CN110241505B - Velvet fabric with one shadow jacquard cut velvet surface and one napped and sanded surface and weaving method thereof - Google Patents
Velvet fabric with one shadow jacquard cut velvet surface and one napped and sanded surface and weaving method thereof Download PDFInfo
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- CN110241505B CN110241505B CN201910568012.7A CN201910568012A CN110241505B CN 110241505 B CN110241505 B CN 110241505B CN 201910568012 A CN201910568012 A CN 201910568012A CN 110241505 B CN110241505 B CN 110241505B
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D21/00—Lappet- or swivel-woven fabrics
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
- D03D27/06—Warp pile fabrics
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
- D03D27/10—Fabrics woven face-to-face, e.g. double velvet
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
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Abstract
The invention provides a velvet fabric with one side subjected to jacquard weave and cut velvet and one side subjected to napping and sanding and a weaving method thereof, and belongs to the technical field of spinning. The shadow jacquard cut pile layer is formed by cutting and finishing the middle of the upper base cloth and the lower base cloth, and the napping and grinding layer is formed by napping and grinding the back of the other side of the napping fabric with one side of the shadow jacquard cut pile by a napping machine or a grinding machine. The invention solves the problem that shadow jacquard velvet roots are more prominent than common velvet roots so as to cause more difficult napping and sanding, and produces the velvet fabric with one side being jacquard cut velvet and the other side being napped and sanded.
Description
Technical Field
The invention relates to velvet, in particular to a velvet fabric with one side subjected to jacquard weave, cut velvet and napped and sanded and a weaving method thereof, and belongs to the technical field of spinning.
Background
With the progress of society and the improvement of living standard of people, the requirements on clothes are higher and higher, and the aesthetic view is more and more fresh. Although velvet varieties are colorful and cannot be played well, the feeling is not enough, such as shadow jacquard velvet, which is impoverished and elegant, but the other side of the velvet is uncomfortable to wear. Shadow jacquard velvet is produced by a plurality of manufacturers, has common characteristics at home and abroad, one side of the shadow jacquard velvet is beautiful, but the other side of the shadow jacquard is uneven because the shadow jacquard is highlighted. It has been proposed to shade jacquard, and to nappe and roughen the jacquard fabric. There are two problems to be overcome, because of the particularity of the structure of the velvet tissue, the velvet root tissue points are exposed on the back of the velvet, and the velvet roots are loose and weak once sanded. The problem of the back sanding of the general shadow-free jacquard velvet is solved by a factory with patent number 201510667844.6, but the velvet back and velvet roots of the shadow-jacquard velvet are more convex and need to be avoided, and no good method is provided. With regard to the shadow jacquard side, patent No. 201280046050.2 to van der waals of michel suggests a method for weaving pile fabric, and patent No. 201610974404.X to stanobeil gmbh suggests a method for weaving pile fabric and pile fabric having shadow cut pile area, in which only the weft of the inner layer acts on the inclination of the pile, the shadow effect is not obvious, the back of the pile cannot be sanded, of course, it is impossible to knit a layer of fabric on the back of the pile by sanding, but the special light and elegant feeling of the pile is lost, and thus it is not popular with customers.
Disclosure of Invention
The invention provides a velvet fabric with one side subjected to shadow jacquard cutting and one side subjected to napping and sanding and a weaving method thereof, which solve the problem that the velvet roots are more prominent than the common velvet roots to cause the other side to be more difficult to nappe and roughen due to the fact that one side needs to have the shadow jacquard effect and the other side needs to have the obvious shadow jacquard effect, and the velvet fabric with one side subjected to shadow jacquard cutting and one side subjected to napping and sanding is produced.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the velvet fabric with one shadow jacquard cut velvet surface and one napped and sanded surface comprises base cloth, a shadow jacquard cut velvet layer and a napped and sanded layer,
the base cloth can be divided into an upper layer base cloth formed by interweaving upper layer warp yarns and upper layer weft yarns and a lower layer base cloth formed by interweaving lower layer warp yarns and lower layer weft yarns,
the shadow jacquard weave pile cutting layer is formed by that pile warp yarns are woven, after an upper layer base cloth is fixedly woven, the pile warp yarns return to a lower layer base cloth to be fixedly woven, then return to the upper layer base cloth to be fixedly woven, then return to the lower layer base cloth to be fixedly woven, and finally cut and finished from the middle of the upper layer base cloth and the lower layer base cloth,
the napping and sanding layer is formed by napping the back of velvet on the other side of velvet fabric with one side being shadow jacquard velvet and sanding through a napping machine or sanding through a sanding machine and then finishing,
the upper base cloth is formed by interweaving an upper base cloth first warp, an upper base cloth second warp, an upper base cloth third warp, an upper base cloth fourth warp, an upper base cloth first weft, an upper base cloth second weft, an upper base cloth third weft, an upper base cloth fourth weft, an upper base cloth fifth weft and an upper base cloth sixth weft,
the lower base cloth is formed by interweaving first warp yarns of the lower base cloth, second warp yarns of the lower base cloth, third warp yarns of the lower base cloth, fourth warp yarns of the lower base cloth, first weft yarns of the lower base cloth, second weft yarns of the lower base cloth, third weft yarns of the lower base cloth, fourth weft yarns of the lower base cloth, fifth weft yarns of the lower base cloth and sixth weft yarns of the lower base cloth,
wherein, the first warp of the upper base cloth, the second warp of the upper base cloth, the first warp of the lower base cloth and the second warp of the lower base cloth are tight warps, the third warp of the upper base cloth, the fourth warp of the upper base cloth, the third warp of the lower base cloth and the fourth warp of the lower base cloth are loose warps,
the pile warp consists of one pile warp.
The weaving method of the velvet fabric with one side being shaded, jacquard, cut and napped and sanded comprises the following steps:
first, warping
Sequentially arranging and warping the first warp of the upper base cloth, the first warp of the lower base cloth, the second warp of the upper base cloth and the second warp of the lower base cloth on a loom beam to be used as a tight warp loom beam,
sequentially arranging and warping the third warp of the upper base cloth, the third warp of the lower base cloth, the fourth warp of the upper base cloth and the fourth warp of the lower base cloth on a loom beam to be used as a loose warp yarn loom beam,
the ratio of the tight and loose tension of the tight warp beam to the loose warp beam is 1: 0.9-0.95,
integrating the pile warp yarns on a pile warp beam;
second, drafting and reeding
Sequentially drafting nine warp yarns of the upper base cloth, the lower base cloth, the upper base cloth second warp yarn, the lower base cloth second warp yarn, the upper base cloth third warp yarn, the lower base cloth third warp yarn, the upper base cloth fourth warp yarn, the lower base cloth fourth warp yarn and the wool warp yarn in sequence, inserting the warp yarns into the same reed dent, and sequentially drafting and reed;
thirdly, the heald lifting beating-up is carried out on a double-layer double-shed loom
The velour fabric shadow jacquard suede with one shadow jacquard surface and one frosted surface has four forms of forward fluff inclination, backward fluff inclination, forward inclination backward inclination and backward inclination forward inclination,
1) the upper layer of villi is inclined forwards, and the lower layer of villi is inclined backwards
The first shuttle lifts the fourth warp of the upper base cloth, lifts the first warp of the lower base cloth, the second warp of the lower base cloth and the third warp of the lower base cloth, puts the pile warp in the middle, and puts the first weft of the upper base cloth and the first weft of the lower base cloth for beating-up weaving,
the second shuttle lifts the first warp of the upper base cloth and the fourth warp of the upper base cloth, lifts the fourth warp of the lower base cloth, lifts the pile warp, and puts the second weft of the upper base cloth and the second weft of the lower base cloth into beating-up weaving,
the third shuttle lifts the first warp of the upper base cloth, the second warp of the upper base cloth and the fourth warp of the upper base cloth, lifts the second warp of the lower base cloth and the fourth warp of the lower base cloth, sinks the pile warp, and puts the third weft of the upper base cloth and the third weft of the lower base cloth for beating-up weaving,
the fourth shuttle lifts the third warp of the upper base cloth, lifts the first warp of the lower base cloth, the second warp of the lower base cloth and the fourth warp of the lower base cloth, puts the pile warp in the middle, and puts the fourth weft of the upper base cloth and the fourth weft of the lower base cloth for beating-up weaving,
the fifth shuttle lifts the first warp of the upper base cloth and the third warp of the upper base cloth, lifts the third warp of the lower base cloth, lifts the pile warp, and puts the fifth weft of the upper base cloth and the fifth weft of the lower base cloth for beating-up weaving,
a sixth shuttle, lifting the first warp of the upper base cloth, the second warp of the upper base cloth and the third warp of the upper base cloth, lifting the second warp of the lower base cloth and the third warp of the lower base cloth, sinking the pile warp, throwing the sixth weft of the upper base cloth and the sixth weft of the lower base cloth for beating-up weaving,
at this moment, the upper layer of fluff inclines forwards, the lower layer of fluff inclines backwards, and the circular weaving is finished, and the next circular weaving is carried out;
2) when the upper layer fluff is tilted backward and the lower layer fluff is tilted forward
The first shuttle lifts the first warp of the upper base cloth, the second warp of the upper base cloth and the third warp of the upper base cloth, lifts the second warp of the lower base cloth and the fourth warp of the lower base cloth, sinks the pile warp, and puts the first weft of the upper base cloth and the first weft of the lower base cloth for beating-up weaving,
the second shuttle lifts the first warp of the upper base cloth and the third warp of the upper base cloth, lifts the fourth warp of the lower base cloth, lifts the pile warp, and puts the second weft of the upper base cloth and the second weft of the lower base cloth into beating-up weaving,
the third shuttle lifts the third warp of the upper base cloth, lifts the first warp of the lower base cloth, the second warp of the lower base cloth and the third warp of the lower base cloth, puts the pile warp in the middle, and puts the third weft of the upper base cloth and the third weft of the lower base cloth for beating-up weaving,
a fourth shuttle, lifting the first warp of the upper base cloth, the second warp of the upper base cloth and the fourth warp of the upper base cloth, lifting the second warp of the lower base cloth and the third warp of the lower base cloth, sinking the pile warp, throwing the fourth weft of the upper base cloth and the fourth weft of the lower base cloth for beating-up weaving,
the fifth shuttle lifts the first warp of the upper base cloth and the fourth warp of the upper base cloth, lifts the third warp of the lower base cloth, lifts the pile warp, and puts the fifth weft of the upper base cloth and the fifth weft of the lower base cloth for beating-up weaving,
a sixth shuttle, lifting the fourth warp of the upper base cloth, lifting the first warp of the lower base cloth, the second warp of the lower base cloth and the fourth warp of the lower base cloth, putting the pile warp in the middle, throwing the sixth weft of the upper base cloth and the sixth weft of the lower base cloth for beating-up weaving,
at this moment, one cycle of weaving that the upper layer fluff inclines backwards and the lower layer fluff inclines forwards is finished, and the next cycle of cycle weaving is carried out;
3) when the upper layer fluff turns forward to backward and the lower layer fluff turns from backward to forward
The first shuttle lifts the fourth warp of the upper base cloth, lifts the first warp of the lower base cloth, the second warp of the lower base cloth and the third warp of the lower base cloth, puts the pile warp in the middle, and puts the first weft of the upper base cloth and the first weft of the lower base cloth for beating-up weaving,
the second shuttle lifts the first warp of the upper base cloth and the fourth warp of the upper base cloth, lifts the second warp of the lower base cloth and the fourth warp of the lower base cloth, lifts the pile warp, and puts the second weft of the upper base cloth and the second weft of the lower base cloth into the upper base cloth for beating-up weaving,
the third shuttle lifts the first warp of the upper base cloth and the third warp of the upper base cloth, lifts the second warp of the lower base cloth and the fourth warp of the lower base cloth, sinks the pile warp, and puts the third weft of the upper base cloth and the third weft of the lower base cloth for beating-up weaving,
the fourth shuttle lifts the third warp of the upper base cloth, lifts the first warp of the lower base cloth, the second warp of the lower base cloth and the third warp of the lower base cloth, puts the pile warp in the middle, and puts the fourth weft of the upper base cloth and the fourth weft of the lower base cloth for beating-up weaving,
the fifth shuttle lifts the first warp of the upper base cloth and the fourth warp of the upper base cloth, lifts the second warp of the lower base cloth and the third warp of the lower base cloth, lifts the pile warp, and puts the fifth weft of the upper base cloth and the fifth weft of the lower base cloth for beating-up weaving,
a sixth shuttle, lifting the fourth warp of the upper base cloth, lifting the first warp of the lower base cloth, the second warp of the lower base cloth and the fourth warp of the lower base cloth, putting the pile warp in the middle, throwing the sixth weft of the upper base cloth and the sixth weft of the lower base cloth for beating-up weaving,
when the upper layer fluff turns from forward to backward and the lower layer fluff turns from backward to forward, the conversion weaving is finished, and the circular weaving of the upper layer fluff back and the lower layer fluff forward is carried out;
4) the upper layer of villi turns to the forward direction from the backward inclining state, and the lower layer of villi turns to the backward inclining state from the forward inclining state
The first shuttle lifts the first warp of the upper base cloth, the second warp of the upper base cloth and the third warp of the upper base cloth, lifts the second warp of the lower base cloth and the fourth warp of the lower base cloth, sinks the pile warp, and puts the first weft of the upper base cloth and the first weft of the lower base cloth for beating-up weaving,
the second shuttle lifts the first warp of the upper base cloth and the third warp of the upper base cloth, lifts the second warp of the lower base cloth and the third warp of the lower base cloth, lifts the pile warp, and puts the second weft of the upper base cloth and the second weft of the lower base cloth into the upper base cloth to beat up and weave,
the third shuttle lifts the first warp of the upper base cloth and the fourth warp of the upper base cloth, lifts the second warp of the lower base cloth and the third warp of the lower base cloth, sinks the pile warp, and puts the third weft of the upper base cloth and the third weft of the lower base cloth for beating-up weaving,
a fourth shuttle, lifting the fourth warp of the upper base cloth, lifting the first warp of the lower base cloth, the second warp of the lower base cloth and the fourth warp of the lower base cloth, putting the pile warp in the middle, throwing the fourth weft of the upper base cloth and the fourth weft of the lower base cloth for beating-up weaving,
the fifth shuttle lifts the first warp of the upper base cloth and the third warp of the upper base cloth, lifts the fourth warp of the lower base cloth, lifts the pile warp, and puts the fifth weft of the upper base cloth and the fifth weft of the lower base cloth for beating-up weaving,
a sixth shuttle, lifting the first warp of the upper base cloth and the third warp of the upper base cloth, lifting the second warp of the lower base cloth and the third warp of the lower base cloth, sinking the pile warp, throwing the sixth weft of the upper base cloth and the sixth weft of the lower base cloth for beating-up weaving,
at this moment, the upper layer fluff turns forwards and forwards, the lower layer fluff is converted from forwards leaning to backwards leaning, and the upper layer fluff enters the next wheel and is woven forwards and the lower layer fluff is woven backwards;
fourthly, cutting velvet, namely, sanding or napping the velvet back of the other side of the velvet fabric with one side being the shadow jacquard velvet cutting layer, and finishing.
Compared with the prior art, the invention has the following advantages and effects: because the upper-layer base cloth (or the lower-layer base cloth) adopts two tight warp yarns and two loose warp yarns, six weft yarns of the upper-layer base cloth (or the lower-layer base cloth) are uniformly divided into two outer layers, two middle layers and two inner layers, and the pile roots are respectively and fixedly connected with the two weft yarns positioned on the middle layer. Therefore, the weft yarn at the outer layer has the effect of raising the pile root upwards according to the mechanical principle under the extrusion of the pile root during weaving, so that one leg of the pile has the effect of inclining outwards, while the weft yarn at the inner layer has the effect of directly inclining the other leg of the pile root inwards according to the extrusion during weaving, and the two legs equal to the pile are respectively subjected to the effect of the outer layer weft yarn and the inner layer weft yarn to incline the pile in one direction, which has a more obvious effect on the inclination of the pile only by the inner layer weft yarn compared with the effects of the comparison documents 201280046050.2 and 201674404. X and the like on the inclination of the pile. Compared with 201510667844.6, the napped velvet has higher grade because of the shadow fluff on one side and the reliable napped warp and weft yarns on the other side. Therefore, the invention designs the shadow effects of forward and backward inclination of the fluff and forward and backward inclination and also designs two loose warp yarns and two outer weft yarns which can be napped and sanded on the back of the fluff according to the principle, so that the two loose warp yarns and the two outer weft yarns can be napped and sanded without any trouble, and the sanding effect can be achieved by the sanding and the napping effect can be achieved by the suede. Therefore, the invention has high grade of velvet with one side being shaded with jacquard velvet and one side being napped and sanded, and is popular in the market.
Drawings
FIG. 1 is a cross-sectional view of a shadow jacquard cut pile, napped, sanded velour fabric of the present invention.
FIG. 2 is a schematic diagram of the organization structure of the upper layer fluff leaning forward and the lower layer fluff leaning backward and the napping and sanding of the back of the fluff.
FIG. 3 is a schematic diagram of the texture and napping and sanding of the back of the down pile, wherein the upper layer of the down pile inclines backwards and the lower layer of the down pile inclines forwards.
FIG. 4 is a schematic diagram of the converted texture structure and napping and sanding of the back of the pile, wherein the upper layer of the pile is turned from forward to backward and the lower layer of the pile is turned from backward to forward.
FIG. 5 is a schematic diagram of the texture structure of the upper layer fluff turning from backward to forward and the lower layer fluff turning from forward to backward, and the fluff back napping and sanding according to the present invention.
In the figure:
in fig. 2, 3, 4 and 5, for clearly showing the forming principle and the weave structure of the brushed and sanded velvet fabric with the jacquard cut velvet side and the jacquard cut velvet side, all the warp yarns are shown by solid lines, the velvet warp yarns are shown by two-dot chain lines, the difference of the line types does not represent the difference of the yarn types, but the weave structure is clearly shown, if the same line type is adopted, the velvet fabric will be disordered.
J is a base cloth, and the base cloth is a cloth,
a is a shadow jacquard cut velvet layer,
b is a napping and sanding layer,
TU1is the first warp of the upper base fabric,
TU2is a second warp yarn of the upper base fabric,
TU3is the third warp of the upper base fabric,
TU4is the fourth warp of the upper base fabric,
TD1is the first warp of the lower base cloth,
TD2is a second warp yarn of the lower base cloth,
TD3is a third warp yarn of the lower base cloth,
TD4is the fourth warp of the lower base cloth,
WU1is the first weft yarn of the upper base fabric,
WU2is the second weft yarn of the upper base fabric,
WU3is an upper layerThe third weft yarn of the base fabric,
WU4is the fourth weft yarn of the upper base fabric,
WU5is the fifth weft of the upper base fabric,
WU6is the sixth weft of the upper base fabric,
WD1is the first weft yarn of the lower base fabric,
WD2is the second weft yarn of the lower base fabric,
WD3is the third weft yarn of the lower base cloth,
WD4is the fourth weft yarn of the lower base fabric,
WD5is the fifth weft yarn of the lower base cloth,
WD6is the sixth weft yarn of the lower base cloth,
r is the pile warp yarn,
sixthly, the shuttle is thrown in sequence.
Detailed Description
The present invention will be described in further detail below by way of examples with reference to the accompanying drawings, which are illustrative of the present invention and are not to be construed as limiting the present invention.
The production process of the velvet fabric with one side being jacquard cut velvet and one side being napped and sanded is as follows:
first, warping
The first warp T of the upper base fabricU1First warp T of lower base clothD1Second warp T of upper base clothU2The second warp T of the lower base fabricD2Sequentially arranged and warped on a beam to be used as a warp tightening beam,
the third warp T of the upper base fabricU3The third warp T of the lower base fabricD3The fourth warp T of the upper base fabricU4The fourth warp T of the lower base fabricD4Sequentially arranged and warped on a beam to be used as a loose warp beam,
the ratio of the tight and loose tension of the tight warp beam to the loose warp beam is 1: 0.9-0.95,
integrating the pile warp yarns R on a pile warp beam;
second, drafting and reeding
The first warp T of the upper base fabricU1First warp T of lower base clothD1Second warp T of upper base clothU2The second warp T of the lower base fabricD2Third warp T of upper base clothU3The third warp T of the lower base fabricD3The fourth warp T of the upper base fabricU4The fourth warp T of the lower base fabricD4The pile warp yarns R are sequentially healed and inserted into the same reed dent, and are sequentially healed and inserted into the reed;
thirdly, the heald lifting beating-up is carried out on a double-layer double-shed loom
The velvet fabric shadow jacquard suede of the invention, which is provided with one shadow jacquard side and one frosted side, has four forms of forward fluff inclination, backward fluff inclination, forward inclination backward inclination and backward inclination forward inclination.
1) The upper layer of villi is inclined forwards, and the lower layer of villi is inclined backwards
The first shuttle is used for leading the fourth warp T of the upper base fabricU4Lifting the lower base fabric by the first warp yarn TD1The second warp T of the lower base fabricD2The third warp T of the lower base fabricD3Lifting upwards, putting the pile warp yarns R in the middle, and throwing the first weft yarns W of the upper-layer base fabricU1First weft yarn W of the lower base fabricD1The weaving process of the beating-up is carried out,
a second shuttle for passing the first warp T of the upper base fabricU1The fourth warp T of the upper base fabricU4Lifting the fourth warp T of the lower base fabricD4Lifting the pile warp R upwards, and throwing the second weft W of the upper base fabricU2The second weft yarn W of the lower base fabricD2The weaving process of the beating-up is carried out,
a third shuttle for weaving the first warp T of the upper base fabricU1Second warp T of upper base clothU2The fourth warp T of the upper base fabricU4Lifting the lower base cloth by the second warp TD2The fourth warp T of the lower base fabricD4Lifting upwards, sinking the pile warp yarns R down, and throwing the third weft yarns W of the upper-layer base fabricU3The third weft yarn W of the lower base fabricD3The weaving process of the beating-up is carried out,
a fourth shuttle for weaving the third warp T of the upper base fabricU3Lifting the lower base fabric first warp yarnTD1The second warp T of the lower base fabricD2The fourth warp T of the lower base fabricD4Lifting upwards, putting the pile warp R in the middle, and throwing the fourth weft W of the upper base fabricU4The fourth weft yarn W of the lower base fabricD4The weaving process of the beating-up is carried out,
a fifth shuttle for weaving the first warp T of the upper base fabricU1Third warp T of upper base clothU3Lifting the lower base cloth by the third warp TD3Lifting the pile warp R upwards, and throwing the fifth weft W of the upper base fabricU5The fifth weft yarn W of the lower base fabricD5The weaving process of the beating-up is carried out,
a sixth shuttle for weaving the first warp T of the upper base fabricU1Second warp T of upper base clothU2Third warp T of upper base clothU3Lifting the lower base cloth by the second warp TD2The third warp T of the lower base fabricD3Lifting upwards, sinking the pile warp yarns R down, and throwing the sixth weft yarns W of the upper base fabricU6The sixth weft yarn W of the lower base fabricD6The weaving process of the beating-up is carried out,
at this point, the upper layer of fluff inclines forwards, the lower layer of fluff inclines backwards, and the weaving process is detailed in table 1 after the weaving is finished in the next cycle.
2) When the upper layer fluff is tilted backward and the lower layer fluff is tilted forward
A first shuttle for passing the first warp T of the upper base fabricU1Second warp T of upper base clothU2Third warp T of upper base clothU3Lifting the lower base cloth by the second warp TD2The fourth warp T of the lower base fabricD4Lifting upwards, sinking the pile warp yarns R down, and throwing the first weft yarns W of the upper-layer base fabricU1First weft yarn W of the lower base fabricD1The weaving process of the beating-up is carried out,
a second shuttle for passing the first warp T of the upper base fabricU1Third warp T of upper base clothU3Lifting the fourth warp T of the lower base fabricD4Lifting the pile warp R upwards, and throwing the pile warp R into the second weft of the upper base fabricYarn WU2The second weft yarn W of the lower base fabricD2The weaving process of the beating-up is carried out,
a third shuttle for weaving the third warp T of the upper base fabricU3Lifting the lower base fabric by the first warp yarn TD1The second warp T of the lower base fabricD2The third warp T of the lower base fabricD3Lifting upwards, putting the pile warp yarns R in the middle, and throwing the third weft yarns W of the upper base fabricU3The third weft yarn W of the lower base fabricD3The weaving process of the beating-up is carried out,
a fourth shuttle for weaving the first warp T of the upper base fabricU1Second warp T of upper base clothU2The fourth warp T of the upper base fabricU4Lifting the lower base cloth by the second warp TD2The third warp T of the lower base fabricD3Lifting upwards, sinking the pile warp yarns R down, and throwing the fourth weft yarns W of the upper-layer base fabricU4The fourth weft yarn W of the lower base fabricD4The weaving process of the beating-up is carried out,
a fifth shuttle for weaving the first warp T of the upper base fabricU1The fourth warp T of the upper base fabricU4Lifting the lower base cloth by the third warp TD3Lifting the pile warp R upwards, and throwing the fifth weft W of the upper base fabricU5The fifth weft yarn W of the lower base fabricD5The weaving process of the beating-up is carried out,
a sixth shuttle for weaving the fourth warp T of the upper base fabricU4Lifting the lower base fabric by the first warp yarn TD1The second warp T of the lower base fabricD2The fourth warp T of the lower base fabricD4Lifting upwards, putting the pile warp yarns R in the middle, and throwing the sixth weft yarns W of the upper base fabricU6The sixth weft yarn W of the lower base fabricD6The weaving process of the beating-up is carried out,
at this point, the weaving process is finished in the next cycle of weaving in which the upper layer fluff inclines backwards and the lower layer fluff inclines forwards, and the weaving process is detailed in table 2.
3) When the upper layer fluff turns forward to backward and the lower layer fluff turns from backward to forward
A first shuttle toFourth warp T of upper base fabricU4Lifting the lower base fabric by the first warp yarn TD1The second warp T of the lower base fabricD2The third warp T of the lower base fabricD3Lifting upwards, putting the pile warp yarns R in the middle, and throwing the first weft yarns W of the upper-layer base fabricU1First weft yarn W of the lower base fabricD1The weaving process of the beating-up is carried out,
a second shuttle for passing the first warp T of the upper base fabricU1The fourth warp T of the upper base fabricU4Lifting the lower base cloth by the second warp TD2The fourth warp T of the lower base fabricD4Lifting the pile warp R upwards, and throwing the second weft W of the upper base fabricU2The second weft yarn W of the lower base fabricD2The weaving process of the beating-up is carried out,
a third shuttle for weaving the first warp T of the upper base fabricU1Third warp T of upper base clothU3Lifting the lower base cloth by the second warp TD2The fourth warp T of the lower base fabricD4Lifting upwards, sinking the pile warp yarns R down, and throwing the third weft yarns W of the upper-layer base fabricU3The third weft yarn W of the lower base fabricD3The weaving process of the beating-up is carried out,
a fourth shuttle for weaving the third warp T of the upper base fabricU3Lifting the lower base fabric by the first warp yarn TD1The second warp T of the lower base fabricD2The third warp T of the lower base fabricD3Lifting upwards, putting the pile warp R in the middle, and throwing the fourth weft W of the upper base fabricU4The fourth weft yarn W of the lower base fabricD4The weaving process of the beating-up is carried out,
a fifth shuttle for weaving the first warp T of the upper base fabricU1The fourth warp TU4 of the upper base cloth is lifted upwards, and the second warp T of the lower base cloth is liftedD2The third warp T of the lower base fabricD3Lifting the pile warp R upwards, and throwing the fifth weft W of the upper base fabricU5The fifth weft yarn W of the lower base fabricD5The weaving process of the beating-up is carried out,
a sixth shuttle for weaving the fourth warp T of the upper base fabricU4Lifting the lower base fabric by the first warp yarn TD1The second warp T of the lower base fabricD2The fourth warp T of the lower base fabricD4Lifting upwards, putting the pile warp yarns R in the middle, and throwing the sixth weft yarns W of the upper base fabricU6The sixth weft yarn W of the lower base fabricD6The weaving process of the beating-up is carried out,
when the upper layer fluff turns from forward to backward and the lower layer fluff turns from backward to forward, the weaving is switched to finish, and the circular weaving of the upper layer fluff back and the lower layer fluff forward is carried out, wherein the weaving process is detailed in table 3.
4) The upper layer of villi turns to the forward direction from the backward inclining state, and the lower layer of villi turns to the backward inclining state from the forward inclining state
A first shuttle for passing the first warp T of the upper base fabricU1Second warp T of upper base clothU2Third warp T of upper base clothU3Lifting the lower base cloth by the second warp TD2The fourth warp T of the lower base fabricD4Lifting upwards, sinking the pile warp yarns R down, and throwing the first weft yarns W of the upper-layer base fabricU1First weft yarn W of the lower base fabricD1The weaving process of the beating-up is carried out,
a second shuttle for passing the first warp T of the upper base fabricU1Third warp T of upper base clothU3Lifting the lower base cloth by the second warp TD2The third warp T of the lower base fabricD3Lifting the pile warp R upwards, and throwing the second weft W of the upper base fabricU2The second weft yarn W of the lower base fabricD2The weft-knitting machine is used for weaving and manufacturing,
a third shuttle for weaving the first warp T of the upper base fabricU1The fourth warp T of the upper base fabricU4Lifting the lower base cloth by the second warp TD2The third warp T of the lower base fabricD3Lifting upwards, sinking the pile warp yarns R down, and throwing the third weft yarns W of the upper-layer base fabricU3The third weft yarn W of the lower base fabricD3The weaving process of the beating-up is carried out,
a fourth shuttle for passing the fourth warp T of the upper base fabricU4Lifting the lower base fabric by the first warp yarn TD1The second warp T of the lower base fabricD2The fourth warp T of the lower base fabricD4Lifting upwards, putting the pile warp R in the middle, and throwing the fourth weft W of the upper base fabricU4The fourth weft yarn W of the lower base fabricD4The weaving process of the beating-up is carried out,
a fifth shuttle for weaving the first warp T of the upper base fabricU1Third warp T of upper base clothU3Lifting the fourth warp T of the lower base fabricD4Lifting the pile warp R upwards, and throwing the fifth weft W of the upper base fabricU5The fifth weft yarn W of the lower base fabricD5The weaving process of the beating-up is carried out,
a sixth shuttle for weaving the first warp T of the upper base fabricU1Third warp T of upper base clothU3Lifting the lower base cloth by the second warp TD2The third warp T of the lower base fabricD3Lifting upwards, sinking the pile warp yarns R down, and throwing the sixth weft yarns W of the upper base fabricU6The sixth weft yarn W of the lower base fabricD6The weaving process of the beating-up is carried out,
and the upper layer fluff turns forwards and forwards, the lower layer fluff is switched from forwards to backwards, the upper layer fluff enters the next wheel, the upper layer fluff turns forwards and the lower layer fluff weaves backwards, and the weaving process is detailed in table 4.
Fourthly, cutting velvet, namely, sanding or napping the velvet back of the other side of the velvet fabric with one side being the shadow jacquard velvet cutting layer, and finishing.
The above description of the present invention is intended to be illustrative. Various modifications, additions and substitutions for the specific embodiments described may be made by those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.
Claims (2)
1. One side shadow jacquard weave pile cut one side napping sanded's velvet fabric, its characterized in that:
comprises a base cloth, a shadow jacquard cut pile layer and a napping and grinding layer,
the base cloth can be divided into an upper layer base cloth formed by interweaving upper layer warp yarns and upper layer weft yarns and a lower layer base cloth formed by interweaving lower layer warp yarns and lower layer weft yarns,
the shadow jacquard weave pile cutting layer is formed by that pile warp yarns are woven, after an upper layer base cloth is fixedly woven, the pile warp yarns return to a lower layer base cloth to be fixedly woven, then return to the upper layer base cloth to be fixedly woven, then return to the lower layer base cloth to be fixedly woven, and finally cut and finished from the middle of the upper layer base cloth and the lower layer base cloth,
the napping and sanding layer is formed by napping the other side of the velvet fabric with one side being the shadow jacquard cut velvet layer through a napping machine or sanding through a sanding machine and then finishing,
the upper base cloth is formed by interweaving an upper base cloth first warp, an upper base cloth second warp, an upper base cloth third warp, an upper base cloth fourth warp, an upper base cloth first weft, an upper base cloth second weft, an upper base cloth third weft, an upper base cloth fourth weft, an upper base cloth fifth weft and an upper base cloth sixth weft,
the lower base cloth is formed by interweaving first warp yarns of the lower base cloth, second warp yarns of the lower base cloth, third warp yarns of the lower base cloth, fourth warp yarns of the lower base cloth, first weft yarns of the lower base cloth, second weft yarns of the lower base cloth, third weft yarns of the lower base cloth, fourth weft yarns of the lower base cloth, fifth weft yarns of the lower base cloth and sixth weft yarns of the lower base cloth,
wherein, the first warp of the upper base cloth, the second warp of the upper base cloth, the first warp of the lower base cloth and the second warp of the lower base cloth are tight warps, the third warp of the upper base cloth, the fourth warp of the upper base cloth, the third warp of the lower base cloth and the fourth warp of the lower base cloth are loose warps,
the pile warp consists of one pile warp.
2. The method of weaving a shadow jacquard cut pile and napped sanded velour fabric according to claim 1, characterised in that: it comprises the following steps:
first, warping
Sequentially arranging and warping the first warp of the upper base cloth, the first warp of the lower base cloth, the second warp of the upper base cloth and the second warp of the lower base cloth on a loom beam to be used as a tight warp loom beam,
sequentially arranging and warping the third warp of the upper base cloth, the third warp of the lower base cloth, the fourth warp of the upper base cloth and the fourth warp of the lower base cloth on a loom beam to be used as a loose warp yarn loom beam,
the ratio of the tight and loose tension of the tight warp beam to the loose warp beam is 1: 0.9-0.95,
integrating the pile warp yarns on a pile warp beam;
second, drafting and reeding
Sequentially drafting nine warp yarns of the upper base cloth, the lower base cloth, the upper base cloth second warp yarn, the lower base cloth second warp yarn, the upper base cloth third warp yarn, the lower base cloth third warp yarn, the upper base cloth fourth warp yarn, the lower base cloth fourth warp yarn and the wool warp yarn in sequence, inserting the warp yarns into the same reed dent, and sequentially drafting and reed;
thirdly, the heald lifting beating-up is carried out on a double-layer double-shed loom
The shadow jacquard suede of the velour fabric with one shadow jacquard cut pile and one napping and sanding has four forms of forward fluff inclination, backward fluff inclination, forward inclination backward inclination and backward inclination forward inclination,
1) the upper layer of villi is inclined forwards, and the lower layer of villi is inclined backwards
The first shuttle lifts the fourth warp of the upper base cloth, lifts the first warp of the lower base cloth, the second warp of the lower base cloth and the third warp of the lower base cloth, puts the pile warp in the middle, and puts the first weft of the upper base cloth and the first weft of the lower base cloth for beating-up weaving,
the second shuttle lifts the first warp of the upper base cloth and the fourth warp of the upper base cloth, lifts the fourth warp of the lower base cloth, lifts the pile warp, and puts the second weft of the upper base cloth and the second weft of the lower base cloth into beating-up weaving,
the third shuttle lifts the first warp of the upper base cloth, the second warp of the upper base cloth and the fourth warp of the upper base cloth, lifts the second warp of the lower base cloth and the fourth warp of the lower base cloth, sinks the pile warp, and puts the third weft of the upper base cloth and the third weft of the lower base cloth for beating-up weaving,
the fourth shuttle lifts the third warp of the upper base cloth, lifts the first warp of the lower base cloth, the second warp of the lower base cloth and the fourth warp of the lower base cloth, puts the pile warp in the middle, and puts the fourth weft of the upper base cloth and the fourth weft of the lower base cloth for beating-up weaving,
the fifth shuttle lifts the first warp of the upper base cloth and the third warp of the upper base cloth, lifts the third warp of the lower base cloth, lifts the pile warp, and puts the fifth weft of the upper base cloth and the fifth weft of the lower base cloth for beating-up weaving,
a sixth shuttle, lifting the first warp of the upper base cloth, the second warp of the upper base cloth and the third warp of the upper base cloth, lifting the second warp of the lower base cloth and the third warp of the lower base cloth, sinking the pile warp, throwing the sixth weft of the upper base cloth and the sixth weft of the lower base cloth for beating-up weaving,
at this moment, the upper layer of fluff inclines forwards, the lower layer of fluff inclines backwards, and the circular weaving is finished, and the next circular weaving is carried out;
2) when the upper layer fluff is tilted backward and the lower layer fluff is tilted forward
The first shuttle lifts the first warp of the upper base cloth, the second warp of the upper base cloth and the third warp of the upper base cloth, lifts the second warp of the lower base cloth and the fourth warp of the lower base cloth, sinks the pile warp, and puts the first weft of the upper base cloth and the first weft of the lower base cloth for beating-up weaving,
the second shuttle lifts the first warp of the upper base cloth and the third warp of the upper base cloth, lifts the fourth warp of the lower base cloth, lifts the pile warp, and puts the second weft of the upper base cloth and the second weft of the lower base cloth into beating-up weaving,
the third shuttle lifts the third warp of the upper base cloth, lifts the first warp of the lower base cloth, the second warp of the lower base cloth and the third warp of the lower base cloth, puts the pile warp in the middle, and puts the third weft of the upper base cloth and the third weft of the lower base cloth for beating-up weaving,
a fourth shuttle, lifting the first warp of the upper base cloth, the second warp of the upper base cloth and the fourth warp of the upper base cloth, lifting the second warp of the lower base cloth and the third warp of the lower base cloth, sinking the pile warp, throwing the fourth weft of the upper base cloth and the fourth weft of the lower base cloth for beating-up weaving,
the fifth shuttle lifts the first warp of the upper base cloth and the fourth warp of the upper base cloth, lifts the third warp of the lower base cloth, lifts the pile warp, and puts the fifth weft of the upper base cloth and the fifth weft of the lower base cloth for beating-up weaving,
a sixth shuttle, lifting the fourth warp of the upper base cloth, lifting the first warp of the lower base cloth, the second warp of the lower base cloth and the fourth warp of the lower base cloth, putting the pile warp in the middle, throwing the sixth weft of the upper base cloth and the sixth weft of the lower base cloth for beating-up weaving,
at this moment, one cycle of weaving that the upper layer fluff inclines backwards and the lower layer fluff inclines forwards is finished, and the next cycle of cycle weaving is carried out;
3) when the upper layer fluff turns forward to backward and the lower layer fluff turns from backward to forward
The first shuttle lifts the fourth warp of the upper base cloth, lifts the first warp of the lower base cloth, the second warp of the lower base cloth and the third warp of the lower base cloth, puts the pile warp in the middle, and puts the first weft of the upper base cloth and the first weft of the lower base cloth for beating-up weaving,
the second shuttle lifts the first warp of the upper base cloth and the fourth warp of the upper base cloth, lifts the second warp of the lower base cloth and the fourth warp of the lower base cloth, lifts the pile warp, and puts the second weft of the upper base cloth and the second weft of the lower base cloth into the upper base cloth for beating-up weaving,
the third shuttle lifts the first warp of the upper base cloth and the third warp of the upper base cloth, lifts the second warp of the lower base cloth and the fourth warp of the lower base cloth, sinks the pile warp, and puts the third weft of the upper base cloth and the third weft of the lower base cloth for beating-up weaving,
the fourth shuttle lifts the third warp of the upper base cloth, lifts the first warp of the lower base cloth, the second warp of the lower base cloth and the third warp of the lower base cloth, puts the pile warp in the middle, and puts the fourth weft of the upper base cloth and the fourth weft of the lower base cloth for beating-up weaving,
the fifth shuttle lifts the first warp of the upper base cloth and the fourth warp of the upper base cloth, lifts the second warp of the lower base cloth and the third warp of the lower base cloth, lifts the pile warp, and puts the fifth weft of the upper base cloth and the fifth weft of the lower base cloth for beating-up weaving,
a sixth shuttle, lifting the fourth warp of the upper base cloth, lifting the first warp of the lower base cloth, the second warp of the lower base cloth and the fourth warp of the lower base cloth, putting the pile warp in the middle, throwing the sixth weft of the upper base cloth and the sixth weft of the lower base cloth for beating-up weaving,
when the upper layer fluff turns from forward to backward and the lower layer fluff turns from backward to forward, the conversion weaving is finished, and the circular weaving of the upper layer fluff back and the lower layer fluff forward is carried out;
4) the upper layer of villi turns to the forward direction from the backward inclining state, and the lower layer of villi turns to the backward inclining state from the forward inclining state
The first shuttle lifts the first warp of the upper base cloth, the second warp of the upper base cloth and the third warp of the upper base cloth, lifts the second warp of the lower base cloth and the fourth warp of the lower base cloth, sinks the pile warp, and puts the first weft of the upper base cloth and the first weft of the lower base cloth for beating-up weaving,
the second shuttle lifts the first warp of the upper base cloth and the third warp of the upper base cloth, lifts the second warp of the lower base cloth and the third warp of the lower base cloth, lifts the pile warp, and puts the second weft of the upper base cloth and the second weft of the lower base cloth into the upper base cloth to beat up and weave,
the third shuttle lifts the first warp of the upper base cloth and the fourth warp of the upper base cloth, lifts the second warp of the lower base cloth and the third warp of the lower base cloth, sinks the pile warp, and puts the third weft of the upper base cloth and the third weft of the lower base cloth for beating-up weaving,
a fourth shuttle, lifting the fourth warp of the upper base cloth, lifting the first warp of the lower base cloth, the second warp of the lower base cloth and the fourth warp of the lower base cloth, putting the pile warp in the middle, throwing the fourth weft of the upper base cloth and the fourth weft of the lower base cloth for beating-up weaving,
the fifth shuttle lifts the first warp of the upper base cloth and the third warp of the upper base cloth, lifts the fourth warp of the lower base cloth, lifts the pile warp, and puts the fifth weft of the upper base cloth and the fifth weft of the lower base cloth for beating-up weaving,
a sixth shuttle, lifting the first warp of the upper base cloth and the third warp of the upper base cloth, lifting the second warp of the lower base cloth and the third warp of the lower base cloth, sinking the pile warp, throwing the sixth weft of the upper base cloth and the sixth weft of the lower base cloth for beating-up weaving,
at this moment, the upper layer fluff turns forwards and forwards, the lower layer fluff is converted from forwards leaning to backwards leaning, and the upper layer fluff enters the next wheel and is woven forwards and the lower layer fluff is woven backwards;
fourthly, cutting velvet, namely, sanding or napping the velvet back of the other side of the velvet fabric with one side being the shadow jacquard velvet cutting layer, and finishing.
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| CN111764021A (en) * | 2020-06-30 | 2020-10-13 | 江苏盛泰克纺织印染有限公司 | Jacquard combined velvet capable of realizing double-color shadows and weaving method thereof |
| CN113265735B (en) * | 2021-04-26 | 2022-05-20 | 浙江英诺威纺织有限公司 | Velvet fabric matched with door gasket device and preparation method thereof |
| CN113265736B (en) * | 2021-04-26 | 2022-05-20 | 浙江英诺威纺织有限公司 | Door carpet velvet fabric capable of disinfecting and cleaning soles and preparation method thereof |
| CN114541012B (en) * | 2022-02-23 | 2023-03-31 | 义乌市嘉享服饰有限公司 | Shadow jacquard weft cut pile with pile capable of being inclined in weft direction and weaving method thereof |
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| CN102493101B (en) * | 2011-11-22 | 2014-05-14 | 滨州亚光家纺有限公司 | Method of producing duplex printed towels with double-side cut piles |
| CN103789918A (en) * | 2014-03-04 | 2014-05-14 | 禹城市祥云毛纺有限公司 | Weft knitting cashmere double-faced pile fabric and production method thereof |
| CN105200627B (en) * | 2015-10-16 | 2017-01-04 | 浙江英诺威纺织有限公司 | Velvet fabric with sanded velvet back and weaving method thereof |
| CN205062330U (en) * | 2015-10-26 | 2016-03-02 | 辽宁采逸野蚕丝制品有限公司 | Two -sided cut pile fabric of unsmooth base cloth |
| EP3165645B1 (en) * | 2015-11-05 | 2021-09-01 | STÄUBLI BAYREUTH GmbH | Method for weaving pile fabrics and pile fabric with shadow cut pile zones |
| EP3192909A1 (en) * | 2016-01-15 | 2017-07-19 | NV Michel van de Wiele | Fabric, in particular carpet, and method of weaving a fabric |
| CN105755649B (en) * | 2016-05-06 | 2017-05-17 | 辽宁采逸野蚕丝制品有限公司 | Double-side jacquard velvet with plain color shadows and weaving method of double-side jacquard velvet |
| CN107090645B (en) * | 2017-05-02 | 2019-06-25 | 浙江英诺威纺织有限公司 | A kind of more shade silk borcade velvet fabrics and its method for weaving |
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