of linearly arranged brackets 2 arranged between the two guide rails. There is a trolley 3 on the top, and the trolley includes two beams 16 arranged in parallel, a connecting rod 17 is arranged between the two beams, and a slide rail is arranged under the beam, and the translation motor is connected with the rollers arranged on the slide rail; the trolley The bottom of the bottom is provided with traveling motor 18, and described traveling motor is connected with traveling wheel. The crane is provided with a cable tray bracket 4 (see Fig. 3 and Fig. 4), and the cable tray bracket is suspended on the bracket lifting and translation mechanism 35 provided on the crane through a steel wire rope and a hook. The translation mechanism includes a lifting motor and a translation motor (not shown in the figure). The support includes a base 5 and two uprights 6 fixed on the base, a supporting device is provided between the two uprights, and the supporting device includes crosspieces 20 arranged in parallel up and down). File 21; the base is two I-beams arranged in parallel, and the two ends of the I-beams are fixed on the guide rail; both sides of the two columns are provided with several groups of cantilevers 7 in pairs (in this embodiment, the upper and lower three The group is the three-layer cantilever, only one side of the cantilever is drawn in the figure), the cantilevers on both sides of the column are arranged symmetrically; the cantilever cross-section is rectangular, and one end of the cantilever is formed with a U-shaped groove adapted to the column, and the cantilever One end of the U-shaped groove is detachably fixed on the column, and the column is provided with two columns of fixed holes 10 equally spaced, the two sides of the U-shaped groove are provided with through holes, the fixed holes on the column and the end of the cantilever The through-holes are all waist-shaped holes, the waist-shaped holes are arranged obliquely, the upper end of the waist-shaped hole is inclined to the side of the cantilever of the column, and the cantilever is detachably fixed to the column through the fixing bolts pierced in the through-hole and the fixing hole. superior. The other end of the cantilever is provided with a cable tray positioning groove 8, and the upper surface of the suspended end of the cantilever is provided with a positioning block 19, and the described cable tray positioning groove is arranged on the positioning block, and the described cable tray positioning groove is an arc groove.

电缆盘托架呈矩形,包括骨架及设置在骨架上的面板11,所述的面板为波纹板,面板上设有两条相互平行的防撞条12,防撞条的长度方向与波纹板的折弯线垂直,电缆盘托架的四角设有吊环13,所述电缆盘托架通过设置在吊环上的钢丝绳与托架升降及平移机构连接;所述的骨架包括两根平行设置的边骨架14及设置在两根边骨架之间的中间骨架15,边骨架及中间骨架均与防撞条平行,边骨架与中间骨架之间形成有叉车槽。The cable tray bracket is rectangular, including a skeleton and a panel 11 arranged on the skeleton. The panel is a corrugated plate, and the panel is provided with two parallel anti-collision strips 12. The length direction of the anti-collision strip is the same as that of the corrugated plate. The bending line is vertical, and the four corners of the cable tray bracket are provided with suspension rings 13, and the cable tray bracket is connected with the bracket lifting and translation mechanism through a steel wire rope arranged on the suspension rings; the skeleton includes two side skeletons arranged in parallel 14 and the middle frame 15 arranged between the two side frames, the side frame and the middle frame are all parallel to the anti-collision strip, and a forklift groove is formed between the side frame and the middle frame.

实施例2Example 2

在如图5图6所示的实施例2中,悬臂为横截面呈矩形的中空结构,悬臂通过升降机构设置在立柱上,所述立柱的横截面呈长方形,立柱横截面的长边侧中部竖向设有凹槽22(图中仅画出一侧悬臂及立柱的一半,),悬臂的固定端两侧延伸有弯折板23,所述弯折板的折弯段24位于凹槽内,立柱横截面的短边侧设有齿条25,悬臂内设有升降齿轮26,升降齿轮的一侧与齿条啮合,升降齿轮的另一侧与蜗杆27连接,所述蜗杆与设置在悬臂上的悬臂升降电机34连接,悬臂升降电机转动时,蜗杆转动带动升降齿轮转动,悬臂沿立柱上升或下降。In embodiment 2 as shown in Figure 5 and Figure 6, the cantilever is a hollow structure with a rectangular cross section, and the cantilever is arranged on the column through a lifting mechanism. The cross section of the column is rectangular, and the middle part of the long side of the column cross section is There is a groove 22 vertically (only one side of the cantilever and the half of the column are drawn in the figure), and there are bent plates 23 extending on both sides of the fixed end of the cantilever, and the bending section 24 of the bent plate is located in the groove , the short side of the cross-section of the column is provided with a rack 25, the cantilever is provided with a lifting gear 26, one side of the lifting gear meshes with the rack, and the other side of the lifting gear is connected with the worm 27, and the worm is connected with the cantilever The cantilever lifting motor 34 on the top is connected, and when the cantilever lifting motor rotates, the worm screw rotates to drive the lifting gear to rotate, and the cantilever rises or falls along the column.

本实施例的悬臂下还设有支撑结构,所述支撑结构包括一支撑杆28,支撑杆的一端铰接在悬臂下方,支撑杆的另一端穿设在悬臂下方的支撑盒29内,所述支撑盒与悬臂的固定端固定连接,支撑盒内的支撑杆端部固定有锁紧块30,所述的锁紧块为整体呈矩形的铁质结构,锁紧块面向齿条的一侧设有与齿条适配的扣接齿31,锁紧块远离齿条的一侧设有弹簧32,靠近弹簧的支撑盒外设有电磁铁33,悬臂升降电机转动时,电磁铁通电吸附锁紧块,锁紧块上的扣接齿与齿条分离,悬臂升降电机停止时,电磁铁断电释放锁紧块,锁紧块在弹簧的作用下其扣接齿与齿条啮合,其余和实施例1相同。A support structure is also provided under the cantilever of this embodiment, and the support structure includes a support rod 28, one end of the support rod is hinged below the cantilever, and the other end of the support rod is set in the support box 29 below the cantilever. The box is fixedly connected with the fixed end of the cantilever, and the end of the support rod in the support box is fixed with a locking block 30. The locking block is a rectangular iron structure as a whole, and the side of the locking block facing the rack is provided with The buckle tooth 31 adapted to the rack, the side of the locking block away from the rack is provided with a spring 32, and the support box close to the spring is provided with an electromagnet 33, when the cantilever lifting motor rotates, the electromagnet is energized to absorb the locking block , the fastening teeth on the locking block are separated from the rack. When the cantilever lifting motor stops, the electromagnet is powered off to release the locking block. Under the action of the spring, the fastening teeth of the locking block mesh with the rack. 1 is the same.

本发明的多层升降式电缆货架存放电缆盘时,电缆盘9置于电缆盘托架上,通过叉车将电缆盘托架和电缆盘一并移动到行车的工作范围内,通过行车行走及行车上的托架平移机构移动使托架的升降机构位于电缆盘托架的上方,通过钢丝绳和挂钩将电缆盘托架与托架升降机构连接,托架升降机构工作将电缆盘托架提升到一定高度,再移动到需要存放的悬臂位置,然后下降,使电缆盘中间的横轴(穿设在电缆盘上且长度大于电缆盘高度的钢管)置于悬臂的电缆盘定位槽中,就完成电缆盘了的立体码垛;当需要取电缆盘时,首先需要将载有电缆盘托架的行车移动到电缆盘斜上方,再移动电缆盘托架至电缆盘下方,然后提升一定高度,使电缆盘上的横轴与悬臂脱离,再驶离支架并下降到地面,电缆盘托架与行车挂钩分离,完成电缆盘的取用。这样,本发明解决了现有技术中采用平放形式存储电缆盘,存在占地面积大、仓库利用率低、存取操作麻烦且生产效率低的问题,大大提高了生产效率,提高了仓库的利用率,节省了成本。When storing the cable reel in the multi-layer lifting cable shelf of the present invention, the cable reel 9 is placed on the cable reel bracket, and the cable reel bracket and the cable reel are moved together to the working range of the driving by a forklift, and the driving is carried out by driving and driving. The bracket translation mechanism on the top moves so that the lifting mechanism of the bracket is located above the cable tray bracket, and the cable tray bracket is connected with the bracket lifting mechanism through a steel wire rope and a hook, and the bracket lifting mechanism works to lift the cable tray bracket to a certain level. height, and then move to the position of the cantilever that needs to be stored, and then lower it so that the horizontal axis in the middle of the cable reel (a steel pipe that passes through the cable reel and is longer than the height of the cable reel) is placed in the cable reel positioning groove of the cantilever, and the cable is completed. The three-dimensional palletizing of the reel; when it is necessary to take the cable reel, it is first necessary to move the crane carrying the cable reel bracket to the obliquely above the cable reel, then move the cable reel bracket to the bottom of the cable reel, and then lift a certain height to make the cable The horizontal shaft on the reel is separated from the cantilever, then drives away from the support and descends to the ground, the cable reel bracket is separated from the driving hook, and the access of the cable reel is completed. In this way, the present invention solves the problems of large floor space, low warehouse utilization rate, troublesome access operations and low production efficiency in the prior art when the cable reels are stored in a flat form, greatly improves production efficiency, and improves warehouse efficiency. Utilization, cost savings.

除上述实施例外,在本发明的权利要求书及说明书所公开的范围内,本发明的技术特征或技术数据可以进行重新选择及组合,从而构成新的实施例,这些都是本领域技术人员无需进行创造性劳动即可实现的,因此这些本发明没有详细描述的实施例也应视为本发明的具体实施例而在本发明的保护范围之内。In addition to the above-mentioned embodiments, within the scope disclosed in the claims and description of the present invention, the technical features or technical data of the present invention can be re-selected and combined to form new embodiments, which are not necessary for those skilled in the art. It can be realized by performing creative work, so these embodiments of the present invention that are not described in detail should also be regarded as specific embodiments of the present invention and fall within the protection scope of the present invention.

Claims (10)

1.一种多层升降式电缆货架,其特征是,包括两条导轨(1)及设置在两条导轨之间的多个呈直线排列的支架(2),所述的导轨上设有行车(3),行车上设有电缆盘托架(4),所述的电缆盘托架悬挂在行车上设置的托架升降及平移机构(35)上;所述的支架包括底座(5)及固定在底座上的两根立柱(6),两根立柱的至少一侧成对地设有若干组悬臂(7),悬臂的一端可移动地联接在立柱上,悬臂的另一端设有电缆盘定位槽(8),多层升降式电缆货架工作时,电缆盘(9)置于电缆盘托架上,行车通过托架升降及平移机构并结合行车行走将电缆盘托架置于一组悬臂的上方并通过电缆盘上穿设的横轴挂在悬臂的电缆盘定位槽内。1. A multi-layer lifting cable shelf, characterized in that it includes two guide rails (1) and a plurality of linearly arranged brackets (2) arranged between the two guide rails, and the said guide rails are provided with driving (3), a cable tray bracket (4) is provided on the crane, and the cable tray bracket is suspended on the bracket lifting and translation mechanism (35) provided on the crane; the bracket includes a base (5) and Two uprights (6) fixed on the base, at least one side of the two uprights are provided with several groups of cantilevers (7) in pairs, one end of the cantilever is movably connected to the upright, and the other end of the cantilever is provided with a cable tray Positioning groove (8), when the multi-layer lifting cable shelf is working, the cable tray (9) is placed on the cable tray bracket, and the cable tray is placed on a set of cantilever through the lifting and translation mechanism of the bracket and combined with driving. and hang in the cable reel positioning groove of the cantilever through the transverse shaft passing through the cable reel. 2.根据权利要求1所述的多层升降式电缆货架,其特征在于,所述立柱的两侧均设有悬臂,立柱的两侧的悬臂对称设置;所述的悬臂横截面为矩形,悬臂的一端形成有与立柱适配的U形槽,悬臂通过U形槽连接在立柱上,立柱上设有两列等间隔分布的固定孔(10),U形槽的两侧壁上设有通孔,悬臂通过穿设在固定孔内的固定螺栓可拆卸地固定在立柱上。2. The multi-layer elevating cable shelf according to claim 1, characterized in that, both sides of the column are provided with cantilevers, and the cantilevers on both sides of the column are arranged symmetrically; the cross-section of the cantilever is rectangular, and the cantilever One end of the cantilever is formed with a U-shaped groove adapted to the column, and the cantilever is connected to the column through the U-shaped groove. The column is provided with two rows of fixed holes (10) distributed at equal intervals, and the two sides of the U-shaped groove are provided with through hole, and the cantilever is detachably fixed on the column through the fixing bolts pierced in the fixing hole. 3.根据权利要求2所述的多层升降式电缆货架,其特征在于,所述立柱上的固定孔及悬臂端部的通孔均为腰形孔,所述的腰形孔倾斜设置,腰形孔的上端向立柱悬臂一侧倾斜,所述的底座为两根平行设置的工字钢,工字钢的两端固定在导轨上。3. The multi-layer elevating cable shelf according to claim 2, characterized in that, the fixing holes on the column and the through holes at the end of the cantilever are both waist-shaped holes, and the waist-shaped holes are arranged obliquely, and the waist The upper end of the shaped hole is inclined to one side of the cantilever of the column, and the base is two I-beams arranged in parallel, and the two ends of the I-beams are fixed on the guide rail. 4.根据权利要求1所述的多层升降式电缆货架,其特征在于,所述的电缆盘托架呈矩形,包括骨架及设置在骨架上的面板(11),所述的面板为波纹板,面板上设有两条相互平行的防撞条(12),防撞条的长度方向与波纹板的折弯线垂直,电缆盘托架的四角设有吊环(13),所述电缆盘托架通过设置在吊环上的钢丝绳与托架升降及平移机构连接。4. The multi-layer lifting cable rack according to claim 1, characterized in that, the cable tray bracket is rectangular, including a frame and a panel (11) arranged on the frame, and the panel is a corrugated board , the panel is provided with two parallel anti-collision strips (12), the length direction of the anti-collision strips is perpendicular to the bending line of the corrugated plate, and the four corners of the cable tray bracket are provided with lifting rings (13), and the cable tray bracket The frame is connected with the bracket lifting and translation mechanism through the steel wire rope arranged on the suspension ring. 5.根据权利要求4所述的多层升降式电缆货架,其特征在于,所述的骨架包括两根平行设置的边骨架(14)及设置在两根边骨架之间的中间骨架(15),边骨架及中间骨架均与防撞条平行,边骨架与中间骨架之间形成有叉车槽。5. The multi-layer elevating cable rack according to claim 4, characterized in that, the frame includes two side frames (14) arranged in parallel and an intermediate frame (15) arranged between the two side frames , the side frame and the middle frame are parallel to the anti-collision strip, and a forklift groove is formed between the side frame and the middle frame. 6.根据权利要求1所述的多层升降式电缆货架,其特征在于,所述的行车包括平行设置的两条横梁(16),两条横梁之间设有连接杆(17),横梁下设有滑轨,所述的托架升降及平移机构包括升降电机与平移电机,所述的平移电机与设置在滑轨上的滚轮连接;行车的底部设有行走电机(18),所述的行走电机与行走轮连接。6. The multi-layer elevating cable rack according to claim 1, characterized in that, the crane includes two beams (16) arranged in parallel, and a connecting rod (17) is arranged between the two beams, and the lower beams A slide rail is provided, and the bracket lifting and translation mechanism includes a lifting motor and a translation motor, and the translation motor is connected with rollers arranged on the slide rail; a traveling motor (18) is provided at the bottom of the carriage, and the The traveling motor is connected with the traveling wheels. 7.根据权利要求1所述的多层升降式电缆货架,其特征在于,所述的悬臂为2-5层,悬臂的悬空端设有上表面设有定位块(19),所述的电缆盘定位槽设置在定位块上,所述的电缆盘定位槽为弧形槽 。7. The multi-layer elevating cable shelf according to claim 1, characterized in that, the cantilever has 2-5 floors, the cantilever end is provided with a positioning block (19) on the upper surface, and the cable The tray positioning groove is arranged on the positioning block, and the cable tray positioning groove is an arc-shaped groove. 8.根据权利要求1所述的多层升降式电缆货架,其特征在于,两根立柱之间设有支撑装置,所述的支撑装置包括上下平行设置的横档(20),横档之间交叉设有斜档(21)。8. The multi-layer elevating cable shelf according to claim 1, characterized in that, a support device is provided between the two columns, and the support device includes crosspieces (20) arranged in parallel up and down, between the crosspieces Crossing is provided with oblique gear (21). 9.根据权利要求1所述的多层升降式电缆货架,其特征在于,所述的悬臂为横截面呈矩形的中空结构,悬臂通过升降机构设置在立柱上,所述立柱的横截面呈长方形,立柱横截面的长边侧中部竖向设有凹槽(22),悬臂的固定端两侧延伸有弯折板(23),所述弯折板的折弯段(24)位于凹槽内,立柱横截面的短边侧设有齿条(25),悬臂内设有升降齿轮(26),升降齿轮的一侧与齿条啮合,升降齿轮的另一侧与蜗杆(27)连接,所述蜗杆与设置在悬臂上的悬臂升降电机(34)连接,悬臂升降电机转动时,蜗杆转动带动升降齿轮转动,悬臂沿立柱上升或下降。9. The multi-layer lifting cable shelf according to claim 1, characterized in that, the cantilever is a hollow structure with a rectangular cross section, the cantilever is arranged on the column through the lifting mechanism, and the cross section of the column is rectangular , the middle part of the long side of the cross section of the column is vertically provided with a groove (22), and there are bent plates (23) extending on both sides of the fixed end of the cantilever, and the bending section (24) of the bent plate is located in the groove , a rack (25) is provided on the short side of the cross-section of the column, and a lifting gear (26) is provided in the cantilever, one side of the lifting gear meshes with the rack, and the other side of the lifting gear is connected with the worm (27). The worm is connected with the cantilever lifting motor (34) arranged on the cantilever. When the cantilever lifting motor rotates, the worm rotates to drive the lifting gear to rotate, and the cantilever rises or falls along the column. 10.根据权利要求9所述的多层升降式电缆货架,其特征在于,悬臂下设有支撑结构,所述支撑结构包括一支撑杆(28),支撑杆的一端铰接在悬臂下方,支撑杆的另一端穿设在悬臂下方的支撑盒(29)内,所述支撑盒与悬臂的固定端固定连接,支撑盒内的支撑杆端部固定有锁紧块(30),所述的锁紧块为整体呈矩形的铁质结构,锁紧块面向齿条的一侧设有与齿条适配的扣接齿(31),锁紧块远离齿条的一侧设有弹簧(32),靠近弹簧的支撑盒外设有电磁铁(33),悬臂升降电机转动时,电磁铁通电吸附锁紧块,锁紧块上的扣接齿与齿条分离,悬臂升降电机停止时,电磁铁断电释放锁紧块,锁紧块在弹簧的作用下其扣接齿与齿条啮合。10. The multi-layer elevating cable shelf according to claim 9, characterized in that a support structure is provided under the cantilever, and the support structure includes a support rod (28), one end of the support rod is hinged under the cantilever, and the support rod The other end of the cantilever is pierced in the support box (29) below the cantilever, the support box is fixedly connected with the fixed end of the cantilever, and the end of the support rod in the support box is fixed with a locking block (30). The block is a rectangular iron structure as a whole, the side of the locking block facing the rack is provided with buckling teeth (31) adapted to the rack, and the side of the locking block away from the rack is provided with a spring (32), An electromagnet (33) is arranged outside the support box near the spring. When the cantilever lifting motor rotates, the electromagnet is energized to absorb the locking block, and the buckle teeth on the locking block are separated from the rack. When the cantilever lifting motor stops, the electromagnet breaks The locking block is electrically released, and the buckling teeth of the locking block mesh with the rack under the action of the spring.
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CN117383341B (en) * 2023-12-08 2024-03-22 国网山东省电力公司沂源县供电公司 Power cable tray rack storage device

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