CN110239781B - Full-automatic horizontal double-drum edible fungi bagging machine - Google Patents
Full-automatic horizontal double-drum edible fungi bagging machine Download PDFInfo
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- CN110239781B CN110239781B CN201910613322.6A CN201910613322A CN110239781B CN 110239781 B CN110239781 B CN 110239781B CN 201910613322 A CN201910613322 A CN 201910613322A CN 110239781 B CN110239781 B CN 110239781B
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- bagging
- cylinder
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- 241000233866 Fungi Species 0.000 title claims abstract description 182
- 238000003756 stirring Methods 0.000 claims abstract description 34
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 238000007789 sealing Methods 0.000 claims abstract description 11
- 230000003287 optical effect Effects 0.000 claims abstract description 10
- 238000012546 transfer Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 35
- 230000009471 action Effects 0.000 claims description 26
- 230000005540 biological transmission Effects 0.000 claims description 22
- 238000005096 rolling process Methods 0.000 claims description 9
- 238000013519 translation Methods 0.000 claims description 8
- 238000005056 compaction Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 208000015181 infectious disease Diseases 0.000 claims 1
- 230000032258 transport Effects 0.000 claims 1
- 230000007723 transport mechanism Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 238000005520 cutting process Methods 0.000 abstract description 8
- 230000007547 defect Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 241000894006 Bacteria Species 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 230000007480 spreading Effects 0.000 description 3
- 238000003892 spreading Methods 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000009191 jumping Effects 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/20—Culture media, e.g. compost
- A01G18/22—Apparatus for the preparation of culture media, e.g. bottling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/08—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged by rotary feeders
- B65B37/10—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged by rotary feeders of screw type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mycology (AREA)
- Environmental Sciences (AREA)
- Supplying Of Containers To The Packaging Station (AREA)
- Container Filling Or Packaging Operations (AREA)
Abstract
The invention belongs to the technical field of edible fungus stick production, and particularly relates to a full-automatic horizontal double-drum edible fungus bagging machine, wherein a bag making device, a bagging device and a bagging device are connected behind a stirring and feeding device, and a tying device is arranged behind the bagging device; the stirring and feeding device comprises a feed box, and a feed conveying pipeline on the feed box is horizontally arranged; the bag making device comprises a fungus bag suction roller, and a heat sealing device, a cutting knife, an upper sucker and a lower sucker are sequentially arranged behind the fungus bag suction roller; the bagging device comprises a fungus bag opening hand which can move left and right and back and forth; the bagging device comprises an openable holding cylinder, the holding cylinder is rotatably arranged on a holding cylinder mounting seat, and the holding cylinder mounting seat is arranged on an optical axis of a holding cylinder mounting plate in a sliding manner; the tying device comprises a tying transfer mechanism and a tying machine. The invention adopts a horizontal structure, ensures the compactness and consistency of the fungus sticks and has good fungus stick quality. The defect that the next fungus stick can be charged only by emptying the longitudinal auger in the past is overcome, the production efficiency is improved, and the continuous and stable work can be realized for a long time.
Description
Technical Field
The invention relates to a full-automatic horizontal double-drum edible fungus bagging machine, and belongs to the technical field of edible fungus stick production.
Background
Along with the continuous improvement of automatic mechanical equipment technology, the research direction of the automatic edible fungi bagging machine is mainly full-automatic edible fungi bagging machine, so that the production efficiency of fungus sticks is improved, the bagging quality of the fungus sticks is ensured, and the labor intensity of workers is reduced. Automatic edible fungi bagging machines currently exist, but there are still a number of problems and disadvantages: 1. single-cylinder charging, low fungus stick production efficiency, and double-cylinder charging equipment has complex mechanical structure and large development difficulty. 2. Existing double-drum edible fungi bagging machine, full-automatic edible fungi bagging machine with application number of CN201820769420.X, generally belongs to vertical structure, and many technical problems are difficult to solve: after the transverse conveying auger is connected with the longitudinal conveying auger, the fungus stick bagging reaches a preset length, the transverse conveying auger stops rotating, then the longitudinal conveying auger needs to be emptied, or else, when the fungus stick is put down, the transverse discharging is easy to be blocked, namely, the longitudinal conveying auger needs to be emptied first, then the next fungus stick can be filled, the production efficiency is low, and the efficiency is limited to about 600-700 bags/hour. And the emptying longitudinal conveying auger can not control the blanking quantity (the material in the longitudinal conveying auger is not compact, and the material stock quantity is different every time), so that the produced fungus sticks are inconsistent in height, and a series of subsequent problems are caused. And moreover, when the longitudinal conveying auger works, the jumping is large, the spraying is easy to cause, the material is easy to fall into the moving part, the mechanical damage is large, and the long-time stable continuous work is difficult.
Disclosure of Invention
According to the defects in the prior art, the technical problems to be solved by the invention are as follows: the full-automatic horizontal double-drum edible fungi bagging machine is high in production efficiency and high in production stability, and the problems are solved.
The invention relates to a full-automatic horizontal double-drum edible fungi bagging machine, which comprises a frame, wherein a stirring and feeding device is arranged on the frame, a bag making device, a bagging device and a bagging device are connected behind the stirring and feeding device, and a tying device is arranged behind the bagging device; the stirring and feeding device comprises a feed box, a feed pipeline is arranged at a discharge hole of the feed box, the feed pipeline is horizontally arranged, and a conveying auger is arranged in the feed pipeline; the bag making device comprises a fungus bag roll and a fungus bag suction roller, a heat sealing device, a cutting knife, an upper sucker and a lower sucker are sequentially arranged behind the fungus bag suction roller, the upper sucker can move up and down under the action of a sucker lifting cylinder, the upper sucker, the lower sucker and the sucker lifting cylinder are arranged on a sucker seat, and the sucker seat can move left and right under the action of a bag making transverse moving cylinder; the bagging device comprises a fungus bag opening hand which can move left and right and back under the drive of the bagging translation mechanism; the bagging device comprises an openable holding cylinder, the holding cylinder is rotatably arranged on a holding cylinder mounting seat, the holding cylinder mounting seat is slidably arranged on an optical axis of a holding cylinder mounting plate, a rolling bearing is arranged at the bottom of the holding cylinder, and the rolling bearing is arranged in a guide groove of an L-shaped guide plate; the tying device comprises a tying transfer mechanism and a tying machine.
During operation, the conveying auger is started to convey the fungus material from the feed box to the material conveying pipeline. In the process, the fungus bag suction roller pulls the strip fungus bag out of the fungus bag roll, the strip fungus bag is sent to the heat sealing device, the bottom of the fungus bag is heat sealed, and the fungus bag is cut off by the cutter to be manufactured into single fungus bags. The upper sucker and the lower sucker adsorb the upper side and the lower side of the fungus bag opening of the single fungus bag, the sucker lifting cylinder acts, the upper sucker ascends to suck the fungus bag opening, the bag making transverse moving cylinder acts, the sucker seat and the opened fungus bag transversely move, and the fungus bag is sent to the fungus bag opening hand of the bag sleeving device. The fungus bag opening hand moves under the action of the bagging translation mechanism, the fungus bag which is required to be sucked is connected, the fungus bag opening hand is inserted into the fungus bag opening, the single fungus bag opening is opened, the single fungus bag is sleeved on a material conveying pipeline of the stirring and feeding device, and the fungus bag opening hand is reset to be ready for connecting the next fungus bag. The bagging device is started, the holding cylinder mounting seat moves along the optical axis towards the direction of the material conveying pipeline, in the moving process, the rolling bearing at the bottom of the holding cylinder slides in the guide groove of the L-shaped guide plate, the holding cylinder is forced to turn over from a vertical state to a horizontal state (shown in figures 12, 13 and 14), and after the holding cylinder is converted into a transverse state, the holding cylinder continues to move transversely and covers a single fungus bag sleeved on the material conveying pipeline. At this time, fungus material in the stirring material feeding unit is sent to the fungus bag of cover above through the pipeline of transporting the material, and in the pay-off process, holds a section of thick bamboo and moves backward along with inside fungus material increases constantly, and after fungus material in the fungus bag reaches the setting volume (the fungus bag that is equipped with fungus material forms the fungus stick), stops the pay-off, holds a section of thick bamboo and continues to move backward and resume vertical state from the level with fungus stick. The holding cylinder is opened, and the tying transfer mechanism of the tying device conveys the fungus sticks to the tying machine for tying, so that the production of one fungus stick is completed.
The stirring feeding device also comprises a stirring paddle which stirs fungus materials in the feed box, and the stirring paddle and the conveying auger are driven by the feeding motor through belt transmission.
The bag making device also comprises a brake mechanism, the brake mechanism comprises a brake disc which rotates synchronously with the fungus bag roll, the brake mechanism also comprises a first connecting rod, one end of the first connecting rod is rotationally arranged on the frame, the other end of the first connecting rod is rotationally connected with a second connecting rod, a brake wheel is arranged at the rotational connection part, a tensioning wheel is arranged at the other end of the second connecting rod, and the tensioning wheel is arranged on a band-shaped fungus bag between the fungus bag roll and the fungus bag suction roller. When the fungus bag suction roller works, the fungus bag is pulled out from the fungus bag roll, the tension roller is pulled up under the action of tension, the tension roller lifts the brake wheel through the second connecting rod, and the brake is released; when the bag feeding is stopped, the tensioning wheel and the brake wheel fall under the action of gravity, and the brake wheel and the brake disc rub to play a role in braking and prevent the fungus bag from loosening.
The bagging translation mechanism comprises a spreader mounting plate, wherein the spreader mounting plate is fixed on the frame, a spreader longitudinal sliding rail is arranged below the spreader mounting plate, a spreader longitudinal sliding block is arranged on the spreader longitudinal sliding rail, a fixing plate is connected below the spreader longitudinal sliding block, a driving wheel and a driven wheel which are connected through belt transmission or chain transmission are arranged in front of and behind the spreader mounting plate, the driving wheel is driven by a spreader flashlight machine, and the fixing plate can move back and forth under the action of belt transmission or chain transmission; the utility model discloses a fungus bag is opened to the fixed plate below, is equipped with the horizontal slide rail of opening the hand below, is equipped with the horizontal slider of opening the hand on the horizontal slide rail of opening the hand, and fungus bag opening the hand and is connected with the horizontal slider of opening the hand, and fungus bag opening the hand can lateral shifting under the effect of the horizontal cylinder of opening the hand.
The bagging device also comprises a driving sprocket, the driving sprocket is driven by the barrel holding motor, the driving sprocket is connected with a driven sprocket through chain transmission, and the barrel holding mounting seat can slide along the optical axis under the driving of the chain transmission.
The opening tying transfer mechanism comprises an opening tying bag lifting plate, the opening tying bag lifting plate is fixed on the frame, a handle longitudinal sliding rail is arranged on the opening tying bag lifting plate, a handle longitudinal sliding block is arranged on the handle longitudinal sliding rail, the handle is arranged on the handle longitudinal sliding block, the handle can move back and forth along the handle longitudinal sliding rail under the action of a handle longitudinal cylinder, the handle can move up and down under the action of a handle lifting cylinder, and an opening tying machine is arranged below the handle. After the material is filled, the holding cylinder of the bagging device is opened, the lifting handle grabs the fungus stick from the holding cylinder to the tying machine for tying, before tying, the tying plate of the tying machine is closed, the lifting handle is lifted under the action of the lifting handle lifting cylinder, air on the upper part of the fungus stick is filtered out, the tying position is tightly attached to the fungus material, the water vapor is prevented from being reserved on the upper part of the fungus stick, the fungus stick is prevented from being infected by miscellaneous bacteria, and the compaction of the fungus stick can be ensured.
The lower part of the tying device is connected with a conveying device for conveying the tied fungus sticks.
The number of the material conveying pipelines is 2, and a set of bag making device, a bagging device and a tying device are connected behind each material conveying pipeline, so that the production efficiency is improved.
The stirring and feeding device, the bag making device, the bagging device and the tying device are controlled by a control center PLC, and coordination and flexible matching of the devices can be realized.
Compared with the prior art, the invention has the following beneficial effects:
The full-automatic horizontal double-drum edible fungus bagging machine adopts a horizontal structure, and is accurate and controllable in feeding quantity through a horizontal conveying auger, so that the compactness and consistency of fungus sticks are ensured, and the fungus sticks are good in quality. After the fungus stick reaches the preset length, the auger stops rotating, and materials in the transverse conveying pipeline cannot fall through the pipe orifice, so that the materials are prevented from falling into the moving part. The defect that the next fungus stick can be filled only by emptying the longitudinal auger in the past is overcome, the production efficiency is improved, and the production efficiency is more than 1000 bags/hour; meanwhile, the problem that the conventional longitudinal conveying auger is large in jumping and easy to spray during working is solved, and the continuous and stable working can be realized for a long time. According to the automatic edible fungi bagging device, the automatic stirring and feeding device, the bag making device, the bagging device and the tying device are flexibly coordinated and matched, so that full automation of edible fungi bagging production is realized.
Drawings
FIG. 1 is one of the overall structural schematic of the present invention;
FIG. 2 is a second schematic diagram of the overall structure of the present invention;
FIG. 3 is a schematic diagram of the relative positional relationship of the devices;
FIG. 4 is a schematic structural view of the stirring feeding device;
FIG. 5 is a cross-sectional view of the stirring feeding device;
FIG. 6 is one of the schematic structural views of the bag making apparatus;
FIG. 7 is a second schematic diagram of the bag making apparatus;
FIG. 8 is one of the schematic structural views of the bagging apparatus;
FIG. 9 is a second schematic view of the bag sleeving device;
FIG. 10 is a schematic diagram of the positional relationship of the stirring and feeding device, the bag making device and the bag sleeving device;
FIG. 11 is a schematic view of the construction of the bagging apparatus;
FIG. 12 is one of the schematic views of the flipped state of the cradle;
FIG. 13 is a second schematic view of the flipped state of the cradle;
FIG. 14 is a third schematic view of the flipped state of the cradle;
FIG. 15 is one of the schematic structural views of the tying device and the delivery device;
FIG. 16 is a second schematic view of the structure of the tying device and the delivery device;
Fig. 17 is a side view showing the positional relationship of the respective devices.
In the figure: 1. a stirring and feeding device; 2. a bag making device; 3. a bagging device; 4. bagging devices; 5. tying device; 6. a conveying device;
1.1, a material box; 1.2, a feeding motor; 1.3, a material conveying pipeline; 1.4, conveying augers; 1.5, stirring paddles;
2.1, fungus bag rolls; 2.2, a tensioning wheel; 2.3, a fungus bag suction roller; 2.4, a bag making motor; 2.5, a heat sealing device; 2.6, lower sucking disc; 2.7, a negative pressure pipe; 2.8, feeding a sucking disc; 2.9, making bags and transversely moving the air cylinders; 2.10, sucking disc lifting cylinder; 2.11, heat sealing lifting air cylinders; 2.12, fungus bag supporting plates; 2.13, single strip-shaped fungus bags; 2.14, a brake disc; 2.15, a first connecting rod; 2.16, a brake wheel; 2.17, a second connecting rod; 2.18, cutting knife; 2.19, a cutter cylinder;
3.1, spreading the hand mounting plate; 3.2, opening the hand motor; 3.3, driving wheel; 3.4, stretching the longitudinal sliding rail of the hand; 3.5, fixing plate; 3.6, opening the hand transverse slide rail; 3.7, spreading a hand transverse sliding block; 3.8, spreading a hand transverse cylinder; 3.9, opening the fungus bag; 3.10, driven wheel; 3.11, stretching the longitudinal sliding blocks of the hands;
4.1, a holding cylinder mounting plate; 4.2, optical axis; 4.3, a holding cylinder mounting seat; 4.4, holding the cylinder; 4.5, bacteria stick I;4.6, a holding cylinder motor; 4.7, rolling bearings; 4.8, L-shaped guide plates; 4.9, driven sprocket; 4.10, a holding cylinder opening and closing cylinder;
5.1, tying the bag lifting plate; 5.2, a handle longitudinal sliding rail; 5.3, closing the mouth cylinder; 5.4, bacteria stick II;5.5, a handle; 5.6, a handle opening and closing cylinder; 5.7, a handle longitudinal cylinder; 5.8, a handle longitudinal sliding block; 5.9, lifting the lifting cylinder of the lifting handle; and 5.10, a nailing cylinder.
Detailed Description
The invention is further described below with reference to examples:
As shown in fig. 1-17, the full-automatic horizontal double-drum edible fungi bagging machine comprises a frame, wherein a stirring and feeding device 1 is arranged on the frame, a bag making device 2, a bag sleeving device 3 and a bagging device 4 are connected behind the stirring and feeding device 1, and a tying device 5 is arranged behind the bagging device 4; the stirring and feeding device 1 comprises a feed box 1.1, wherein a feed outlet of the feed box 1.1 is provided with a feed conveying pipeline 1.3, the feed conveying pipeline 1.3 is horizontally arranged, and a conveying auger 1.4 is arranged in the feed conveying pipeline; the bag making device 2 comprises a fungus bag roll 2.1 and a fungus bag suction roller 2.3, the fungus bag suction roller 2.3 is driven by a bag making motor 2.4 through belt transmission, a heat sealing device 2.5, a cutting knife 2.18, an upper sucker 2.8 and a lower sucker 2.6 are sequentially arranged behind the fungus bag suction roller 2.3, the heat sealing device 2.5 can move up and down under the action of a heat sealing lifting cylinder 2.11, and the cutting knife 2.18 is controlled by a cutting knife cylinder 2.19. The upper sucker 2.8 and the lower sucker 2.6 are connected with a negative pressure pipe 2.7, and the negative pressure pipe 2.7 is connected with a high-pressure fan. The upper sucker 2.8 can move up and down under the action of the sucker lifting cylinder 2.10, the upper sucker 2.8, the lower sucker 2.6 and the sucker lifting cylinder 2.10 are arranged on a sucker seat, the sucker seat can move left and right under the action of the bag making transverse moving cylinder 2.9, the fungus bag supporting plate 2.12 is connected to the rear of the sucker seat, and the fungus bag supporting plate 2.12 can support a single cut-off strip fungus bag 2.13. The bagging device 3 comprises a fungus bag opening hand 3.9, and the fungus bag opening hand 3.9 can move left and right and back and forth under the drive of a bagging translation mechanism; the bagging device 4 comprises an openable holding cylinder 4.4, an holding cylinder opening cylinder 4.10 controls the opening and closing of the holding cylinder 4.4, the holding cylinder 4.4 is rotatably arranged on a holding cylinder mounting seat 4.3, the holding cylinder mounting seat 4.3 is slidably arranged on an optical axis 4.2 of a holding cylinder mounting plate 4.1, a rolling bearing 4.7 is arranged at the bottom of the holding cylinder 4.4, and the rolling bearing 4.7 is arranged in a guide groove of an L-shaped guide plate 4.8; the tying device 5 comprises a tying transfer mechanism and a tying machine.
The stirring feeding device 1 further comprises a stirring paddle 1.5, and the stirring paddle 1.5 and the conveying auger 1.4 are driven by the feeding motor 1.2 through belt transmission.
The bag making device 2 further comprises a brake mechanism, the brake mechanism comprises a brake disc 2.14 which rotates synchronously with the fungus bag roll 2.1, the brake mechanism further comprises a first connecting rod 2.15, one end of the first connecting rod 2.15 is rotatably arranged on the frame, the other end of the first connecting rod is rotatably connected with a second connecting rod 2.17, a brake wheel 2.16 is arranged at the rotating joint, a tensioning wheel 2.2 is arranged at the other end of the second connecting rod 2.17, and the tensioning wheel 2.2 is arranged on a band-shaped fungus bag between the fungus bag roll 2.1 and the fungus bag suction roller 2.3.
The bagging translation mechanism comprises a spreader mounting plate 3.1, the spreader mounting plate 3.1 is fixed on a frame, a spreader longitudinal slide rail 3.4 is arranged below the spreader mounting plate 3.1, a spreader longitudinal slide block 3.11 is arranged on the spreader longitudinal slide rail 3.4, a fixed plate 3.5 is connected below the spreader longitudinal slide block 3.11, a driving wheel 3.3 and a driven wheel 3.10 which are connected through belt transmission or chain transmission are arranged in front of and behind the spreader mounting plate 3.1, the driving wheel 3.3 is driven by a spreader motor 3.2, and the fixed plate 3.5 can move forwards and backwards under the action of belt transmission or chain transmission; the fixed plate 3.5 below is equipped with and struts horizontal slide rail 3.6 of hand, is equipped with on the horizontal slide rail 3.6 of hand and struts horizontal slider 3.7 of hand, and fungus bag struts hand 3.9 and struts horizontal slider 3.7 of hand and be connected, and fungus bag struts hand 3.9 and can lateral shifting under the effect of stretching horizontal cylinder 3.8 of hand.
The bagging device 4 further comprises a driving sprocket, the driving sprocket is driven by a barrel holding motor 4.6, the driving sprocket is connected with a driven sprocket 4.9 through chain transmission, and a barrel holding mounting seat 4.3 can slide along an optical axis 4.2 under the drive of the chain transmission.
The opening and closing transfer mechanism comprises an opening and closing bag lifting plate 5.1, the opening and closing bag lifting plate 5.1 is fixed on a frame, a lifting handle longitudinal sliding rail 5.2 is arranged on the opening and closing bag lifting plate 5.1, a lifting handle longitudinal sliding block 5.8 is arranged on the lifting handle longitudinal sliding rail 5.2, a lifting handle 5.5 is arranged on the lifting handle longitudinal sliding block 5.8, a lifting handle opening and closing cylinder controls the lifting handle 5.5 to open and close, the lifting handle 5.5 can move back and forth along the lifting handle longitudinal sliding rail 5.2 under the action of a lifting handle lifting cylinder 5.9, and an opening and closing machine is arranged below the lifting handle 5.5.
A conveying device 6 is connected below the tying device 5.
The number of the conveying pipelines 1.3 is two, and a bag making device 2, a bag sleeving device 3, a bagging device 4 and a tying device 5 are connected behind each conveying pipeline 1.3.
The working principle or working process of the invention:
When the feeding device works, the feeding motor 1.2 is started, the stirring paddle 1.5 and the conveying auger 1.4 rotate, and bacteria materials are conveyed to the conveying pipeline 1.3 from the feed box 1.1. In the process, the bag making motor drives the fungus bag suction roller to pull the strip fungus bag out of the fungus bag roll 2.1 (the strip fungus bag is pulled up by the tensioning wheel under the action of tension, the tensioning wheel is used for lifting the brake wheel through the second connecting rod to release the brake), the fungus bag is conveyed to the heat sealing device, the heat sealing lifting cylinder descends, the bottom of the fungus bag is heat sealed, the cutting knife cylinder acts, the fungus bag is cut off by the cutting knife, and the single strip fungus bag 2.13 is manufactured. The upper sucker and the lower sucker adsorb the upper side and the lower side of the single strip-shaped fungus bag 2.13 bag opening, the sucker lifting cylinder acts, the upper sucker ascends to suck the fungus bag opening, the bag making transverse moving cylinder acts, the sucker seat and the opened fungus bag transversely move, and the fungus bag is sent to the fungus bag opening hand of the bagging device 3. The fungus bag opening hand moves under the action of the bagging translation mechanism (comprising longitudinal movement along the longitudinal sliding rail 3.4 and transverse movement along the transverse sliding rail 3.6), the fungus bag which is required to be sucked is connected, the fungus bag opening hand is inserted into the fungus bag opening, the single fungus bag opening is opened, the single fungus bag is sleeved on the material conveying pipeline 1.3 of the stirring and feeding device 1, and the fungus bag opening hand is reset to prepare for connection of the next fungus bag. The bagging device 4 is started, the holding cylinder motor drives the holding cylinder mounting seat to move along the optical axis towards the direction of the material conveying pipeline 1.3, in the moving process, the rolling bearing at the bottom of the holding cylinder slides in the guide groove of the L-shaped guide plate, the holding cylinder is forced to turn over from a vertical state to a horizontal state (shown in figures 12-13-14), and after the holding cylinder is converted into a transverse state, the holding cylinder continues to move transversely and covers a single fungus bag sleeved on the material conveying pipeline 1.3. At this time, fungus material in the stirring feeding device is sent to the fungus bag sleeved on the stirring feeding device through the conveying pipeline 1.3, in the feeding process, the holding cylinder moves backwards continuously along with the increase of the fungus material in the fungus bag, and after the fungus material in the fungus bag reaches a set quantity (fungus bag filled with the fungus material forms fungus sticks), the feeding is stopped, and the holding cylinder filled with the fungus sticks moves backwards continuously and returns to a vertical state from the horizontal. The cylinder opening and closing action is carried out by the holding cylinder, the holding cylinder is opened, the fungus stick is conveyed to the tying position (namely the position of the fungus stick II) of the tying machine from the position of the fungus stick I by the handle 5.5 of the tying transfer mechanism of the tying device 5, the fungus stick is clamped by the closing action of the closing cylinder, the lifting cylinder of the handle is lifted, the air on the upper part of the fungus stick is filtered out by the lifting cylinder of the handle under the action of the lifting cylinder of the handle, the fungus material is tightly attached to the tying position, the moisture is reserved on the upper part of the fungus stick, the fungus stick is prevented from being infected by miscellaneous bacteria, and the compaction of the fungus stick can be ensured. Then the nailing cylinder acts to complete the tying operation, the bacteria sticks with tied mouths are transported out through the conveying device 6, the production of one bacteria stick is completed, and the process is repeated. When the device stops, the tension wheel and the brake wheel fall under the action of gravity, and the brake wheel and the brake disc rub to play a role in braking and prevent the fungus bag from loosening. The invention realizes full automation of edible fungi bagging production, improves the production efficiency, and can realize the production efficiency of more than 1000 bags/hour.
Claims (6)
1. The utility model provides a full-automatic horizontal double-cylinder edible fungi bagging machine, includes the frame, its characterized in that: the machine frame is provided with a stirring and feeding device (1), the rear part of the stirring and feeding device (1) is connected with a bag making device (2), a bag sleeving device (3) and a bagging device (4), and the rear part of the bagging device (4) is provided with a tying device (5); the stirring and feeding device (1) comprises a feed box (1.1), a feed conveying pipeline (1.3) is arranged at a discharge hole of the feed box (1.1), the feed conveying pipeline (1.3) is horizontally arranged, and a conveying auger (1.4) is arranged in the feed conveying pipeline; the bag making device (2) comprises a fungus bag roll (2.1) and a fungus bag suction roller (2.3), a heat sealing device (2.5), a cutter (2.18), an upper sucker (2.8) and a lower sucker (2.6) are sequentially arranged behind the fungus bag suction roller (2.3), the upper sucker (2.8) can move up and down under the action of a sucker lifting cylinder (2.10), the upper sucker (2.8), the lower sucker (2.6) and the sucker lifting cylinder (2.10) are arranged on a sucker seat, and the sucker seat can move left and right under the action of a bag making transverse cylinder (2.9); the bagging device (3) comprises a fungus bag opening hand (3.9), and the fungus bag opening hand (3.9) can move left and right and back and forth under the drive of the bagging translation mechanism; the bagging device (4) comprises an openable holding cylinder (4.4), the holding cylinder (4.4) is rotatably arranged on a holding cylinder mounting seat (4.3), the holding cylinder mounting seat (4.3) is slidably arranged on an optical axis (4.2) of a holding cylinder mounting plate (4.1), a rolling bearing (4.7) is arranged at the bottom of the holding cylinder (4.4), and the rolling bearing (4.7) is arranged in a guide groove of an L-shaped guide plate (4.8); the tying device (5) comprises a tying transfer mechanism and a tying machine;
the bag making device (2) further comprises a brake mechanism, the brake mechanism comprises a brake disc (2.14) which rotates synchronously with the fungus bag roll (2.1), the brake mechanism further comprises a first connecting rod (2.15), one end of the first connecting rod (2.15) is rotatably arranged on the frame, the other end of the first connecting rod is rotatably connected with a second connecting rod (2.17), a brake wheel (2.16) is arranged at the rotating connection position, a tension wheel (2.2) is arranged at the other end of the second connecting rod (2.17), and the tension wheel (2.2) is arranged on a band fungus bag between the fungus bag roll (2.1) and the fungus bag suction roller (2.3);
The tying transfer mechanism comprises a tying bag lifting plate (5.1), the tying bag lifting plate (5.1) is fixed on the frame, a handle longitudinal sliding rail (5.2) is arranged on the tying bag lifting plate (5.1), a handle longitudinal sliding block (5.8) is arranged on the handle longitudinal sliding rail (5.2), a handle (5.5) is arranged on the handle longitudinal sliding block (5.8), the handle can move back and forth under the action of a handle longitudinal air cylinder (5.7), the handle (5.5) can move up and down under the action of a handle lifting air cylinder (5.9), and a tying machine is arranged below the handle (5.5); the opening and closing cylinder of the holding cylinder acts, the holding cylinder (4.4) is opened, the lifting handle (5.5) of the tying transport mechanism of the tying device (5) transports the fungus stick from the position of the fungus stick I (4.5) in the holding cylinder (4.4) to the tying position of the tying machine, namely the position of the fungus stick II (5.4), the closing cylinder acts, the fungus stick is clamped by the closing plate, the lifting handle lifting cylinder (5.9) is lifted, the lifting handle (5.5) is lifted under the action of the lifting handle lifting cylinder (5.9), air on the upper part of the fungus stick is filtered out, the tying position is clung to the fungus material, the moisture is prevented from being left on the upper part of the fungus stick, the infection of the fungus stick by miscellaneous fungus is avoided, and the compaction of the fungus stick can be ensured.
2. The full-automatic horizontal double-drum edible fungi bagging machine according to claim 1, wherein: the stirring and feeding device (1) further comprises a stirring paddle (1.5), and the stirring paddle (1.5) and the conveying auger (1.4) are driven by the feeding motor (1.2) through belt transmission.
3. The full-automatic horizontal double-drum edible fungi bagging machine according to claim 1, wherein: the bagging translation mechanism comprises a stretching hand mounting plate (3.1), wherein the stretching hand mounting plate (3.1) is fixed on a frame, a stretching hand longitudinal sliding rail (3.4) is arranged below the stretching hand mounting plate (3.1), a stretching hand longitudinal sliding block (3.11) is arranged on the stretching hand longitudinal sliding rail (3.4), a fixing plate (3.5) is connected below the stretching hand longitudinal sliding block (3.11), a driving wheel (3.3) and a driven wheel (3.10) which are connected through belt transmission or chain transmission are arranged front and back of the stretching hand mounting plate (3.1), the driving wheel (3.3) is driven by a stretching hand motor (3.2), and the fixing plate (3.5) can move back and forth under the action of belt transmission or chain transmission; the utility model discloses a fungus bag is opened, fixed plate (3.5) below is equipped with and opens horizontal slide rail (3.6) of hand, is equipped with on the horizontal slide rail of stretching out hand (3.6) and struts horizontal slider (3.7), and fungus bag struts hand (3.9) and struts horizontal slider (3.7) and be connected, and fungus bag struts hand (3.9) and can lateral shifting under the effect of stretching out horizontal cylinder of hand (3.8).
4. The full-automatic horizontal double-drum edible fungi bagging machine according to claim 1, wherein: the bagging device (4) further comprises a driving sprocket, the driving sprocket is driven by a barrel holding motor (4.6), the driving sprocket is connected with a driven sprocket (4.9) through chain transmission, and the barrel holding mounting seat (4.3) can slide along the optical axis (4.2) under the drive of the chain transmission.
5. The full-automatic horizontal double-drum edible fungi bagging machine according to claim 1, wherein: a conveying device (6) is connected below the tying device (5).
6. The full-automatic horizontal double-drum edible fungi bagging machine according to claim 1, wherein: the number of the material conveying pipelines (1.3) is two, and a bag making device (2), a bag sleeving device (3), a bagging device (4) and a tying device (5) are connected behind each material conveying pipeline (1.3).
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| CN201910613322.6A CN110239781B (en) | 2019-07-09 | 2019-07-09 | Full-automatic horizontal double-drum edible fungi bagging machine |
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| CN201910613322.6A CN110239781B (en) | 2019-07-09 | 2019-07-09 | Full-automatic horizontal double-drum edible fungi bagging machine |
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| CN110239781A CN110239781A (en) | 2019-09-17 |
| CN110239781B true CN110239781B (en) | 2024-06-18 |
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| CN112690171B (en) * | 2019-10-22 | 2022-08-26 | 庆元县春晓自动化科技有限公司 | Automatic film covering protection bag device for producing mushroom sticks |
| CN110758830B (en) * | 2019-11-28 | 2025-07-25 | 厦门祺安达自动化设备有限公司 | High-speed intelligent vertical agaric bag packaging machine |
| CN111152976A (en) * | 2020-02-12 | 2020-05-15 | 吉林工程技术师范学院 | A fully automatic double-station bacterial material bagging machine |
| CN111874301B (en) * | 2020-07-17 | 2024-07-05 | 西北农林科技大学 | Full-automatic production method and equipment for cultivation bags |
| CN112498773A (en) * | 2020-11-16 | 2021-03-16 | 叶秀丰 | Equipment based on improve textile production coefficient |
| CN113615484B (en) * | 2021-07-02 | 2022-08-19 | 翔天菌业集团股份有限公司 | Edible mushroom production system and production method |
| CN114793761A (en) * | 2022-06-06 | 2022-07-29 | 淄博隆泰机械科技有限公司 | Full-automatic horizontal double-cylinder double-sleeve membrane fungus material bagging machine |
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