CN110231187A - A kind of sampler of thickness >=5mm coil of strip - Google Patents
A kind of sampler of thickness >=5mm coil of strip Download PDFInfo
- Publication number
- CN110231187A CN110231187A CN201910569676.5A CN201910569676A CN110231187A CN 110231187 A CN110231187 A CN 110231187A CN 201910569676 A CN201910569676 A CN 201910569676A CN 110231187 A CN110231187 A CN 110231187A
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- stopper
- thickness
- sampling
- block
- hydraulic mechanism
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- 229910000831 Steel Inorganic materials 0.000 abstract description 34
- 239000010959 steel Substances 0.000 abstract description 34
- 238000005070 sampling Methods 0.000 abstract description 19
- 238000005520 cutting process Methods 0.000 abstract description 9
- 239000002893 slag Substances 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/02—Devices for withdrawing samples
- G01N1/04—Devices for withdrawing samples in the solid state, e.g. by cutting
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Sampling And Sample Adjustment (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
本发明公开了一种厚度≥5mm钢卷的取样装置,包括固定支架、液压机构、挡块、托辊、轴承座、驱动电机、电气操作盘,两根托辊平行设置在轴承座上,其中一根托辊上设置有驱动电机,通过导线与电气操作盘连接,在固定支架上左右两侧立柱设置有卡槽,挡块与卡槽滑动连接;液压机构垂直设置在挡块下,其活塞杆头通过销轴与挡块连接。本发明能有效的降低≥5mm厚度规格钢卷取样的劳动强度,提高工人取样时的安全性,同时能更好的防止割渣喷入钢卷表面造成的质量损失。
The invention discloses a sampling device for a steel coil with a thickness ≥ 5mm, which comprises a fixed support, a hydraulic mechanism, a stopper, an idler roller, a bearing seat, a drive motor, and an electric operation panel. Two idler rollers are arranged in parallel on the bearing seat, wherein A driving motor is installed on one idler roller, which is connected to the electric operation panel through wires. On the fixed bracket, the left and right columns are provided with card slots, and the stopper is slidingly connected with the card slot; the hydraulic mechanism is vertically arranged under the stopper, and its piston The rod head is connected with the stopper through a pin shaft. The invention can effectively reduce the labor intensity of sampling steel coils with a thickness of ≥5 mm, improve the safety of workers when sampling, and at the same time better prevent quality loss caused by cutting slag sprayed into the surface of steel coils.
Description
技术领域technical field
本发明涉及钢卷取样技术领域,尤其涉及一种厚度≥5mm钢卷的取样装置。The invention relates to the technical field of steel coil sampling, in particular to a sampling device for steel coils with a thickness ≥ 5 mm.
背景技术Background technique
在热连轧生产中,一般厚度<5mm的钢卷都可采用在线取样设备进行剪切取样,厚度5mm及以上钢卷在线剪切困难,下线后由于钢卷温度降低而导致应力增大,很难开卷。目前,热连轧厂对于厚度5mm及以上钢卷都采用离线切割取样。离线取样都是人工开卷后进行取样,由于厚规格钢卷应力大,没有特殊的开卷工具人工很难开卷,一旦用力过大又造成钢卷回弹,容易对人体造成伤害,存在安全隐患,同时,完成取样工作困难大、时间长、需要的人力也较多,一般需要2-3个人配合完成。另外,人工撬开钢卷火焰切割取样时,钢卷之间分开的间距小,因此,火焰切割操作时,切割渣容易溅入钢卷内层表面,造成钢卷表面质量受损。In hot continuous rolling production, generally steel coils with a thickness of less than 5mm can be sheared and sampled by online sampling equipment. Steel coils with a thickness of 5mm and above are difficult to shear online. It is difficult to open the book. At present, hot continuous rolling mills adopt off-line cutting and sampling for steel coils with a thickness of 5mm and above. Off-line sampling is performed after manual uncoiling. Due to the high stress of thick-gauge steel coils, it is difficult to uncoil manually without special uncoiling tools. , It is difficult to complete the sampling work, it takes a long time, and it requires more manpower. Generally, 2-3 people are required to cooperate to complete it. In addition, when the steel coils are manually pried open for flame cutting and sampling, the distance between the steel coils is small. Therefore, during the flame cutting operation, the cutting slag is easy to splash into the inner surface of the steel coils, resulting in damage to the surface quality of the steel coils.
发明内容Contents of the invention
针对上述存在的技术问题,本发明的目的是提供一种厚度≥5mm钢卷的取样装置,能有效的降低厚度5mm及以上钢卷取样的劳动强度,提高人工取样时的安全性,同时能更好的防止切割渣溅入钢卷内层表面造成的质量损失。In view of the above-mentioned technical problems, the purpose of the present invention is to provide a sampling device for steel coils with a thickness ≥ 5 mm, which can effectively reduce the labor intensity of sampling steel coils with a thickness of 5 mm and above, improve the safety of manual sampling, and at the same time be more It is good to prevent the quality loss caused by the cutting slag splashing into the inner surface of the steel coil.
本发明的目的是这样实现的:一种厚度≥5mm钢卷的取样装置,包括固定支架、液压机构、挡块、 托辊、轴承座、驱动电机、电气操作盘,两根托辊平行设置在轴承座上,其中一根托辊上设置有驱动电机,通过导线与电气操作盘连接,其特征在于,在固定支架上左右两侧立柱设置有卡槽,挡块与卡槽滑动连接;液压机构垂直设置在挡块下,其活塞杆头通过销轴与挡块连接。The object of the present invention is achieved like this: a kind of sampling device of thickness ≥ 5mm steel coil, comprises fixed support, hydraulic mechanism, stop block, idler roller, bearing seat, driving motor, electric operation panel, two idler rollers are arranged in parallel On the bearing seat, one of the rollers is provided with a driving motor, which is connected to the electric operation panel through a wire. It is vertically arranged under the block, and its piston rod head is connected with the block through a pin shaft.
所述挡块的端部为楔形。The end of the stopper is wedge-shaped.
本发明使用时,将钢卷放在托辊上,驱动液压机构的活塞杆上升,使固定支架上左右两侧立柱卡槽内设置的挡块抵住钢卷,然后操纵电机控制托辊转动,促使钢卷尾部向左展开,在挡块的作用下,可以分离出很长一段钢卷,方便人工进行切割取样而不损害钢卷内层表面。When the present invention is in use, the steel coil is placed on the supporting roller, and the piston rod of the hydraulic mechanism is driven to rise, so that the stoppers provided in the slots on the left and right sides of the fixed bracket are against the steel coil, and then the motor is operated to control the rotation of the supporting roller. Prompt the tail of the steel coil to unfold to the left, under the action of the stopper, a long section of steel coil can be separated, which is convenient for manual cutting and sampling without damaging the inner surface of the steel coil.
本发明与现有技术相比:能有效的降低≥5mm厚度规格钢卷取样的劳动强度,提高工人取样时的安全性,同时能更好的防止割渣喷入钢卷表面造成的质量损失,并且结构简单,制作容易。Compared with the prior art, the present invention can effectively reduce the labor intensity of sampling steel coils with a thickness of ≥5 mm, improve the safety of workers when sampling, and at the same time better prevent quality loss caused by spraying cutting slag into the surface of steel coils, Moreover, the structure is simple and the manufacture is easy.
附图说明Description of drawings
图1为本发明的结构示意主视图。Fig. 1 is a schematic front view of the structure of the present invention.
图2为本发明的结构示意俯视图。Fig. 2 is a schematic top view of the structure of the present invention.
图中:1、钢卷,2、液压机构,3、挡块,4、固定支架,401卡槽,5、托辊,6、轴承座,7、驱动电机,8、电气操作盘,9、销轴,10、支撑板。In the figure: 1. steel coil, 2. hydraulic mechanism, 3. block, 4. fixed bracket, 401 card slot, 5. idler roller, 6. bearing seat, 7. drive motor, 8. electric operation panel, 9. Bearing pin, 10, support plate.
具体实施方式Detailed ways
以下结合附图和实施例对本发明作进一步说明,参见图1、图2,一种厚度≥5mm钢卷的取样装置,包括固定支架4、液压机构2、挡块3、 托辊5、轴承座6、驱动电机7、电气操作盘8,两根托辊5平行设置在轴承座6上,其中一根托辊5上设置有驱动电机7,通过导线与电气操作盘8连接,其特征在于,在固定支架4上左右两侧立柱设置有卡槽401,挡块3与卡槽401滑动连接;液压机构2垂直设置在挡块3下,其活塞杆头通过销轴9与挡块3连接。所述挡块3的端部为楔形。The present invention will be further described below in conjunction with the accompanying drawings and examples. Referring to Fig. 1 and Fig. 2, a sampling device for a steel coil with a thickness ≥ 5 mm includes a fixed bracket 4, a hydraulic mechanism 2, a stopper 3, an idler roller 5, and a bearing seat 6. The driving motor 7 and the electric operation panel 8, two supporting rollers 5 are arranged in parallel on the bearing housing 6, and one of the supporting rollers 5 is provided with a driving motor 7, which is connected to the electric operating panel 8 through wires, and is characterized in that, On the fixed support 4, the uprights on the left and right sides are provided with slots 401, and the block 3 is slidingly connected with the slots 401; The end of the stopper 3 is wedge-shaped.
实施例 :如图1、图2所示,选择一组两根尺寸与规格相同的托辊5布置在同一水平面上,托辊5的两端放置在轴承座6内,轴承座6用螺栓固定在支撑板10上。其中一根托辊5的端头与驱动电机7通过螺栓连接,驱动电机7的控制端通过传输导线与电气操作盘8相连。钢卷1放在两个平行布置的托辊5上,在固定支架4上左右两侧立柱设置有卡槽401,固定支架4上的卡槽401为燕尾形凹槽,与挡块3侧边凸出的燕尾形凸头相扣,使挡块3与卡槽401滑动连接;两个挡块3下垂直放置液压机构2,液压机构2的下端通过螺栓与支撑板10固定,液压机构2的上端活塞杆头部卡口设置有通孔,采用销轴9与挡块3连接。所述挡块3设置成楔形,使楔形头更容易插入钢卷1尾部向外展开。两侧的液压机构2下腔进油时推动挡块3沿着固定支架4上的卡槽401上升,对放在托辊 5 上的钢卷1进行抵住,液压机构2上腔进油时将挡块3 回复到原始位置。本发明具体工作流程 :将钢卷1放在托辊6上,驱动两侧的液压机构2上升使两侧的挡块3沿着固定支架4上的卡槽401向上运动压紧钢卷1,然后由电机操作盘8控制驱动电机7驱动托辊5转动,当钢卷1尾部向左运动时在挡块3的作用下,促使钢卷1尾部向左运动分离出很长一段钢卷1,方便人工进行切割取样。Embodiment: As shown in Figure 1 and Figure 2, select a group of two idler rollers 5 with the same size and specification to be arranged on the same horizontal plane, place the two ends of the idler rollers 5 in the bearing housing 6, and the bearing housing 6 is fixed with bolts on the support plate 10. The end of one of the supporting rollers 5 is connected to the drive motor 7 by bolts, and the control end of the drive motor 7 is connected to the electric operation panel 8 through a transmission wire. The steel coil 1 is placed on two idler rollers 5 arranged in parallel, and the uprights on the left and right sides of the fixed bracket 4 are provided with slots 401. The protruding dovetail-shaped convex heads are interlocked so that the block 3 is slidingly connected with the slot 401; the hydraulic mechanism 2 is vertically placed under the two blocks 3, and the lower end of the hydraulic mechanism 2 is fixed to the support plate 10 by bolts. The bayonet of the piston rod head at the upper end is provided with a through hole, which is connected with the stopper 3 by a pin shaft 9 . The stopper 3 is arranged in a wedge shape, so that the wedge-shaped head is easier to insert into the tail of the steel coil 1 and expand outward. When oil is fed into the lower cavity of the hydraulic mechanism 2 on both sides, the stopper 3 is pushed up along the slot 401 on the fixed bracket 4 to resist the steel coil 1 placed on the supporting roller 5. When the oil is fed into the upper cavity of the hydraulic mechanism 2 Return stopper 3 to its original position. The specific working process of the present invention: put the steel coil 1 on the supporting roller 6, drive the hydraulic mechanism 2 on both sides to rise so that the stoppers 3 on both sides move upward along the slot 401 on the fixed bracket 4 to compress the steel coil 1, Then the driving motor 7 is controlled by the motor operation panel 8 to drive the supporting roller 5 to rotate. When the tail of the steel coil 1 moves to the left, under the action of the stopper 3, the tail of the steel coil 1 is moved to the left to separate a long section of the steel coil 1. It is convenient for manual cutting and sampling.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910569676.5A CN110231187B (en) | 2019-06-27 | 2019-06-27 | A sampling device for steel coils with a thickness of ≥5mm |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910569676.5A CN110231187B (en) | 2019-06-27 | 2019-06-27 | A sampling device for steel coils with a thickness of ≥5mm |
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| CN110231187A true CN110231187A (en) | 2019-09-13 |
| CN110231187B CN110231187B (en) | 2025-02-28 |
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| CN210221531U (en) * | 2019-06-27 | 2020-03-31 | 新余钢铁股份有限公司 | Sampling device for steel coil with thickness larger than or equal to 5mm |
-
2019
- 2019-06-27 CN CN201910569676.5A patent/CN110231187B/en active Active
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| CN110231187B (en) | 2025-02-28 |
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