CN110253182A - A kind of welding robot arranges the novel layouts structure of welding post in T - Google Patents
A kind of welding robot arranges the novel layouts structure of welding post in T Download PDFInfo
- Publication number
- CN110253182A CN110253182A CN201910645027.9A CN201910645027A CN110253182A CN 110253182 A CN110253182 A CN 110253182A CN 201910645027 A CN201910645027 A CN 201910645027A CN 110253182 A CN110253182 A CN 110253182A
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- welding
- robot
- kbk
- welding robot
- hanging beam
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- 238000003466 welding Methods 0.000 title claims abstract description 83
- 230000000391 smoking effect Effects 0.000 claims description 6
- 235000019504 cigarettes Nutrition 0.000 claims description 3
- 238000000605 extraction Methods 0.000 claims description 2
- 230000011218 segmentation Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 240000009087 Crescentia cujete Species 0.000 description 1
- 235000005983 Crescentia cujete Nutrition 0.000 description 1
- 235000009797 Lagenaria vulgaris Nutrition 0.000 description 1
- 235000014676 Phragmites communis Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Manipulator (AREA)
Abstract
A kind of novel layouts structure the invention discloses welding robot in T row's welding post, including multiple welding robots, robot master control cabinet, sliding rail and girder, welding robot setting is on the slide rail and can be along slide direction operation；Sliding rail is equipped with the lifting bracket of built-in type, and girder bottom is equipped with KBK hanging beam, is equipped with electric block I below KBK hanging beam；Every welding robot is correspondingly provided with a KBK hanging beam, and KBK hanging beam is equipped with movable machine people master control cabinet and connects the electric pipeline I of robot master control cabinet and welding robot.The present invention can effectively control welding deformation, improve assembly precision, and robot electric pipeline arrangement is clean and tidy, effectively improves machine task efficiency, improves the utilization rate of robot.
Description
Technical field
The present invention relates to welding technology field more particularly to a kind of welding robot T row's welding post novel layouts
Structure.
Background technique
Cruise continues to develop in evolution process at it at present, and ship type is increasing, and function is more and more diversified, cruise manufacture
Technology content it is also higher and higher, increasingly precise treatment, intelligence.For the own structural characteristics of cruise, intelligent vehicle is formed
Between pipelining, using advanced equipment improve cruise product quality and fabrication cycle.
Cruise straight subsection design feature is similar, and T comes regular distribution in segmentation, and without too many polymorphic structure, structural slab is all
It is thin plate, mainboard deformation easily occurs for human weld, and welding quality and speed of welding all not can guarantee, and has for plan scheduled production
Certain influence.
Summary of the invention
To solve drawbacks described above, the purpose of the invention is to provide a kind of efficient welding robot layout structure, energy
Enough effectively control welding deformations, manual intervention when reducing weld job, robot electric pipeline arrangement is clean and tidy, effectively improves machine
Task efficiency improves the utilization rate of robot.
To achieve the above object, the invention is realized by the following technical scheme: a kind of welding robot arranges welding post in T
Novel layouts structure, including multiple welding robots, robot master control cabinet, sliding rail and girder, the welding robot set
It sets on the slide rail and can be along slide direction operation；The sliding rail is equipped with the lifting bracket of built-in type, the girder bottom
KBK hanging beam equipped with more perpendicular to girder, the KBK hanging beam lower section are equipped with electric block I；Every welding robot pair
It should be equipped with a KBK hanging beam, and the KBK hanging beam is equipped with movable machine people master control cabinet and connection robot master control
The electric pipeline I of cabinet and welding robot processed.
Preferably, shield is set around the welding robot, the pipette tips of the welding robot are equipped with smoking port,
The smoking port passes through defeated cigarette piping connection dust-extraction unit.
Preferably, the sliding rail bottom is equipped with more supporting legs, and the maximum spacing between the adjacent supporting leg is 6m,
The a height of 800mm of the leg of the supporting leg, the supporting leg bottom is equipped with can be along the wheel that the vertical direction of sliding rail is moved.
Preferably, the KBK hanging beam runs through entire station.
Preferably, the electric pipeline II of the robot master control cabinet is integrated in KBK hanging beam by multiple removable hanging rings
On.
Preferably, the welding robot is symmetrical.
Preferably, two electric blocks II are additionally provided with below the KBK hanging beam.
Beneficial effects of the present invention: can effectively control welding deformation, improve assembly precision, robot electric pipeline arrangement
Neatly, machine task efficiency is effectively improved, the utilization rate of robot is improved.
Detailed description of the invention
Fig. 1 is general structure schematic diagram of the invention.
Fig. 2 is the structural schematic diagram of welding robot of the invention.
Fig. 3 is side structure schematic diagram of the invention.
Fig. 4 is the structural schematic diagram of sliding rail and supporting leg of the invention.
Wherein: 1, girder, 2, KBK hanging beam, 3, electric block I, 4, robot master control cabinet, 5, sliding rail, 6, electric pipeline
I, 7, welding robot, 8, wheel, 9, removable hanging ring, 10, electric pipeline II, 11, supporting leg, 12, electric block II, 13,
Lifting lug.
Specific embodiment
A specific embodiment of the invention is described with reference to the accompanying drawing.
As shown in Figure 1-Figure 3, a kind of welding robot arranges the novel layouts structure of welding post, including multiple groups welding in T
Robot 7, robot master control cabinet 4, sliding rail 5 and girder 1, welding robot 7 are arranged on sliding rail 5 and can be along 5 sides of sliding rail
To operation；Sliding rail 5 is equipped with the lifting bracket of built-in type, and 1 bottom of girder is equipped with the more KBK hanging beams 2 perpendicular to girder 1,
Electric block I 3 is equipped with below KBK hanging beam 2, welding robot 7 can be moved by the handling of electric block I 3 along sliding rail 5
Act industry；Every welding robot 7 is correspondingly provided with a KBK hanging beam 2, and KBK hanging beam 2 is equipped with movable machine people master control
The electric pipeline I 6 of cabinet 4 processed and connection robot master control cabinet 4 and welding robot 7, can follow 7 operator of welding robot
To movement.
Welding robot 7 in the application is distributed by the central symmetry of segmentation, because of heat when efficiently solving plate sheet welding
Caused deformation in quantity set.The pipette tips of welding robot 7 are equipped with smoking port, and smoking port is filled by defeated cigarette piping connection dedusting
It sets.Shield is arranged in 7 surrounding of welding robot, prevents exhaust gas and dust recycling.As shown in Figure 2, Figure 4 shows, 5 bottom of sliding rail is equipped with 4
Root supporting leg 11, the maximum spacing between adjacent supporting leg 11 is 6m, branch can be adjusted according to the actual conditions of segmentation
11 spacing of support leg, in order to avoid interfered with structural member.The a height of 800mm of the leg of supporting leg 11, and the bottom of supporting leg 11 be equipped with can
With the wheel 8 moved along the vertical direction of sliding rail 5.The girder 1 and KBK hanging beam 2 of the application is designed using rigid structure, KBK hanging beam 2
The case where being not in deflection walking, KBK hanging beam 2 runs through entire station, and the working range for solving welding robot 7 cannot be covered
The case where lid is entirely segmented.The electric pipeline II 10 of robot master control cabinet 4 is integrated in KBK by multiple removable hanging rings 9 and hangs
On beam 2, when welding robot 7 is mobile, electric pipeline II 10 also can be with movement.Be additionally provided with below KBK hanging beam 2 two it is electronic
Cucurbit II 12 is equipped with corresponding embedded lifting lug 13 among sliding rail 5, can pass through II 12 handling sliding rail 5 of electric block and welding
Electric block II 12 is moved to 2 side of KBK hanging beam after lift and is left unused in order to avoid shadow across T row's transformation operating position by robot 7
Ring the work of welding robot 7.
When specifically used, first by the weld seam for needing to weld, segment arrangement is good according to the actual situation, then needs are welded
Weld information according to the actual situation segment assignments to each welding robot 7, multiple welding robots 7 are arranged on sliding rail 5,
And by the distribution of the central symmetry of segmentation.As shown in figure 3, each welding robot 7 passes through the electronic calabash under corresponding KBK hanging beam 2
II 12 handling of reed, coarse localization arrange side in welded T, then are manually fine-tuning to optimum position, then move to electric block II 12
2 side of KBK hanging beam is idle.After the completion of the positioning of all welding robots 7, the artificial weld task for setting welding robot 7 is opened
Begin welding, the mobile operation of I 3 handling welding robot 7 of electric block, work opportunity device people master control cabinet 4 and electric pipeline 9 with
Welding robot 7 moves together.Laterally be pushed into after the completion of the welding of side by the wheel of sliding rail 58 weld seam of other side T row into
Row welding when needing to arrange shift position across T, still carries out handling using electric block II 12 and manually puts；When segmentation is welded
After connecing completion, sliding rail 5 is completed to jack by hydraulic device, then entirety shifts to next station.
There are following advantages compared to traditional welding robot layout structure by the present invention:
A. welding robot type selecting is to work independently, being capable of online programming.Compared to traditional gantry type welding robot pair
Workshop space requirement is less, operation flexibility and more adaptable；Robot can be worked independently from each other and be improved work efficiency；
The mode of online programming can reduce the influence that technology modification single pair is welded in actual production, be carried out by field scan to reality
The identification of job task.
B. welding robot, which is integrated on removable sliding rail, puts welding strategy using symmetrical expression.Robot is using symmetrical
Welding strategy can preferably control the deformation of thin plate, local heat output be reduced, to precision controlling important role.
The integrated of auxiliary robot operation and master control cabinet and pipeline is used to using KBK hanging beam.Robot is integrated in can
Shifting sledge works, and the handling that 2 electric blocks are responsible for removable sliding rail is arranged on KBK；Master control cabinet is integrated and manages
Line is integrated on hanging beam, and the and then work of robot is moved.
Claims (7)
1. a kind of welding robot is in the novel layouts structure of T row's welding post, it is characterised in that: including multiple welding robots
People, robot master control cabinet, sliding rail and girder, welding robot setting is on the slide rail and can be along slide direction operation；
The sliding rail is equipped with the lifting bracket of built-in type, and the girder bottom is equipped with the more KBK hanging beams perpendicular to girder, described
Electric block I is equipped with below KBK hanging beam；Every welding robot is correspondingly provided with a KBK hanging beam, and the KBK is hung
Beam is equipped with movable machine people master control cabinet and connects the electric pipeline I of robot master control cabinet and welding robot.
2. welding robot according to claim 1 is in the novel layouts structure of T row's welding post, it is characterised in that: institute
It states and shield is set around welding robot, the pipette tips of the welding robot are equipped with smoking port, and the smoking port passes through defeated
Cigarette piping connection dust-extraction unit.
3. welding robot according to claim 1 is in the novel layouts structure of T row's welding post, it is characterised in that: institute
It states sliding rail bottom and is equipped with more supporting legs, the maximum spacing between the adjacent supporting leg is 6m, and the leg of the supporting leg is high
For 800mm, the supporting leg bottom is equipped with can be along the wheel that the vertical direction of sliding rail is moved.
4. welding robot according to claim 1 is in the novel layouts structure of T row's welding post, it is characterised in that: institute
KBK hanging beam is stated through entire station.
5. welding robot according to claim 1 is in the novel layouts structure of T row's welding post, it is characterised in that: institute
The electric pipeline II for stating robot master control cabinet is integrated on KBK hanging beam by multiple removable hanging rings.
6. welding robot according to claim 1 is in the novel layouts structure of T row's welding post, it is characterised in that: institute
It is symmetrical to state welding robot.
7. welding robot according to claim 1 is in the novel layouts structure of T row's welding post, it is characterised in that: institute
It states and is additionally provided with two electric blocks II below KBK hanging beam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910645027.9A CN110253182A (en) | 2019-07-17 | 2019-07-17 | A kind of welding robot arranges the novel layouts structure of welding post in T |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910645027.9A CN110253182A (en) | 2019-07-17 | 2019-07-17 | A kind of welding robot arranges the novel layouts structure of welding post in T |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110253182A true CN110253182A (en) | 2019-09-20 |
Family
ID=67926685
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910645027.9A Withdrawn CN110253182A (en) | 2019-07-17 | 2019-07-17 | A kind of welding robot arranges the novel layouts structure of welding post in T |
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| CN (1) | CN110253182A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203804432U (en) * | 2013-10-27 | 2014-09-03 | 广州永日电梯有限公司 | Welding device based on welding robot for important stress component of elevator |
| CN107790849A (en) * | 2017-11-20 | 2018-03-13 | 海安交睿机器人科技有限公司 | Land walking robot automatically welding workstation |
| CN207223234U (en) * | 2017-09-26 | 2018-04-13 | 宁波如意股份有限公司 | One kind storage vehicle door frame automatic welding system |
| CN110181204A (en) * | 2019-05-25 | 2019-08-30 | 招商局重工（江苏）有限公司 | The station layout structure of packaged type large size flat section T row welding equipment robot |
-
2019
- 2019-07-17 CN CN201910645027.9A patent/CN110253182A/en not_active Withdrawn
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203804432U (en) * | 2013-10-27 | 2014-09-03 | 广州永日电梯有限公司 | Welding device based on welding robot for important stress component of elevator |
| CN207223234U (en) * | 2017-09-26 | 2018-04-13 | 宁波如意股份有限公司 | One kind storage vehicle door frame automatic welding system |
| CN107790849A (en) * | 2017-11-20 | 2018-03-13 | 海安交睿机器人科技有限公司 | Land walking robot automatically welding workstation |
| CN110181204A (en) * | 2019-05-25 | 2019-08-30 | 招商局重工（江苏）有限公司 | The station layout structure of packaged type large size flat section T row welding equipment robot |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20221229 Address after: 226100 room 2, No.1, Xin'anjiang Road, Binjiang street, Haimen District, Nantong City, Jiangsu Province Applicant after: China Merchants Bureau Cruise Manufacturing Co.,Ltd. Applicant after: China Merchants Jinling shipping (Jiangsu) Co.,Ltd. Address before: No.2261, Haimen street, Nantong City, Jiangsu Province Applicant before: China Merchants Bureau Cruise Manufacturing Co.,Ltd. |
|
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20190920 |