CN110236217A - A self-cleaning filter screen cylinder - Google Patents
A self-cleaning filter screen cylinder Download PDFInfo
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- CN110236217A CN110236217A CN201910353628.2A CN201910353628A CN110236217A CN 110236217 A CN110236217 A CN 110236217A CN 201910353628 A CN201910353628 A CN 201910353628A CN 110236217 A CN110236217 A CN 110236217A
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/04—Humidifying or drying tobacco bunches or cut tobacco
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/005—Treatment of dryer exhaust gases
- F26B25/007—Dust filtering; Exhaust dust filters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B2200/00—Drying processes and machines for solid materials characterised by the specific requirements of the drying goods
- F26B2200/22—Tobacco leaves
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
Abstract
本发明公开了一种自清洗式过滤筛网筒,包括圆柱过滤筒,在圆柱过滤筒的两端均一体成型同轴设有圆台过滤筒,在圆柱过滤筒和圆台过滤筒表面上均匀阵列布设有多个通风孔,在两个圆台过滤筒之间同轴固定有中空转轴,在中空转轴上均匀设有多个喷气口,所述喷气口位于圆柱过滤筒和圆台过滤筒内,中空转轴的密封端传动连接有伺服电机,中空转轴的敞口端通过旋转密封连接件连通主管道,主管道的自由端连通有第一分支管道和第二分支管道,第一分支管道的末端与气压源相连接,第二分支管道的末端与水压源相连接;本发明实现了圆柱过滤筒和圆台过滤筒的在线实时自清洁功能,进一步保证了清洁和良好的透气性,提高了排潮管道的加湿回潮、干燥效果。
The invention discloses a self-cleaning filter screen cylinder, which comprises a cylindrical filter cylinder, and the two ends of the cylindrical filter cylinder are integrally formed and coaxially provided with a circular platform filter cylinder, and the cylindrical filter cylinder and the surface of the circular platform filter cylinder are evenly arranged in an array There are multiple ventilation holes, and a hollow rotating shaft is coaxially fixed between the two round table filter cartridges, and a plurality of air jets are uniformly arranged on the hollow rotating shaft, and the air jets are located in the cylindrical filter cartridge and the round table filter cartridge, and the hollow rotating shaft The sealed end is connected with a servo motor. The open end of the hollow shaft is connected to the main pipe through a rotary seal connector. The free end of the main pipe is connected to the first branch pipe and the second branch pipe. The end of the first branch pipe is connected to the air pressure source. connection, the end of the second branch pipe is connected with the water pressure source; the present invention realizes the online real-time self-cleaning function of the cylindrical filter cartridge and the round table filter cartridge, further ensures cleanliness and good air permeability, and improves the humidification of the moisture discharge pipe Moisturizing, drying effect.
Description
技术领域technical field
本发明属于滚筒式排潮系统的排潮、热气循环技术领域,特别涉及一种烟丝加湿回潮、干燥滚筒设备用自清洗式过滤筛网筒。The invention belongs to the technical field of moisture removal and hot gas circulation of a drum type moisture removal system, and in particular relates to a self-cleaning filter screen cylinder for shredded tobacco humidification and moisture recovery and drying drum equipment.
背景技术Background technique
在烟草制丝生产线中, 加湿回潮、干燥等工序普遍采用滚筒类设备,滚筒采用进口端高出口端低的方式安装,烟丝从进口端进入滚筒内后在滚筒转动的带动下进行充分加湿回潮或者干燥处理,然后从滚筒出口端出来后进入下一工序。In the tobacco shred production line, drum-type equipment is generally used in the processes of humidification, rehydration, and drying. The drum is installed in such a way that the inlet end is high and the outlet end is low. Drying treatment, and then enter the next process after coming out of the exit end of the drum.
在设备端部设有后处理室,滚筒出口端位于后处理室内,在后处理室内顶部设有排潮管道以用于抽取滚筒内多余废气,同时热风循环系统也通过排潮管道抽取滚筒内热气循环利用;为了防止滚筒内烟丝等物质堵塞排潮管道往往在排潮管道末端口安装过滤网等结构,但是即使这样仍会有部分烟丝吸附在过滤网等过滤结构上而直接影响排潮功能及热气循环利用功能,进而影响筒内温度,影响物料的温度及水份。There is a post-processing room at the end of the equipment, and the outlet of the drum is located in the post-processing room. A moisture exhaust pipe is installed on the top of the post-processing room to extract excess exhaust gas from the drum. At the same time, the hot air circulation system also extracts hot air from the drum through the moisture exhaust pipe. Recycling; in order to prevent materials such as shredded tobacco in the drum from clogging the dehumidification pipe, a structure such as a filter is often installed at the end of the dehumidification pipe, but even in this way, some shredded tobacco will still be adsorbed on the filter structure such as a filter, which directly affects the dehumidification function and The function of hot gas circulation can further affect the temperature inside the cylinder and affect the temperature and moisture content of the material.
正常生产时,不论是排潮过程还是热气循环利用过程,不可避免的会夹杂少许物料,物料被过滤结构过滤后,会有一些物料附着在过滤结构上,长时间不清理会堵塞过滤结构的网孔,影响排潮效果及热气循环利用,甚至影响产品质量,损害设备,而生产过程中,又不能暂停设备运行对筛网进行清洁保养。During normal production, no matter it is the moisture removal process or the hot gas recycling process, it is inevitable that a little material will be mixed. After the material is filtered by the filter structure, some materials will adhere to the filter structure. If it is not cleaned for a long time, it will block the mesh of the filter structure. Holes will affect the effect of moisture removal and hot gas recycling, and even affect product quality and damage equipment. During the production process, the operation of the equipment cannot be suspended to clean and maintain the screen.
另一方面,在使用完毕后,往往需要人工进入后处理室内对过滤网等过滤结构进行喷水清洗,清洗过程中,水会落到员工的衣服、头发、眼睛上,增加了清洗的难度,且存在安全隐患;而若筛网清洗的不干净,容易影响排潮效果,进而影响产品的品质。On the other hand, after use, it is often necessary to manually enter the post-processing room to spray water on the filter structure such as the filter screen. During the cleaning process, the water will fall on the clothes, hair, and eyes of the employees, which increases the difficulty of cleaning. And there are potential safety hazards; and if the screen is not cleaned cleanly, it is easy to affect the moisture drainage effect, and then affect the quality of the product.
发明内容Contents of the invention
本发明目的是为解决上述现有技术中存在的问题而提出了一种自清洗式过滤筛网筒;为达到上述目的所采取的技术方案是:The object of the invention is to propose a kind of self-cleaning filter screen cylinder in order to solve the problems existing in the above-mentioned prior art; The technical scheme adopted for achieving the above-mentioned purpose is:
一种自清洗式过滤筛网筒,包括圆柱过滤筒,在圆柱过滤筒的两端均一体成型同轴设有圆台过滤筒,所述圆台过滤筒的内径自圆柱过滤筒端部向外方向逐渐变小,在圆柱过滤筒和圆台过滤筒表面上均匀阵列布设有多个通风孔,在两个圆台过滤筒之间同轴固定有中空转轴,中空转轴的两端均伸出圆台过滤筒之外,中空转轴的一端为密封端,另一端为敞口端,在中空转轴上均匀设有多个喷气口,所述喷气口位于圆柱过滤筒和圆台过滤筒内,中空转轴的密封端传动连接有伺服电机,中空转轴的敞口端通过旋转密封连接件连通主管道,主管道的自由端连通有第一分支管道和第二分支管道,在第一分支管道和第二分支管道上均安装有电磁阀门,第一分支管道的末端与气压源相连接,第二分支管道的末端与水压源相连接。A self-cleaning filter screen cartridge, comprising a cylindrical filter cartridge, the two ends of the cylindrical filter cartridge are integrally formed and coaxially provided with a round table filter cartridge, and the inner diameter of the round table filter cartridge gradually extends outward from the end of the cylindrical filter cartridge. Smaller, a number of ventilation holes are evenly arranged on the surface of the cylindrical filter cartridge and the circular table filter cartridge, and a hollow shaft is coaxially fixed between the two circular table filter cartridges, and both ends of the hollow shaft extend out of the circular table filter cartridge , one end of the hollow rotating shaft is a sealed end, and the other end is an open end. A plurality of air injection ports are uniformly arranged on the hollow rotating shaft. The air injection ports are located in the cylindrical filter cartridge and the round table filter cartridge. Servo motor, the open end of the hollow rotating shaft communicates with the main pipeline through a rotary seal connector, the free end of the main pipeline communicates with the first branch pipeline and the second branch pipeline, and electromagnetic valves are installed on the first branch pipeline and the second branch pipeline. For the valve, the end of the first branch pipeline is connected with the air pressure source, and the end of the second branch pipeline is connected with the water pressure source.
优选的,所述通风孔为锥形通风孔,锥形通风孔的直径沿着径向自圆柱过滤筒或者圆台过滤筒内向外方向逐渐减小。Preferably, the ventilation hole is a conical ventilation hole, and the diameter of the conical ventilation hole gradually decreases from the inside of the cylindrical filter cartridge or the conical filter cartridge to the outside along the radial direction.
优选的,所述旋转密封连接件包括定筒体和动筒体,所述动筒体一端同轴套接在定筒体内且动筒体与定筒体转动连接,在动筒体端部外表面上并排设有多个环形密封槽,在定筒体内壁上并排设有多个与环形密封槽相配合的环形密封环,所述环形密封环与环形密封槽密封转动连接,所述定筒体的自由端与主管道固定连接,所述动筒体的自由端与中空转轴同轴固定连接。Preferably, the rotary sealing connector includes a fixed cylinder body and a moving cylinder body, one end of the moving cylinder body is coaxially sleeved in the fixed cylinder body and the moving cylinder body is rotatably connected to the fixed cylinder body. A plurality of annular sealing grooves are arranged side by side on the surface, and a plurality of annular sealing rings matched with the annular sealing grooves are arranged side by side on the inner wall of the fixed cylinder. The free end of the body is fixedly connected with the main pipeline, and the free end of the moving cylinder body is fixedly connected coaxially with the hollow rotating shaft.
优选的,所述环形密封槽底部为弧形底面,所述环形密封环的端部为与弧形底面相配合的弧形凸面。Preferably, the bottom of the annular sealing groove is an arc-shaped bottom surface, and the end of the annular sealing ring is an arc-shaped convex surface matched with the arc-shaped bottom surface.
优选的,在环形密封槽与环形密封环之间设有密封橡胶圈。Preferably, a sealing rubber ring is provided between the annular sealing groove and the annular sealing ring.
本发明所具有的有益效果为:(1)在排潮管道端口处增设转动的圆柱过滤筒从而避免了滚筒内烟丝、烟梗等物质进入排潮管道内而影响工作效果。The beneficial effects of the present invention are as follows: (1) Adding a rotating cylindrical filter cartridge at the port of the moisture-discharging pipe prevents tobacco shreds, tobacco stems and other substances in the drum from entering the moisture-discharging pipe and affecting the working effect.
(2)在清理的过程中,将圆柱过滤筒两端增设圆台过滤筒从而从中空转轴中的气体进入圆柱过滤筒内后涡旋主要集中在两端的圆台过滤筒内从而在排潮管道端口周围形成一个高压风隔离区,进一步阻碍了烟丝、咽哽进入圆柱过滤筒内核排潮管道内。(2) In the process of cleaning, add round filter cartridges at both ends of the cylindrical filter cartridge, so that the gas in the hollow shaft enters the cylindrical filter cartridge, and the vortex is mainly concentrated in the round filter cartridges at both ends, so that it is around the port of the moisture discharge pipe. A high-pressure wind isolation zone is formed, which further hinders shredded tobacco and choking from entering the moisture discharge pipe of the inner core of the cylindrical filter cartridge.
(3)通过第一分支管道和第二分支管道的相互独立作用实现了圆柱过滤筒和圆台过滤筒的风吹清洁和水喷清洁的交替作用,清洁效率高,清理后干燥块,不影响工作。(3) Through the independent action of the first branch pipe and the second branch pipe, the alternating effect of wind blowing cleaning and water spray cleaning of the cylindrical filter cartridge and the round table filter cartridge is realized, the cleaning efficiency is high, and the dry block after cleaning does not affect the work .
(4)在进行风吹清洁和水喷清洁的同时圆柱过滤筒和圆台过滤筒还可以转动从而进一步增加了清洁效果。(4) Cylindrical filter cartridges and round table filter cartridges can also be rotated while performing wind blowing cleaning and water spray cleaning, thereby further increasing the cleaning effect.
(5)本发明实现了圆柱过滤筒和圆台过滤筒的在线实时自清洁功能,进一步保证了清洁和良好的透气性,提高了排潮管道的加湿回潮、干燥效果。(5) The present invention realizes the online real-time self-cleaning function of the cylindrical filter cartridge and the round table filter cartridge, further ensures cleanliness and good air permeability, and improves the humidification, remoisture and drying effects of the moisture drainage pipeline.
附图说明Description of drawings
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为旋转密封连接件的结构示意图;Fig. 2 is a structural schematic diagram of a rotary seal connector;
图3为锥形通风孔的结构示意图;Fig. 3 is the structural representation of tapered ventilation hole;
图4为中空转轴的结构示意图。Fig. 4 is a schematic diagram of the structure of the hollow rotating shaft.
具体实施方式Detailed ways
下面结合附图对本发明进一步描述。The present invention will be further described below in conjunction with the accompanying drawings.
如图1至图4所示,一种自清洗式过滤筛网筒,包括圆柱过滤筒9,在圆柱过滤筒9的两端均一体成型同轴设有圆台过滤筒8,所述圆台过滤筒8的内径自圆柱过滤筒9端部向外方向逐渐变小,在圆柱过滤筒9和圆台过滤筒8表面上均匀阵列布设有多个通风孔10,在两个圆台过滤筒8之间同轴固定有中空转轴7,中空转轴7的两端均伸出圆台过滤筒8之外,中空转轴7的一端为密封端,另一端为敞口端,在中空转轴7上均匀设有多个喷气口12,所述喷气口12位于圆柱过滤筒9和圆台过滤筒8内,中空转轴7的密封端传动连接有伺服电机11,中空转轴7的敞口端通过旋转密封连接件6连通主管道5,主管道5的自由端连通有第一分支管道1和第二分支管道4,在第一分支管道1和第二分支管道4上均安装有电磁阀门2,3,第一分支管道1的末端与气压源相连接,第二分支管道4的末端与水压源相连接。As shown in Figures 1 to 4, a self-cleaning filter screen cartridge includes a cylindrical filter cartridge 9, and the two ends of the cylindrical filter cartridge 9 are integrally formed and coaxially provided with a round table filter cartridge 8, and the round table filter cartridge The inner diameter of 8 gradually becomes smaller from the end of the cylindrical filter cartridge 9 outward, and a plurality of ventilation holes 10 are evenly arrayed on the surface of the cylindrical filter cartridge 9 and the circular table filter cartridge 8, and are coaxial between the two circular table filter cartridges 8. A hollow rotating shaft 7 is fixed, and both ends of the hollow rotating shaft 7 protrude out of the round table filter cartridge 8, one end of the hollow rotating shaft 7 is a sealed end, and the other end is an open end, and a plurality of air injection ports are uniformly arranged on the hollow rotating shaft 7 12. The air injection port 12 is located in the cylindrical filter cartridge 9 and the round table filter cartridge 8, the sealed end of the hollow rotating shaft 7 is connected to the servo motor 11, and the open end of the hollow rotating shaft 7 communicates with the main pipeline 5 through the rotary sealing connector 6, The free end of the main pipeline 5 communicates with a first branch pipeline 1 and a second branch pipeline 4, and electromagnetic valves 2, 3 are installed on the first branch pipeline 1 and the second branch pipeline 4, and the end of the first branch pipeline 1 is connected to the first branch pipeline 4. The air pressure source is connected, and the end of the second branch pipe 4 is connected with the water pressure source.
其中,所述通风孔10为锥形通风孔,锥形通风孔的直径沿着径向自圆柱过滤筒9或者圆台过滤筒8内向外方向逐渐减小,从而减小了烟丝、烟梗通过通风孔10进入圆柱过滤筒9和圆台过滤筒8内几率的同时,还增加了通风孔10缩口处的喷气或者喷水压强,自清洗、自清洁能力强。Wherein, the ventilation hole 10 is a conical ventilation hole, and the diameter of the conical ventilation hole gradually decreases from the inside of the cylindrical filter cartridge 9 or the circular platform filter cartridge 8 along the radial direction, thereby reducing the ventilation of shredded tobacco and tobacco stems. When the hole 10 enters into the cylindrical filter cartridge 9 and the circular platform filter cartridge 8, the air jet or water spray pressure at the constriction of the vent hole 10 is increased, and the self-cleaning and self-cleaning capabilities are strong.
所述旋转密封连接件6包括定筒体62和动筒体66,所述动筒体66一端同轴套接在定筒体62内且动筒体66与定筒体62转动连接,在动筒体66端部外表面上并排设有多个环形密封槽67,在定筒体62内壁上并排设有多个与环形密封槽67相配合的环形密封环63,所述环形密封环63与环形密封槽67密封转动连接,所述定筒体62的自由端61与主管道5固定连接,所述动筒体66的自由端65与中空转轴7同轴固定连接。The rotary sealing connector 6 includes a fixed cylinder body 62 and a moving cylinder body 66, one end of the moving cylinder body 66 is coaxially sleeved in the fixed cylinder body 62, and the moving cylinder body 66 is rotatably connected with the fixed cylinder body 62. A plurality of annular sealing grooves 67 are arranged side by side on the outer surface of the end of the cylinder body 66, and a plurality of annular sealing rings 63 matching the annular sealing grooves 67 are arranged side by side on the inner wall of the fixed cylinder body 62, and the annular sealing rings 63 and The annular sealing groove 67 is in sealing and rotational connection, the free end 61 of the fixed cylinder 62 is fixedly connected with the main pipe 5 , and the free end 65 of the movable cylinder 66 is coaxially fixedly connected with the hollow rotating shaft 7 .
其中,所述环形密封槽67底部为弧形底面,所述环形密封环63的端部为与弧形底面相配合的弧形凸面,在环形密封槽67与环形密封环63之间设有密封橡胶圈,其中定筒体62和动筒体66之间的装配与制作采用现有技术即可实现,不属于本发明的保护范围不再赘述。Wherein, the bottom of the annular sealing groove 67 is an arc-shaped bottom surface, the end of the annular sealing ring 63 is an arc-shaped convex surface matched with the arc-shaped bottom surface, and a seal is provided between the annular sealing groove 67 and the annular sealing ring 63. The assembly and production of the rubber ring between the fixed cylinder body 62 and the movable cylinder body 66 can be realized by using the existing technology, and it does not belong to the protection scope of the present invention and will not be described in detail.
进一步还可以在定筒体62与动筒体66之间增设旋转支承环64以进一步保证定筒体62和动筒体66。Furthermore, a rotating support ring 64 can be added between the fixed cylinder body 62 and the moving cylinder body 66 to further ensure the fixed cylinder body 62 and the moving cylinder body 66 .
本发明在使用时,首先将中空转轴7的两端水平转动连接在设备端部的后处理室内让圆柱过滤筒9上表面紧贴在排潮管道端口处,然后将中空转轴7敞口端同轴固定连接在动筒体66的自由端65上,定筒体62的自由端61连接上主管道5,在中空转轴7密封端伸出后处理室为且由固定在后处理室上的伺服电机11带动转动。When the present invention is in use, at first the two ends of the hollow rotating shaft 7 are horizontally connected to the post-processing chamber at the end of the equipment so that the upper surface of the cylindrical filter cartridge 9 is closely attached to the port of the moisture discharge pipe, and then the open end of the hollow rotating shaft 7 is The shaft is fixedly connected to the free end 65 of the movable cylinder body 66, the free end 61 of the fixed cylinder body 62 is connected to the main pipe 5, and the sealed end of the hollow rotating shaft 7 extends out of the post-processing chamber and is fixed on the post-processing chamber by a servo motor. The motor 11 drives the rotation.
在加湿回潮、干燥工作过程中,圆柱过滤筒9和圆台过滤筒8始终处于旋转状态,以避免烟丝、烟梗等物质进入排潮管道内而影响正常工作。与此同时,无论是在抽取滚筒内多余废气状态还是抽取滚筒内热气循环再利用状态,随时都可以通过电磁阀门2的控制向中空转轴7内通入高压气体以对圆柱过滤筒9和圆台过滤筒8表面烟丝、烟梗等进行清理。当工作完成后还可以通过电磁阀门3的控制向中空转轴7内通入高压液体以对圆柱过滤筒9和圆台过滤筒8表面通风孔10进行清洗。During the process of humidification, re-moisture, and drying, the cylindrical filter cartridge 9 and the round table filter cartridge 8 are always in a rotating state, so as to prevent substances such as shredded tobacco and tobacco stems from entering the moisture discharge pipe and affecting normal work. At the same time, whether it is in the state of excess waste gas in the extraction drum or in the state of hot gas circulation and reuse in the extraction drum, high-pressure gas can be passed into the hollow shaft 7 through the control of the electromagnetic valve 2 at any time to filter the cylindrical filter cartridge 9 and the round table. Tube 8 surface shredded tobacco, tobacco stem etc. are cleaned up. After the work is finished, the high-pressure liquid can also be passed into the hollow rotating shaft 7 by the control of the electromagnetic valve 3 to clean the surface ventilation holes 10 of the cylindrical filter cartridge 9 and the round table filter cartridge 8 .
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,但这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features, but these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
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| CN110236217B (en) | 2022-02-25 |
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