CN110230224A - 一种防辐射涤纶涂层布的湿法转移印花工艺 - Google Patents

一种防辐射涤纶涂层布的湿法转移印花工艺 Download PDF

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CN110230224A
CN110230224A CN201910395678.7A CN201910395678A CN110230224A CN 110230224 A CN110230224 A CN 110230224A CN 201910395678 A CN201910395678 A CN 201910395678A CN 110230224 A CN110230224 A CN 110230224A
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radiation
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polyester coating
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常小军
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Suzhou Jinglai Textile Finishing Co Ltd
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Abstract

本发明公开了一种防辐射涤纶涂层布的湿法转移印花工艺，包括以下步骤：印花薄膜的加工：以耐高温PET薄膜或BOPP薄膜为基层，将配制好的改性剂和吸墨乳液涂抹在薄膜上，移至烘箱中干燥，烘干完成后将薄膜取出，将染料利用刮涂的方式涂在薄膜的表面，通过印刷机上的印制辊将花型印制在薄膜上，该防辐射涤纶涂层布的湿法转移印花工艺，实现防辐射涤纶涂层布的湿法转移印花功能，选用PET薄膜或BOPP薄膜，染料与薄膜没有亲和力，转印时，转移率高，转印效果好，且通过添加改性剂，保证了防辐射涤纶涂层布在印花烘干完场后，保持原有的柔软性，通过吸墨乳液使得防辐射涤纶涂层布在转印时吸收染料的效果好，使得转印效果好。

Description

一种防辐射涤纶涂层布的湿法转移印花工艺
技术领域
本发明涉及印花工艺技术领域，具体是一种防辐射涤纶涂层布的湿法转移印花工艺。
背景技术
转移印花工艺是纺织品印花方法之一，始于20世纪60年代末，先将某种染料印在纸等其他材料上，然后再用热压等方式，使花纹转移到织物上的一种印花方法，多用于化纤针织品、服装的印花，尤其在丝绸织物上，需按不同纤维性质采用相应的染料，技术工艺及配套设备比较复杂。
在进行防辐射涤纶涂层布的湿法转移印花工艺中，转印时印花常常转印不完整，转移率较低，转印效果差。
发明内容
本发明的目的在于提供一种防辐射涤纶涂层布的湿法转移印花工艺，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：
一种防辐射涤纶涂层布的湿法转移印花工艺，该防辐射涤纶涂层布的制备方法包括以下步骤：
S1、印花薄膜的加工：以耐高温PET薄膜或BOPP薄膜为基层，将配制好的改性剂和吸墨乳液涂抹在薄膜上，移至烘箱中干燥，烘干完成后将薄膜取出，将染料利用刮涂的方式涂在薄膜的表面，通过印刷机上的印制辊将花型印制在薄膜上，得到印花薄膜；
S2、织物的预处理：在防辐射涤纶涂层布的输送过程中，通过喷淋装置将碱液均匀喷洒在防辐射涤纶涂层布的表面，使织物均匀含湿，方便后续进行印花处理；
S3、转印印花处理：将处理后的防辐射涤纶涂层布与印花薄膜贴合在一起，进入转印装置轧压，将印花薄膜上的印花进行转印，出转印装置后，将织物与印花薄膜分离，薄膜上的染料转移至面料纤维微细结构，而呈现印制花型；
S4、织物的后续处理：对印花后的防辐射涤纶涂层布先进行发色处理，采用连续式蒸化机进行蒸化发色，固色完成后进行水洗，水洗完成后进行烘干固色。
作为本发明进一步的方案：步骤S1中所述改性剂为丙烯酸甲酯、丙烯酸乙酯、羟丙基甲基纤维素和清水等组成。
作为本发明进一步的方案：步骤S1中所述吸墨乳液按重量百分比计包括95％的聚乙烯醇、3％的六偏磷酸钠和2％的烷基酚聚氧乙烯醚。
作为本发明进一步的方案：步骤S1中所述染料由尿素、小苏打、防染盐、海藻酸钠、无水乙醇和聚有机硅氧烷混制而成。
作为本发明进一步的方案：步骤S2中所述碱液的PH值为9-11，所述织物的含湿率为30％-40％。
作为本发明进一步的方案：步骤S1中所述移至烘箱中干燥，在烘箱内部温度控制在60℃-80℃，干燥时间30min-60min。
作为本发明进一步的方案：步骤S3中所述进入转印装置轧压，轧压温度设置在120℃-140℃，转印压力设置在30-40kg/cm2，所述转移时间为40s-60s。
作为本发明进一步的方案：步骤S4中所述蒸化发色，温度设置在100℃-120℃，汽蒸时间设置在10min-30min。
与现有技术相比，本发明的有益效果是：该防辐射涤纶涂层布的湿法转移印花工艺，实现防辐射涤纶涂层布的湿法转移印花功能，选用PET薄膜或BOPP薄膜，染料与薄膜没有亲和力，转印时，转移率高，转印效果好，且通过添加改性剂，保证了防辐射涤纶涂层布在印花烘干完场后，保持原有的柔软性，通过吸墨乳液使得防辐射涤纶涂层布在转印时吸收染料的效果好，使得转印效果好。
具体实施方式
下面对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例1
一种防辐射涤纶涂层布的湿法转移印花工艺，该防辐射涤纶涂层布的制备方法包括以下步骤：
S1、印花薄膜的加工：以耐高温PET薄膜或BOPP薄膜为基层，将配制好的改性剂和吸墨乳液涂抹在薄膜上，移至烘箱中干燥，烘干完成后将薄膜取出，将染料利用刮涂的方式涂在薄膜的表面，通过印刷机上的印制辊将花型印制在薄膜上，得到印花薄膜；
S2、织物的预处理：在防辐射涤纶涂层布的输送过程中，通过喷淋装置将碱液均匀喷洒在防辐射涤纶涂层布的表面，使织物均匀含湿，方便后续进行印花处理；
S3、转印印花处理：将处理后的防辐射涤纶涂层布与印花薄膜贴合在一起，进入转印装置轧压，将印花薄膜上的印花进行转印，出转印装置后，将织物与印花薄膜分离，薄膜上的染料转移至面料纤维微细结构，而呈现印制花型；
S4、织物的后续处理：对印花后的防辐射涤纶涂层布先进行发色处理，采用连续式蒸化机进行蒸化发色，固色完成后进行水洗，水洗完成后进行烘干固色。
步骤S1中所述改性剂为丙烯酸甲酯、丙烯酸乙酯、羟丙基甲基纤维素和清水等组成。
步骤S1中所述吸墨乳液按重量百分比计包括95％的聚乙烯醇、3％的六偏磷酸钠和2％的烷基酚聚氧乙烯醚。
步骤S1中所述染料由尿素、小苏打、防染盐、海藻酸钠、无水乙醇和聚有机硅氧烷混制而成。
步骤S2中所述碱液的PH值为9，所述织物的含湿率为30％。
步骤S1中所述移至烘箱中干燥，在烘箱内部温度控制在60℃，干燥时间30min。
步骤S3中所述进入转印装置轧压，轧压温度设置在120℃，转印压力设置在30kg/cm2，所述转移时间为40s。
步骤S4中所述蒸化发色，温度设置在100℃，汽蒸时间设置在10min。
实施例2
步骤S2中所述碱液的PH值为9-11，所述织物的含湿率为35％。
步骤S1中所述移至烘箱中干燥，在烘箱内部温度控制在70℃，干燥时间45min。
步骤S3中所述进入转印装置轧压，轧压温度设置在130℃，转印压力设置在35kg/cm2，所述转移时间为50s。
步骤S4中所述蒸化发色，温度设置在110℃，汽蒸时间设置在20min。
实施例3
步骤S2中所述碱液的PH值为11，所述织物的含湿率为40％。
步骤S1中所述移至烘箱中干燥，在烘箱内部温度控制在80℃，干燥时间60min。
步骤S3中所述进入转印装置轧压，轧压温度设置在140℃，转印压力设置在40kg/cm2，所述转移时间为60s。
步骤S4中所述蒸化发色，温度设置在120℃，汽蒸时间设置在30min。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。

Claims (8)

1.一种防辐射涤纶涂层布的湿法转移印花工艺，其特征在于，该防辐射涤纶涂层布的制备方法包括以下步骤：。
S1、印花薄膜的加工：以耐高温PET薄膜或BOPP薄膜为基层，将配制好的改性剂和吸墨乳液涂抹在薄膜上，移至烘箱中干燥，烘干完成后将薄膜取出，将染料利用刮涂的方式涂在薄膜的表面，通过印刷机上的印制辊将花型印制在薄膜上，得到印花薄膜；
S2、织物的预处理：在防辐射涤纶涂层布的输送过程中，通过喷淋装置将碱液均匀喷洒在防辐射涤纶涂层布的表面，使织物均匀含湿，方便后续进行印花处理；
S3、转印印花处理：将处理后的防辐射涤纶涂层布与印花薄膜贴合在一起，进入转印装置轧压，将印花薄膜上的印花进行转印，出转印装置后，将织物与印花薄膜分离，薄膜上的染料转移至面料纤维微细结构，而呈现印制花型；
S4、织物的后续处理：对印花后的防辐射涤纶涂层布先进行发色处理，采用连续式蒸化机进行蒸化发色，固色完成后进行水洗，水洗完成后进行烘干固色。
2.根据权利要求1所述的一种防辐射涤纶涂层布的湿法转移印花工艺，其特征在于，步骤S1中所述改性剂为丙烯酸甲酯、丙烯酸乙酯、羟丙基甲基纤维素和清水等组成。
3.根据权利要求1所述的一种防辐射涤纶涂层布的湿法转移印花工艺，其特征在于，步骤S1中所述吸墨乳液按重量百分比计包括95％的聚乙烯醇、3％的六偏磷酸钠和2％的烷基酚聚氧乙烯醚。
4.根据权利要求1所述的一种防辐射涤纶涂层布的湿法转移印花工艺，其特征在于，步骤S1中所述染料由尿素、小苏打、防染盐、海藻酸钠、无水乙醇和聚有机硅氧烷混制而成。
5.根据权利要求1所述的一种防辐射涤纶涂层布的湿法转移印花工艺，其特征在于，步骤S2中所述碱液的PH值为9-11，所述织物的含湿率为30％-40％。
6.根据权利要求1所述的一种防辐射涤纶涂层布的湿法转移印花工艺，其特征在于，步骤S1中所述移至烘箱中干燥，在烘箱内部温度控制在60℃-80℃，干燥时间30min-60min。
7.根据权利要求1所述的一种防辐射涤纶涂层布的湿法转移印花工艺，其特征在于，步骤S3中所述进入转印装置轧压，轧压温度设置在120℃-140℃，转印压力设置在30-40kg/cm2，所述转移时间为40s-60s。
8.根据权利要求1所述的一种防辐射涤纶涂层布的湿法转移印花工艺，其特征在于，步骤S4中所述蒸化发色，温度设置在100℃-120℃，汽蒸时间设置在10min-30min。
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