CN110253315B - A tool for machining keyway of shaft component - Google Patents

A tool for machining keyway of shaft component Download PDF

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Publication number
CN110253315B
CN110253315B CN201910652361.7A CN201910652361A CN110253315B CN 110253315 B CN110253315 B CN 110253315B CN 201910652361 A CN201910652361 A CN 201910652361A CN 110253315 B CN110253315 B CN 110253315B
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Prior art keywords
flange
shaft
positioning
tail section
transition
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CN110253315A (en
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李星
荚小健
李连颖
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Hefei Hengda Jianghai Pump Co Ltd
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Hefei Hengda Jianghai Pump Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • B23Q3/062Work-clamping means adapted for holding workpieces having a special form or being made from a special material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Connection Of Plates (AREA)
  • Gripping Jigs, Holding Jigs, And Positioning Jigs (AREA)

Abstract

本发明公开了一种轴部件键槽加工用工装,包括轴本体,所述轴本体一端包括轴尾段,所述轴尾段表面为螺纹设置,所述轴尾段表面套接有过渡法兰,所述过渡法兰中心位置开设有通透的轴孔,所述过渡法兰包括上法兰和下法兰,所述上法兰表面设置有法兰台阶,所述上法兰位于法兰台阶的一端活动套接有花盘,所述花盘四周设置有若干个定位指,所述定位指外部一端开设有定位缺口槽,所述轴尾段螺纹连接有轴螺母。本发明通过设有过渡法兰与花盘,有利于通过对准花盘四周定位指的定位缺口槽,得到其加工或装配的位置度信息,从而有效的方便快速完成键槽的定位要求,解决多次装夹给键槽带了很大的加工误差。

The present invention discloses a tool for machining a keyway of a shaft component, comprising a shaft body, one end of the shaft body comprising a shaft tail section, the surface of the shaft tail section being threaded, a transition flange being sleeved on the surface of the shaft tail section, a transparent shaft hole being provided at the center of the transition flange, the transition flange comprising an upper flange and a lower flange, a flange step being provided on the surface of the upper flange, a faceplate being movably sleeved on one end of the upper flange located at the flange step, a plurality of positioning fingers being provided around the faceplate, a positioning notch groove being provided at one end of the positioning finger, and a shaft nut being threadedly connected to the shaft tail section. The present invention is provided with a transition flange and a faceplate, so that the positioning notch grooves of the positioning fingers around the faceplate can be aligned to obtain the position information of the machining or assembly thereof, thereby effectively and conveniently and quickly completing the positioning requirements of the keyway, and solving the problem of large machining errors caused by multiple clamping.

Description

Tool for machining shaft part key groove
Technical Field
The invention relates to the technical field of shaft machining equipment, in particular to a tool for machining a shaft part key groove.
Background
In shaft-type parts, particularly the shafts of pumps and motors, if multiple key grooves are required to be machined at different axial positions and circumferential positions of the shafts, the center lines of the key grooves often have position requirements with each other. And because of the requirement of the processing technology, some key grooves cannot be processed in one working procedure, and a great processing error is brought to the key grooves by repeated clamping. Meanwhile, after the shaft is machined, in the assembly process, the position of the positioning key groove needs to be prepared for convenient and quick installation or meeting the requirement of a certain specific function.
Therefore, it is necessary to invent a tool for shaft member key groove processing to solve the above-mentioned problems.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a tool for processing a shaft part key groove, which is beneficial to obtaining the position degree information of processing or assembling by aligning the positioning notch grooves of positioning fingers around the disc chuck through arranging a transition flange and the disc chuck, thereby effectively, conveniently and rapidly completing the positioning requirement of the key groove, solving the problem that the key groove is provided with a large processing error by multiple times of clamping, and solving the problem in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a frock is used in processing of shaft part keyway, includes the axle body, axle body one end includes the axle tail section, axle tail section surface is the screw thread setting, the transition flange has been cup jointed on axle tail section surface, the penetrating shaft hole has been seted up to transition flange central point put, the transition flange includes flange and lower flange, it is provided with the flange step to go up the flange surface, the disc chuck has been cup jointed in the one end activity that the flange is located the flange step, the disc chuck is provided with a plurality of location all around, the location is pointed outside one end and is seted up the location breach groove, axle tail section threaded connection has the spindle nut.
Preferably, the diameter of the outer ring of the flange step is equal to that of the inner ring of the flower disc, and the flower disc and the transition flange and the upper flange and the lower flange are fixedly connected by countersunk screws.
Preferably, the distance between the outer end of the positioning finger and the center of the disc chuck is matched with the radial dimension of the shaft body, the maximum diameter dimension of the transition flange is smaller than the diameter dimension of the position of the shaft body where the key groove is machined, and the depth dimension of the flange step is larger than the thickness dimension of the disc chuck.
Preferably, the number of the positioning fingers is equal to the number of the shaft grooves of the shaft body or is an integral multiple of the number of the shaft grooves of the shaft body.
Preferably, one surface of the bottom of the transition flange is a plane, and one section of the top of the transition flange extends to a position between two ends of the thread of the shaft tail section.
Preferably, the same complete chute space and adjusting space are formed in the bottom of the upper flange and the top of the lower flange, one end of the lower flange located the chute space is fixedly connected with a connecting block, the surface of the connecting block is rotationally connected with a screw rod, the other end of the screw rod movably penetrates through the other end of the chute space and extends to the inside of the adjusting space, and one end of the screw rod located the inside of the adjusting space is fixedly connected with an inner hexagon nut.
Preferably, the lines of the threads at two ends of the screw rod are identical and are oppositely arranged, two ends of the screw rod are respectively provided with a sliding plate, one end of each sliding plate is meshed with the screw rod, and one side of the other end of the screw rod is fixedly connected with a locking plate.
Preferably, the locking plate is arc-shaped, the radian of the locking plate is equal to that of the shaft hole, and friction lines are arranged on one surface of the locking plate, which is close to the shaft hole.
Preferably, the chute space is communicated with the side wall of the shaft hole, the height of the chute space is matched with the height of the sliding plate, and the minimum depth of the adjusting space is larger than the maximum height of the inner hexagon nut.
The invention has the technical effects and advantages that:
1. Through being equipped with transition flange and flower disc, be favorable to when processing or assembly axle, through the location breach groove of aligning the location finger all around of flower disc, obtain its processing or the location degree information of assembly to the effectual convenient location requirement of accomplishing the keyway fast, the solution clamping has taken very big machining error for the keyway many times.
2. Through being equipped with the locking plate, be favorable to making two locking plates fix the inside axle tail section in shaft hole to be located the center in shaft hole and fixed, effectually make this frock be adapted to the model and differ not very big axle body and use, reduce the frock time of changing work model size, increase work efficiency.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the flower disc of the present invention;
FIG. 3 is a cross-sectional top view of a transition flange structure plate of the present invention;
FIG. 4 is a front cross-sectional view of a transition flange structure of the present invention;
FIG. 5 is a schematic view of the upper flange structure of the present invention;
fig. 6 is a schematic view of the lower flange structure of the present invention.
In the figure: 1. a shaft body; 2. a shaft tail section; 3. a transition flange; 4. a shaft hole; 5. an upper flange; 6. a lower flange; 7. a flange step; 8. a flower disc; 9. positioning fingers; 10. positioning the notch groove; 11. a spindle nut; 12. a chute space; 13. adjusting the space; 14. a connecting block; 15. a screw rod; 16. an inner hexagon nut; 17. a slide plate; 18. a locking plate; 19. rubbing lines.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1:
According to the tooling for machining the key groove of the shaft part shown in fig. 1-6, the tooling comprises a shaft body 1, one end of the shaft body 1 comprises a shaft tail section 2, the surface of the shaft tail section 2 is provided with threads, a transition flange 3 is sleeved on the surface of the shaft tail section 2, a through shaft hole 4 is formed in the center of the transition flange 3, the shaft hole 4 is designed into a plurality of specifications with different sizes, the transition flange 3 of different shaft holes 4 is replaced to adapt to shafts with different specifications, the purpose of not replacing a spline 8 is achieved, the transition flange 3 comprises an upper flange 5 and a lower flange 6, a flange step 7 is arranged on the surface of the upper flange 5, one end of the upper flange 5, which is located on the flange step 7, is movably sleeved with the spline 8, a plurality of positioning fingers 9 are arranged around the spline 8, positioning notch grooves 10 are formed in one end outside the positioning fingers 9, and the shaft tail section 2 is in threaded connection with a shaft nut 11, so that when the shaft nut 11 is machined or assembled, the positioning notch grooves 10 of the positioning fingers 9 are aligned around the spline 8 are favorable, the positioning notch grooves 10 of the spline 8, the positioning grooves of the spline 8 are formed in the periphery, the positioning grooves of the positioning keys or the positioning keys are required to be machined or assembled, the positioning errors can be effectively and rapidly machined, and the positioning errors are required to be solved.
Further, in the above technical scheme, the diameter of the outer ring of the flange step 7 is equal to that of the inner ring of the disc chuck 8, which is favorable for fixing the disc chuck 8 and the transition flange 3, and reducing the time for replacing the disc chuck 8, and countersunk screws are fixedly connected between the disc chuck 8 and the transition flange 3 and between the upper flange 5 and the lower flange 6.
Further, in the above technical scheme, the distance between the outside one end of location finger 9 and the centre of a circle of flower disc 8 and the radial dimension phase-match of axle body 1, the maximum diameter dimension of transition flange 3 is less than the diameter dimension of axle body 1 processing keyway position, is favorable to changing the frock of different models according to the axle body 1 of different models, the degree of depth size of flange step 7 is greater than the thickness dimension of flower disc 8, prevents that axle nut 11 from crushing flower disc 8.
Further, in the above technical solution, the shape of the positioning notch groove 10 is matched with the shape of the key groove required by the shaft body 1, and the number of the positioning fingers 9 is equal to the number of the shaft grooves of the shaft body 1.
Further, in the above technical solution, one surface of the bottom of the transition flange 3 is a plane, and the top section of the transition flange 3 extends between two ends of the thread of the shaft tail section 2, which is favorable for the shaft nut 11 to fully fix the transition flange 3.
Further, in the above technical scheme, the same complete chute space 12 and the adjustment space 13 have been seted up to upper flange 5 bottom and lower flange 6 top, the one end fixedly connected with connecting block 14 that lower flange 6 is located chute space 12, connecting block 14 surface rotation is connected with lead screw 15, the lead screw 15 other end activity runs through chute space 12 other end and extends to inside the adjustment space 13, the lead screw 15 is located the inside one end fixedly connected with hexagon socket head cap nut 16 of adjustment space 13.
Further, in the above technical scheme, the line of the screw thread at lead screw 15 both ends is the same and is the opposite setting, lead screw 15 both ends all are provided with slide 17, slide 17 one end meshes with lead screw 15 mutually, one side fixedly connected with locking plate 18 of the lead screw 15 other end is favorable to making two locking plates 18 fix the inside axle tail section 2 of shaft hole 4 through being equipped with locking plate 18 to be located the center of shaft hole 4 and fixed, the effectual frock of making is adapted to the model and differs not very big axle body 1 and uses, reduces the frock time of changing work model size, increases work efficiency.
Further, in the above technical scheme, the locking plate 18 is arc-shaped, and the radian of the locking plate 18 is equal to the radian of the shaft hole 4, and the side of the locking plate 18, which is close to the shaft hole 4, is provided with friction lines 19, which is favorable for increasing friction force and preventing the transition flange 3 from moving through the friction lines 19.
Further, in the above technical solution, the chute space 12 is communicated with the side wall of the shaft hole 4, the height of the chute space 12 is matched with the height of the sliding plate 17, and the minimum depth of the adjusting space 13 is greater than the maximum height of the hexagon socket nut 16.
The working principle of the invention is as follows:
Referring to the accompanying drawings 1-2 of the specification, when the shaft tail section 2 and the shaft hole 4 are matched for use, the transition flange 3 is sleeved on the shaft tail section 2, the lower flange 6 of the transition flange 3 is tightly attached to one end of a key groove to be machined, then the disc chuck 8 is sleeved on the shaft tail section 2, the inner ring of the disc chuck 8 is sleeved on the flange step 7, the disc chuck 8 and the transition flange 3 are fixed by using countersunk screws, then the shaft nut 11 is screwed on the threads of the shaft tail section 2, the shaft nut 11 is used for machining the transition flange 3 to be fixed, and when a shaft is machined or assembled, the positioning notch grooves 10 of the positioning fingers 9 around the disc chuck 8 are aligned to obtain the position degree information of machining or assembling the transition flange, so that the positioning requirement of the key groove is effectively, conveniently and rapidly completed, and a great machining error is solved for the key groove by multiple clamping;
Referring to fig. 3-6 of the specification, when the diameter of the shaft tail section 2 is smaller than the shaft hole 4 and the diameter of the position of the shaft body 1 for machining the key groove is larger than the maximum diameter of the transition flange 3, in the process of using the tool, when the transition flange 3 is sleeved into the shaft tail section 2, after the disc chuck 8 is installed, the shaft nut 11 is pre-screwed, when the transition flange 3 has certain force for moving left and right, the hexagon tool is used for adjusting the hexagon socket nut 16 anticlockwise, so that the screw rod 15 rotates, drawing plates at two ends of the screw rod 15 are designed to move towards the center line position of the transition flange 3 at the same speed, so that the two locking plates 18 move towards the inside of the shaft hole 4, the shaft tail section 2 inside the shaft hole 4 is fixed, and the center of the shaft hole 4 is fixed, so that the tool is effectively suitable for using the shaft body 1 with different models, the tool time for changing the sizes of working models is shortened, and the working efficiency is increased.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present invention, and although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present invention.

Claims (1)

1.一种轴部件键槽加工用工装,包括轴本体(1),其特征在于:所述轴本体(1)一端包括轴尾段(2),所述轴尾段(2)表面为螺纹设置,所述轴尾段(2)表面套接有过渡法兰(3),所述过渡法兰(3)中心位置开设有通透的轴孔(4),所述过渡法兰(3)包括上法兰(5)和下法兰(6),所述上法兰(5)表面设置有法兰台阶(7),所述上法兰(5)位于法兰台阶(7)的一端活动套接有花盘(8),所述花盘(8)四周设置有若干个定位指(9),所述定位指(9)外部一端开设有定位缺口槽(10),所述轴尾段(2)螺纹连接有轴螺母(11);1. A tool for machining a keyway of a shaft component, comprising a shaft body (1), characterized in that: one end of the shaft body (1) comprises a shaft tail section (2), the surface of the shaft tail section (2) is threaded, a transition flange (3) is sleeved on the surface of the shaft tail section (2), a transparent shaft hole (4) is provided at the center of the transition flange (3), the transition flange (3) comprises an upper flange (5) and a lower flange (6), a flange step (7) is provided on the surface of the upper flange (5), a face plate (8) is movably sleeved on one end of the upper flange (5) located on the flange step (7), a plurality of positioning fingers (9) are provided around the face plate (8), a positioning notch groove (10) is provided at one end of the outer side of the positioning finger (9), and a shaft nut (11) is threadedly connected to the shaft tail section (2); 所述上法兰(5)底部与下法兰(6)顶部开设有同一个完整的滑槽空间(12)和调节空间(13),所述下法兰(6)位于滑槽空间(12)的一端固定连接有连接块(14),所述连接块(14)表面转动连接有丝杆(15),所述丝杆(15)另一端活动贯穿滑槽空间(12),并延伸至调节空间(13)内部,所述丝杆(15)位于调节空间(13)内部的一端固定连接有内六角螺母(16);The bottom of the upper flange (5) and the top of the lower flange (6) are provided with a complete slide groove space (12) and an adjustment space (13); one end of the lower flange (6) located in the slide groove space (12) is fixedly connected to a connecting block (14); a threaded rod (15) is rotatably connected to the surface of the connecting block (14); the other end of the threaded rod (15) movably passes through the slide groove space (12) and extends into the adjustment space (13); one end of the threaded rod (15) located in the adjustment space (13) is fixedly connected to a hexagonal nut (16); 所述丝杆(15)两端的螺纹的纹路相同且为相反设置,所述丝杆(15)两端均设置有滑板(17),所述滑板(17)一端与丝杆(15)相啮合,所述滑板(17)另一端的一侧固定连接有锁紧板(18);The threads at both ends of the screw rod (15) have the same patterns and are arranged in opposite directions. Both ends of the screw rod (15) are provided with slide plates (17). One end of the slide plate (17) is meshed with the screw rod (15). One side of the other end of the slide plate (17) is fixedly connected with a locking plate (18). 所述锁紧板(18)为弧形设置,且锁紧板(18)的弧度与轴孔(4)的弧度相等,所述锁紧板(18)靠近轴孔(4)的一面设置有摩擦纹(19);The locking plate (18) is arranged in an arc shape, and the arc of the locking plate (18) is equal to the arc of the shaft hole (4), and a friction pattern (19) is arranged on a side of the locking plate (18) close to the shaft hole (4); 所述滑槽空间(12)与轴孔(4)侧壁相连通,所述滑槽空间(12)的高度与滑板(17)的高度相匹配,所述调节空间(13)的最小深度大于内六角螺母(16)的最大高度;The slide groove space (12) is connected to the side wall of the shaft hole (4), the height of the slide groove space (12) matches the height of the slide plate (17), and the minimum depth of the adjustment space (13) is greater than the maximum height of the hexagon socket nut (16); 所述法兰台阶(7)外圈直径尺寸与花盘(8)的内圈直径尺寸相等,所述花盘(8)与过渡法兰(3)之间和上法兰(5)与下法兰(6)均之间采用沉头螺钉固定连接;The outer diameter of the flange step (7) is equal to the inner diameter of the faceplate (8), and the faceplate (8) and the transition flange (3) and the upper flange (5) and the lower flange (6) are fixedly connected by countersunk screws; 所述定位指(9)外部一端与花盘(8)圆心之间的距离与轴本体(1)半径尺寸相匹配,所述过渡法兰(3)的最大直径尺寸小于轴本体(1)加工键槽位置的直径尺寸,所述法兰台阶(7)的深度尺寸大于花盘(8)的厚度尺寸;The distance between the outer end of the positioning finger (9) and the center of the faceplate (8) matches the radius of the shaft body (1); the maximum diameter of the transition flange (3) is smaller than the diameter of the keyway position of the shaft body (1); and the depth of the flange step (7) is greater than the thickness of the faceplate (8); 所述定位缺口槽(10)的形状与轴本体(1)所需键槽的形状相匹配,所述定位指(9)的数量与轴本体(1)所述键槽的数量相等;The shape of the positioning notch groove (10) matches the shape of the keyway required by the shaft body (1), and the number of the positioning fingers (9) is equal to the number of the keyways of the shaft body (1); 所述过渡法兰(3)的底部一面为平面设置,所述过渡法兰(3)的顶部一段延伸至轴尾段(2)的螺纹两端之间。The bottom surface of the transition flange (3) is arranged in a plane, and the top section of the transition flange (3) extends to between the two ends of the thread of the shaft tail section (2).
CN201910652361.7A 2019-07-18 2019-07-18 A tool for machining keyway of shaft component Active CN110253315B (en)

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CN105619132A (en) * 2016-03-30 2016-06-01 安徽合力股份有限公司 Tool used for machining small hole in root of external spline of hub
CN107263129A (en) * 2017-07-31 2017-10-20 苏州工业职业技术学院 A kind of cover-plate type drill jig for processing circuit breaker base radial equipartition hole
EP3446816A1 (en) * 2017-08-21 2019-02-27 AMT Makra GmbH Collet chuck for wheels
CN208289072U (en) * 2018-05-04 2018-12-28 重庆独角兽知识产权管理咨询有限公司 Agricultural ploughing machine main shaft keyseat tooling
CN109015011A (en) * 2018-08-10 2018-12-18 苏州恩威尔机械有限公司 A kind of positioning tool that can be suitable for more specification end caps
CN210388355U (en) * 2019-07-18 2020-04-24 合肥恒大江海泵业股份有限公司 Tool for machining key groove of shaft part

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Denomination of invention: A tool for machining keyway of shaft components

Granted publication date: 20240524

Pledgee: Industrial and Commercial Bank of China Changfeng Branch

Pledgor: HEFEI HENGDA JIANGHAI PUMP Co.,Ltd.

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Granted publication date: 20240524

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Registration number: Y2024980050827