CN110260567A - A kind of spraying condenser, the cold refrigeration machine of evaporation, the cold air conditioner of evaporation and its application method - Google Patents
A kind of spraying condenser, the cold refrigeration machine of evaporation, the cold air conditioner of evaporation and its application method Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000005057 refrigeration Methods 0.000 title claims description 39
- 238000005507 spraying Methods 0.000 title claims description 21
- 238000001704 evaporation Methods 0.000 title claims description 15
- 230000008020 evaporation Effects 0.000 title claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 133
- 239000007921 spray Substances 0.000 claims abstract description 92
- 238000001816 cooling Methods 0.000 claims abstract description 79
- 239000007788 liquid Substances 0.000 claims abstract description 48
- 239000003570 air Substances 0.000 claims description 532
- 238000000889 atomisation Methods 0.000 claims description 17
- 238000007710 freezing Methods 0.000 claims description 14
- 230000008014 freezing Effects 0.000 claims description 14
- 230000010355 oscillation Effects 0.000 claims description 14
- 238000013461 design Methods 0.000 claims description 9
- 239000003595 mist Substances 0.000 claims description 3
- 239000012080 ambient air Substances 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 230000000712 assembly Effects 0.000 claims 11
- 238000000429 assembly Methods 0.000 claims 11
- 238000005265 energy consumption Methods 0.000 abstract description 31
- 238000005516 engineering process Methods 0.000 abstract description 5
- 230000006866 deterioration Effects 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 17
- 238000004378 air conditioning Methods 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 241000894006 Bacteria Species 0.000 description 4
- 230000002528 anti-freeze Effects 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 230000002542 deteriorative effect Effects 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 238000009395 breeding Methods 0.000 description 2
- 230000001488 breeding effect Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 239000002918 waste heat Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F5/00—Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater
- F24F5/0007—Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater cooling apparatus specially adapted for use in air-conditioning
- F24F5/001—Compression cycle type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/04—Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D5/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, using the cooling effect of natural or forced evaporation
- F28D5/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, using the cooling effect of natural or forced evaporation in which the evaporating medium flows in a continuous film or trickles freely over the conduits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2339/00—Details of evaporators; Details of condensers
- F25B2339/04—Details of condensers
- F25B2339/041—Details of condensers of evaporative condensers
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- Mechanical Engineering (AREA)
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- Thermal Sciences (AREA)
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Abstract
本发明公开了一种喷淋式冷凝器、蒸发冷制冷机、蒸发冷空调机及其应用方法,喷淋式冷凝器包括带横向连接通道的气‑液换热器,气‑液换热器上设正向喷淋组件,横向连接通道下侧设有逆向喷淋组件,逆向喷淋组件的喷水口朝向横向连接通道的底部,喷淋式冷凝器带有供水组件与正、逆向喷淋组件相连;蒸发冷制冷机包括蒸发器组件和喷淋式冷凝器;蒸发冷空调机为包括带有前述的喷淋式冷凝器、蒸发器组件的空调机本体;蒸发冷空调机的应用方法包括控制蒸发冷空调机进行多模式之一的制冷作业。本发明能防止冷凝器结垢而导致换热性能发生劣化;对于常年运行的空调系统能大幅降低空调能耗,确保系统全年安全运行,突破蒸发冷却技术应用的限制。
The invention discloses a spray condenser, an evaporative cooling refrigerator, an evaporative cooling air conditioner and an application method thereof. The spray condenser comprises a gas-liquid heat exchanger with a transverse connecting channel, and the gas-liquid heat exchanger There is a forward spray assembly on the top, and a reverse spray assembly on the lower side of the horizontal connection channel. The water spray port of the reverse spray assembly faces the bottom of the horizontal connection channel. The spray condenser has a water supply assembly and forward and reverse spray The components are connected; the evaporative cooling refrigerator includes an evaporator assembly and a spray condenser; the evaporative air conditioner includes an air conditioner body with the aforementioned spray condenser and evaporator assembly; the application method of the evaporative air conditioner includes Control the evaporative cooling air conditioner to perform one of the multi-mode cooling operations. The invention can prevent the deterioration of the heat exchange performance caused by fouling of the condenser; it can greatly reduce the energy consumption of the air conditioner for the air conditioner system operating all the year round, ensure the safe operation of the system throughout the year, and break through the limitation of the application of the evaporative cooling technology.
Description
技术领域technical field
本发明涉及空气处理设备,具体涉及一种喷淋式冷凝器、蒸发冷制冷机、蒸发冷空调机及其应用方法。The invention relates to air treatment equipment, in particular to a spray condenser, an evaporative cooling refrigerator, an evaporative cooling air conditioner and an application method thereof.
背景技术Background technique
据相关部门统计,空调系统的用电量已达到全社会总用电量的15%以上,某些发热量大、温湿度要求高,常年需要制冷的行业和场所,其能耗占比高达40%以上。因此,空调系统节能意义重大。According to the statistics of relevant departments, the electricity consumption of air-conditioning systems has reached more than 15% of the total electricity consumption of the whole society. Certain industries and places that generate large amounts of heat, require high temperature and humidity, and require refrigeration all year round account for as much as 40% of their energy consumption. %above. Therefore, the energy saving of air conditioning system is of great significance.
空调系统能耗由制冷能耗、冷媒输送能耗和风机能耗组成,制冷能耗占比最高。冷凝器是制冷循环中的一个重要部件,除了压缩机形式,冷凝器的冷却方式与系统能耗及经济性高度相关。风冷系统:系统简单,但制冷能耗高,污染环境中冷凝器易腐蚀;水冷系统:压缩机能耗低,但输送能耗、水耗高,且占地大,水系统投资大,冬季运行需添加防冻剂,其泄漏量大且有微毒性。理论上蒸发冷却方式效率最高,其模块化特性可兼具风冷和水冷系统的优势,但以下两个原因限制了其应用。The energy consumption of the air conditioning system is composed of refrigeration energy consumption, refrigerant transmission energy consumption and fan energy consumption, and refrigeration energy consumption accounts for the highest proportion. The condenser is an important part in the refrigeration cycle. In addition to the form of the compressor, the cooling method of the condenser is highly related to the energy consumption and economy of the system. Air cooling system: the system is simple, but the cooling energy consumption is high, and the condenser is easy to corrode in the polluted environment; water cooling system: the compressor energy consumption is low, but the transportation energy consumption and water consumption are high, and it occupies a large area, the investment of the water system is large, and it is operated in winter Antifreeze needs to be added, which has a large leakage and is slightly toxic. Theoretically, the evaporative cooling method has the highest efficiency, and its modularity can have the advantages of both air-cooled and water-cooled systems, but the following two reasons limit its application.
1、冷凝器易结垢且不易清除。1. The condenser is easy to foul and difficult to remove.
目前常用的管式冷凝器,喷淋水自上而下产生大面积背水面,溅水在背水面易产生干点,形成严重结垢,降低换热效率且不易清除。Currently commonly used tubular condensers, spray water from top to bottom to form a large area of back water surface, splashing water on the back water surface is easy to produce dry spots, forming serious scaling, reducing heat transfer efficiency and not easy to remove.
2、使用受气候条件的限制。2. The use is limited by climatic conditions.
当室外气温降至0℃时,排风中水雾易造成排风口和进风口的过滤器表面结冰,堵塞流道以致无法正常运行,意味着在长江流域以北和长江流域大部地区,上述场合使用蒸发冷却技术制冷受到限制。When the outdoor temperature drops to 0°C, the water mist in the exhaust air will easily cause the surface of the filter at the air outlet and air inlet to freeze, block the flow channel and make it impossible to operate normally, which means that in the north of the Yangtze River Basin and most of the Yangtze River Basin , the use of evaporative cooling technology for refrigeration in the above-mentioned occasions is limited.
因此,如何降低空调系统能耗,尤其上述常年运行的空调系统能耗,突破蒸发冷却技术应用限制,已经成为一项亟待解决的关键技术问题。Therefore, how to reduce the energy consumption of the air-conditioning system, especially the energy consumption of the above-mentioned air-conditioning system that runs all year round, and break through the application limitation of evaporative cooling technology has become a key technical problem that needs to be solved urgently.
发明内容Contents of the invention
针对现有技术的上述问题,本发明提供一种喷淋式冷凝器、蒸发冷制冷机、蒸发冷空调机及其应用方法。本发明的喷淋式冷凝器、蒸发冷制冷机以及蒸发冷空调机包括横向连接通道的下侧设有逆向喷淋组件,逆向喷淋组件的喷水口朝上布置,通过逆向喷淋组件降低了冷凝器结垢的可能性,降低了冷凝器及其横向连接通道底部结垢风险,能够防止因为冷凝器结垢而导致换热性能发生劣化。本发明还提供一种蒸发冷空调机的应用方法,可实现六种适应不同气候条件的工作模式,确保蒸发冷空调机可适应不同气候和不同季节,且使得蒸发冷空调机能耗最低。Aiming at the above problems in the prior art, the present invention provides a spray condenser, an evaporative refrigerator, an evaporative air conditioner and an application method thereof. The spray condenser, the evaporative cooling refrigerator and the evaporative cooling air conditioner of the present invention comprise a reverse spray assembly arranged on the lower side of the horizontal connection channel, the water spray port of the reverse spray assembly is arranged upward, and the reverse spray assembly lowers the The possibility of fouling of the condenser is reduced, the risk of fouling at the bottom of the condenser and its horizontal connecting channels is reduced, and the heat exchange performance is prevented from deteriorating due to fouling of the condenser. The invention also provides an application method of the evaporative cooling air conditioner, which can realize six working modes adaptable to different climate conditions, ensure that the evaporative cooling air conditioner can adapt to different climates and different seasons, and make the energy consumption of the evaporative cooling air conditioner the lowest.
为了解决上述技术问题,本发明采用的技术方案为:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
本发明提供一种喷淋式冷凝器,包括上、下部有横向连接通道的气-液换热器,所述气-液换热器的上方设有正向喷淋组件,所述横向连接通道的下侧设有逆向喷淋组件,所述逆向喷淋组件的喷水口朝上布置。The invention provides a spray condenser, which comprises a gas-liquid heat exchanger with horizontal connecting passages on the upper and lower parts, a forward spray assembly is arranged above the gas-liquid heat exchanger, and the horizontal connecting passage A reverse spray assembly is provided on the lower side of the reverse spray assembly, and the water spray port of the reverse spray assembly is arranged upward.
所述气-液换热器包括机架和串接布置的多块板式换热板,多块板式换热板分别间隔指定距离固定在机架上,使得相邻的板式换热板之间间隔形成空气流道;每块板式换热板内的上、下两端均设有中空的导流区,且上、下两端的导流区之间设有与之连通的多条中空的纵向流道,所述气-液换热器下部的横向连接通道为供液管、上部的横向连接通道为集液管,所述板式换热板的下部的导流区和供液管连通、上部的导流区和集液管连通,所述逆向喷淋组件设于供液管和/或集液管的下侧。The gas-liquid heat exchanger includes a frame and a plurality of plate heat exchange plates arranged in series, and the plurality of plate heat exchange plates are respectively fixed on the frame at specified distances, so that the interval between adjacent plate heat exchange plates is Form air flow channels; each plate heat exchange plate is provided with hollow guide areas at the upper and lower ends, and there are multiple hollow longitudinal flow channels connected between the guide areas at the upper and lower ends. The lower horizontal connection passage of the gas-liquid heat exchanger is a liquid supply pipe, the upper horizontal connection passage is a liquid collection pipe, the lower flow guide area of the plate heat exchange plate communicates with the liquid supply pipe, and the upper horizontal connection passage is connected with the liquid supply pipe. The diversion area communicates with the liquid collection pipe, and the reverse spray assembly is arranged on the lower side of the liquid supply pipe and/or the liquid collection pipe.
所述气-液换热器的外部具有封闭的外壳,所述外壳上分别设有进风口和出风口,且所述进风口安装有过滤器,所述出风口安装有至少一台排风机,所述外壳中安装有用于给所述正向喷淋组件、逆向喷淋组件供水的供水组件。The outside of the gas-liquid heat exchanger has a closed shell, and the shell is respectively provided with an air inlet and an air outlet, and the air inlet is equipped with a filter, and the air outlet is equipped with at least one exhaust fan, A water supply assembly for supplying water to the forward spray assembly and the reverse spray assembly is installed in the housing.
本发明还提供一种蒸发冷制冷机,包括依次相连形成制冷回路的冷凝器、蒸发器组件、压缩机及节流阀,所述冷凝器为前述的喷淋式冷凝器。The present invention also provides an evaporative cooling refrigerator, comprising a condenser, an evaporator assembly, a compressor and a throttle valve connected in sequence to form a refrigeration circuit, and the condenser is the aforementioned spray condenser.
本发明还提供一种蒸发冷空调机,所述蒸发冷空调机包括安装有前述的喷淋式冷凝器的空调机本体。The present invention also provides an evaporative cooling air conditioner, the evaporative cooling air conditioner includes an air conditioner body equipped with the aforementioned spray condenser.
所述蒸发冷空调机还包括气-气换热器、蒸发器组件、压缩机以及节流阀,所述气-气换热器为板式结构,具有互不相通的冷空气流道和热空气流道,所述气-气换热器的热空气侧出口通过通道与蒸发器组件的热空气进口相连,所述蒸发器组件为下述两种结构中的一种:The evaporative cooling air conditioner also includes an air-air heat exchanger, an evaporator assembly, a compressor, and a throttle valve. The air-air heat exchanger is a plate structure with cold air channels and hot air channels that are not connected to each other. The flow channel, the hot air side outlet of the air-air heat exchanger is connected to the hot air inlet of the evaporator assembly through a channel, and the evaporator assembly is one of the following two structures:
第一种结构:所述蒸发器组件为蒸发器,所述蒸发器、压缩机、喷淋式冷凝器、节流阀及连接管组成制冷回路;The first structure: the evaporator assembly is an evaporator, and the evaporator, compressor, spray condenser, throttle valve and connecting pipe form a refrigeration circuit;
第二种结构:所述蒸发器组件由冷冻水泵、表冷器和蒸发器组成,所述冷冻水泵、表冷器和蒸发器及连接管形成冷冻水循环回路,所述蒸发器、压缩机、喷淋式冷凝器、节流阀及连接管组成制冷回路。The second structure: the evaporator assembly is composed of a chilled water pump, a surface cooler, and an evaporator. The chilled water pump, the surface cooler, the evaporator and connecting pipes form a chilled water circulation loop. The evaporator, compressor, sprayer A shower condenser, a throttle valve and connecting pipes form a refrigeration circuit.
所述蒸发冷空调机还包括高频振荡雾化装置,所述高频振荡雾化装置布置在气-气换热器的冷空气入口前的通道内。The evaporative cooling air conditioner also includes a high-frequency oscillating atomizing device, and the high-frequency oscillating atomizing device is arranged in the channel before the cold air inlet of the air-air heat exchanger.
所述气-气换热器的热空气侧入口与其对应的第一热空气进口c间设置有第一热风侧风阀和不少于一台热风侧风机,所述气-气换热器的冷空气侧出口与其对应的冷空气出口f间设置有第一冷风侧风阀和不少于一台冷风侧风机,所述热风侧风机采用压入式设计使得气-气换热器内部的热空气流道形成正压,所述冷风侧风机采用吸入式设计使得气-气换热器内部的冷空气流道形成负压。A first hot air side air valve and no less than one hot air side fan are arranged between the hot air side inlet of the air-air heat exchanger and the corresponding first hot air inlet c. A first cold air side air valve and no less than one cold air side fan are arranged between the cold air side outlet and the corresponding cold air outlet f, and the hot air side fan adopts a press-fit design so that the heat inside the air-air heat exchanger The air channel forms a positive pressure, and the cold air side fan adopts a suction design so that the cold air channel inside the air-air heat exchanger forms a negative pressure.
所述蒸发冷空调机包括第一热空气通道、第二热空气通道以及冷空气通道;The evaporative cooling air conditioner includes a first hot air passage, a second hot air passage and a cold air passage;
第一热空气通道,包括气-气换热器的热风侧入口与第一热空气进口c之间的通道、气-气换热器内部的热空气流道、以及气-气换热器的热风侧出口和送风口d之间的通道,所述气-气换热器的热风侧出口和送风口d之间的通道上依次设有蒸发器组件、高频振荡加湿装置以及至少一台送风机;The first hot air channel, including the channel between the hot air side inlet of the air-air heat exchanger and the first hot air inlet c, the hot air flow channel inside the air-air heat exchanger, and the air-air heat exchanger The passage between the outlet on the hot air side and the air supply port d, the passage between the outlet on the hot air side of the air-air heat exchanger and the air supply outlet d is provided with an evaporator assembly, a high-frequency oscillation humidifying device and at least one blower in sequence ;
第二热空气通道,包括并联至气-气换热器的热风侧出口与蒸发器组件进风口之间的第一热空气通道交汇点、室内连通的第二热空气进风口e之间的通道,所述第二热空气通道上设有第二进风口及第二热风侧风阀;The second hot air channel, including the first hot air channel meeting point connected in parallel between the hot air side outlet of the air-gas heat exchanger and the air inlet of the evaporator assembly, and the channel between the second hot air inlet e connected indoors , the second hot air channel is provided with a second air inlet and a second hot air side air valve;
冷空气通道,包括气-气换热器的冷空气侧入口与冷空气进口f之间的通道、气-气换热器内部的冷空气流道、以及气-气换热器的冷空气侧出口和冷空气出口f之间的通道,所述冷空气通道通过气-气换热器与第一热空气通道进行换热,所述冷空气通道位于气-气换热器的冷空气侧入口前端设有辅助加热器,所述冷空气通道位于气-气换热器的冷空气侧出口和冷空气出口f之间依次设有第二冷风侧风阀、不少于一台冷风侧直流变频风机。The cold air channel, including the channel between the cold air side inlet of the air-air heat exchanger and the cold air inlet f, the cold air flow channel inside the air-air heat exchanger, and the cold air side of the air-air heat exchanger The channel between the outlet and the cold air outlet f, the cold air channel exchanges heat with the first hot air channel through the air-air heat exchanger, and the cold air channel is located at the cold air side inlet of the air-air heat exchanger The front end is equipped with an auxiliary heater, and the cold air channel is located between the cold air side outlet of the air-air heat exchanger and the cold air outlet f, and a second cold air side air valve is arranged in turn, and no less than one cold air side DC frequency conversion fan.
所述蒸发冷空调机还包括热风引流通道和空气回流通道:所述热风引流通道为连通气-气换热器的热空气侧入口和冷空气侧入口之间的通道,且所述热风引流通道上设有热风引流电动风阀;所述空气回流通道为连接辅助加热器的出口、冷风侧直流变频风机的出风口之间的通道,且所述空气回流通道上设有空气回流电动风阀。The evaporative cooling air conditioner also includes a hot air flow channel and an air return channel: the hot air flow channel is a channel connecting the hot air side inlet and the cold air side inlet of the air-air heat exchanger, and the hot air flow channel There is an electric air valve for hot air drainage; the air return channel is a channel connecting the outlet of the auxiliary heater and the air outlet of the DC frequency conversion fan on the cold wind side, and the air return channel is provided with an air return electric air valve.
本发明提供一种前述蒸发冷空调机的应用方法,所述蒸发冷空调机被控制为执行下述第一模式~第六模式中的任意一种,且所述第一模式~第六模式所针对的环境气温依次降低:The present invention provides an application method of the aforementioned evaporative cooling air conditioner, the evaporative cooling air conditioner is controlled to execute any one of the following first to sixth modes, and the first to sixth modes The targeted ambient temperature decreases in turn:
第一模式:制冷回路、喷淋式冷凝器、供水组件工作,气-气换热器和高频振荡雾化装置不工作,完全由制冷回路提供冷源,室内回风从第二热空气进风口e进入第二热空气通道由制冷回路对流经的室内回风进行冷却后经过送风口d返回室内,保持供水组件的水槽排水阀关闭;The first mode: the refrigeration circuit, spray condenser, and water supply components work, the gas-air heat exchanger and high-frequency oscillation atomization device do not work, the cold source is completely provided by the refrigeration circuit, and the indoor return air enters from the second hot air The air outlet e enters the second hot air channel, and the indoor return air flowing through is cooled by the refrigeration circuit, and then returns to the room through the air supply outlet d, keeping the sink drain valve of the water supply component closed;
第二模式:制冷回路、喷淋式冷凝器、供水组件、气-气换热器和高频振荡雾化装置同时工作,由制冷回路和气-气换热器共同提供冷源,室内回风从第一热空气进口c进入第一热空气通道,先由气-气换热器进行冷却,再经制冷回路对流经的室内回风进行冷却后经过送风口d返回室内,保持供水组件的水槽排水阀关闭;The second mode: the refrigeration circuit, spray condenser, water supply components, gas-air heat exchanger and high-frequency oscillating atomization device work at the same time, the cold source is provided by the refrigeration circuit and the gas-gas heat exchanger, and the indoor return air comes from The first hot air inlet c enters the first hot air channel, and is first cooled by the air-air heat exchanger, and then the indoor return air flowing through it is cooled by the refrigeration circuit, and then returned to the room through the air supply port d, so as to keep the water tank of the water supply component drained valve closed;
第三模式:制冷回路、喷淋式冷凝器、供水组件不工作,气-气换热器和高频振荡雾化装置工作,由气-气换热器提供天然冷源,室内回风从第一热空气进口c进入第一热空气通道,由气-气换热器对流经的室内回风进行冷却后经过送风口d返回室内,保持供水组件的水槽排水阀关闭;The third mode: the refrigeration circuit, spray condenser, and water supply components do not work, the gas-gas heat exchanger and high-frequency oscillating atomization device work, the gas-gas heat exchanger provides a natural cold source, and the indoor return air comes from the second A hot air inlet c enters the first hot air channel, the indoor return air flowing through is cooled by the air-air heat exchanger, and then returns to the room through the air supply port d, keeping the sink drain valve of the water supply component closed;
第四模式:制冷回路、喷淋式冷凝器、供水组件、高频振荡雾化装置均不工作,气-气换热器工作,由气-气换热器提供天然冷源;室内回风从第一热空气进口c进入第一热空气通道,气-气换热器对流经的室内回风进行冷却后经过送风口d返回室内,保持供水组件的水槽排水阀关闭,且当气温降至指定的结冰临界阈值时,开启供水组件的水槽排水阀以防止供水组件的水槽结冰;The fourth mode: the refrigeration circuit, spray condenser, water supply components, and high-frequency oscillating atomization device are not working, and the gas-gas heat exchanger is working, and the gas-gas heat exchanger provides a natural cooling source; the indoor return air is from The first hot air inlet c enters the first hot air channel, the air-air heat exchanger cools the indoor return air flowing through it, and then returns to the room through the air supply port d, keeping the sink drain valve of the water supply component closed, and when the temperature drops to the specified When the critical freezing threshold of the water supply unit is reached, open the water tank drain valve of the water supply unit to prevent the water tank of the water supply unit from freezing;
第五模式:制冷回路、喷淋式冷凝器、供水组件、高频振荡雾化装置均不工作,气-气换热器工作、电动风阀开启指定的开度,部分热空气因压差引流至气-气换热器的冷风侧入口前的进风通道、提升冷空气入口温度防霜冻;室内回风从第一热空气进口c进入第一热空气通道,由气-气换热器提供天然冷源,由气-气换热器对流经的室内回风进行冷却后经过送风口d返回室内,开启供水组件的水槽排水阀以防止供水组件的水槽结冰;The fifth mode: the refrigeration circuit, spray condenser, water supply components, and high-frequency oscillating atomization device are not working, the gas-gas heat exchanger is working, the electric air valve is opened to the specified opening, and part of the hot air is drained due to pressure difference To the air inlet channel before the inlet of the cold air side of the air-air heat exchanger, increase the temperature of the cold air inlet to prevent frost; the indoor return air enters the first hot air channel from the first hot air inlet c, and is provided by the air-air heat exchanger As a natural cold source, the air-air heat exchanger cools the indoor return air flowing through it and then returns to the room through the air supply port d, and opens the water tank drain valve of the water supply component to prevent the water tank of the water supply component from freezing;
第六模式:制冷回路、喷淋式冷凝器、供水组件、高频振荡雾化装置均不工作,气-气换热器、辅助加热器工作,空气回流电动风阀开启,使得冷风侧直流变频风机出风口侧的部分冷空气排气回流至辅助加热器出口侧前的冷空气进风通道内、与冷空气进风混合升温后再经辅助加热器加热防霜冻;室内回风从第一热空气进口c进入第一热空气通道,由气-气换热器提供天然冷源,由气-气换热器对流经的室内回风进行冷却后经过送风口d返回室内,开启供水组件的水槽排水阀以防止供水组件的水槽结冰。Sixth mode: the refrigeration circuit, spray condenser, water supply components, and high-frequency oscillating atomization device are not working, the air-air heat exchanger and auxiliary heater are working, and the electric air valve for air return is opened to make the cold air side DC frequency conversion Part of the cold air exhausted from the fan outlet side flows back into the cold air inlet channel in front of the auxiliary heater outlet side, mixes with the cold air inlet and heats up, and then is heated by the auxiliary heater to prevent frost; the indoor return air is from the first heater. The air inlet c enters the first hot air channel, and the air-air heat exchanger provides a natural cold source, and the air-air heat exchanger cools the indoor return air flowing through it, and then returns to the room through the air supply port d, and opens the water tank of the water supply component Drain valve to prevent freezing of the sink in the water supply assembly.
和现有技术相比,本发明的喷淋式冷凝器具有以下优点:本发明的喷淋式冷凝器设有正向喷淋组件和逆向喷淋组件,蒸发冷却效率高,降低了机械制冷的能耗;逆向喷淋组件降低了冷凝器及其横向连接通道底部结垢风险,能够防止因结垢导致的换热性能发生劣化。Compared with the prior art, the spray condenser of the present invention has the following advantages: the spray condenser of the present invention is provided with a forward spray assembly and a reverse spray assembly, and the evaporative cooling efficiency is high, reducing the cost of mechanical refrigeration. Energy consumption; the reverse spray assembly reduces the risk of fouling at the bottom of the condenser and its horizontal connecting channels, and can prevent the deterioration of heat transfer performance caused by fouling.
本发明的蒸发冷制冷机以及蒸发冷空调机均包括本发明的喷淋式冷凝器,因此同样也具有本发明的喷淋式冷凝器的前述优点。而且,本发明的蒸发冷空调机除了本发明前述喷淋式冷凝器的优点以外,本发明的蒸发冷空调机还进一步采用气-气换热器、高频振荡喷雾装置和蒸发器组件相结合的冷却方式,在上述常年需要运行空调系统的场合,利用天然冷源,大幅降低空调系统能耗;室外气温降至0℃左右时,气-气换热器可获取100%的天然冷源,避免了0℃开启制冷回路供冷的情况出现,从而突破了以上场景利用蒸发冷空调机的地域限制。本发明的蒸发冷空调机热风侧双进风口双风机双流道设计,节约了风机的输送动能;气-气换热器冷热通道的压差设计和引流通道,能够防渗透和防霜冻;本发明的蒸发冷空气回流通道在严寒地区防霜冻时节约能源。采用高频振荡喷雾装置和高频振荡加湿器,机组内无积水,不滋生细菌,无需考虑冬季停机喷淋水系统的防冻,减轻了维护工作量;采用高频振荡加湿器,能耗比干法加湿降低85%左右,且能提供负离子,具有净化空气和改善空气质量的功能。Both the evaporative cooling refrigerator and the evaporative cooling air conditioner of the present invention include the spray condenser of the present invention, and therefore also have the aforementioned advantages of the spray condenser of the present invention. Moreover, in addition to the advantages of the aforementioned spray condenser of the present invention, the evaporative cooling air conditioner of the present invention further adopts a combination of an air-air heat exchanger, a high-frequency oscillation spray device and an evaporator assembly In the above-mentioned occasions where the air-conditioning system needs to be operated all year round, the natural cold source is used to greatly reduce the energy consumption of the air-conditioning system; when the outdoor temperature drops to around 0°C, the gas-air heat exchanger can obtain 100% of the natural cold source, It avoids the situation of turning on the refrigeration circuit for cooling at 0°C, thus breaking through the geographical restrictions of using evaporative air conditioners in the above scenarios. The design of the hot air side of the evaporative cooling air conditioner with double air inlets, double fans and double channels saves the conveying kinetic energy of the fans; the pressure difference design and the drainage channel of the cold and hot channels of the air-air heat exchanger can prevent penetration and frost; The invented evaporative cold air return channel saves energy when preventing frost in severe cold areas. High-frequency oscillating spray device and high-frequency oscillating humidifier are used, there is no water in the unit, no bacteria, no need to consider the antifreeze of the spray water system in winter, and the maintenance workload is reduced; the high-frequency oscillating humidifier is adopted, and the energy consumption ratio Dry humidification reduces about 85%, and can provide negative ions, which has the function of purifying air and improving air quality.
本发明的蒸发冷空调机的应用方法具有下述优点:本发明的蒸发冷空调机的应用方法将蒸发冷空调机被控制为执行第一模式~第六模式中的任意一种,且第一模式~第六模式所针对的环境气温依次降低,具有本发明的蒸发冷空调机及喷淋式冷凝器的前述优点,而且还能够确保蒸发冷空调机的全年正常运行,使得每一种模式下运行的能耗能够降到最低。The application method of the evaporative cooling air conditioner of the present invention has the following advantages: the application method of the evaporative cooling air conditioner of the present invention controls the evaporative cooling air conditioner to execute any one of the first mode to the sixth mode, and the first The ambient air temperature targeted by the mode to the sixth mode decreases successively, has the aforementioned advantages of the evaporative cooling air conditioner and the spray condenser of the present invention, and can also ensure the normal operation of the evaporative cooling air conditioner throughout the year, so that each mode Energy consumption can be reduced to a minimum.
附图说明Description of drawings
图1为本发明喷淋式冷凝器一种实施方式的结构示意图。Fig. 1 is a structural schematic diagram of an embodiment of the spray condenser of the present invention.
图2为本发明喷淋式冷凝器一种实施方式的剖视结构示意图。Fig. 2 is a schematic cross-sectional structure diagram of an embodiment of the spray condenser of the present invention.
图3为本发明喷淋式冷凝器另一种实施方式的结构示意图。Fig. 3 is a schematic structural view of another embodiment of the spray condenser of the present invention.
图4为本发明喷淋式冷凝器另一种实施方式的剖视结构示意图。Fig. 4 is a schematic cross-sectional structure diagram of another embodiment of the spray condenser of the present invention.
图5为本发明蒸发冷空调机的一种实施方式示意图。Fig. 5 is a schematic diagram of an embodiment of the evaporative cooling air conditioner of the present invention.
图6为本发明蒸发冷空调机的另一种实施方式示意图。Fig. 6 is a schematic diagram of another embodiment of the evaporative cooling air conditioner of the present invention.
图例说明:1、第一热空气过滤器;2、气-气换热器;3、高频振荡雾化装置;4、冷冻水泵;5、表冷器;6、辅助加热器;7、高频振荡加湿装置;8、水槽;9、送风机;10、过滤器;11、热风侧风机;12、第一热风侧风阀;13、风机;14、冷风侧风阀;15、第二进风口;16、第二热风侧风阀;17、电动风阀;18、第二热空气过滤器;19、喷淋水泵;20、水过滤器;21、压缩机;22、气-液换热器;221、机架;222、板式换热板;223、导流区;224、纵向流道;225、供液管;226、集液管;23、节流阀;24、蒸发器;25、排风机;26、水槽排水阀;27、正向喷淋组件;28、逆向喷淋组件;29、滴水盘;30、水封;31、截止阀;32、空气回流电动风阀。Legend: 1. First hot air filter; 2. Air-air heat exchanger; 3. High-frequency oscillating atomization device; 4. Chilled water pump; 5. Surface cooler; 6. Auxiliary heater; 7. High Frequency oscillation humidification device; 8. Water tank; 9. Blower fan; 10. Filter; 11. Hot air side fan; 12. First hot air side air valve; 13. Fan; 14. Cold air side air valve; 15. Second air inlet ;16, the second hot air side air valve; 17, electric air valve; 18, the second hot air filter; 19, spray water pump; 20, water filter; 21, compressor; 22, gas-liquid heat exchanger ; 221, frame; 222, plate heat exchange plate; 223, diversion area; 224, longitudinal flow channel; 225, liquid supply pipe; 226, liquid collection pipe; 23, throttle valve; Exhaust fan; 26. Sink drain valve; 27. Forward spray assembly; 28. Reverse spray assembly; 29. Drip tray; 30. Water seal; 31. Stop valve; 32. Air return electric air valve.
具体实施方式Detailed ways
如图1和图2所示,本实施例提供一种喷淋式冷凝器,包括上、下部有横向连接通道的气-液换热器22,气-液换热器22的上方设有正向喷淋组件27,横向连接通道的下侧设有逆向喷淋组件28,逆向喷淋组件28的喷水口朝上(包括正上方、斜上方)布置。通过逆向喷淋组件28向气-液换热器22的底部逆向喷水,使得喷水作业范围除从上往下的常规喷淋作业以外还同时覆盖横向连接通道的底部形成了全方位覆盖,可以防止在横向连接管道的底部形成水垢,能够防止喷淋式冷凝器的散热性能因为结垢而发生劣化。As shown in Figures 1 and 2, this embodiment provides a spray condenser, including a gas-liquid heat exchanger 22 with a horizontal connection channel on the upper and lower parts, and a positive air-liquid heat exchanger 22 is arranged above the gas-liquid heat exchanger 22. The reverse spray assembly 27 is arranged on the lower side of the transverse connecting channel, and the water spray port of the reverse spray assembly 28 is arranged upward (including directly above and obliquely above). The reverse spraying assembly 28 sprays water in reverse to the bottom of the gas-liquid heat exchanger 22, so that the water spraying operation scope also covers the bottom of the horizontal connecting channel in addition to the conventional spraying operation from top to bottom to form an all-round coverage. Scale can be prevented from forming on the bottom of the lateral connecting pipes, and the heat dissipation performance of the spray condenser can be prevented from deteriorating due to scaling.
如图1和图2所示,气-液换热器22包括机架221和串接布置的多块板式换热板222,多块板式换热板222分别间隔指定距离固定在机架221上,使得相邻的板式换热板222之间间隔形成空气流道;每块板式换热板222内的上、下两端均设有中空的导流区223,且上、下两端的导流区223之间设有与之连通的多条中空的纵向流道224(不限于直线形的结构),气-液换热器22下部的横向连接通道为供液管225(参见图1,入口为a)、上部的横向连接通道为集液管226(参见图1,出口为b),板式换热板222的下端的导流区223和供液管225连通、上端的导流区223和集液管226连通,逆向喷淋组件28设于供液管225和集液管226的下侧。现有的气-液换热器多为来回弯曲的管状结构,喷淋冷却时存在大量背水面,换热效果不佳,溅水在背水面形成干点造成严重结垢,且结垢难以清除。本实施例气-液换热器22包括机架221和串接布置的多块板式换热板222,喷淋冷却时水流从上而下覆盖板式换热板222,过水面积更大,使得热交换效果更好。气-液换热器22采用板式结构大幅减少了其背水面面积,降低了冷凝器结垢的可能性,能够防止因为喷淋式冷凝器结垢而导致换热性能发生劣化。As shown in Figures 1 and 2, the gas-liquid heat exchanger 22 includes a frame 221 and a plurality of plate heat exchange plates 222 arranged in series, and the plurality of plate heat exchange plates 222 are respectively fixed on the frame 221 at specified distances. , so that the adjacent plate heat exchange plates 222 are spaced to form air flow passages; the upper and lower ends of each plate heat exchange plate 222 are provided with hollow flow guide areas 223, and the flow guide areas at the upper and lower ends A plurality of hollow longitudinal passages 224 (not limited to linear structures) communicating with them are arranged between the regions 223, and the horizontal connection passages at the lower part of the gas-liquid heat exchanger 22 are liquid supply pipes 225 (see FIG. 1, inlet is a), the upper horizontal connection channel is the liquid collection pipe 226 (see Figure 1, the outlet is b), the flow guide area 223 at the lower end of the plate heat exchange plate 222 communicates with the liquid supply pipe 225, and the flow guide area 223 at the upper end and The liquid collection pipe 226 communicates, and the reverse spray assembly 28 is arranged on the lower side of the liquid supply pipe 225 and the liquid collection pipe 226 . Most of the existing gas-liquid heat exchangers are tubular structures that bend back and forth. There are a large number of backwater surfaces during spray cooling, and the heat transfer effect is not good. Splashing water forms dry spots on the backwater surfaces, causing serious scaling, and the scaling is difficult to remove. . The gas-liquid heat exchanger 22 in this embodiment includes a frame 221 and a plurality of plate heat exchange plates 222 arranged in series. During spray cooling, the water flow covers the plate heat exchange plates 222 from top to bottom, and the water passing area is larger, so that The heat exchange works better. The gas-liquid heat exchanger 22 adopts a plate structure, which greatly reduces the area of its back surface, reduces the possibility of fouling of the condenser, and can prevent the heat exchange performance from deteriorating due to fouling of the spray condenser.
参见图2,本实施例中,供液管225下部的左右两侧均设有一个逆向喷淋组件28,集液管226的下部设有一个逆向喷淋组件28。此外也可以根据需要选择仅仅在供液管225或集液管226的下侧布置逆向喷淋组件28。Referring to FIG. 2 , in this embodiment, a reverse spray assembly 28 is provided at the left and right sides of the lower part of the liquid supply pipe 225 , and a reverse spray assembly 28 is provided at the lower part of the liquid collection pipe 226 . In addition, the reverse spray assembly 28 may also be selected to be arranged only on the lower side of the liquid supply pipe 225 or the liquid collection pipe 226 as required.
作为一种实施方式,如图1和图2所示,供液管225、集液管226可以采用与各块板式换热板222直连的结构;此外,作为另一种实施方式,供液管225、集液管226还可以分别通过支路管与各块板式换热板222相连,如图3和图4所示。As an implementation, as shown in Figure 1 and Figure 2, the liquid supply pipe 225 and the liquid collection pipe 226 can adopt a structure directly connected to each plate heat exchange plate 222; in addition, as another implementation, the liquid supply The tube 225 and the liquid collecting tube 226 can also be connected to each plate heat exchange plate 222 through branch tubes, as shown in FIG. 3 and FIG. 4 .
参见图5,气-液换热器22的外部具有封闭的外壳,外壳上分别设有进风口和出风口,且进风口安装有过滤器10(可防止杂物进入外壳13内),出风口安装有至少一台排风机25,外壳中安装有用于给所述正向喷淋组件27、逆向喷淋组件28供水的供水组件。过滤器10、排风机25构成冷却组件,通风加速喷淋水的蒸发,水蒸发吸热降低水和空气温度,从而获得更好冷却效果。如图5所示,供水组件包括水槽8、喷淋水泵19、水过滤器20、水槽排水阀26以及截止阀31,喷淋水泵19的进水口通过水过滤器20与水槽8连通、出水口通过管道分别与正向喷淋组件27、逆向喷淋组件28连通,水槽排水阀26设于水槽8的排水管上,截止阀31设于水槽8的进水管上。在气温较低的时候为了防止水槽8中的水结冰,可根据需要将水槽排水阀26打开将水槽8中的水排出。Referring to Fig. 5, the outside of the gas-liquid heat exchanger 22 has a closed shell, and the shell is respectively provided with an air inlet and an air outlet, and the air inlet is equipped with a filter 10 (which can prevent sundries from entering the shell 13), and the air outlet At least one exhaust fan 25 is installed, and a water supply assembly for supplying water to the forward spray assembly 27 and the reverse spray assembly 28 is installed in the casing. The filter 10 and the exhaust fan 25 form a cooling assembly, and the ventilation accelerates the evaporation of the spray water, and the water evaporates and absorbs heat to reduce the temperature of the water and the air, thereby obtaining a better cooling effect. As shown in Figure 5, the water supply assembly includes a water tank 8, a spray water pump 19, a water filter 20, a water tank drain valve 26 and a shut-off valve 31, and the water inlet of the spray water pump 19 is communicated with the water tank 8 through the water filter 20, and the water outlet The pipes communicate with the forward spraying assembly 27 and the reverse spraying assembly 28 respectively, the water tank drain valve 26 is arranged on the drain pipe of the water tank 8 , and the shut-off valve 31 is arranged on the water inlet pipe of the water tank 8 . In order to prevent the water in the water tank 8 from freezing when the air temperature is low, the water tank drain valve 26 can be opened to discharge the water in the water tank 8 as required.
此外,本实施例还提供一种蒸发冷制冷机,包括依次相连形成制冷回路的冷凝器、蒸发器组件、压缩机21及节流阀23,该冷凝器为本实施例前述述的喷淋式冷凝器。In addition, this embodiment also provides an evaporative cooling refrigerator, which includes a condenser, an evaporator assembly, a compressor 21 and a throttle valve 23 connected in sequence to form a refrigeration circuit. condenser.
如图5所示,本实施例还提供一种蒸发冷空调机,蒸发冷空调机包括安装有前述的喷淋式冷凝器的空调机本体。需要说明的是,该蒸发冷空调机既可以采用一体式结构,也可以采用分体式结构(例如图5和图6中方框G标记部分)。由于蒸发冷空调机包括本实施例前述喷淋式冷凝器,喷淋式冷凝器不容易结垢,使用喷淋式冷凝器的冷凝效果更佳。作为一种实施方式示例,本实施例中的蒸发冷空调机采用一体式结构。As shown in FIG. 5 , this embodiment also provides an evaporative cooling air conditioner, which includes an air conditioner body on which the aforementioned spray condenser is installed. It should be noted that the evaporative cooling air conditioner can adopt either an integrated structure or a split structure (such as the part marked with box G in Fig. 5 and Fig. 6). Since the evaporative cooling air conditioner includes the above-mentioned spray condenser in this embodiment, the spray condenser is not easy to foul, and the condensation effect of using the spray condenser is better. As an implementation example, the evaporative cooling air conditioner in this embodiment adopts an integrated structure.
本实施例中,蒸发冷空调机还包括气-气换热器2、蒸发器组件、压缩机21以及节流阀23,气-气换热器2为板式结构(换热面积更大、换热效果更好),气-气换热器2具有互不相通的冷空气流道和热空气流道,气-气换热器2的热空气侧出口通过通道与蒸发器组件的热空气进口相连,蒸发器组件为下述两种结构中的一种:In this embodiment, the evaporative cooling air conditioner also includes an air-air heat exchanger 2, an evaporator assembly, a compressor 21, and a throttle valve 23, and the air-air heat exchanger 2 is a plate structure (larger heat exchange area, larger better thermal effect), the air-air heat exchanger 2 has a cold air flow channel and a hot air flow channel that are not connected to each other, and the hot air side outlet of the air-air heat exchanger 2 passes through the channel and the hot air inlet of the evaporator assembly Connected, the evaporator assembly is one of the following two structures:
第一种结构:参见图5,蒸发器组件为蒸发器24,蒸发器24、压缩机21、喷淋式冷凝器、节流阀23及连接管组成制冷回路;The first structure: referring to Fig. 5, the evaporator assembly is an evaporator 24, and the evaporator 24, a compressor 21, a spray condenser, a throttle valve 23 and connecting pipes form a refrigeration circuit;
第二种结构:参见图6,蒸发器组件由冷冻水泵4、表冷器5和蒸发器24组成,冷冻水泵4、表冷器5和蒸发器24及连接管形成冷冻水循环回路,蒸发器24、压缩机21、喷淋式冷凝器、节流阀23及连接管组成制冷回路。The second structure: see Figure 6, the evaporator assembly is composed of the chilled water pump 4, the surface cooler 5 and the evaporator 24, the chilled water pump 4, the surface cooler 5, the evaporator 24 and the connecting pipes form a chilled water circulation loop, the evaporator 24 , a compressor 21, a spray condenser, a throttle valve 23 and connecting pipes form a refrigeration circuit.
本实施例的蒸发冷空调机还包括高频振荡雾化装置3,高频振荡雾化装置3布置在气-气换热器2的冷空气入口前的通道内。利用高频振荡雾化装置3向冷空气通道喷雾,水雾蒸发吸热降低了冷空气和换热壁面的温度,增强了冷热空气的换热效率,延长了利用自然冷源的时间,高频振荡雾化装置3具有能耗极低、加湿均匀、灵敏度高的特点,其高频振荡雾化装置产生的1~5µ m超微水粒子,能瞬间蒸发,不会造成机组内积水,避免滋生细菌,无需考虑冬季停机时喷淋水系统的防冻,减轻了维护工作量。The evaporative air conditioner of this embodiment also includes a high-frequency oscillating atomizing device 3 , and the high-frequency oscillating atomizing device 3 is arranged in the channel before the cold air inlet of the air-air heat exchanger 2 . Utilize the high-frequency oscillating atomization device 3 to spray to the cold air channel, the water mist evaporates and absorbs heat, which reduces the temperature of the cold air and the heat exchange wall, enhances the heat exchange efficiency of the cold and hot air, and prolongs the time of using the natural cold source. The high-frequency oscillating atomizing device 3 has the characteristics of extremely low energy consumption, uniform humidification, and high sensitivity. The 1~5μm ultra-fine water particles produced by the high-frequency oscillating atomizing device can evaporate instantly without causing water accumulation in the unit. To avoid the breeding of bacteria, there is no need to consider the antifreeze of the sprinkler system during shutdown in winter, which reduces the maintenance workload.
本实施例的蒸发冷空调机同时具备气-气换热器2、蒸发器组件,两者可以组合形成针对热空气的多种不同冷却方式,且还可进一步结合高频振荡雾化装置3的工作与否,针对热空气实现更多中的冷却方式,因此可以根据气象条件变化控制空调机在不同模式下运行,能够在确保安全运行的前提下,最大限度利用天然冷源,从而大幅降低了空调系统能耗;上述常年需要运行空调系统的场合,采用这种组合的冷却方式,夏季可利用更高效的蒸发冷却技术降低制冷能耗,冬季气温降至0℃左右时,可利用气-气换热器2获取100%的天然冷源,避免了0℃需开启制冷回路供冷的情况出现,从而突破了以上场景利用本实施例的蒸发冷空调机的地域限制。The evaporative cooling air conditioner of this embodiment is equipped with an air-air heat exchanger 2 and an evaporator assembly at the same time, the two can be combined to form a variety of different cooling methods for hot air, and can be further combined with the high-frequency oscillating atomization device 3 Whether it is working or not, more cooling methods can be implemented for hot air, so the air conditioner can be controlled to operate in different modes according to changes in weather conditions, and the natural cold source can be used to the maximum extent while ensuring safe operation, thereby greatly reducing Air-conditioning system energy consumption; the above-mentioned occasions that need to run the air-conditioning system all year round, using this combination of cooling methods, can use more efficient evaporative cooling technology to reduce cooling energy consumption in summer, and when the temperature drops to about 0°C in winter, gas-gas cooling can be used The heat exchanger 2 obtains 100% of the natural cold source, avoiding the need to turn on the refrigeration circuit for cooling at 0°C, thereby breaking through the geographical limitation of using the evaporative cooling air conditioner of this embodiment in the above scenarios.
本实施例中,气-气换热器2的冷空气侧进/出口和热空气侧进/出口之间通过隔板与空调机本体的一体式箱体相连,冷热风进出口、隔板与空调机本体的一体式箱体形成设4个小室,具有稳定气流的作用。In this embodiment, the inlet/outlet of the cold air side and the inlet/outlet of the hot air side of the air-air heat exchanger 2 are connected to the integrated box of the air conditioner body through a partition, and the inlet and outlet of the cold and hot air, the partition The integrated box with the air conditioner body has 4 small chambers, which have the effect of stabilizing the airflow.
如图5所示,气-气换热器2的热空气侧入口与其对应的第一热空气进口c间设置有第一热风侧风阀12和不少于一台热风侧风机11,气-气换热器2的冷空气侧出口与其对应的冷空气出口f间设置有第一冷风侧风阀14和不少于一台冷风侧风机13,热风侧风机11采用压入式设计使得气-气换热器2内部的热空气流道形成正压,冷风侧风机13采用吸入式设计使得气-气换热器2内部的冷空气流道形成负压,通过上述结构使得,气-气换热器2的热空气流道、冷空气流道之间形成的压差,在污染环境中可防止室外空气渗入,而且还有利于减少不必要的能耗损耗。As shown in Figure 5, a first hot air side air valve 12 and no less than one hot air side blower 11 are arranged between the hot air side inlet of the air-air heat exchanger 2 and the corresponding first hot air inlet c. A first cold air side air valve 14 and no less than one cold air side fan 13 are arranged between the cold air side outlet of the air heat exchanger 2 and the corresponding cold air outlet f, and the hot air side fan 11 adopts a press-fit design so that the air- The hot air passage inside the air heat exchanger 2 forms a positive pressure, and the cold air side fan 13 adopts a suction design to make the cold air passage inside the air-air heat exchanger 2 form a negative pressure. Through the above structure, the air-air exchange The pressure difference formed between the hot air passage and the cold air passage of the heater 2 can prevent outdoor air from infiltrating in a polluted environment, and is also beneficial to reduce unnecessary energy consumption.
如图5所示,蒸发冷空调机包括第一热空气通道、第二热空气通道以及冷空气通道;As shown in Figure 5, the evaporative cooling air conditioner includes a first hot air passage, a second hot air passage and a cold air passage;
第一热空气通道,包括气-气换热器2的热风侧入口与第一热空气进口c之间的通道、气-气换热器2内部的热空气流道、以及气-气换热器2的热风侧出口和送风口d之间的通道,气-气换热器2的热风侧出口和送风口d之间的通道上依次设有蒸发器组件、高频振荡加湿装置7以及至少一台送风机9;本实施例中第一热空气通道在第一热空气进口c后还设有第一热空气过滤器1,已确保室内回流的热空气洁净;由于热空气经过第一热空气通道后会由于制冷回路的制冷使得湿度降低,利用高频振荡加湿装置7可对热空气进行自适应的加湿以保持室内空气的湿度恒定,高频振荡加湿装置7具有能耗极低、加湿均匀、灵敏度高的特点,还可产生负离子净化空气,改善空气品质、净化空气,其高频振荡雾化装置产生的1~5µm超微水粒子,能瞬间蒸发,不会造成机组内积水,避免滋生细菌,无需考虑冬季停机喷淋水系统的防冻,减轻了维护工作量,能耗比传统的干法加湿低85%~90%。The first hot air passage includes the passage between the hot air side inlet of the air-air heat exchanger 2 and the first hot air inlet c, the hot air passage inside the air-air heat exchanger 2, and the air-air heat exchange The channel between the outlet of the hot air side of the device 2 and the air outlet d, the channel between the outlet of the hot air side of the air-gas heat exchanger 2 and the outlet d is provided with an evaporator assembly, a high frequency oscillation humidifying device 7 and at least A blower 9; in the present embodiment, the first hot air channel is also provided with a first hot air filter 1 after the first hot air inlet c, which has ensured that the hot air returning to the room is clean; because the hot air passes through the first hot air After the passage, the humidity will decrease due to the refrigeration of the refrigeration circuit. The high-frequency oscillation humidifier 7 can be used to humidify the hot air adaptively to keep the humidity of the indoor air constant. The high-frequency oscillation humidifier 7 has extremely low energy consumption and uniform humidification. , high sensitivity, can also produce negative ions to purify the air, improve air quality, and purify the air. The 1~5μm ultra-fine water particles produced by its high-frequency oscillating atomization device can evaporate instantly without causing water accumulation in the unit, avoiding Breeding bacteria, there is no need to consider the antifreeze of the sprinkler system in winter, which reduces the maintenance workload, and the energy consumption is 85% to 90% lower than that of traditional dry humidification.
第二热空气通道,包括并联至气-气换热器2的热风侧出口与蒸发器组件进风口之间的第一热空气通道交汇点、与室内连通的第二热空气进风口e之间的通道,第二热空气通道上设有第二进风口15及第二热风侧风阀16;本实施例中第二热空气通道在第二热空气进风口e后还设有第二热空气过滤器18,以确保室内回流的热空气洁净度;在气-气换热器2不工作的情况下,通过第二热空气通道向送风口d送风,系统阻力更小,风机能耗更低;The second hot air channel, including the intersection of the first hot air channel connected in parallel between the hot air side outlet of the air-gas heat exchanger 2 and the air inlet of the evaporator assembly, and between the second hot air inlet e connected to the room channel, the second hot air channel is provided with a second air inlet 15 and a second hot air side air valve 16; in this embodiment, the second hot air channel is also provided with a second hot air channel after the second hot air inlet e filter 18 to ensure the cleanliness of the hot air returning to the room; when the air-air heat exchanger 2 is not working, the air is sent to the air outlet d through the second hot air channel, the system resistance is smaller, and the fan consumes more energy. Low;
冷空气通道,包括气-气换热器2的冷空气侧入口与冷空气进口f之间的通道、气-气换热器2内部的冷空气流道、以及气-气换热器2的冷空气侧出口和冷空气出口f之间的通道,冷空气通道位于气-气换热器2的冷空气侧入口前端设有辅助加热器6,冷空气通道位于气-气换热器2的冷空气侧出口和冷空气出口f之间依次设有第二冷风侧风阀14、不少于一台冷风侧直流变频风机13。冷、热空气分别在气-气换热器2内部的冷、热空气流道中进行间接换热,获取天然冷源,降低制冷能耗。严寒天气开启辅助加热器6,能够防止气-气换热器2的热空气侧入口结冻,堵塞流道甚至毁坏设备。辅助加热器6由于加热区域较小,因此整体能耗不高,为了实现进一步节能,可优先利用废热(尤其适合有废热输出的工厂)。The cold air passage includes the passage between the cold air side inlet of the air-air heat exchanger 2 and the cold air inlet f, the cold air passage inside the air-air heat exchanger 2, and the air-air heat exchanger 2 The channel between the cold air side outlet and the cold air outlet f, the cold air channel is located at the front end of the cold air side inlet of the air-air heat exchanger 2 and is provided with an auxiliary heater 6, and the cold air channel is located at the end of the air-air heat exchanger 2 A second cold air side air valve 14 and no less than one cold air side DC frequency conversion fan 13 are sequentially arranged between the cold air side outlet and the cold air outlet f. The cold and hot air are respectively subjected to indirect heat exchange in the cold and hot air passages inside the air-air heat exchanger 2 to obtain a natural cold source and reduce cooling energy consumption. Turning on the auxiliary heater 6 in severe cold weather can prevent the hot air side inlet of the air-air heat exchanger 2 from freezing, blocking the flow path or even destroying the equipment. Because the auxiliary heater 6 has a small heating area, the overall energy consumption is not high. In order to achieve further energy saving, waste heat can be used first (especially suitable for factories with waste heat output).
如图5所示,蒸发冷空调机还包括热风引流通道和空气回流通道:As shown in Figure 5, the evaporative cooling air conditioner also includes a hot air drainage channel and an air return channel:
热风引流通道为连通气-气换热器2的热空气侧入口和冷空气侧入口之间的通道,且热风引流通道上设有热风引流电动风阀17,用于控制热风引流通道的通断及开度。利用气-气换热器2热空气入口侧通道与冷空气入口侧通道之间的压差,引导热空气从气-气换热器2的热空气入口侧通道流向和冷空气入口侧通道,提升冷空气温度,无需耗热达到防霜冻目的,适合寒冷地区使用。The hot air drainage channel is a channel connecting the hot air side inlet and the cold air side inlet of the air-air heat exchanger 2, and the hot air drainage channel is provided with a hot air drainage electric damper 17 for controlling the on-off of the hot air drainage channel and opening. Using the pressure difference between the hot air inlet side channel and the cold air inlet side channel of the air-air heat exchanger 2, guide the hot air to flow from the hot air inlet side channel of the air-air heat exchanger 2 to the cold air inlet side channel, Raise the temperature of cold air without heat consumption to achieve the purpose of anti-frost, suitable for use in cold areas.
空气回流通道为连接辅助加热器6的出口、冷风侧直流变频风机13的出风口之间的通道,且空气回流通道上设有空气回流电动风阀32,用于控制空气回流通道的通断及开度。冷空气经气-气换热器与热空气换热后有一定温升,严寒地区利用冷风侧直流变频风机13的出风口的正压,使部分升温后的冷空气回流至冷空气入口通道内,与冷空气混合,提升冷空气入口温度,严寒地区与辅助加热器6配合使用,达到降低能耗防霜冻的目的。The air return passage is a passage between the outlet of the auxiliary heater 6 and the air outlet of the cold air side DC frequency conversion fan 13, and the air return passage is provided with an air return electric damper 32, which is used to control the on and off of the air return passage and opening. The cold air has a certain temperature rise after exchanging heat with the hot air through the air-air heat exchanger. In severe cold areas, the positive pressure of the air outlet of the DC frequency conversion fan 13 on the cold wind side is used to return part of the heated cold air to the cold air inlet channel. , mixed with the cold air to increase the inlet temperature of the cold air, used in conjunction with the auxiliary heater 6 in severe cold areas to reduce energy consumption and prevent frost.
本实施例中,气-气换热器2、蒸发器组件(蒸发器24或表冷器5)的下部均带有滴水盘29,通过滴水盘29可承接少量冷凝水,且滴水盘29上带有水封30,滴水盘29有坡度坡向水封30,可实现不间断排水。In this embodiment, the lower part of the gas-gas heat exchanger 2 and the evaporator assembly (evaporator 24 or surface cooler 5) is provided with a drip pan 29, through which a small amount of condensed water can be received, and the drip pan 29 With a water seal 30, the drip tray 29 has a slope towards the water seal 30, which can realize uninterrupted drainage.
综上所述,本实施例的蒸发冷空调机除了前述提到的:利用前述喷淋冷凝器防结垢、增强换热效率,降低了制冷能耗;在常年运行空调系统的场所,利用气-气换热器、高频振荡喷雾装置、蒸发器联合供冷方式,获取自然冷源大幅降低制冷能耗;通过多种运行模式的转化可确保空调机全年运行安全及在每种模式下运行能耗较低,并突破了蒸发冷却空调机的应用限制。其还有以下优点:空调机热风侧采用双进风口双风机双流道设计,节约了风机的输送动能;气-气换热器冷热通道的压差设计能够防渗透及引导热空气防霜冻;空气回流通道在严寒地区防霜冻时节约能源。采用高频振荡喷雾和加湿,机组内无积水,避免细菌滋生,冬季停机无需排水防冻,减少维护工作量;采用高频振荡加湿器,其能耗比干法加湿降低85%左右,能提供负离子净化空气和改善空气质量。To sum up, the evaporative cooling air conditioner of this embodiment, in addition to the aforementioned: use the aforementioned spray condenser to prevent fouling, enhance heat exchange efficiency, and reduce refrigeration energy consumption; - Air heat exchanger, high-frequency oscillating spray device, and evaporator combined cooling method, obtain natural cooling source and greatly reduce cooling energy consumption; through the conversion of multiple operating modes, it can ensure the safe operation of the air conditioner throughout the year and in each mode The operating energy consumption is low, and it breaks through the application limitation of evaporative cooling air conditioners. It also has the following advantages: the hot air side of the air conditioner adopts the design of double air inlet, double fan and double flow channel, which saves the conveying kinetic energy of the fan; the pressure difference design of the cold and hot channels of the air-air heat exchanger can prevent penetration and guide hot air to prevent frost; Air return channels save energy when protecting against frost in severe cold regions. Using high-frequency oscillating spray and humidification, there is no water in the unit, avoiding the growth of bacteria, no need to drain and prevent freezing during shutdown in winter, and reducing maintenance workload; using high-frequency oscillating humidifier, its energy consumption is about 85% lower than that of dry humidification, which can provide Negative ions purify the air and improve air quality.
本实施例提供一种前述蒸发冷空调机的应用方法,蒸发冷空调机被控制为执行下述第一模式~第六模式中的任意一种,且第一模式~第六模式所针对的环境气温依次降低:This embodiment provides an application method of the aforementioned evaporative cooling air conditioner. The evaporative cooling air conditioner is controlled to execute any one of the following first to sixth modes, and the environments targeted by the first to sixth modes The temperature decreases in order:
第一模式:制冷回路、喷淋式冷凝器、供水组件工作,气-气换热器2和高频振荡雾化装置3不工作,完全由制冷回路提供冷源,室内回风从第二热空气进风口e进入第二热空气通道由制冷回路对流经的室内回风进行冷却后经过送风口d返回室内,保持供水组件的水槽排水阀26关闭;The first mode: the refrigeration circuit, spray condenser, and water supply components work, the gas-gas heat exchanger 2 and the high-frequency oscillating atomization device 3 do not work, the cold source is completely provided by the refrigeration circuit, and the indoor return air is from the second heat source. The air inlet e enters the second hot air channel, and the indoor return air flowing through is cooled by the refrigeration circuit, and then returns to the room through the air supply port d, keeping the sink drain valve 26 of the water supply assembly closed;
第二模式:制冷回路、喷淋式冷凝器、供水组件、气-气换热器2和高频振荡雾化装置3同时工作,由制冷回路和气-气换热器2共同提供冷源,室内回风从第一热空气进口c进入第一热空气通道,先由气-气换热器2进行冷却,再经制冷回路对流经的室内回风进行冷却后经过送风口d返回室内,保持供水组件的水槽排水阀26关闭;The second mode: the refrigeration circuit, the spray condenser, the water supply assembly, the air-air heat exchanger 2 and the high-frequency oscillating atomization device 3 work at the same time, and the refrigeration circuit and the air-air heat exchanger 2 jointly provide the cold source, indoor The return air enters the first hot air channel from the first hot air inlet c, and is first cooled by the air-air heat exchanger 2, and then the indoor return air flowing through the refrigeration circuit is cooled and returned to the room through the air supply port d to maintain the water supply The sink drain valve 26 of the assembly is closed;
第三模式:制冷回路、喷淋式冷凝器、供水组件不工作,气-气换热器2和高频振荡雾化装置3工作,由气-气换热器2提供天然冷源,室内回风从第一热空气进口c进入第一热空气通道,由气-气换热器2对流经的室内回风进行冷却后经过送风口d返回室内,保持供水组件的水槽排水阀26关闭;The third mode: the refrigeration circuit, spray condenser, and water supply components do not work, the gas-gas heat exchanger 2 and the high-frequency oscillating atomization device 3 work, the gas-gas heat exchanger 2 provides a natural cold source, and the indoor return The wind enters the first hot air channel from the first hot air inlet c, and the air-air heat exchanger 2 cools the indoor return air flowing through it, and then returns to the room through the air supply port d, keeping the sink drain valve 26 of the water supply component closed;
第四模式:制冷回路、喷淋式冷凝器、供水组件、高频振荡雾化装置3均不工作,气-气换热器2工作,由气-气换热器2提供天然冷源;室内回风从第一热空气进口c进入第一热空气通道,气-气换热器2对流经的室内回风进行冷却后经过送风口d返回室内,保持供水组件的水槽排水阀26关闭,且当气温降至指定的结冰临界阈值时,开启供水组件的水槽排水阀26以防止供水组件的水槽8结冰;The fourth mode: the refrigeration circuit, spray condenser, water supply components, and high-frequency oscillating atomization device 3 are not working, and the gas-gas heat exchanger 2 is working, and the gas-gas heat exchanger 2 provides a natural cold source; indoor The return air enters the first hot air channel from the first hot air inlet c, the air-air heat exchanger 2 cools the indoor return air flowing through it, and then returns to the room through the air supply port d, keeping the sink drain valve 26 of the water supply component closed, and When the air temperature drops to the designated freezing critical threshold, the water tank drain valve 26 of the water supply assembly is opened to prevent the water tank 8 of the water supply assembly from freezing;
第五模式:制冷回路、喷淋式冷凝器、供水组件、高频振荡雾化装置3均不工作,气-气换热器2工作、电动风阀17开启指定的开度,部分热空气因压差引流至气-气换热器2的冷风侧入口前的进风通道、提升冷空气入口温度防霜冻;室内回风从第一热空气进口c进入第一热空气通道,由气-气换热器2提供天然冷源,由气-气换热器2对流经的室内回风进行冷却后经过送风口d返回室内,开启供水组件的水槽排水阀26以防止供水组件的水槽8结冰;The fifth mode: the refrigeration circuit, the spray condenser, the water supply component, and the high-frequency oscillating atomization device 3 are not working, the gas-gas heat exchanger 2 is working, the electric air valve 17 is opened to the specified opening, and part of the hot air is caused by The pressure difference is diverted to the air inlet channel in front of the cold air side inlet of the air-air heat exchanger 2, and the temperature of the cold air inlet is raised to prevent frost; the indoor return air enters the first hot air channel from the first hot air inlet c, and the The heat exchanger 2 provides a natural cold source, and the air-air heat exchanger 2 cools the indoor return air flowing through it and then returns to the room through the air outlet d, and opens the water tank drain valve 26 of the water supply component to prevent the water tank 8 of the water supply component from freezing ;
第六模式:制冷回路、喷淋式冷凝器、供水组件、高频振荡雾化装置3均不工作,气-气换热器2、辅助加热器6工作,空气回流电动风阀32开启,使得冷风侧直流变频风机13出风口侧的部分冷空气排气回流至辅助加热器6出口侧前的冷空气进风通道内、与冷空气进风混合升温后再经辅助加热器6加热防霜冻;室内回风从第一热空气进口c进入第一热空气通道,由气-气换热器2提供天然冷源,由气-气换热器2对流经的室内回风进行冷却后经过送风口d返回室内,开启供水组件的水槽排水阀26以防止供水组件的水槽8结冰。The sixth mode: the refrigeration circuit, the spray condenser, the water supply assembly, and the high-frequency oscillating atomization device 3 are not working, the air-air heat exchanger 2 and the auxiliary heater 6 are working, and the air return electric air valve 32 is opened, so that Part of the cold air exhaust on the air outlet side of the DC frequency conversion fan 13 on the cold wind side flows back into the cold air inlet channel in front of the outlet side of the auxiliary heater 6, mixes with the cold air inlet and heats up, and then is heated by the auxiliary heater 6 to prevent frost; The indoor return air enters the first hot air passage from the first hot air inlet c, and the air-air heat exchanger 2 provides a natural cold source, and the air-air heat exchanger 2 cools the indoor return air flowing through it and then passes through the air outlet d return to the room, open the water tank drain valve 26 of the water supply assembly to prevent the water tank 8 from freezing.
本实施例的第一模式~第六模式可实现全地域、全气候条件:高温天气、中温天气、中低温天气、低温天气、寒冷天气(约-5~-10℃)、严寒天气的覆盖,从而使得本实施例的蒸发冷空调机突破了场景利用蒸发冷空调机的地域限制,而且可以确保本实施例的蒸发冷空调机在任一工作模式下实现最大限度的降耗,本实施例中,第一模式~第六模式实际上是从夏至冬可逐级转换的多种模式,上述模式可以通过预置的方式进行手工切换,还可进一步根据需要设计成全智能化的自动切换方式。The first mode to the sixth mode of this embodiment can realize the coverage of all regions and all climate conditions: high temperature weather, medium temperature weather, medium and low temperature weather, low temperature weather, cold weather (about -5~-10°C), and severe cold weather. Therefore, the evaporative cooling air conditioner of this embodiment breaks through the geographical limitation of using the evaporative cooling air conditioner in the scene, and can ensure that the evaporative cooling air conditioner of this embodiment can achieve maximum consumption reduction in any working mode. In this embodiment, The first mode to the sixth mode are actually a variety of modes that can be switched step by step from summer to winter. The above-mentioned modes can be switched manually through preset methods, and can be further designed into fully intelligent automatic switching methods according to needs.
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above descriptions are only preferred implementations of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principles of the present invention should also be regarded as the protection scope of the present invention.
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Application publication date: 20190920 |