CN110253304B - An elevator door panel rolling production line - Google Patents

An elevator door panel rolling production line Download PDF

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CN110253304B
CN110253304B CN201910491759.7A CN201910491759A CN110253304B CN 110253304 B CN110253304 B CN 110253304B CN 201910491759 A CN201910491759 A CN 201910491759A CN 110253304 B CN110253304 B CN 110253304B
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roller
cylinder
line
frame
unpowered
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CN110253304A (en
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肖瑞芬
王超
戴华日
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Zhongshan Sandi Conveying Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus

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Abstract

本发明涉及一种电梯门壁板滚压生产线,属于电梯制造技术领域,通过四段无动力滚筒线、一台自动滚压机组成一条滚压生产线,通过在前二段无动力滚筒线上进行打胶、加强筋的粘贴,中间通过滚压机对加强肋进行自动滚压压紧,在后二段无动力滚筒线上进行厅门及加强筋的无铆连接、轿门及加强筋的拉铆连接,轿壁及加强筋的拉铆连接,实现了电梯门壁板滚压等整个流程的流水线的生产,提高了生产效率,降低了人力成本,同时避免了工艺与工艺之间不连贯而需人工搬运产品导致零件表面损伤。同时,本发明在整个工艺的尾端增设万向滚珠台,通过万向滚珠台实现对经过滚压加工后的电梯门壁板转向,使产品进入下一道生产工艺,进一步避免人工搬运电梯门壁板。

Figure 201910491759

The invention relates to a rolling production line for elevator door wall panels, which belongs to the technical field of elevator manufacturing. A rolling production line is composed of four sections of unpowered drum lines and an automatic rolling machine. Glue, sticking of reinforcing ribs, automatic rolling and pressing of reinforcing ribs by rolling machine in the middle, rivet-free connection of hall door and reinforcing ribs, pulling of car doors and reinforcing ribs on the last two unpowered roller lines The riveted connection, the pull riveted connection of the car wall and the reinforcing ribs, realizes the production of the whole process of the elevator door wall plate rolling, etc., improves the production efficiency, reduces the labor cost, and avoids the incoherence between the process and the process. Manual handling of the product results in damage to the surface of the parts. At the same time, the invention adds a universal ball table at the end of the whole process, and realizes the turning of the elevator door panel after rolling processing through the universal ball table, so that the product enters the next production process, and further avoids manual handling of the elevator door wall. plate.

Figure 201910491759

Description

一种电梯门壁板滚压生产线An elevator door panel rolling production line

技术领域technical field

本发明属于电梯制造技术领域,具体地说,涉及一种电梯门壁板滚压生产线。The invention belongs to the technical field of elevator manufacturing, in particular to a rolling production line for elevator door wall panels.

背景技术Background technique

目前,在电梯门壁板的生产过程中,电梯门壁板的门壁板打胶、加强筋的粘贴等都是人工分段进行,没有把工艺形成一个系统的生产线方式,而是人工把上环节的工艺完成后送往下一道工序,在中转上浪费时间及还容易把零件表面弄伤。并且,加强肋滚压是通人工来滚压,人工滚压不好控制滚压的速度及力度,这样容易造成压胶不平,或胶里夹杂空气,从而使加强肋与壁板连接不牢固,粘连位置不正确,造成后序工艺的配合不上,通过这种工艺来生产会造成工作强度高,而且速度慢,不良率高,不能满足现有的生产效率。At present, in the production process of elevator door panels, the door panels of elevator door panels are glued and the reinforcing ribs are pasted manually. After the process of the link is completed, it is sent to the next process, which wastes time in transit and easily damages the surface of the parts. In addition, the reinforcing rib rolling is manually rolled, and the manual rolling cannot control the speed and strength of the rolling, which is easy to cause uneven pressing, or air is mixed in the glue, so that the connection between the reinforcing rib and the wall is not firm. The adhesion position is incorrect, resulting in the failure of the subsequent process. Production through this process will result in high work intensity, slow speed, and high defect rate, which cannot meet the existing production efficiency.

发明内容SUMMARY OF THE INVENTION

为了克服背景技术中存在的问题,本发明提供了一种电梯门壁板滚压生产线,通过利用四段无动力滚筒线配合一台自动滚压机组成一条电梯门壁板滚压生产线,通过在前二段无动力滚筒线上进行打胶、加强筋的粘贴,中间通过滚压机对加强肋进行自动滚压压紧,在后二段无动力滚筒线上进行厅门及加强筋的无铆连接、轿门及加强筋的拉铆连接,轿壁及加强筋的拉铆连接,整个工艺不需要人工搬运,同时实现了加强肋的自动滚压压紧,实现了电梯门壁板滚压等整个流程的流水线的生产,提高了生产效率,降低了人力成本,同时避免了工艺与工艺之间不连贯而需人工搬运产品导致零件表面损伤。In order to overcome the problems existing in the background technology, the present invention provides an elevator door panel rolling production line, which is composed of an elevator door panel rolling production line by using four sections of unpowered roller lines and an automatic rolling machine to form an elevator door panel rolling production line. The first two sections of the unpowered drum line are glued and the reinforcing ribs are pasted. In the middle, the reinforcing ribs are automatically rolled and compacted by the rolling machine. Connection, pull riveting connection of car door and reinforcing rib, pull riveting connection of car wall and reinforcing rib, the whole process does not require manual handling, and at the same time realizes automatic rolling and pressing of reinforcing ribs, and realizes rolling of elevator door wall panels, etc. The production line of the whole process improves production efficiency, reduces labor costs, and avoids the inconsistency between processes and the need to manually transport products to cause surface damage of parts.

为实现上述目的,本发明是通过如下技术方案实现的:To achieve the above object, the present invention is achieved through the following technical solutions:

所述的电梯门壁板滚压生产线包括无动力滚筒线Ⅰ1、无动力滚筒线Ⅱ2、滚压机3、无动力滚筒线Ⅲ4、无动力滚筒线Ⅳ5,所述的无动力滚筒线Ⅰ1与无动力滚筒线Ⅱ2并排安装,无动力滚筒线Ⅲ4与无动力滚筒线Ⅳ5并排安装,动力滚筒线Ⅱ2与无动力滚筒线Ⅲ4之间安装有滚压机3。The elevator door panel rolling production line includes unpowered roller line I1, unpowered roller line II2, rolling machine 3, unpowered roller line III4, and unpowered roller line IV5. The power roller line II2 is installed side by side, the unpowered roller line III4 and the unpowered roller line IV5 are installed side by side, and the rolling machine 3 is installed between the power roller line II2 and the unpowered roller line III4.

进一步,所述的无动力滚筒线Ⅰ1、无动力滚筒线Ⅱ2、无动力滚筒线Ⅲ4、无动力滚筒线Ⅳ5的结构相同,均包括滚筒机架7、滚筒支架8、无动力滚筒9、日光灯罩10、挂勾滑架11、气管12,所述的滚筒机架7的前侧顶部安装有滚筒支架8,滚筒支架8上安装有无动力滚筒9,滚筒机架7的顶部前侧安装有日光灯罩10,滚筒机架7的顶部安装有挂勾滑架11、气管12。Further, the unpowered drum line I1, the unpowered drum line II2, the unpowered drum line III4, and the unpowered drum line IV5 have the same structure, including a drum frame 7, a drum support 8, an unpowered drum 9, and a fluorescent lamp cover. 10. The hook carriage 11 and the air pipe 12, a roller bracket 8 is installed on the top of the front side of the roller frame 7, an unpowered roller 9 is installed on the roller bracket 8, and a fluorescent lamp is installed on the front side of the top of the roller frame 7 The cover 10 and the top of the drum frame 7 are provided with a hook carriage 11 and an air pipe 12 .

进一步,所述的滚筒机架7的下部设置有置物层板13。Further, the lower part of the drum frame 7 is provided with a storage layer 13 .

进一步,所述的滚筒机架7的底部安装有用于支撑整个滚筒机架7以及调整滚筒机架7高度的调节脚杯14。Further, the bottom of the drum frame 7 is provided with an adjusting foot cup 14 for supporting the entire drum frame 7 and adjusting the height of the drum frame 7 .

进一步,所述的滚压机3包括机架15、滚压装置16、动力滚筒装置17,所述的动力滚筒装置17安装在机架15上,动力滚筒装置17上方的机架15上安装有与其正对的滚压装置16,机架15的底部设置有调节脚杯14。Further, the rolling machine 3 includes a frame 15 , a rolling device 16 , and a power roller device 17 . The power roller device 17 is installed on the frame 15 , and the frame 15 above the power roller device 17 is installed with a The bottom of the frame 15 is provided with an adjusting foot cup 14 opposite to the rolling device 16 .

进一步,所述的动力滚筒装置17包括滚筒安装板18、动力滚筒19、减速电机20、链轮传动机构21、盖板23,机架15上平行安装有两块滚筒安装板18,动力滚筒19通过轴承整齐排列安装在两块滚筒安装板18上,相邻两个动力滚筒19通过链轮机构连接,其中一个动力滚筒19通过链轮传动机构21与安装在机架15上的减速电机20连接,机架15上安装有用于防护链轮传动机构21的盖板23。Further, the power roller device 17 includes a roller mounting plate 18, a power roller 19, a deceleration motor 20, a sprocket transmission mechanism 21, and a cover plate 23. Two roller mounting plates 18 are installed in parallel on the frame 15, and the power roller 19 The bearings are neatly arranged on the two roller mounting plates 18 , the two adjacent power rollers 19 are connected by a sprocket mechanism, and one of the power rollers 19 is connected to the reduction motor 20 installed on the frame 15 through the sprocket transmission mechanism 21 . , a cover plate 23 for protecting the sprocket transmission mechanism 21 is installed on the frame 15 .

进一步,所述的机架15上安装有用于张紧链轮传动机构21传动链条的张紧机构22,张紧机构22包括张紧座24、张紧轮轴25、张紧链轮26,所述的张紧座24固定安装在机架15上,张紧座24上开设有一个条形安装槽,张紧轮轴25安装在条形安装槽内,张紧链轮26通过轴承安装在张紧轮轴25上,张紧链轮26与链轮传动机构21的传动链轮啮合。Further, the frame 15 is provided with a tensioning mechanism 22 for the transmission chain of the tensioning sprocket transmission mechanism 21. The tensioning mechanism 22 includes a tensioning seat 24, a tensioning wheel shaft 25, and a tensioning sprocket 26. The tensioning seat 24 is fixedly installed on the frame 15, the tensioning seat 24 is provided with a strip-shaped installation groove, the tensioning wheel shaft 25 is installed in the strip-shaped installation groove, and the tensioning sprocket 26 is installed on the tensioning wheel shaft through a bearing. 25, the tensioning sprocket 26 meshes with the transmission sprocket of the sprocket transmission mechanism 21.

所述的滚压装置16包括调节固定板28、安装座29、气动下压装置30、过渡连接板31、滚筒连杆32、铰链座33、滚压滚筒34、上下调节压板35;所述的调节固定板28通过安装座29固定安装在机架15上,上下调节压板35固定连接在过渡连接板31上,过渡连接板31的两侧分别通过固定螺丝安装有一块滚筒连杆32,滚筒连杆32的中部通过销轴与安装在机架15上的铰链座33铰接,滚压滚筒34通过轴承安装在两块滚筒连杆32的悬端,机架15上安装有两个能够与滚压滚筒34一一对应且实现滚压滚筒34下压的气动下压装置30。The rolling device 16 includes an adjustment fixing plate 28, a mounting seat 29, a pneumatic pressing device 30, a transition connecting plate 31, a roller connecting rod 32, a hinge seat 33, a rolling roller 34, and an upper and lower adjusting platen 35; The adjustment fixing plate 28 is fixedly installed on the frame 15 through the mounting seat 29, the upper and lower adjustment pressing plates 35 are fixedly connected to the transition connecting plate 31, and a roller connecting rod 32 is respectively installed on both sides of the transition connecting plate 31 through fixing screws. The middle part of the rod 32 is hinged with the hinge seat 33 installed on the frame 15 through the pin shaft. The rollers 34 are in one-to-one correspondence and the pneumatic pressing device 30 realizes the pressing of the rolling rollers 34 .

进一步,所述的气动下压装置30包括薄壁气缸40、气缸连接头41、气缸连接座42、导杆安装板43、垫块44、压轮固定座45、压轮销轴46、压轮47、导套48、导杆49,所述的薄壁气缸40固定安装在调节固定板28顶部,薄壁气缸40的活塞杆上安装有气缸连接头41,导杆安装板43通过气缸连接座42安装在气缸连接头41的底部,导杆安装板43上设置有导杆49,导杆49穿过固定安装在调节固定板28上的导套48,导杆安装板43的底部安装有垫块44,压轮固定座45安装在垫块44上,压轮47通过压轮销轴46安装在压轮固定座45上。Further, the pneumatic pressing device 30 includes a thin-walled cylinder 40, a cylinder connecting head 41, a cylinder connecting seat 42, a guide rod mounting plate 43, a cushion block 44, a pressing wheel fixing seat 45, a pressing wheel pin 46, a pressing wheel 47. Guide sleeve 48, guide rod 49, the thin-walled cylinder 40 is fixedly installed on the top of the adjustment fixing plate 28, a cylinder connecting head 41 is installed on the piston rod of the thin-walled cylinder 40, and the guide rod mounting plate 43 passes through the cylinder connecting seat 42 is installed at the bottom of the cylinder connector 41, the guide rod mounting plate 43 is provided with a guide rod 49, the guide rod 49 passes through the guide sleeve 48 fixed on the adjustment fixing plate 28, and the bottom of the guide rod mounting plate 43 is installed with a pad Block 44 , the pressing wheel fixing seat 45 is installed on the cushion block 44 , and the pressing wheel 47 is installed on the pressing wheel fixing seat 45 through the pressing wheel pin 46 .

进一步,滚压装置16还包括上下调节机构36,上下调节机构36包括T形丝杆37、T形螺母38、手轮39,所述的T形螺母38贯穿安装在调节固定板28上,T形丝杆37安装在T形螺母38内,T形丝杆37的上端安装有手轮39。Further, the rolling device 16 also includes an up-down adjustment mechanism 36, and the up-down adjustment mechanism 36 includes a T-shaped screw rod 37, a T-shaped nut 38, and a hand wheel 39. The T-shaped nut 38 is installed through the adjustment fixing plate 28, and the T The T-shaped screw rod 37 is installed in the T-shaped nut 38 , and the upper end of the T-shaped screw rod 37 is equipped with a hand wheel 39 .

进一步,所述的无动力滚筒线Ⅳ5的后侧设置有万向滚珠台6,万向滚珠台6包括支架50、万向滚珠轮51、封板52,所述的支架50底部安装有调节脚杯14,支架50的顶部为一平整台面,台面上均匀的开设凹槽,凹槽内放置万向滚珠轮51,封板52上开设有与支架50台面上数量一致且一一对应的通孔,封板52压盖在万向滚珠轮51上且万向滚珠轮51的上部从通孔中穿出,封板52四周固定在支架50上。Further, a universal ball table 6 is arranged on the rear side of the described unpowered roller line IV5, and the universal ball table 6 includes a bracket 50, a universal ball wheel 51, and a sealing plate 52, and the bottom of the bracket 50 is provided with an adjustment foot. The top of the cup 14 and the bracket 50 is a flat table surface, the table surface is evenly provided with grooves, the universal ball wheel 51 is placed in the groove, and the sealing plate 52 is provided with the same number of through holes on the table surface of the bracket 50 and one-to-one correspondence. , the sealing plate 52 is pressed on the universal ball wheel 51 and the upper part of the universal ball wheel 51 passes through the through hole, and the surrounding of the sealing plate 52 is fixed on the bracket 50 .

本发明的有益效果:Beneficial effects of the present invention:

通过利用四段无动力滚筒线配合一台自动滚压机组成一条电梯门壁板滚压生产线,通过在前二段无动力滚筒线上进行打胶、加强筋的粘贴,中间通过滚压机对加强肋进行自动滚压压紧,在后二段无动力滚筒线上进行厅门及加强筋的无铆连接、轿门及加强筋的拉铆连接,轿壁及加强筋的拉铆连接,整个工艺不需要人工搬运,同时实现了加强肋的自动滚压压紧,实现了电梯门壁板滚压等整个流程的流水线的生产,提高了生产效率,降低了人力成本,同时避免了工艺与工艺之间不连贯而需人工搬运产品导致零件表面损伤。同时,本发明在整个工艺的尾端增设万向滚珠台,通过万向滚珠台实现对经过滚压加工后的电梯门壁板转向,使产品进入下一道生产工艺,进一步避免了人工搬运电梯门壁板。An elevator door panel rolling production line is formed by using four sections of unpowered roller lines and an automatic rolling machine. By applying glue and sticking reinforcing ribs on the first two sections of unpowered roller lines, the rolling machine is used in the middle. The reinforcing rib is automatically rolled and pressed, and the riveted connection of the hall door and the reinforcing rib, the riveted connection of the car door and the reinforcing rib, the riveted connection of the car wall and the reinforcing rib, and the riveted connection of the car wall and the reinforcing rib are carried out on the unpowered roller line of the last two sections. The process does not require manual handling, and at the same time, the automatic rolling and pressing of the reinforcing ribs is realized, and the production line of the whole process of rolling of the elevator door wall plate is realized, which improves the production efficiency, reduces the labor cost, and avoids the process and technology. Inconsistencies between parts require manual handling of the product resulting in surface damage to the part. At the same time, the invention adds a universal ball table at the end of the whole process, and realizes the turning of the elevator door panel after rolling processing through the universal ball table, so that the product enters the next production process, and further avoids manual handling of the elevator door. siding.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;

图2为本发明无动力滚筒线Ⅰ、无动力滚筒线Ⅱ、无动力滚筒线Ⅲ、无动力滚筒线Ⅳ的结构示意图;Figure 2 is a schematic structural diagram of the unpowered drum line I, the unpowered drum line II, the unpowered drum line III, and the unpowered drum line IV of the present invention;

图3为本发明滚压机的结构示意图;Fig. 3 is the structural representation of the rolling machine of the present invention;

图4为本发明滚压机的左视图;Fig. 4 is the left side view of the rolling machine of the present invention;

图5为本发明动力滚筒装置的结构示意图;5 is a schematic structural diagram of a power roller device of the present invention;

图6为本发明动力滚筒装置的左视图;Fig. 6 is the left side view of the power roller device of the present invention;

图7为本发明滚压装置的结构示意图;Fig. 7 is the structural representation of the rolling device of the present invention;

图8为本发明下压装置的结构示意图;8 is a schematic structural diagram of the pressing device of the present invention;

图9为本发明万向滚珠台的结构示意图;9 is a schematic structural diagram of a universal ball table of the present invention;

图10为本发明张紧机构的结构示意图。FIG. 10 is a schematic structural diagram of the tensioning mechanism of the present invention.

图中,1-无动力滚筒线Ⅰ、2-无动力滚筒线Ⅱ、3-滚压机、4-无动力滚筒线Ⅲ、5-无动力滚筒线Ⅳ、6-万向滚珠台、7-滚筒机架、8-滚筒支架、9-无动力滚筒、10-日光灯罩、11-挂勾滑架、12-气管、13-置物层板、14-调节脚杯、15-机架、16-滚压装置、17-动力滚筒装置、18-滚筒安装板、19-动力滚筒、20-减速电机、21-链轮传动机构、22-张紧机构、23-盖板、24-张紧座、25-张紧轮轴、26-张紧链轮、28-调节固定板、29-安装座、30-下压装置、31-过渡连接板、32-滚筒连杆、33-铰链座、34-滚压滚筒、35-上下调节压板、36-上下调节机构、37- T形丝杆、38-T形螺母、39-手轮、40-薄壁气缸、41-气缸连接头、42-气缸连接座、43-导杆安装板、44-垫块、45-压轮固定座、46-压轮销轴、47-压轮、48-导套、49-导杆、50-支架、51-万向滚珠轮、52-封板。In the figure, 1-unpowered roller line I, 2-unpowered roller line II, 3-roller, 4-unpowered roller line III, 5-unpowered roller line IV, 6-universal ball table, 7- Roller rack, 8-roller bracket, 9-unpowered roller, 10-fluorescent lamp shade, 11-hook carriage, 12-air pipe, 13-shelf, 14-adjustable foot cup, 15-rack, 16- Rolling device, 17-power roller device, 18-roller mounting plate, 19-power roller, 20-deceleration motor, 21-sprocket transmission mechanism, 22-tension mechanism, 23-cover plate, 24-tension seat, 25- Tensioning wheel shaft, 26- Tensioning sprocket, 28- Adjusting fixed plate, 29- Mounting seat, 30- Pressing device, 31- Transition connecting plate, 32- Roller connecting rod, 33- Hinge seat, 34- Roller Pressure roller, 35-up and down adjustment platen, 36-up and down adjustment mechanism, 37-T-shaped screw rod, 38-T-shaped nut, 39-handwheel, 40-thin-wall cylinder, 41-cylinder connection head, 42-cylinder connection seat , 43- Guide rod mounting plate, 44- Spacer block, 45- Pressure wheel fixing seat, 46- Pressure wheel pin, 47- Pressure wheel, 48- Guide sleeve, 49- Guide rod, 50- Bracket, 51- Universal direction Ball wheel, 52-sealing plate.

具体实施方式Detailed ways

下面将结合本发明实施例和附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention and the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

如图1所示,所述的电梯门壁板滚压生产线包括无动力滚筒线Ⅰ1、无动力滚筒线Ⅱ2、滚压机3、无动力滚筒线Ⅲ4、无动力滚筒线Ⅳ5,所述的无动力滚筒线Ⅰ1与无动力滚筒线Ⅱ2并排安装,无动力滚筒线Ⅲ4与无动力滚筒线Ⅳ5并排安装,动力滚筒线Ⅱ2与无动力滚筒线Ⅲ4之间安装有滚压机3。As shown in Fig. 1, the elevator door panel rolling production line includes unpowered roller line I1, unpowered roller line II2, rolling machine 3, unpowered roller line III4, and unpowered roller line IV5. The power roller line I1 and the unpowered roller line II2 are installed side by side, the unpowered roller line III4 and the unpowered roller line IV5 are installed side by side, and the rolling machine 3 is installed between the power roller line II2 and the unpowered roller line III4.

如图2所示,所述的无动力滚筒线Ⅰ1、无动力滚筒线Ⅱ2、无动力滚筒线Ⅲ4、无动力滚筒线Ⅳ5的结构相同,均包括滚筒机架7、滚筒支架8、无动力滚筒9、日光灯罩10、挂勾滑架11、气管12,所述的滚筒机架7的前侧顶部安装有滚筒支架8,滚筒支架8上安装有无动力滚筒9,滚筒机架7的顶部前侧安装有日光灯罩10,滚筒机架7的顶部安装有挂勾滑架11、气管12。通过将将电梯门壁板放置在无动力滚筒线Ⅰ1的无动力滚筒9上,然后人为对电梯门壁板进行打胶,然后人为即可通过无动力滚筒9轻松快速的推入无动力滚筒线Ⅱ2的无动力滚筒9上,人工将加强筋粘贴在电梯门壁板上。加强筋粘贴完毕后,工作人员将电梯门壁板推入到滚压机3对加强筋进行滚压。其中还设置挂勾滑架11来放置工具,可以整齐有顺的把工具挂在挂勾滑架11上,根据生产的需要取用工具;通过设置的气管12可以与气压设备连通,在生产过程中可以通过气管将电梯门壁板上的灰尘清理干净。通过设置有日光灯罩10,将日光灯安装在日光灯罩10内,可以为工作提供照明。As shown in Figure 2, the unpowered drum line I1, the unpowered drum line II2, the unpowered drum line III4, and the unpowered drum line IV5 have the same structure, including a drum frame 7, a drum support 8, an unpowered drum 9. The fluorescent lamp cover 10, the hook carriage 11, and the air pipe 12. The roller frame 7 is installed with a roller bracket 8 on the top of the front side, and a non-powered roller 9 is installed on the roller bracket 8. A fluorescent lamp cover 10 is installed on the side, and a hook carriage 11 and an air pipe 12 are installed on the top of the drum frame 7 . By placing the elevator door panel on the unpowered roller 9 of the unpowered roller line I1, and then manually applying glue to the elevator door panel, the unpowered roller 9 can be easily and quickly pushed into the unpowered roller line manually. On the unpowered roller 9 of II2, the reinforcing rib is manually pasted on the elevator door panel. After the reinforcing ribs are pasted, the staff pushes the elevator door panel into the rolling machine 3 to roll the reinforcing ribs. The hook carriage 11 is also provided to place the tools, the tools can be hung on the hook carriage 11 neatly and smoothly, and the tools can be taken according to the needs of production; The dust on the elevator door panel can be cleaned up through the air pipe. By being provided with the fluorescent lamp cover 10, the fluorescent lamp is installed in the fluorescent lamp cover 10 to provide illumination for work.

在本发明中,作为优选,所述的滚筒机架7的下部设置有置物层板13。置物层板13用来放置装配上的零件及辅件,保证零件及辅件的堆放有序。In the present invention, preferably, the lower part of the drum frame 7 is provided with a storage layer 13 . The storage board 13 is used to place the assembled parts and accessories, so as to ensure the orderly stacking of the parts and accessories.

在本发明中,作为优选,所述的滚筒机架7的底部安装有用于支撑整个滚筒机架7以及调整滚筒机架7高度的调节脚杯14。以保证无动力滚筒线Ⅰ1、无动力滚筒线Ⅱ2、无动力滚筒线Ⅲ4、无动力滚筒线Ⅳ5的无动力滚筒9在同一水平线上,便于电梯门壁板的传送。In the present invention, preferably, the bottom of the drum frame 7 is provided with an adjusting foot cup 14 for supporting the entire drum frame 7 and adjusting the height of the drum frame 7 . In order to ensure that the unpowered rollers I1, II2, III4 and IV5 of the unpowered roller line are on the same horizontal line, it is convenient for the transfer of the elevator door panel.

如图3、4所示,所述的滚压机3包括机架15、滚压装置16、动力滚筒装置17,所述的动力滚筒装置17安装在机架15上,动力滚筒装置17上方的机架15上安装有与其正对的滚压装置16,机架15的底部设置有调节脚杯14。As shown in FIGS. 3 and 4 , the rolling machine 3 includes a frame 15 , a rolling device 16 , and a power roller device 17 . The power roller device 17 is installed on the frame 15 . A rolling device 16 is installed on the frame 15 , and the bottom of the frame 15 is provided with an adjusting foot cup 14 .

如图5、6所示,所述的动力滚筒装置17包括滚筒安装板18、动力滚筒19、减速电机20、链轮传动机构21、盖板23,机架15上平行安装有两块滚筒安装板18,动力滚筒19通过轴承整齐排列安装在两块滚筒安装板18上,相邻两个动力滚筒19通过链轮机构连接,其中一个动力滚筒19通过链轮传动机构21与安装在机架15上的减速电机20连接,机架15上安装有用于防护链轮传动机构21的盖板23。减速电机20通过链轮传动机构21带动与其连接的动力滚筒19转动,该动力滚筒19通过过链轮机构带动其他动力滚筒19转动,在本发明中,作为优选,如图10所示,所述的机架15上安装有用于张紧链轮传动机构21传动链条的张紧机构22,张紧机构22包括张紧座24、张紧轮轴25、张紧链轮26,所述的张紧座24固定安装在机架15上,张紧座24上开设有一个条形安装槽,张紧轮轴25安装在条形安装槽内,张紧链轮26通过轴承安装在张紧轮轴25上,张紧链轮26与链轮传动机构21的传动链轮啮合。通过调整张紧轮轴25在张紧座24上条形安装槽内的位置,从而调整张紧链轮26的位置,通过张紧链轮26实现链轮传动机构21的传动链张紧,保证链轮传动机构21能够稳定工作。当电梯门壁板推入到动力滚筒19上时,在减速电机20的驱动下,通过转动的动力滚筒19向前输送电梯门壁板。As shown in FIGS. 5 and 6 , the power roller device 17 includes a roller mounting plate 18 , a power roller 19 , a deceleration motor 20 , a sprocket transmission mechanism 21 , and a cover plate 23 , and two rollers are installed in parallel on the frame 15 . Plate 18, the power roller 19 is installed on the two roller mounting plates 18 in an orderly arrangement through bearings, and the two adjacent power rollers 19 are connected by a sprocket mechanism, and one of the power rollers 19 is installed on the frame 15 through the sprocket transmission mechanism 21. The geared motor 20 on the upper frame is connected, and a cover plate 23 for protecting the sprocket transmission mechanism 21 is installed on the frame 15 . The deceleration motor 20 drives the power drum 19 connected to it to rotate through the sprocket transmission mechanism 21, and the power drum 19 drives other power drums 19 to rotate through the sprocket mechanism. A tensioning mechanism 22 for the transmission chain of the tensioning sprocket transmission mechanism 21 is installed on the frame 15 of the 24 is fixedly installed on the frame 15, the tensioning seat 24 is provided with a strip-shaped installation groove, the tensioning wheel shaft 25 is installed in the strip-shaped installation groove, and the tensioning sprocket 26 is installed on the tensioning wheel shaft The tension sprocket 26 meshes with the drive sprocket of the sprocket transmission mechanism 21 . By adjusting the position of the tensioning wheel shaft 25 in the strip-shaped installation groove on the tensioning seat 24, the position of the tensioning sprocket 26 is adjusted, and the transmission chain of the sprocket transmission mechanism 21 is tensioned through the tensioning sprocket 26, so as to ensure the chain tension. The wheel transmission mechanism 21 can work stably. When the elevator door panel is pushed onto the power roller 19 , the elevator door panel is conveyed forward by the rotating power roller 19 under the drive of the deceleration motor 20 .

如图7所示,所述的滚压装置16包括调节固定板28、安装座29、气动下压装置30、过渡连接板31、滚筒连杆32、铰链座33、滚压滚筒34、上下调节压板35;所述的调节固定板28通过安装座29固定安装在机架15上,上下调节压板35固定连接在过渡连接板31上,过渡连接板31的两侧分别通过固定螺丝安装有一块滚筒连杆32,滚筒连杆32的中部通过销轴与安装在机架15上的铰链座33铰接,滚压滚筒34通过轴承安装在两块滚筒连杆32的悬端,机架15上安装有两个能够与滚压滚筒34一一对应且实现滚压滚筒34下压的气动下压装置30。所述的气动下压装置30包括薄壁气缸40、气缸连接头41、气缸连接座42、导杆安装板43、垫块44、压轮固定座45、压轮销轴46、压轮47、导套48、导杆49,所述的薄壁气缸40固定安装在调节固定板28顶部,薄壁气缸40的活塞杆上安装有气缸连接头41,导杆安装板43通过气缸连接座42安装在气缸连接头41的底部,导杆安装板43上设置有导杆49,导杆49穿过固定安装在调节固定板28上的导套48,导杆安装板43的底部安装有垫块44,压轮固定座45安装在垫块44上,压轮47通过压轮销轴46安装在压轮固定座45上。当电梯门壁板在动力滚筒19传送作用下,进入到滚压装置16时,滚压装置16的滚压滚筒34会被向上抬起,使其压在电梯门壁板的表面上,通过滚压滚筒34对加强筋进行滚压对电梯门壁板加强筋施加压力,达到电梯门壁板与加强筋通过胶水达到贴合的效果;本发明通过两个滚压装置16对电梯门壁板的加强筋进行滚压,可以保证加强筋的贴合效果。在此过程中,滚压滚筒34是在自重下对电梯门壁板进行滚压的,当电梯门壁板从电梯门壁板的下方通过时会把滚压滚筒34向上抬起来,薄壁气缸40气动将其活塞杆伸出,推出压轮固定座45,使通过压轮销轴46安装在压轮固定座45上的压轮47下压顶在过渡连接板31上,防止滚压滚筒34发生跳动,保证滚压滚筒34始终具有一定的力度压在电梯门壁板上,使电梯门壁板与加强筋紧密贴合。As shown in FIG. 7 , the rolling device 16 includes an adjustment fixing plate 28 , a mounting seat 29 , a pneumatic pressing device 30 , a transition connecting plate 31 , a roller connecting rod 32 , a hinge seat 33 , a rolling roller 34 , and a vertical adjustment. The pressure plate 35; the adjustment fixing plate 28 is fixedly installed on the frame 15 through the mounting seat 29, the upper and lower adjustment pressure plates 35 are fixedly connected to the transition connecting plate 31, and a roller is installed on both sides of the transition connecting plate 31 through fixing screws. The connecting rod 32, the middle of the roller connecting rod 32 is hinged with the hinge seat 33 installed on the frame 15 through the pin shaft, the rolling roller 34 is installed on the hanging ends of the two roller connecting rods 32 through the bearing, and the frame 15 is installed with There are two pneumatic pressing devices 30 that can correspond to the rolling rollers 34 one-to-one and realize the pressing of the rolling rollers 34 . The pneumatic pressing device 30 includes a thin-walled cylinder 40, a cylinder connecting head 41, a cylinder connecting seat 42, a guide rod mounting plate 43, a cushion block 44, a pressing wheel fixing seat 45, a pressing wheel pin 46, a pressing wheel 47, The guide sleeve 48 and the guide rod 49, the thin-walled cylinder 40 is fixedly installed on the top of the adjustment fixing plate 28, the cylinder connecting head 41 is installed on the piston rod of the thin-walled cylinder 40, and the guide rod mounting plate 43 is installed through the cylinder connecting seat 42 At the bottom of the cylinder connecting head 41 , a guide rod 49 is provided on the guide rod mounting plate 43 , the guide rod 49 passes through the guide sleeve 48 fixedly installed on the adjusting fixing plate 28 , and the bottom of the guide rod mounting plate 43 is mounted with a spacer 44 , the pressure roller fixing seat 45 is installed on the pad 44 , and the pressure roller 47 is installed on the pressure roller fixing seat 45 through the pressure roller pin 46 . When the elevator door panel enters the rolling device 16 under the transmission action of the power roller 19, the rolling roller 34 of the rolling device 16 will be lifted up, so that it is pressed on the surface of the elevator door panel. The pressing roller 34 rolls the reinforcing ribs and applies pressure to the reinforcing ribs of the elevator door panel, so as to achieve the effect that the elevator door panel and the reinforcing ribs are glued together; The reinforcing ribs are rolled to ensure the bonding effect of the reinforcing ribs. During this process, the rolling roller 34 rolls the elevator door panel under its own weight. When the elevator door panel passes under the elevator door panel, the rolling roller 34 will be lifted up, and the thin-walled cylinder will 40 Pneumatically extends its piston rod and pushes out the pressure roller holder 45, so that the pressure roller 47 installed on the pressure roller holder 45 through the pressure roller pin 46 is pressed down on the transition connecting plate 31 to prevent the rolling roller 34 from happening. Jumping ensures that the rolling roller 34 always has a certain strength to press on the elevator door panel, so that the elevator door panel and the reinforcing rib are closely attached.

在本发明中,作为优选,滚压装置16还包括上下调节机构36,上下调节机构36包括T形丝杆37、T形螺母38、手轮39,所述的T形螺母38贯穿安装在调节固定板28上,T形丝杆37安装在T形螺母38内,T形丝杆37的上端安装有手轮39。当薄壁气缸40的气压不稳定或其他原因导致滚压滚筒34发生跳动时,可通过手轮39调节T形丝杆37向下运动,使其下端顶住上下调节板35,防止滚压滚筒34跳动,从而保证滚压滚筒34始终具有一定的力度施压在电梯门壁板上,从而保证电梯门壁板与加强筋紧密贴合。In the present invention, preferably, the rolling device 16 further includes an up-down adjustment mechanism 36, and the up-down adjustment mechanism 36 includes a T-shaped screw rod 37, a T-shaped nut 38, and a hand wheel 39. The T-shaped nut 38 is installed through the adjustment On the fixing plate 28 , the T-shaped screw rod 37 is installed in the T-shaped nut 38 , and the upper end of the T-shaped screw rod 37 is equipped with a hand wheel 39 . When the air pressure of the thin-walled air cylinder 40 is unstable or other reasons cause the rolling roller 34 to jump, the T-shaped screw 37 can be adjusted to move downward through the handwheel 39 so that the lower end of the T-shaped screw rod 35 is pressed against the upper and lower adjusting plates 35 to prevent the rolling roller 34 jumps, so as to ensure that the rolling roller 34 always has a certain strength to press on the elevator door panel, so as to ensure that the elevator door panel and the reinforcing rib are closely attached.

贴合加强筋的电梯门壁板在动力滚筒19输送下,进入到无动力滚筒线Ⅲ4与无动力滚筒线Ⅳ5,通过人工实现电梯厅门及加强筋的无铆连接,轿门及加强筋的拉铆连接,轿壁及加强筋的拉铆连接,完成产品该阶段的加工。The elevator door panel fitted with the reinforcing rib is conveyed by the power roller 19, and enters the unpowered roller line III4 and the unpowered roller line IV5. The riveted connection, the riveted connection of the car wall and the reinforcing ribs, completes the processing of the product at this stage.

如图9所示,所述的无动力滚筒线Ⅳ5的后侧设置有万向滚珠台6,万向滚珠台6包括支架50、万向滚珠轮51、封板52,所述的支架50底部安装有调节脚杯14,支架50的顶部为一平整台面,台面上均匀的开设凹槽,凹槽内放置万向滚珠轮51,封板52上开设有与支架50台面上数量一致且一一对应的通孔,封板52压盖在万向滚珠轮51上且万向滚珠轮51的上部从通孔中穿出,封板52四周固定在支架50上。加工完成的产品则通过人工从无动力滚筒线Ⅳ5轻松推到万向滚珠台6上,在万向滚珠轮51的作用下,可通过人工轻松实现电梯的换向,使产品进入下一道工艺。As shown in FIG. 9 , a universal ball table 6 is provided on the rear side of the unpowered roller line IV5. The universal ball table 6 includes a bracket 50 , a universal ball wheel 51 , and a sealing plate 52 . The bottom of the bracket 50 is The adjusting foot cup 14 is installed, the top of the bracket 50 is a flat table, the grooves are evenly opened on the table, and the universal ball wheels 51 are placed in the grooves. Corresponding to the through hole, the sealing plate 52 is pressed on the universal ball wheel 51 and the upper part of the universal ball wheel 51 passes through the through hole. The surrounding of the sealing plate 52 is fixed on the bracket 50 . The processed product is easily pushed from the unpowered roller line IV5 to the universal ball table 6 manually. Under the action of the universal ball wheel 51, the elevator can be easily reversed manually, so that the product can enter the next process.

本发明这个过程无需人工搬运电梯门壁板,通过无动力滚筒线Ⅰ1、无动力滚筒线Ⅲ4、无动力滚筒线Ⅳ5以及万向滚珠台6即可实现电梯门壁板的快速轻松运送以及换向转运。The process of the present invention does not require manual handling of the elevator door panel, and the elevator door panel can be quickly and easily transported and reversed through the unpowered roller line I1, the unpowered roller line III4, the unpowered roller line IV5 and the universal ball table 6 transport.

最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管通过上述优选实施例已经对本发明进行了详细的描述,但本领域技术人员应当理解,可以在形式上和细节上对其作出各种各样的改变,而不偏离本发明权利要求书所限定的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should Various changes can be made thereto without departing from the scope of the invention as defined by the claims.

Claims (9)

1. The utility model provides an elevator door wallboard roll extrusion production line which characterized in that: the elevator door wallboard rolling production line comprises an unpowered roller line I (1), an unpowered roller line II (2), a roller press (3), an unpowered roller line III (4) and an unpowered roller line IV (5), wherein the unpowered roller line I (1) and the unpowered roller line II (2) are installed side by side, the unpowered roller line III (4) and the unpowered roller line IV (5) are installed side by side, and the roller press (3) is installed between the powered roller line II (2) and the unpowered roller line III (4); the roller press (3) comprises a rack (15), a rolling device (16) and a power roller device (17), wherein the power roller device (17) is arranged on the rack (15), the rolling device (16) opposite to the rack (15) above the power roller device (17) is arranged on the rack (15), and an adjusting foot cup (14) is arranged at the bottom of the rack (15); the rolling device (16) comprises an adjusting fixing plate (28), a mounting seat (29), a pneumatic pressing device (30), a transition connecting plate (31), a roller connecting rod (32), a hinge seat (33), a rolling roller (34) and an upper and lower adjusting pressing plate (35); adjusting fixed plate (28) pass through mount pad (29) fixed mounting in frame (15), adjust clamp plate (35) fixed connection from top to bottom on transition connecting plate (31), a cylinder connecting rod (32) is installed through the fixed screw respectively to the both sides of transition connecting plate (31), the middle part of cylinder connecting rod (32) is articulated through round pin axle and hinge seat (33) of installing on frame (15), the overhang end at two cylinder connecting rod (32) is installed through the bearing in roll extrusion cylinder (34), install two pneumatic push-down devices (30) that can just realize roll extrusion cylinder (34) push down with roll extrusion cylinder (34) one-to-one on frame (15).
2. The elevator door panel roll extrusion line of claim 1, wherein: unpowered roller line I (1), unpowered roller line II (2), unpowered roller line III (4), unpowered roller line IV (5) the structure the same, all include cylinder frame (7), cylinder support (8), unpowered cylinder (9), fluorescent lamp shade (10), collude balladeur train (11), trachea (12), the front side top of cylinder frame (7) install cylinder support (8), install unpowered cylinder (9) on cylinder support (8), fluorescent lamp shade (10) are installed to the top front side of cylinder frame (7), the top of cylinder frame (7) is installed and is colluded balladeur train (11), trachea (12).
3. The elevator door panel roll extrusion line of claim 2, wherein: the lower part of the roller frame (7) is provided with an object placing laminate (13).
4. Elevator door panel rolling line according to claim 2 or 3, characterized in that: the bottom of the roller frame (7) is provided with an adjusting foot cup (14) for supporting the whole roller frame (7) and adjusting the height of the roller frame (7).
5. The elevator door panel roll extrusion line of claim 1, wherein: power roller device (17) including cylinder mounting panel (18), power roller (19), gear motor (20), sprocket drive mechanism (21), apron (23), parallel mount has two cylinder mounting panel (18) in frame (15), power roller (19) are installed on two cylinder mounting panel (18) through bearing neatly arranged, two adjacent power roller (19) are connected through sprocket drive mechanism, one of them power roller (19) are connected with gear motor (20) of installing in frame (15) through sprocket drive mechanism (21), install apron (23) that are used for protecting sprocket drive mechanism (21) on frame (15).
6. The elevator door panel roll extrusion line of claim 5, wherein: frame (15) on install straining device (22) that are used for tensioning sprocket drive mechanism (21) drive chain, straining device (22) including tensioning seat (24), take-up pulley axle (25), tension sprocket (26), tensioning seat (24) fixed mounting on frame (15), seted up a bar mounting groove on tensioning seat (24), install in the bar mounting groove in tension pulley axle (25), install on take-up pulley axle (25) through the bearing tension sprocket (26), the drive sprocket meshing of tension sprocket (26) and sprocket drive mechanism (21).
7. The elevator door panel roll extrusion line of claim 1, wherein: the pneumatic pressing device (30) comprises a thin-wall cylinder (40), a cylinder connector (41), a cylinder connecting seat (42), a guide rod mounting plate (43), a cushion block (44), a pressing wheel fixing seat (45), a pressing wheel pin shaft (46), a pressing wheel (47), a guide sleeve (48) and a guide rod (49), wherein the thin-wall cylinder (40) is fixedly mounted at the top of the adjusting fixing plate (28), the cylinder connector (41) is mounted on a piston rod of the thin-wall cylinder (40), the guide rod mounting plate (43) is mounted at the bottom of the cylinder connector (41) through the cylinder connecting seat (42), the guide rod (49) is arranged on the guide rod mounting plate (43), the guide rod (49) penetrates through the guide sleeve (48) fixedly mounted on the adjusting fixing plate (28), the cushion block (44) is mounted at the bottom of the guide rod mounting plate (, the pinch roller (47) is arranged on the pinch roller fixing seat (45) through a pinch roller pin shaft (46).
8. Elevator door panel rolling line according to claim 1 or 7, characterized in that: the rolling device (16) further comprises an upper adjusting mechanism and a lower adjusting mechanism (36), the upper adjusting mechanism and the lower adjusting mechanism (36) comprise a T-shaped screw rod (37), a T-shaped nut (38) and a hand wheel (39), the T-shaped nut (38) is installed on the adjusting fixing plate (28) in a penetrating mode, the T-shaped screw rod (37) is installed in the T-shaped nut (38), and the hand wheel (39) is installed at the upper end of the T-shaped screw rod (37).
9. The elevator door panel roll extrusion line of claim 1, wherein: the rear side of the unpowered roller wire IV (5) is provided with a universal ball table (6), the universal ball table (6) comprises a support (50), universal ball wheels (51) and sealing plates (52), the bottom of the support (50) is provided with an adjusting foot cup (14), the top of the support (50) is a flat table surface, grooves are uniformly formed in the table surface, the universal ball wheels (51) are placed in the grooves, through holes which correspond to the table surface of the support (50) in a one-to-one mode in a same number are formed in the sealing plates (52), the sealing plates (52) are pressed on the universal ball wheels (51), the upper portions of the universal ball wheels (51) penetrate out of the through holes, and the sealing plates (52) are fixed on the support (50) all around.
CN201910491759.7A 2019-06-06 2019-06-06 An elevator door panel rolling production line Active CN110253304B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110976192A (en) * 2019-11-22 2020-04-10 莆田市牧升贸易有限公司 Elevator door wallboard rolling production line

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Publication number Priority date Publication date Assignee Title
JPH02139145A (en) * 1988-11-14 1990-05-29 Kawasaki Heavy Ind Ltd Flanging method for beam of i type
CN103832619A (en) * 2014-03-26 2014-06-04 朱振西 Automatic conveying film sticking machine
CN203888329U (en) * 2014-05-16 2014-10-22 珠海全宝电子科技有限公司 Efficient heat-conductive adhesive film sticking machine
CN204603996U (en) * 2015-04-15 2015-09-02 晋江市万益机械制造有限公司 A kind of modified lines double side polishing machine
CN204771569U (en) * 2014-12-23 2015-11-18 天津慧霖科技有限公司 Case and bag hub automation shaping all -in -one of bending
CN206264543U (en) * 2016-10-18 2017-06-20 蓝思科技股份有限公司 A kind of automatic heating knurling machine
CN207156452U (en) * 2017-07-15 2018-03-30 南京禾华塑业有限公司 A kind of embossing device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02139145A (en) * 1988-11-14 1990-05-29 Kawasaki Heavy Ind Ltd Flanging method for beam of i type
CN103832619A (en) * 2014-03-26 2014-06-04 朱振西 Automatic conveying film sticking machine
CN203888329U (en) * 2014-05-16 2014-10-22 珠海全宝电子科技有限公司 Efficient heat-conductive adhesive film sticking machine
CN204771569U (en) * 2014-12-23 2015-11-18 天津慧霖科技有限公司 Case and bag hub automation shaping all -in -one of bending
CN204603996U (en) * 2015-04-15 2015-09-02 晋江市万益机械制造有限公司 A kind of modified lines double side polishing machine
CN206264543U (en) * 2016-10-18 2017-06-20 蓝思科技股份有限公司 A kind of automatic heating knurling machine
CN207156452U (en) * 2017-07-15 2018-03-30 南京禾华塑业有限公司 A kind of embossing device

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Denomination of invention: A roll forming production line for elevator door panels

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