Spraying equipment for automobile parts and using method thereof
Technical Field
The invention belongs to the technical field of spraying equipment, and particularly relates to spraying equipment for automobile parts. The application method of the spraying equipment for the automobile parts is also related.
Background
The paint spraying process is widely applied to the industries of containers, machinery manufacturing, electrical equipment, household appliances, automobiles, ships, furniture and the like. Produced waste gas of spraying paint mainly by volatile solvent, diluent molecule and non-volatile coating cloud molecule mix and form, when carrying out the operation of spraying paint to auto parts, general paint spraying apparatus can only spray one side mostly, and also relatively troublesome to the dismouting of part, also can not be fine to the smell that sprays such as coating function lacquer distribute simultaneously, cause environmental pollution easily or cause the harm to the staff, current spraying equipment generally operates in open air environment, the security is low, in addition, operate at the spraying operation room, although can effectual reduction environmental pollution, but area is big, equipment cost is high, can not be applicable to middle-size and small-size enterprise, be unfavorable for extensive popularization and popularization.
Disclosure of Invention
The invention aims to provide a using method of spraying equipment for automobile parts, and aims to solve the problems that only one side can be sprayed, the safety is low and the occupied area is large in the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme:
a spraying device for automobile accessories comprises a base and an air treatment device, wherein a vertical plate is welded at one end of the top of the base, a shell is welded at the other end of the top of the base, a sliding groove is formed in the top of the base, a sliding block is connected in the sliding groove in a sliding mode, a moving seat is welded at the top of the sliding block, a baffle matched with the shell is welded at one end, close to the vertical plate, of the moving seat, an electric cylinder body is fixedly installed on one side, away from the baffle, of the vertical plate, an output shaft of the electric cylinder body penetrates through the vertical plate and is fixedly connected with the baffle, clamping devices are symmetrically welded on two sides of the moving seat, worms matched with the clamping devices are fixedly installed at the front end and the rear end of two sides of the base through rolling bearings, servo motors matched with the worms are fixedly installed at the bottom, the utility model discloses a spraying assembly, including shell, air treatment device, bracing piece, spraying assembly, air exhaust device, air treatment device and air exhaust device, the inside top of shell has spraying assembly through the welding of bracing piece, and one side movable mounting of shell has the storage device who communicates with spraying assembly, the top middle part of shell inlays and is equipped with air exhaust device, and communicates through plastic hose between air treatment device and the air exhaust device.
Preferably, an opening corresponding to the shape and size of the baffle is formed in one surface, close to the vertical plate, of the shell, and a sealing gasket is adhered to the corner of the baffle.
Preferably, clamping device is including the welding the stand that has the removal seat both sides, and the inboard top of stand is rotated through the bearing and is connected with the carousel, and the one end of carousel has splint through the connecting rod welding, the surperficial threaded connection of splint has fastening bolt, and fastening bolt's tip runs through splint and is connected with the clamp plate through antifriction bearing, the shape of splint is Contraband style of calligraphy, and the surface of splint and clamp plate all pastes and have the rubber pad of taking anti-skidding screw thread, the inboard bottom of stand has the worm wheel with worm meshing through the pivot welding, and the worm wheel is close to the one end of stand and installs the belt pulley of being connected through belt drive with the carousel.
Preferably, the spraying subassembly includes first ring conduit, and the outside of first ring conduit has eight connecting pipes of group of welding at least of angle, the tip welding of connecting pipe has the second ring conduit, and the bottom of first ring conduit, connecting pipe and second ring conduit all is the ring type and arranges and have the nozzle, the top of first ring conduit, connecting pipe and second ring conduit all is equipped with the inlet pipe with the storage device intercommunication.
Preferably, the air exhaust device comprises an exhaust fan embedded with the top of the shell, and the top of the exhaust fan is welded with a fan cover with an air outlet.
Preferably, storage device includes the storage case, and the link has all been welded to the top and the bottom of storage case one side, the shell is connected the face welding with storage device and is had the L type support with link matched with, the surface of shell is located the top welding of storage case and has the diaphragm, and installs the elevator pump on the diaphragm, the input of elevator pump is connected with the material pumping pipe that stretches into the inside bottom of storage case, and the output of elevator pump passes through the pipe connection with the spraying subassembly, the welding of top one side of storage case has the charge door.
Preferably, air treatment facilities includes the retort, the bottom outside of retort is equipped with three groups of landing legs of pasting shock-absorbing rubber pad at least such as angle, and the top middle part fixed mounting of retort has inverter motor, inverter motor's output shaft runs through retort top fixedly connected with agitator body, it is equipped with the heating resistor silk to inlay on the inner wall of retort, and the retort bottom is equipped with the play hopper of taking the valve, the pipeline of giving vent to anger is installed to top one side of retort, and the top opposite side welding of retort has the trachea that the tip stretched into the inside bottom of retort, plastic hose and air exhaust device intercommunication are passed through on tracheal top.
Preferably, the air outlet pipeline comprises an exhaust pipe welded at the top of the reaction tank, an ultraviolet lamp tube is embedded in the bottom end of the exhaust pipe, a filter bag filled with activated carbon is movably mounted at the top end of the exhaust pipe, and a dustproof filter screen is clamped at the top end of the exhaust pipe.
The invention also provides a using method of the spraying equipment for the automobile parts, which comprises the following steps:
s1, the electric cylinder body drives the movable seat to move on the top of the base to realize that the movable seat extends into the shell and is pulled out of the shell, and meanwhile, a Contraband-shaped clamping plate at the top end of a vertical column in the clamping device drives the pressing plate to lift by utilizing a fastening bolt to effectively clamp and fix the automobile parts;
s2, when the worm is driven by the servo motor to rotate, the worm wheel can rotate, the turntable on one side of the clamping plate can rotate under the action of the belt pulley, so that the automobile parts can be clamped and turned over,
s3, a lifting pump at the top of a storage box in the storage device can spray the coating in the storage box to the surface of the automobile part through nozzles at the bottoms of a first annular pipeline, a connecting pipe and a second annular pipeline in a spraying assembly, and an electric heating pipe at the top of a movable seat can quickly dry the coating on the surface of the automobile part when working;
s4, pumping the gas in the shell into a reaction tank in the air treatment device by using an air extractor in the air extraction device to react with the reaction solution, so that chemical reaction treatment of the waste gas is realized, and the variable frequency motor drives the stirrer body to rotate and cooperate with the heating resistance wire to work, so that the quick reaction of the waste gas can be realized, and the reaction sufficiency is improved;
s5, sterilizing the gas after final reaction treatment by irradiating the gas through an ultraviolet lamp tube in an exhaust pipe in the gas outlet pipeline, wherein the filter bag filled with active carbon can filter particulate matters and adsorb harmful substances.
The invention has the technical effects and advantages that: compared with the prior art, the spraying equipment for the automobile parts provided by the invention has the following advantages:
1. the electric cylinder body drives the moving seat to move at the top of the base to realize that the moving seat extends into the shell and is pulled out of the shell, meanwhile, an Contraband-shaped clamping plate at the top end of a vertical column in the clamping device drives a pressing plate by utilizing a fastening bolt to effectively clamp and fix the automobile part, a worm wheel can rotate when the worm is driven by the servo motor to rotate, and a turntable on one side of the clamping plate can rotate under the action of a belt pulley, so that the automobile part is clamped and overturned;
2. the lifting pump at the top of the storage box in the storage device can be used for spraying the coating in the storage box to the surface of the automobile part through nozzles at the bottoms of the first annular pipeline, the connecting pipe and the second annular pipeline in the spraying assembly, and the electric heating pipe at the top of the movable seat can quickly dry the coating on the surface of the automobile part when working;
3. the air extractor in the air extractor sucks the gas in the shell into the reaction tank in the air treatment device to react with the reaction solution, so that the chemical reaction treatment of the waste gas is realized, the variable frequency motor drives the stirrer body to be in running fit with the heating resistance wire to work, the rapid reaction of the waste gas can be realized, the reaction sufficiency is improved, the gas after the final reaction treatment is irradiated by the ultraviolet lamp tube in the exhaust pipe in the air outlet pipeline for sterilization, and the filter bag filled with the activated carbon can filter particle objects and adsorb harmful substances.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top cross-sectional view of the base of the present invention;
FIG. 3 is a side sectional view of the base of the present invention;
FIG. 4 is a rear sectional view of the movable base of the present invention;
FIG. 5 is a bottom view of the spray assembly of the present invention;
fig. 6 is a cross-sectional view of the magazine according to the invention;
FIG. 7 is a cross-sectional view of an air treatment device of the present invention;
fig. 8 is a cross-sectional view of an outlet pipe of the present invention.
In the figure: 1 base, 2 vertical plates, 3 chutes, 4 sliders, 5 moving seats, 6 baffles, 7 electric cylinder bodies, 8 clamping devices, 81 upright posts, 82 turntables, 83 clamping plates, 84 fastening bolts, 85 pressing plates, 86 worm gears, 87 belt pulleys, 9 worms, 10 servo motors, 11 electric heating pipes, 12 shells, 13 spraying components, 131 first annular pipelines, 132 connecting pipes, 133 second annular pipelines, 134 nozzles, 14 air suction devices, 141 exhaust fans, 142 fan covers, 15 storage devices, 151 storage boxes, 152 hanging rings, 153L-shaped supports, 154 transverse plates, 155 lifting pumps, 156 pumping pipes, 157 feeding ports, 16 air treatment devices, 161 reaction tanks, 162 variable frequency motors, 163 stirrer bodies, 164 supporting legs, 165 air outlet pipelines, 1651 exhaust pipes, 1652 ultraviolet lamp tubes, 1653 filter bags, 166 heating resistance wires, 167 air pipes and 168 discharge hoppers.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The specific embodiments described herein are merely illustrative of the invention and do not delimit the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides spraying equipment for automobile accessories, which comprises a base 1 and an air treatment device 16, wherein one end of the top of the base 1 is welded with a vertical plate 2, the other end of the top of the base 1 is welded with a shell 12, the top of the base 1 is provided with a chute 3, the chute 3 is connected with a sliding block 4 in a sliding manner, the top of the sliding block 4 is welded with a movable seat 5, one end of the movable seat 5, which is close to the vertical plate 2, is welded with a baffle 6 matched with the shell 12, one surface of the vertical plate 2, which is far away from the baffle 6, is fixedly provided with an electric cylinder body 7, an output shaft of the electric cylinder body 7 penetrates through the vertical plate 2 and is fixedly connected with the baffle 6, two sides of the movable seat 5 are symmetrically welded with clamping devices 8, the front end and the rear end of each side of the base 1 are fixedly provided with a worm 9 matched with the clamping devices 8 through a rolling bearing, and the bottom ends of two The electric heating device comprises a motor 10, an electric heating pipe 11 is embedded at the top of the movable seat 5, a spraying component 13 is welded at the top end of the inside of the shell 12 through a supporting rod, a storage device 15 communicated with the spraying component 13 is movably installed on one side of the shell 12, an air exhaust device 14 is embedded in the middle of the top of the shell 12, and the air treatment device 16 is communicated with the air exhaust device 14 through a plastic hose.
Preferably, an opening corresponding to the shape and size of the baffle 6 is arranged on one side of the housing 12 close to the vertical plate 2, and a sealing gasket is adhered at the corner of the baffle 6.
Preferably, clamping device 8 includes the welding has the stand 81 of removing seat 5 both sides, and the inboard top of stand 81 is connected with carousel 82 through the bearing rotation, and the one end of carousel 82 has splint 83 through the connecting rod welding, the surperficial threaded connection of splint 83 has fastening bolt 84, and fastening bolt 84's tip runs through splint 83 and is connected with clamp plate 85 through antifriction bearing, splint 83's shape is Contraband style of calligraphy, and splint 83 and clamp plate 85's surface all pastes the rubber pad of taking anti-skidding screw thread, the inboard bottom of stand 81 has worm wheel 86 with worm 9 meshing through the pivot welding, and worm wheel 86 is close to the one end of stand 81 and installs the belt pulley 87 of being connected through belt drive with carousel 82.
Preferably, the spraying assembly 13 includes a first annular pipeline 131, eight groups of connecting pipes 132 are welded at equal angles on the outer side of the first annular pipeline 131, a second annular pipeline 133 is welded at the end of the connecting pipe 132, nozzles 134 are arranged on the bottoms of the first annular pipeline 131, the connecting pipe 132 and the second annular pipeline 133 in a circular ring shape, and feeding pipes communicated with the storage device 15 are arranged on the tops of the first annular pipeline 131, the connecting pipe 132 and the second annular pipeline 133.
Preferably, the air extracting device 14 includes an exhaust fan 141 embedded in the top of the housing 12, and a fan cover 142 with an air outlet is welded to the top of the exhaust fan 141.
Preferably, storage device 15 includes storage tank 151, and the link 152 has all been welded to the top and the bottom of storage tank 151 one side, shell 12 has L type support 153 with link 152 matched with the welding of the face of being connected of storage device 15, the top welding that the surface of shell 12 is located storage tank 151 has diaphragm 154, and installs elevator pump 155 on diaphragm 154, elevator pump 155's input is connected with the material pumping pipe 156 that stretches into the inside bottom of storage tank 151, and elevator pump 155's output and spraying subassembly 13 pass through the pipe connection, the welding of top one side of storage tank 151 has charge door 157.
Preferably, the air treatment device 16 includes a reaction tank 161, at least three sets of support legs 164 adhered with shock-absorbing rubber pads are arranged at equal angles on the outer side of the bottom of the reaction tank 161, a variable frequency motor 162 is fixedly mounted at the middle part of the top of the reaction tank 161, an output shaft of the variable frequency motor 162 penetrates through a stirrer body 163 fixedly connected to the top of the reaction tank 161, a heating resistance wire 166 is embedded on the inner wall of the reaction tank 161, a discharge hopper 168 with a valve is arranged at the bottom of the reaction tank 161, an air outlet pipe 165 is mounted on one side of the top of the reaction tank 161, an air pipe 167 with an end portion extending into the bottom end inside the reaction tank 161 is welded on the other side of the top of the reaction tank 161, and the top end of the air.
Preferably, the air outlet pipe 165 includes an air outlet pipe 1651 welded to the top of the reaction tank 161, an ultraviolet lamp 1652 is embedded in the bottom end of the interior of the air outlet pipe 1651, a filter bag 1653 filled with activated carbon is movably installed at the top end of the interior of the air outlet pipe 1651, and a dust-proof filter screen is clamped at the top end of the air outlet pipe 1651.
The electrical components presented in the document are electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device for controlling a computer and the like.
The invention also provides a using method of the spraying equipment for the automobile parts, which comprises the following steps:
s1, the electric cylinder body drives the movable seat to move on the top of the base to realize that the movable seat extends into the shell and is pulled out of the shell, and meanwhile, a Contraband-shaped clamping plate at the top end of a vertical column in the clamping device drives the pressing plate to lift by utilizing a fastening bolt to effectively clamp and fix the automobile parts;
s2, when the worm is driven by the servo motor to rotate, the worm wheel can rotate, the turntable on one side of the clamping plate can rotate under the action of the belt pulley, so that the automobile parts can be clamped and turned over,
s3, a lifting pump at the top of a storage box in the storage device can spray the coating in the storage box to the surface of the automobile part through nozzles at the bottoms of a first annular pipeline, a connecting pipe and a second annular pipeline in a spraying assembly, and an electric heating pipe at the top of a movable seat can quickly dry the coating on the surface of the automobile part when working;
s4, pumping the gas in the shell into a reaction tank in the air treatment device by using an air extractor in the air extraction device to react with the reaction solution, so that chemical reaction treatment of the waste gas is realized, and the variable frequency motor drives the stirrer body to rotate and cooperate with the heating resistance wire to work, so that the quick reaction of the waste gas can be realized, and the reaction sufficiency is improved;
s5, sterilizing the gas after final reaction treatment by irradiating the gas through an ultraviolet lamp tube in an exhaust pipe in the gas outlet pipeline, wherein the filter bag filled with active carbon can filter particulate matters and adsorb harmful substances.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.