CN110255850A - A kind of ciliary filter belt strong pressure sludge dewatering machine - Google Patents
A kind of ciliary filter belt strong pressure sludge dewatering machine Download PDFInfo
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- CN110255850A CN110255850A CN201910567135.9A CN201910567135A CN110255850A CN 110255850 A CN110255850 A CN 110255850A CN 201910567135 A CN201910567135 A CN 201910567135A CN 110255850 A CN110255850 A CN 110255850A
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- filter cloth
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- 239000010802 sludge Substances 0.000 title claims abstract description 63
- 230000001886 ciliary effect Effects 0.000 title claims description 10
- 239000004744 fabric Substances 0.000 claims abstract description 207
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 47
- 238000003825 pressing Methods 0.000 claims description 24
- 239000002893 slag Substances 0.000 claims description 13
- 230000018044 dehydration Effects 0.000 claims description 12
- 238000006297 dehydration reaction Methods 0.000 claims description 12
- 238000004140 cleaning Methods 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 10
- 238000001125 extrusion Methods 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 10
- 210000004081 cilia Anatomy 0.000 abstract description 5
- 238000001914 filtration Methods 0.000 abstract description 4
- 230000006872 improvement Effects 0.000 abstract description 3
- 230000007547 defect Effects 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 11
- 239000010865 sewage Substances 0.000 description 4
- 230000007812 deficiency Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 229910003480 inorganic solid Inorganic materials 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000005416 organic matter Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
- C02F11/123—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using belt or band filters
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Treatment Of Sludge (AREA)
Abstract
Description
技术领域technical field
本发明涉及污泥处理技术领域,更具体的说,尤其涉及一种纤毛滤带强压污泥脱水机。The invention relates to the technical field of sludge treatment, in particular to a ciliated filter belt high-pressure sludge dewatering machine.
背景技术Background technique
近年来,随着国内城镇生活污水处理厂的迅速发展,污水处理厂产生的剩余活性污泥快速增加,正逐渐成为一种公害。这种污泥由于活性菌多,处于胶体状态,机械脱水困难。目前普遍使用的离心式污泥脱水机和带式污泥脱水机只能将污泥脱水到含水率80%左右的污泥。这种脱水污泥由于含水率依然较高,不利于固化填埋、生物发酵或焚烧等后续处理。In recent years, with the rapid development of domestic urban sewage treatment plants, the excess activated sludge produced by sewage treatment plants has increased rapidly and is gradually becoming a public hazard. This sludge is in a colloidal state due to many active bacteria, and mechanical dewatering is difficult. The centrifugal sludge dehydrator and belt sludge dehydrator commonly used at present can only dehydrate the sludge to the sludge with a moisture content of about 80%. This dewatered sludge is still high in moisture content, which is not conducive to subsequent treatment such as solidification and landfill, biological fermentation or incineration.
目前国家要求城镇污水处理厂的剩余活性污泥的脱水含水率小于60%,出现了以厢式压滤机为主的机械脱水技术、污泥固化填埋技术等,但是这些技术的运作成本较高、效率低,有些技术通过增加无机固体物质来降低含水率,使得有机质的含量降低,不利于后续的资源化利用。At present, the state requires the dewatered moisture content of the residual activated sludge in urban sewage treatment plants to be less than 60%. Mechanical dewatering technology based on chamber filter presses, sludge solidification and landfill technology, etc. have emerged, but the operating costs of these technologies are relatively high. High and low efficiency. Some technologies reduce the water content by increasing the inorganic solid matter, which reduces the content of organic matter, which is not conducive to subsequent resource utilization.
有鉴于此,针对现有的问题予以研究改良,提供一种纤毛滤带强压污泥脱水机,旨在通过该技术,达到解决问题与提高实用价值性的目的。In view of this, the existing problems are studied and improved, and a ciliary filter belt high pressure sludge dewatering machine is provided, which aims to solve the problem and improve the practical value through this technology.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种纤毛滤带强压污泥脱水机,以解决上述背景技术中提出的目前国家要求城镇污水处理厂的剩余活性污泥的脱水含水率小于60%,出现了以厢式压滤机为主的机械脱水技术、污泥固化填埋技术等,但是这些技术的运作成本较高、效率低,有些技术通过增加无机固体物质来降低含水率,使得有机质的含量降低,不利于后续的资源化利用的问题和不足。The object of the present invention is to provide a kind of ciliary filter belt strong pressure sludge dewatering machine, in order to solve the above-mentioned background technology, the dewatering moisture content of the remaining activated sludge in the urban sewage treatment plant is required by the state to be less than 60%, and there is a box type Filter press-based mechanical dehydration technology, sludge solidification and landfill technology, etc., but these technologies have high operating costs and low efficiency. Some technologies reduce the moisture content by increasing inorganic solid matter, which reduces the content of organic matter, which is not conducive to Follow-up problems and deficiencies in resource utilization.
为实现上述目的,本发明提供了一种纤毛滤带强压污泥脱水机,由以下具体技术手段所达成:In order to achieve the above object, the present invention provides a kind of ciliary filter belt high pressure sludge dewatering machine, which is achieved by the following specific technical means:
一种纤毛滤带强压污泥脱水机,包括:机体、底架、开孔脱水辊、大齿形辊轮、小齿形辊轮、脱水光棍、对压辊轮、下滤布内驱动轴、下滤布驱动轴、上滤布驱动轴、导向张紧辊、上滤布刮水架、预压支架、上滤布、下滤布刮水架、下滤布、挡泥板、毛刷辊、接渣板、滤带刮板、上滤带清洗机构、上部接水盆、下部接水盆;所述底架通过螺栓安装在机体的底部;所述开孔脱水辊、大齿形辊轮、小齿形辊轮、脱水光棍、对压辊轮、下滤布内驱动轴、下滤布驱动轴、上滤布驱动轴通过轴承座安装在机体的内部,且大齿形辊轮位于开孔脱水辊一侧的上方,小齿形辊轮位于大齿形辊轮一侧的下方,脱水光棍位于小齿形辊轮一侧的上方,下滤布内驱动轴位于脱水光棍的一侧,对压辊轮位于下滤布内驱动轴两侧的下方,下滤布驱动轴位于对压辊轮的一侧,上滤布驱动轴位于的上方;所述导向张紧辊通过轴承座安装在机体的内部,且导向张紧辊位于小齿形辊轮的上方;所述上滤布刮水架通过螺栓安装在机体的内部,且上滤布刮水架位于导向张紧辊的上方;所述预压支架通过螺栓安装在机体的内部,且预压支架位于上滤布刮水架的一侧;所述上滤带清洗机构通过螺栓安装在机体的内部,且上滤带清洗机构位于导向张紧辊的下方;所述上滤布缠绕安装在开孔脱水辊、大齿形辊轮、小齿形辊轮、脱水光棍、对压辊轮、下滤布内驱动轴、上滤布驱动轴、导向张紧辊、上滤布刮水架、预压支架的外部;所述下滤布刮水架通过螺栓安装在机体的内部,且下滤布刮水架位于上滤布刮水架的上方;所述上部接水盆通过螺栓安装在机体的内部,且上部接水盆位于下滤布刮水架与上滤布刮水架之间;所述挡泥板通过螺栓安装在机体的内部,且挡泥板位于下滤布刮水架两侧;所述下滤布缠绕安装在开孔脱水辊、大齿形辊轮、小齿形辊轮、脱水光棍、对压辊轮、下滤布内驱动轴、下滤布驱动轴、预压支架、下滤布刮水架的外部,且下滤布位于上滤布的外侧;所述毛刷辊通过轴承座安装在机体的内部,且毛刷辊位于下滤布的底部;所述下部接水盆通过螺栓安装在机体的内部,且下部接水盆位于下滤布的下方;所述接渣板通过螺栓安装在机体的一侧,且接渣板位于下滤布驱动轴的下方;所述滤带刮板安装在下滤布驱动轴、上滤布驱动轴的一侧。A ciliary filter belt high-pressure sludge dewatering machine, comprising: a body, a chassis, a perforated dewatering roller, a large toothed roller, a small toothed roller, a dewatering bachelor, a counter-pressure roller, a lower filter cloth inner drive shaft, Lower filter cloth drive shaft, upper filter cloth drive shaft, guide tension roller, upper filter cloth wiper frame, pre-press bracket, upper filter cloth, lower filter cloth wiper frame, lower filter cloth, mudguard, brush roller , slag receiving plate, filter belt scraper, upper filter belt cleaning mechanism, upper water receiving basin, lower water receiving basin; the bottom frame is installed at the bottom of the body by bolts; the perforated dehydration roller, the large toothed roller , Small toothed rollers, dewatering bachelors, opposite pressure rollers, lower filter cloth inner drive shaft, lower filter cloth drive shaft, and upper filter cloth drive shaft are installed inside the body through the bearing seat, and the large toothed roller is located at the opening. Above the side of the hole dewatering roller, the small toothed roller is located under the side of the large toothed roller, the dewatering bachelor is located above the side of the small toothed roller, and the inner drive shaft of the lower filter cloth is located on the side of the dewatering bachelor. The counter pressure roller is located below both sides of the inner drive shaft of the lower filter cloth, the lower filter cloth drive shaft is located on one side of the counter pressure roller wheel, and the upper filter cloth drive shaft is located above; the guide tension roller is installed on the bearing seat through the bearing seat. the inside of the body, and the guide tension roller is located above the small toothed roller; the upper filter cloth wiper frame is installed inside the body through bolts, and the upper filter cloth wiper frame is located above the guide tension roller; so The preloading bracket is installed inside the body through bolts, and the preloading bracket is located on one side of the upper filter cloth wiper frame; the upper filter belt cleaning mechanism is installed inside the body through bolts, and the upper filter belt cleaning mechanism is located in the guide Below the tension roller; the upper filter cloth is wound and installed on the perforated dewatering roller, the large toothed roller, the small toothed roller, the dewatering bachelor, the opposite pressure roller, the inner drive shaft of the lower filter cloth, and the drive of the upper filter cloth. The shaft, the guide tension roller, the upper filter cloth wiper frame, and the outside of the pre-pressing bracket; the lower filter cloth wiper frame is installed inside the body through bolts, and the lower filter cloth wiper frame is located on the upper filter cloth wiper frame The upper water receiving basin is installed inside the body through bolts, and the upper water receiving basin is located between the lower filter cloth wiper frame and the upper filter cloth wiper frame; the mudguard is installed on the body through bolts. Inside, and the fenders are located on both sides of the lower filter cloth wiper frame; the lower filter cloth is wound and installed on the perforated dewatering roller, the large toothed roller, the small toothed roller, the dewatering bachelor, the pressure roller, the lower The inner drive shaft of the filter cloth, the lower filter cloth drive shaft, the pre-pressing bracket, the outside of the lower filter cloth wiper frame, and the lower filter cloth is located outside the upper filter cloth; the brush roller is installed inside the body through the bearing seat, And the brush roller is located at the bottom of the lower filter cloth; the lower water receiving basin is installed inside the body through bolts, and the lower water receiving basin is located below the lower filter cloth; the slag receiving plate is installed on one side of the body through bolts , and the slag receiving plate is located below the lower filter cloth drive shaft; the filter belt scraper is installed on one side of the lower filter cloth drive shaft and the upper filter cloth drive shaft.
优选的,所述上滤布、下滤布均为纤毛滤带,且下滤布包裹在上滤布的外侧。Preferably, the upper filter cloth and the lower filter cloth are both ciliated filter belts, and the lower filter cloth is wrapped on the outside of the upper filter cloth.
优选的,所述脱水光棍在小齿形辊轮的一侧安装设置有三处,且脱水光棍在机体内呈品字形分布。Preferably, the dehydrating bachelors are installed at three places on one side of the small toothed roller, and the dehydrating bachelors are distributed in the body in a zigzag shape.
优选的,所述大齿形辊轮位于开孔脱水辊、小齿形辊轮之间,且开孔脱水辊、大齿形辊轮、小齿形辊轮在机体的内侧呈品字形分布。Preferably, the large toothed rollers are located between the perforated dewatering rollers and the small toothed rollers, and the perforated dewatering rollers, the large toothed rollers and the small toothed rollers are distributed on the inside of the body in a zigzag shape.
优选的,所述下部接水盆由两块呈倒置八字形分布的矩形板组合而成。Preferably, the lower water receiving basin is composed of two rectangular plates distributed in an inverted figure-of-eight shape.
优选的,所述机体的底部为斗状结构。Preferably, the bottom of the body is a bucket-shaped structure.
上述纤毛滤带强压污泥脱水机的工作方法:将污泥倒入机体内的下滤布上,下滤布在下滤布内驱动轴、下滤布驱动轴的旋转带动下进行输送,将污泥输送至上滤布,上滤布在上滤布驱动轴的旋转带动下进行输送,将污泥输送至预压支架,此处下滤布包裹在上滤布的外侧,在挤压作用下将污泥内的水挤出,上滤布、下滤布共同缠绕在开孔脱水辊、大齿形辊轮、小齿形辊轮、脱水光棍、对压辊轮、下滤布内驱动轴的外部,上滤布、下滤布在上滤布驱动轴、下滤布驱动轴处分开,上滤布向上输送,下滤布向下输送,在污泥在经过开孔脱水辊、大齿形辊轮、小齿形辊轮、脱水光棍、对压辊轮、下滤布内驱动轴的过程中,在挤压作用下将污泥内的水挤出,水落在上部接水盆及下部接水盆上,并延上部接水盆及下部接水盆下落并排出,挤压排水后形成的泥饼通过接渣板排出机体。The working method of the above-mentioned ciliary filter belt strong pressure sludge dewatering machine: the sludge is poured into the lower filter cloth in the body, and the lower filter cloth is conveyed by the rotation of the drive shaft in the lower filter cloth and the drive shaft of the lower filter cloth, and the sludge is transported. The sludge is transported to the upper filter cloth, and the upper filter cloth is transported by the rotation of the upper filter cloth drive shaft, and the sludge is transported to the pre-pressing bracket, where the lower filter cloth is wrapped on the outer side of the upper filter cloth, and under the action of extrusion The water in the sludge is squeezed out, and the upper filter cloth and the lower filter cloth are wound together on the opening of the dehydration roller, the large toothed roller, the small toothed roller, the dewatering bachelor, the pressure roller, and the lower filter cloth. Outside, the upper filter cloth and the lower filter cloth are separated at the upper filter cloth drive shaft and the lower filter cloth drive shaft, the upper filter cloth is transported upward, and the lower filter cloth is transported downward. During the process of rollers, small toothed rollers, dewatering rollers, counter-pressing rollers, and the inner drive shaft of the lower filter cloth, the water in the sludge is squeezed out under the action of extrusion, and the water falls on the upper water receiving basin and the lower connection. On the water basin, and extending the upper water receiving basin and the lower water receiving basin, it falls and is discharged, and the mud cake formed after extruding and draining is discharged from the body through the slag receiving plate.
由于上述技术方案的运用,本发明与现有技术相比具有下列优点:Due to the application of the above-mentioned technical solutions, the present invention has the following advantages compared with the prior art:
1、本发明上滤布、下滤布均为纤毛滤带,且下滤布包裹在上滤布的外侧的设置,基布的开孔率大,滤液能顺利地大量过滤,过滤效果好,且纤毛的摩擦系数大,捕捉污泥量多,不易漏失,而纤毛与污泥为点面接触,其污泥的剥离性好,污泥与滤带分开容易,清水的回收率好。1. The upper filter cloth and the lower filter cloth of the present invention are both ciliated filter belts, and the lower filter cloth is wrapped on the outer side of the upper filter cloth. In addition, the friction coefficient of cilia is large, the amount of captured sludge is large, and it is not easy to leak, and the cilia are in point-surface contact with the sludge, so the sludge peelability is good, the sludge is easily separated from the filter belt, and the recovery rate of clean water is good.
2、本发明脱水光棍在小齿形辊轮的一侧安装设置有三处,且脱水光棍在机体内呈品字形分布的设置,分布面积大,提高挤压效果,从而提高了污泥脱水效果。2. The dewatering bachelor of the present invention is installed in three places on one side of the small toothed roller, and the dewatering bachelor is arranged in a zigzag shape in the body, the distribution area is large, the extrusion effect is improved, and the sludge dewatering effect is improved.
3、本发明大齿形辊轮位于开孔脱水辊、小齿形辊轮之间,且开孔脱水辊、大齿形辊轮、小齿形辊轮在机体的内侧呈品字形分布的设置,延长了污泥在机体内移动的路径,进一步提高对污泥的挤压效果,提高脱水效率。3. The large toothed roller of the present invention is located between the perforated dewatering roller and the small toothed roller, and the perforated dewatering roller, the large toothed roller and the small toothed roller are arranged in a zigzag shape on the inside of the body , extending the path of the sludge moving in the body, further improving the extrusion effect of the sludge, and improving the dewatering efficiency.
4、本发明通过对污泥脱水机的改进,具有设计合理,结构紧凑,压力大,过滤和脱水效率高、效果好,滤布更换方便,实用性强等优点,从而有效的解决了现有技术中出现的问题和不足。4. Through the improvement of the sludge dewatering machine, the present invention has the advantages of reasonable design, compact structure, high pressure, high filtration and dehydration efficiency, good effect, convenient replacement of filter cloth, strong practicability, etc., thus effectively solving the existing problems. Problems and deficiencies in technology.
附图说明Description of drawings
构成本申请的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of the present application are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1为本发明的内部结构示意图。FIG. 1 is a schematic diagram of the internal structure of the present invention.
图2为本发明的外部结构示意图。FIG. 2 is a schematic diagram of the external structure of the present invention.
图中:机体1、底架2、开孔脱水辊3、大齿形辊轮4、小齿形辊轮5、脱水光棍6、对压辊轮7、下滤布内驱动轴8、下滤布驱动轴9、上滤布驱动轴10、导向张紧辊11、上滤布刮水架12、预压支架13、上滤布14、下滤布刮水架15、下滤布16、挡泥板17、毛刷辊18、接渣板19、滤带刮板20、上滤带清洗机构21、上部接水盆22、下部接水盆23。In the figure: body 1, bottom frame 2, perforated dewatering roller 3, large toothed roller 4, small toothed roller 5, dewatering bachelor 6, opposite pressure roller 7, lower filter cloth inner drive shaft 8, lower filter Cloth drive shaft 9, upper filter cloth drive shaft 10, guide tension roller 11, upper filter cloth wiper frame 12, pre-pressing bracket 13, upper filter cloth 14, lower filter cloth wiper frame 15, lower filter cloth 16, stopper Mud plate 17 , brush roller 18 , slag receiving plate 19 , filter belt scraper 20 , upper filter belt cleaning mechanism 21 , upper water receiving basin 22 , and lower water receiving basin 23 .
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
需要说明的是,在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。It should be noted that, in the description of the present invention, unless otherwise specified, "a plurality" means two or more; the terms "upper", "lower", "left", "right", "inside" ", "outside", "front end", "rear end", "head", "tail", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, only for the convenience of describing the present invention and The description is simplified rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。Furthermore, the terms "first," "second," "third," etc. are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
同时,在本发明的描述中,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电性连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。Meanwhile, in the description of the present invention, unless otherwise expressly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
请参见图1至图2,本发明提供一种纤毛滤带强压污泥脱水机的具体技术实施方案:Please refer to FIGS. 1 to 2 , the present invention provides a specific technical embodiment of a ciliated filter belt high-pressure sludge dewatering machine:
一种纤毛滤带强压污泥脱水机,包括:机体1、底架2、开孔脱水辊3、大齿形辊轮4、小齿形辊轮5、脱水光棍6、对压辊轮7、下滤布内驱动轴8、下滤布驱动轴9、上滤布驱动轴10、导向张紧辊11、上滤布刮水架12、预压支架13、上滤布14、下滤布刮水架15、下滤布16、挡泥板17、毛刷辊18、接渣板19、滤带刮板20、上滤带清洗机构21、上部接水盆22、下部接水盆23;底架2通过螺栓安装在机体1的底部;开孔脱水辊3、大齿形辊轮4、小齿形辊轮5、脱水光棍6、对压辊轮7、下滤布内驱动轴8、下滤布驱动轴9、上滤布驱动轴10通过轴承座安装在机体1的内部,且大齿形辊轮4位于开孔脱水辊3一侧的上方,小齿形辊轮5位于大齿形辊轮4一侧的下方,脱水光棍6位于小齿形辊轮5一侧的上方,下滤布内驱动轴8位于脱水光棍6的一侧,对压辊轮7位于下滤布内驱动轴8两侧的下方,下滤布驱动轴9位于对压辊轮7的一侧,上滤布驱动轴10位于9的上方;导向张紧辊11通过轴承座安装在机体1的内部,且导向张紧辊11位于小齿形辊轮5的上方;上滤布刮水架12通过螺栓安装在机体1的内部,且上滤布刮水架12位于导向张紧辊11的上方;预压支架13通过螺栓安装在机体1的内部,且预压支架13位于上滤布刮水架12的一侧;上滤带清洗机构21通过螺栓安装在机体1的内部,且上滤带清洗机构21位于导向张紧辊11的下方;上滤布14缠绕安装在开孔脱水辊3、大齿形辊轮4、小齿形辊轮5、脱水光棍6、对压辊轮7、下滤布内驱动轴8、上滤布驱动轴10、导向张紧辊11、上滤布刮水架12、预压支架13的外部;下滤布刮水架15通过螺栓安装在机体1的内部,且下滤布刮水架15位于上滤布刮水架12的上方;上部接水盆22通过螺栓安装在机体1的内部,且上部接水盆22位于下滤布刮水架15与上滤布刮水架12之间;挡泥板17通过螺栓安装在机体1的内部,且挡泥板17位于下滤布刮水架15两侧;下滤布16缠绕安装在开孔脱水辊3、大齿形辊轮4、小齿形辊轮5、脱水光棍6、对压辊轮7、下滤布内驱动轴8、下滤布驱动轴9、预压支架13、下滤布刮水架15的外部,且下滤布16位于上滤布14的外侧;毛刷辊18通过轴承座安装在机体1的内部,且毛刷辊18位于下滤布16的底部;下部接水盆23通过螺栓安装在机体1的内部,且下部接水盆23位于下滤布16的下方;接渣板19通过螺栓安装在机体1的一侧,且接渣板19位于下滤布驱动轴9的下方;滤带刮板20安装在下滤布驱动轴9、上滤布驱动轴10的一侧。A ciliary filter belt high-pressure sludge dewatering machine, comprising: a body 1, a chassis 2, a perforated dewatering roller 3, a large toothed roller 4, a small toothed roller 5, a dewatering bachelor 6, a pressing roller 7, Lower filter cloth inner drive shaft 8, lower filter cloth drive shaft 9, upper filter cloth drive shaft 10, guide tension roller 11, upper filter cloth wiper frame 12, pre-pressing bracket 13, upper filter cloth 14, lower filter cloth scraper Water frame 15, lower filter cloth 16, fender 17, brush roller 18, slag receiving plate 19, filter belt scraper 20, upper filter belt cleaning mechanism 21, upper water receiving basin 22, lower water receiving basin 23; bottom The frame 2 is installed at the bottom of the body 1 by bolts; the perforated dewatering roller 3, the large toothed roller 4, the small toothed roller 5, the dewatering bachelor 6, the pressing roller 7, the lower filter cloth inner drive shaft 8, the lower The filter cloth drive shaft 9 and the upper filter cloth drive shaft 10 are installed inside the body 1 through the bearing seat, and the large toothed roller 4 is located above the side of the perforated dewatering roller 3, and the small toothed roller 5 is located in the large toothed roller. Below the roller 4 side, the dewatering roller 6 is located above the small toothed roller 5, the drive shaft 8 in the lower filter cloth is located on the side of the dehydration roller 6, and the pressing roller 7 is located in the lower filter cloth. Below both sides of 8, the lower filter cloth drive shaft 9 is located on one side of the pressing roller 7, and the upper filter cloth drive shaft 10 is located above 9; the guide tension roller 11 is installed inside the body 1 through the bearing seat, and guides The tension roller 11 is located above the small toothed roller 5; the upper filter cloth wiper frame 12 is installed inside the body 1 through bolts, and the upper filter cloth wiper frame 12 is located above the guide tension roller 11; 13 is installed inside the body 1 through bolts, and the preloading bracket 13 is located on one side of the upper filter cloth wiper frame 12; the upper filter belt cleaning mechanism 21 is installed inside the body 1 through bolts, and the upper filter belt cleaning mechanism 21 is located at Guided below the tension roller 11; the upper filter cloth 14 is wound and installed on the perforated dewatering roller 3, the large toothed roller 4, the small toothed roller 5, the dewatering bachelor 6, the pressure roller 7, and the lower filter cloth. The shaft 8, the upper filter cloth drive shaft 10, the guide tension roller 11, the upper filter cloth wiper frame 12, the outside of the pre-pressing bracket 13; the lower filter cloth wiper frame 15 is installed inside the body 1 through bolts, and the lower filter cloth wiper frame 15 The cloth wiper frame 15 is located above the upper filter cloth wiper frame 12; the upper water receiving basin 22 is installed inside the body 1 through bolts, and the upper water receiving basin 22 is located between the lower filter cloth wiper frame 15 and the upper filter cloth wiper between the racks 12; the fenders 17 are installed inside the body 1 by bolts, and the fenders 17 are located on both sides of the lower filter cloth wiper frame 15; Roller 4, toothed roller 5, dewatering bachelor 6, pressing roller 7, lower filter cloth inner drive shaft 8, lower filter cloth drive shaft 9, pre-pressing bracket 13, lower filter cloth wiper frame 15 , and the lower filter cloth 16 is located on the outside of the upper filter cloth 14; the brush roller 18 is installed inside the body 1 through the bearing seat, and the brush roller 18 is located at the bottom of the lower filter cloth 16; Inside the body 1, and the lower water receiving basin 23 is located below the lower filter cloth 16; the slag receiving plate 19 is installed on one side of the body 1 through bolts, and the slag receiving plate 19 is located in the lower filter cloth. Below the cloth drive shaft 9; the filter belt scraper 20 is installed on one side of the lower filter cloth drive shaft 9 and the upper filter cloth drive shaft 10.
具体的,上滤布14、下滤布16均为纤毛滤带,且下滤布16包裹在上滤布14的外侧。Specifically, the upper filter cloth 14 and the lower filter cloth 16 are both ciliated filter belts, and the lower filter cloth 16 is wrapped around the outer side of the upper filter cloth 14 .
具体的,脱水光棍6在小齿形辊轮5的一侧安装设置有三处,且脱水光棍6在机体1内呈品字形分布。Specifically, the dehydrating bachelors 6 are installed at three places on one side of the small toothed roller 5 , and the dehydrating bachelors 6 are distributed in the body 1 in a zigzag shape.
具体的,大齿形辊轮4位于开孔脱水辊3、小齿形辊轮5之间,且开孔脱水辊3、大齿形辊轮4、小齿形辊轮5在机体1的内侧呈品字形分布。Specifically, the large toothed roller 4 is located between the perforated dehydration roller 3 and the small toothed roller 5 , and the perforated dehydration roller 3 , the large toothed roller 4 and the small toothed roller 5 are located inside the body 1 It is distributed in glyphs.
具体的,下部接水盆23由两块呈倒置八字形分布的矩形板组合而成。Specifically, the lower water receiving basin 23 is composed of two rectangular plates distributed in an inverted figure-of-eight shape.
具体的,机体1的底部为斗状结构。Specifically, the bottom of the body 1 is a bucket-shaped structure.
本发明的工作方法:使用时,将污泥倒入机体1内的下滤布16上,下滤布16在下滤布内驱动轴8、下滤布驱动轴9的旋转带动下进行输送,将污泥输送至上滤布14,上滤布14在上滤布驱动轴10的旋转带动下进行输送,将污泥输送至预压支架13,此处下滤布16包裹在上滤布14的外侧,在挤压作用下将污泥内的水挤出,上滤布14、下滤布16共同缠绕在开孔脱水辊3、大齿形辊轮4、小齿形辊轮5、脱水光棍6、对压辊轮7、下滤布内驱动轴8的外部,然后上滤布14、下滤布16在上滤布驱动轴10、下滤布驱动轴9处分开,上滤布14向上输送,下滤布16向下输送,在污泥在经过开孔脱水辊3、大齿形辊轮4、小齿形辊轮5、脱水光棍6、对压辊轮7、下滤布内驱动轴8的过程中,在挤压作用下将污泥内的水挤出,水落在上部接水盆22及下部接水盆23上,并延上部接水盆22及下部接水盆23下落并排出,挤压排水后形成的泥饼通过接渣板19排出机体1。The working method of the present invention: when in use, the sludge is poured into the lower filter cloth 16 in the body 1, and the lower filter cloth 16 is conveyed by the rotation of the drive shaft 8 and the lower filter cloth drive shaft 9 in the lower filter cloth. The sludge is transported to the upper filter cloth 14 , the upper filter cloth 14 is transported under the rotation of the upper filter cloth drive shaft 10 , and the sludge is transported to the pre-pressing support 13 , where the lower filter cloth 16 is wrapped around the outer side of the upper filter cloth 14 , under the action of extrusion, the water in the sludge is squeezed out, and the upper filter cloth 14 and the lower filter cloth 16 are wound together on the perforated dewatering roller 3, the large toothed roller 4, the small toothed roller 5, and the dewatering bachelor 6. , Oppose the outside of the pressure roller 7 and the inner drive shaft 8 of the lower filter cloth, then the upper filter cloth 14 and the lower filter cloth 16 are separated at the upper filter cloth drive shaft 10 and the lower filter cloth drive shaft 9, and the upper filter cloth 14 is transported upward , the lower filter cloth 16 is transported downward, and when the sludge passes through the perforated dewatering roller 3, the large toothed roller 4, the small toothed roller 5, the dewatering bachelor 6, the pressing roller 7, and the drive shaft in the lower filter cloth In the process of 8, the water in the sludge is squeezed out under the action of squeezing, the water falls on the upper water receiving basin 22 and the lower water receiving basin 23, and extends the upper water receiving basin 22 and the lower water receiving basin 23 to fall and discharge. , the mud cake formed after extruding and draining is discharged from the body 1 through the slag receiving plate 19 .
综上所述:该一种纤毛滤带强压污泥脱水机,通过上滤布、下滤布均为纤毛滤带,且下滤布包裹在上滤布的外侧的设置,基布的开孔率大,滤液能顺利地大量过滤,过滤效果好,且纤毛的摩擦系数大,捕捉污泥量多,不易漏失,而纤毛与污泥为点面接触,其污泥的剥离性好,污泥与滤带分开容易,清水的回收率好;通过脱水光棍在小齿形辊轮的一侧安装设置有三处,且脱水光棍在机体内呈品字形分布的设置,分布面积大,提高挤压效果,从而提高了污泥脱水效果;通过大齿形辊轮位于开孔脱水辊、小齿形辊轮之间,且开孔脱水辊、大齿形辊轮、小齿形辊轮在机体的内侧呈品字形分布的设置,延长了污泥在机体内移动的路径,进一步提高对污泥的挤压效果,提高脱水效率。本发明通过对污泥脱水机的改进,具有设计合理,结构紧凑,压力大,过滤、脱水效率高、效果好,滤布更换方便,实用性强等优点,从而有效的解决了现有技术中出现的问题和不足。To sum up: this kind of ciliary filter belt strong pressure sludge dewatering machine, through the setting that the upper filter cloth and the lower filter cloth are both ciliary filter belts, and the lower filter cloth is wrapped on the outer side of the upper filter cloth, the opening of the base cloth The rate is large, the filtrate can be smoothly filtered in large quantities, the filtration effect is good, and the friction coefficient of the cilia is large, the amount of captured sludge is large, and it is not easy to be lost, and the cilia are in point-surface contact with the sludge, and the sludge peelability is good. It is easy to separate from the filter belt, and the recovery rate of clean water is good; there are three places installed on one side of the small toothed roller by the dehydration bachelor, and the dehydration bachelor is distributed in the body in the shape of a product, which has a large distribution area and improves the extrusion effect. , thereby improving the sludge dewatering effect; the large toothed roller is located between the perforated dewatering roller and the small toothed roller, and the perforated dewatering roller, the large toothed roller and the small toothed roller are on the inside of the body. The arrangement of the product-shaped distribution extends the path of the sludge moving in the body, further improves the extrusion effect of the sludge, and improves the dewatering efficiency. Through the improvement of the sludge dewatering machine, the invention has the advantages of reasonable design, compact structure, high pressure, high filtration and dewatering efficiency, good effect, convenient replacement of filter cloth, strong practicability, etc., thereby effectively solving the problems in the prior art. problems and deficiencies.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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