CN110238676A - A positioning fixture with high dimensional consistency in machining - Google Patents
A positioning fixture with high dimensional consistency in machining Download PDFInfo
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- CN110238676A CN110238676A CN201910689094.0A CN201910689094A CN110238676A CN 110238676 A CN110238676 A CN 110238676A CN 201910689094 A CN201910689094 A CN 201910689094A CN 110238676 A CN110238676 A CN 110238676A
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- 238000003754 machining Methods 0.000 title claims abstract description 20
- QNRATNLHPGXHMA-XZHTYLCXSA-N (r)-(6-ethoxyquinolin-4-yl)-[(2s,4s,5r)-5-ethyl-1-azabicyclo[2.2.2]octan-2-yl]methanol;hydrochloride Chemical compound Cl.C([C@H]([C@H](C1)CC)C2)CN1[C@@H]2[C@H](O)C1=CC=NC2=CC=C(OCC)C=C21 QNRATNLHPGXHMA-XZHTYLCXSA-N 0.000 claims description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
Abstract
本发明公开了一种机械加工尺寸一致性高的定位夹具,属于机械加工技术领域,解决了工件与支撑面之间存在间隙容易影响工件的加工尺寸的一致性的问题;该定位夹具包括工装底座,所述工装底座上设置有定位机构和支撑机构,还包括支撑座、立柱和用于调节所述立柱高度的控制机构,所述支撑座固定在所述工装底座顶面上,所述立柱滑动穿过所述支撑座与所述控制机构相连接,所述控制机构置于所述工装底座内。本发明能够唯一确定工件的定位位置,并且提高工件的加工尺寸的一致性。
The invention discloses a positioning fixture with high consistency in machining dimensions, which belongs to the technical field of machining and solves the problem that the gap between a workpiece and a support surface easily affects the consistency of the machining dimensions of the workpiece; the positioning fixture includes a tooling base , the tooling base is provided with a positioning mechanism and a supporting mechanism, and also includes a support seat, a column and a control mechanism for adjusting the height of the column, the support seat is fixed on the top surface of the tooling base, and the column slides It passes through the support seat and is connected with the control mechanism, and the control mechanism is placed in the tool base. The invention can uniquely determine the positioning position of the workpiece and improve the consistency of the processing size of the workpiece.
Description
技术领域technical field
本发明涉及机械加工技术领域,更具体地说,尤其涉及一种机械加工尺寸一致性高的定位夹具。The invention relates to the technical field of machining, and more specifically, relates to a positioning fixture with high machining dimension consistency.
背景技术Background technique
在机械加工中,通常采用一面两销的方式来定位工件,在定位工装上设置有支撑面和两个销钉安装孔,利用支撑面来支撑工件的位置,并且通过相应的夹紧机构将工件固定于支撑面上,在工件上开设有两个加工工艺孔,利用两根定位销来定位工件在支撑面上的相对位置。由于工件与支撑面的接触面积过大,导致在夹紧的过程中,在工件与支撑面的接触位置会出现间隙,如果夹紧力过大,则会引起工件的变形,如果夹紧力过小,则工件在加工过程中的位置不能得到较好的固定。另外,由于工件与支撑面之间存在间隙,工件在支撑面上的位置不能得到唯一确定,在加工过程中,工件在支撑面上会出现微小的移动,影响工件的加工尺寸的一致性。当工件松夹后,由于工件的变形会导致加工尺寸出现偏差。因此,有必要设计一种机械加工尺寸一致性高的定位夹具。In mechanical processing, the workpiece is usually positioned with two pins on one side. The positioning tool is provided with a support surface and two pin installation holes. The support surface is used to support the position of the workpiece, and the workpiece is fixed by the corresponding clamping mechanism. On the support surface, two processing holes are opened on the workpiece, and two positioning pins are used to locate the relative position of the workpiece on the support surface. Because the contact area between the workpiece and the support surface is too large, there will be a gap at the contact position between the workpiece and the support surface during the clamping process. If the clamping force is too large, it will cause deformation of the workpiece. If the clamping force is too large If it is small, the position of the workpiece during processing cannot be well fixed. In addition, due to the gap between the workpiece and the support surface, the position of the workpiece on the support surface cannot be uniquely determined. During the processing, the workpiece will move slightly on the support surface, which affects the consistency of the workpiece's processing size. When the workpiece is unclamped, the machining dimension will deviate due to the deformation of the workpiece. Therefore, it is necessary to design a positioning fixture with high consistency in machining dimensions.
发明内容Contents of the invention
本发明的目的在于提供一种机械加工尺寸一致性高的定位夹具,利用该定位夹具能够唯一确定工件的定位位置,并且提高工件的加工尺寸的一致性。The object of the present invention is to provide a positioning jig with high consistency in machining dimensions, which can uniquely determine the positioning position of a workpiece and improve the consistency of machining dimensions of the workpiece.
本发明采用的技术方案如下:The technical scheme that the present invention adopts is as follows:
一种机械加工尺寸一致性高的定位夹具,包括工装底座,所述工装底座上设置有定位机构和支撑机构,还包括支撑座、立柱和用于调节所述立柱高度的控制机构,所述支撑座固定在所述工装底座顶面上,所述立柱滑动穿过所述支撑座与所述控制机构相连接,所述控制机构置于所述工装底座内。A positioning fixture with high machining dimension consistency, comprising a tooling base, a positioning mechanism and a supporting mechanism are arranged on the tooling base, and a supporting seat, a column, and a control mechanism for adjusting the height of the column, the supporting The seat is fixed on the top surface of the tooling base, the column slides through the supporting seat and is connected with the control mechanism, and the control mechanism is placed in the tooling base.
进一步地,所述控制机构包括与所述立柱底部相连的楔块和穿插于所述工装底座侧面处的拉杆,所述拉杆一侧与所述楔块相连,所述拉杆外围靠近所述楔块一侧套装有弹簧,所述立柱底部设置有与所述楔块的斜面相适配的倾斜面。Further, the control mechanism includes a wedge connected to the bottom of the column and a pull rod inserted through the side of the tool base, one side of the pull rod is connected to the wedge, and the periphery of the pull rod is close to the wedge A spring is sheathed on one side, and an inclined surface matching the inclined surface of the wedge is provided at the bottom of the column.
进一步地,所述楔块的斜面上设置有限位槽,所述倾斜面上设置有与所述限位槽相配合的限位块。Further, a limiting groove is provided on the inclined surface of the wedge, and a limiting block matching the limiting groove is arranged on the inclined surface.
进一步地,所述楔块的斜面最高一端设置有卡合部,所述卡合部沿径向设置有相连的凹槽和开口,所述拉杆一侧设置有凸台,所述凸台穿过所述开口插接在所述凹槽内。Further, the uppermost end of the inclined plane of the wedge is provided with an engaging portion, and the engaging portion is provided with a connected groove and an opening in the radial direction, and a boss is arranged on one side of the pull rod, and the boss passes through The opening is plugged into the groove.
进一步地,所述拉杆上开设有多个间隔分布的销钉孔,所述销钉孔与所述弹簧通过垫圈分隔,所述垫圈固定于所述工装底座侧面处。Further, the pull rod is provided with a plurality of pin holes distributed at intervals, and the pin holes are separated from the spring by a washer, and the washer is fixed on the side of the tooling base.
进一步地,所述拉杆另一侧设置有手轮。Further, a handwheel is provided on the other side of the pull rod.
进一步地,所述工装底座上还设置有与所述定位机构相对应的推靠机构,所述推靠机构包括L形板和锁紧螺钉,所述L形板的一个边固定于所述工装底座顶面上,所述锁紧螺钉旋接于所述L形板的另一个边上。Further, a pushing mechanism corresponding to the positioning mechanism is provided on the base of the tool, the pushing mechanism includes an L-shaped plate and a locking screw, one side of the L-shaped plate is fixed to the tool On the top surface of the base, the locking screw is screwed to the other side of the L-shaped plate.
进一步地,所述定位机构包括与所述工装底座相固定的圆柱销和菱形销。Further, the positioning mechanism includes cylindrical pins and rhombic pins fixed to the tooling base.
进一步地,所述支撑机构包括与所述工装底座相固定的三个定位块,每个所述定位块上均开设有两个相互平行的固定孔。Further, the support mechanism includes three positioning blocks fixed to the tool base, each of the positioning blocks is provided with two fixing holes parallel to each other.
与现有技术相比,本发明具有的有益效果为:Compared with prior art, the beneficial effect that the present invention has is:
(1)本发明的一种机械加工尺寸一致性高的定位夹具,利用定位机构和支撑机构相配合,可以有效固定工件的位置,利用推靠机构,可以从工件侧向提供锁紧力,有效消除定位销与工件上的加工工艺孔之间的间隙,提高工件定位准确性。(1) A positioning fixture of the present invention with high consistency in machining dimensions can effectively fix the position of the workpiece by using the positioning mechanism and the supporting mechanism, and can provide locking force from the side of the workpiece by using the pushing mechanism, effectively Eliminate the gap between the positioning pin and the processing hole on the workpiece, and improve the positioning accuracy of the workpiece.
(2)另外,支撑机构由三个定位块、立柱、支撑座和控制机构组成,利用控制机构,可以有效消除工件与支撑机构之间的固定间隙,利用控制机构可以有效控制立柱的上下移动,方便立柱位置的调整。(2) In addition, the support mechanism is composed of three positioning blocks, columns, support seats and a control mechanism. The control mechanism can effectively eliminate the fixed gap between the workpiece and the support mechanism, and the control mechanism can effectively control the vertical movement of the column. It is convenient to adjust the position of the column.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described here are used to provide a further understanding of the present invention and constitute a part of the application. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations to the present invention. In the attached picture:
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明的配合结构示意图;Fig. 2 is a schematic diagram of the coordination structure of the present invention;
图3是图1中控制机构的剖视放大结构示意图;Fig. 3 is the sectional enlarged structural schematic diagram of control mechanism in Fig. 1;
图4是图3中立柱的放大结构示意图;Fig. 4 is the enlarged structural representation of column in Fig. 3;
图5是图3中楔块的放大结构示意图;Fig. 5 is the schematic diagram of the enlarged structure of the wedge in Fig. 3;
图6是图1中定位块的放大结构示意图;Fig. 6 is a schematic diagram of an enlarged structure of the positioning block in Fig. 1;
图中,1、工装底座,2、L形板,3、锁紧螺钉,4、圆柱销,5、菱形销,6、拉杆,61、凸台,62、销钉孔,63、手轮,7、立柱,71、倾斜面,72、限位块,8、支撑座,9、定位块,91、固定孔,10、工件,11、楔块,11a、限位槽,11b、卡合部,111、凹槽,112、开口,12、弹簧,13、垫圈。In the figure, 1. Tooling base, 2. L-shaped plate, 3. Locking screw, 4. Cylindrical pin, 5. Rhombus pin, 6. Pull rod, 61. Boss, 62. Pin hole, 63. Handwheel, 7 , column, 71, inclined surface, 72, limiting block, 8, support seat, 9, positioning block, 91, fixing hole, 10, workpiece, 11, wedge block, 11a, limiting groove, 11b, engaging part, 111, groove, 112, opening, 12, spring, 13, washer.
具体实施方式Detailed ways
下面结合具体实施方式,对本发明的技术方案作进一步的详细说明,但不构成对本发明的任何限制。The technical solutions of the present invention will be further described in detail below in conjunction with specific embodiments, but this does not constitute any limitation to the present invention.
参照图1至图6所示,本发明的一种机械加工尺寸一致性高的定位夹具,包括工装底座1,工装底座1上设置有定位机构和支撑机构,还包括支撑座8、立柱7和用于调节立柱7高度的控制机构,支撑座8固定在工装底座1顶面上,立柱7滑动穿过支撑座8与控制机构相连接,控制机构置于工装底座1内。定位机构用于定位工件10在工装底座1上的位置,通过支撑机构对工件10底面进行有效支撑,通过立柱7和控制机构调节支撑点的高度,以实现对工件10的无间隙支撑。Referring to Fig. 1 to Fig. 6, a positioning fixture with high mechanical processing size consistency of the present invention includes a tooling base 1, a positioning mechanism and a supporting mechanism are arranged on the tooling base 1, and a support seat 8, a column 7 and The control mechanism for adjusting the height of the column 7, the support base 8 is fixed on the top surface of the tool base 1, the column 7 slides through the support base 8 and is connected with the control mechanism, and the control mechanism is placed in the tool base 1. The positioning mechanism is used for locating the position of the workpiece 10 on the tooling base 1, effectively supports the bottom surface of the workpiece 10 through the support mechanism, and adjusts the height of the support point through the column 7 and the control mechanism to realize seamless support for the workpiece 10.
控制机构包括与立柱7底部相连的楔块11和穿插于工装底座1侧面处的拉杆6,拉杆6一侧与楔块11相连,拉杆6外围靠近楔块11一侧套装有弹簧12,立柱7底部设置有与楔块11的斜面相适配的倾斜面71。通过控制机构对立柱7的高度进行有效调节,同时在工件10加工过程中,固定立柱7的位置,在调节立柱7高度的同时,实现对立柱7位置的锁紧,利用弹簧12的弹力推动楔块11向里运动,进而带动立柱7向上运动至工件10底面处。The control mechanism includes a wedge 11 connected to the bottom of the column 7 and a pull rod 6 inserted on the side of the tooling base 1. One side of the pull rod 6 is connected to the wedge 11. A spring 12 is set on the side of the pull rod 6 near the wedge 11. The column 7 The bottom is provided with an inclined surface 71 adapted to the inclined surface of the wedge 11 . The height of the column 7 is effectively adjusted by the control mechanism, and at the same time, the position of the column 7 is fixed during the processing of the workpiece 10. While the height of the column 7 is adjusted, the position of the column 7 is locked, and the elastic force of the spring 12 is used to push the wedge. The block 11 moves inward, and then drives the column 7 to move upward to the bottom surface of the workpiece 10 .
楔块11的斜面上设置有限位槽11a,倾斜面71上设置有与限位槽11a相配合的限位块72。通过限位槽11a与限位块72相配合,实现立柱7运动的同时,将立柱7的位置通过自锁固定,在工件10加工过程中,实现对工件10的有效支撑。A limiting groove 11 a is provided on the inclined surface of the wedge 11 , and a limiting block 72 matching the limiting groove 11 a is arranged on the inclined surface 71 . Through the cooperation of the limit groove 11a and the limit block 72, the position of the column 7 is fixed by self-locking while the movement of the column 7 is realized, so as to effectively support the workpiece 10 during the processing of the workpiece 10 .
楔块11的斜面最高一端设置有卡合部11b,卡合部11b沿径向设置有相连的凹槽111和开口112,拉杆6一侧设置有凸台61,凸台61穿过开口112插接在凹槽111内。将凸台61放置于凹槽111内,实现拉杆6与楔块11之间的扣合。The highest end of the slope of the wedge 11 is provided with an engaging portion 11b, and the engaging portion 11b is provided with a connected groove 111 and an opening 112 in the radial direction, and a boss 61 is arranged on one side of the pull rod 6, and the boss 61 is inserted through the opening 112. connected to the groove 111. The boss 61 is placed in the groove 111 to realize the fastening between the pull rod 6 and the wedge 11 .
拉杆6上开设有多个间隔分布的销钉孔62,销钉孔62与弹簧12通过垫圈13分隔,垫圈13固定于工装底座1侧面处。通过在销钉孔62内放置销钉,可以固定拉杆6的位置,取下销钉后,利用弹簧12的弹力使楔块11向里运动,推动立柱7向上运动至工件10底面处,实现立柱7位置的可调。The pull rod 6 is provided with a plurality of pin holes 62 distributed at intervals. The pin holes 62 and the spring 12 are separated by a washer 13 , and the washer 13 is fixed on the side of the tooling base 1 . By placing a pin in the pin hole 62, the position of the pull rod 6 can be fixed. After the pin is removed, the wedge 11 is moved inward by the elastic force of the spring 12, and the column 7 is pushed upward to the bottom surface of the workpiece 10 to realize the adjustment of the position of the column 7. adjustable.
优选的,拉杆6另一侧设置有手轮63,有利于拉动拉杆6。Preferably, the other side of the pull rod 6 is provided with a hand wheel 63 to facilitate pulling the pull rod 6 .
优选的,工装底座1上还设置有与定位机构相对应的推靠机构,推靠机构包括L形板2和锁紧螺钉3,L形板2的一个边固定于工装底座1顶面上,锁紧螺钉3旋接于L形板2的另一个边上。可以从侧面对工件10提供一个锁紧力,有效消除定位机构上的定位销与工件10上的加工工艺孔之间的间隙,提高工件10定位准确性。Preferably, the tooling base 1 is also provided with a pushing mechanism corresponding to the positioning mechanism. The pushing mechanism includes an L-shaped plate 2 and a locking screw 3. One side of the L-shaped plate 2 is fixed on the top surface of the tooling base 1. The locking screw 3 is screwed on the other side of the L-shaped plate 2 . A locking force can be provided to the workpiece 10 from the side, effectively eliminating the gap between the positioning pin on the positioning mechanism and the processing hole on the workpiece 10, and improving the positioning accuracy of the workpiece 10.
优选的,定位机构包括与工装底座1相固定的圆柱销4和菱形销5,支撑机构包括与工装底座1相固定的三个定位块9,每个定位块9上均开设有两个相互平行的固定孔91。Preferably, the positioning mechanism includes cylindrical pins 4 and rhombic pins 5 fixed to the tooling base 1, and the supporting mechanism includes three positioning blocks 9 fixed to the tooling base 1, and each positioning block 9 is provided with two mutually parallel The fixing hole 91.
上述定位夹具在使用时,先将三个定位块9通过螺钉与工装底座1固定,利用定位机构上的圆柱销4和菱形销5与工件10上的加工工艺孔之间的配合,将工件10通过定位机构定位放置于定位块9顶面,取下拉杆6上的销钉,利用弹簧12的弹力推动楔块11向里运动,直至立柱7顶面接触到工件10底面处,以支撑住工件10,在工件10顶面与工件10支撑面相对应的位置上旋紧夹紧螺钉,将工件10固定于支撑机构上,旋紧推靠机构上的锁紧螺钉3,完成工件10的定位夹紧。When the above-mentioned positioning fixture is in use, first fix the three positioning blocks 9 with the tooling base 1 through screws, and utilize the cooperation between the cylindrical pin 4 and the rhombic pin 5 on the positioning mechanism and the processing hole on the workpiece 10 to place the workpiece 10 Place it on the top surface of the positioning block 9 through the positioning mechanism, remove the pin on the pull rod 6, and use the elastic force of the spring 12 to push the wedge 11 to move inward until the top surface of the column 7 touches the bottom surface of the workpiece 10 to support the workpiece 10. Tighten the clamping screw at the position corresponding to the top surface of the workpiece 10 and the supporting surface of the workpiece 10, fix the workpiece 10 on the supporting mechanism, tighten the locking screw 3 on the pushing mechanism, and complete the positioning and clamping of the workpiece 10.
以上所述仅为本发明的较佳实施例,凡在本发明的精神和原则范围内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and any modifications, equivalent replacements and improvements made within the spirit and scope of the present invention shall be included within the protection scope of the present invention.
Claims (9)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111730523A (en) * | 2020-07-29 | 2020-10-02 | 东风汽车股份有限公司 | A positioning mechanism and positioning method for eliminating distortion and deformation of workpiece |
| CN112643572A (en) * | 2020-11-20 | 2021-04-13 | 惠阳航空螺旋桨有限责任公司 | Thin-wall shell part inner hole clamping and positioning tool |
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| CN112643572B (en) * | 2020-11-20 | 2022-11-25 | 惠阳航空螺旋桨有限责任公司 | Thin-wall shell part inner hole clamping and positioning tool |
| CN115703214A (en) * | 2021-08-05 | 2023-02-17 | 明门瑞士股份有限公司 | Positioning jig |
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