CN110228162B - Automatic wire production equipment - Google Patents
Automatic wire production equipment Download PDFInfo
- Publication number
- CN110228162B CN110228162B CN201910639759.7A CN201910639759A CN110228162B CN 110228162 B CN110228162 B CN 110228162B CN 201910639759 A CN201910639759 A CN 201910639759A CN 110228162 B CN110228162 B CN 110228162B
- Authority
- CN
- China
- Prior art keywords
- wire
- jig
- strip
- die strip
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title abstract description 25
- 230000007246 mechanism Effects 0.000 abstract description 281
- 238000012545 processing Methods 0.000 abstract description 34
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 abstract description 19
- 238000003466 welding Methods 0.000 abstract description 15
- 238000012546 transfer Methods 0.000 abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 10
- 238000001514 detection method Methods 0.000 abstract description 9
- 238000005520 cutting process Methods 0.000 abstract description 6
- 230000004907 flux Effects 0.000 abstract description 6
- 238000007598 dipping method Methods 0.000 abstract description 5
- 238000009966 trimming Methods 0.000 abstract description 5
- 238000005476 soldering Methods 0.000 abstract description 4
- 238000005259 measurement Methods 0.000 abstract description 3
- 238000013461 design Methods 0.000 abstract description 2
- 238000002347 injection Methods 0.000 abstract description 2
- 239000007924 injection Substances 0.000 abstract description 2
- 230000033001 locomotion Effects 0.000 description 25
- 238000003825 pressing Methods 0.000 description 16
- 210000000078 claw Anatomy 0.000 description 12
- 230000001360 synchronised effect Effects 0.000 description 11
- 229910000604 Ferrochrome Inorganic materials 0.000 description 10
- 238000001746 injection moulding Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 238000011161 development Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 244000208734 Pisonia aculeata Species 0.000 description 4
- 230000009471 action Effects 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 238000010992 reflux Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000012937 correction Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 238000013519 translation Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000011179 visual inspection Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0084—General arrangement or lay-out of plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
- B29C45/14221—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure by tools, e.g. cutting means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14549—Coating rod-like, wire-like or belt-like articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1759—Removing sprues from sprue-channels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
- B29C45/14221—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure by tools, e.g. cutting means
- B29C2045/14229—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure by tools, e.g. cutting means deforming wire-like articles
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Manufacture Of Motors, Generators (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention discloses automatic wire production equipment, which comprises a wire processing front section and a wire processing rear section; the wire processing front section comprises a wire automatic transfer mechanism, a fixed-length cutting mechanism, a crust peeling mechanism, a core wire peeling mechanism, a wire twisting mechanism, a wire dividing mechanism, a soldering flux adding device, a tin dipping mechanism, a welding MICRO mechanism, a welding detection device, a double-head electrical measurement mechanism, an SR end trimming mechanism, a wire taking pre-positioning device, a manipulator transfer mechanism and a variable-pitch up-down staggered connection mechanism; the wire rod processing rear section comprises a wire assembly mechanism, a jig mould strip pushing mechanism, a jig mould strip wire feeding lower mould mechanism, a wire taking mechanism, a jig mould strip reflow mechanism, a water intake mechanism and a jig mould strip. The invention has reasonable design, realizes the operation of automatically inserting the wire into the mould strip and automatically putting the mould strip and the wire into the lower mould, is convenient for completing injection, can automatically take out the injection-molded wire, and improves the production efficiency of wire production and the quality of the wire.
Description
Technical Field
The invention relates to the technical field of automatic production equipment, in particular to automatic production equipment for wires.
Background
With the continuous development of society and the continuous progress of technology, mechanized and automated production has gradually become a development trend. The traditional adoption is artifical to insert the wire rod of moulding plastics into the mould strip, puts into mould strip and line down the mould then accomplish the injection molding, takes the production mode of moulding plastics good wire rod (if have multiple plastic still need repeatedly to get and put mould strip and wire rod many times), because its production efficiency is low, the product quality is not high, has not been able to adapt to the development requirement of age yet more and more.
In the development process of wire rod automated production equipment, how to clamp the wire steady state, how to insert the wire steady state into the jig die strip, how to ensure that the wire rod does not move in the jig die strip in the motion process, how to automatically let the die strip jig take the wire rod to descend into the lower die, how to self remove the residual water gap after injection molding, how to automatically reflux the empty die strip jig after wire taking to the front-stage circulating wire loading and the like are all problems to be solved by equipment developers in the actual development process.
For this purpose, we propose an automatic wire production device to solve the above problems.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides automatic wire production equipment.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
An automatic wire production device comprises a wire processing front section and a wire processing rear section;
The wire processing front section comprises a wire automatic transfer mechanism, a fixed-length cutting mechanism, a crust peeling mechanism, a core wire peeling mechanism, a wire twisting mechanism, a wire dividing mechanism, a soldering flux adding device, a tin dipping mechanism, a welding MICRO mechanism, a welding detection device, a double-head electrical measurement mechanism, an SR end trimming mechanism, a wire taking pre-positioning device, a manipulator transfer mechanism and a variable-pitch up-down staggered connection mechanism;
The wire rod processing rear section comprises a wire assembly mechanism, a jig mould strip pushing mechanism, a jig mould strip wire feeding lower mould mechanism, a wire taking mechanism, a jig mould strip reflow mechanism, a water intake mechanism and a jig mould strip.
In the automatic wire production equipment, the wire assembly mechanism comprises a first linear motion mechanism, a wire clamping mechanism, a pressing upper die strip mechanism and a pressing jig die strip wire clamping claw mechanism;
The pushing jig die strip mechanism comprises a linear pushing mechanism, a jig die strip linear runner, a jig die strip limiting mechanism, a jig die strip opening mechanism and a jig die strip positioning mechanism;
the jig die strip line feeding and discharging lower die mechanism comprises a lower die and a jig die strip linear runner lifting mechanism;
the thread taking mechanism comprises a third linear motion mechanism and a thread clamping motion mechanism;
the jig die strip reflow mechanism comprises a lifting jig die strip mechanism, a pushing jig die strip mechanism and a positioning jig die strip mechanism;
The jig die strip comprises a die strip, a jig and a jig die strip clamping claw.
In the automatic wire rod production equipment, the lifting jig die strip mechanism comprises a jig die strip front lifting mechanism and a jig die strip rear lifting mechanism;
The pushing jig die strip mechanism comprises a jig die strip pushing front mechanism, a jig die strip pushing front mechanism and a jig die strip pushing rear mechanism.
In the above-mentioned wire rod automated production equipment, the die strip includes an upper die strip and a lower die strip.
In the automatic wire rod production equipment, the jig die strip linear flow passage lifting mechanism comprises a lifting cylinder, a lifting guide pillar, a lifting guide sleeve, a jig die strip short flow passage and a jig die strip jumping-out limit.
In the automatic wire production equipment, the wire clamping movement mechanism comprises a jig die strip wire clamping claw opening mechanism and a wire clamping claw.
Compared with the prior art, the invention has the beneficial effects that:
the invention has reasonable design, realizes the operation of automatically inserting the wire into the mold bar, automatically putting the mold bar and the wire into the lower mold, and is convenient for completing injection molding, simultaneously can automatically take out the injection molded wire, improves the production efficiency of wire production and the quality of the wire, can clamp and insert the wire in a stable state into the jig mold bar in the working process, and simultaneously ensures that the wire does not move in the jig mold bar in the moving process; in addition, can let mould strip tool automatic belt wire material descend and get into the lower mould, can get rid of the remaining mouth of a river after moulding plastics voluntarily, not only this, get the line back empty mould strip tool and can also automatic reflux to anterior segment circulation dress wire rod.
Drawings
Fig. 1 is a schematic structural diagram of an automatic wire production device according to the present invention;
fig. 2 is a schematic structural diagram of a wire processing front section in an automatic wire production device according to the present invention;
FIG. 3 is a schematic view of the structure of the fixed length cutoff in the wire processing front section;
Fig. 4 is a schematic structural view of an automatic transfer mechanism in a wire processing front section;
FIG. 5 is a schematic view of the peeling mechanism in the wire processing front section;
FIG. 6 is a schematic structural view of a wire stripping mechanism in the wire processing front section;
fig. 7 is a schematic structural view of a wire twisting mechanism in a wire processing front section;
FIG. 8 is a schematic structural view of a wire separating mechanism in a wire processing front section;
FIG. 9 is a schematic view of the structure of the device for adding flux in the wire processing front section;
FIG. 10 is a schematic structural view of a tin-dipping mechanism in the wire processing front section;
FIG. 11 is a schematic view of the structure of the welding MICRO mechanism in the wire processing front stage;
fig. 12 is a schematic structural view of a welding detection device in a wire processing front section;
FIG. 13 is a schematic view of the structure of the dual head electrical measurement mechanism in the wire processing front section;
FIG. 14 is a schematic view of the SR end trimming mechanism in the wire processing front section;
fig. 15 is a schematic structural view of a wire takeout positioning device in a wire processing front section;
Fig. 16 is a schematic structural view of a manipulator transfer mechanism in a wire processing front stage;
fig. 17 is a schematic structural view of a pitch-changing up-down dislocation connection mechanism in the wire processing front section;
Fig. 18 is a schematic structural diagram of a post-processing section of a wire rod in an automatic wire rod production device according to the present invention;
Fig. 19 is a schematic structural view of a wire feeding mechanism in the rear section of wire processing;
FIG. 20 is a detailed block diagram of the wire assembly mechanism shown in FIG. 2;
Fig. 21 is a schematic structural view of a pushing jig die bar mechanism in a wire processing rear section;
FIG. 22 is a detailed block diagram of the pushing jig bar mechanism shown in FIG. 4;
FIG. 23 is a block diagram of a jig die strip line entry and exit mechanism in the post-wire processing section;
fig. 24 is a schematic structural view of the wire takeout mechanism in the post-wire processing stage;
FIG. 25 is a schematic view of a back flow mechanism for a jig bar in the post-wire processing stage;
Fig. 26 is a schematic structural view of a water intake mechanism in the post-wire processing stage;
Fig. 27 is a schematic structural view of the jig bar in the post-processing section of the wire rod.
In the figure: 100 line-mounting mechanisms, 110 first linear motion mechanisms, 120 second linear motion mechanisms, 121 fixed frame seats, 130 line-clamping mechanisms, 131 inserting cylinders, 132 line-clamping lifting cylinders, 133 line-clamping cylinders, 140 pressing upper die bar mechanisms and 150 pressing-opening jig die bar line-clamping claw mechanisms;
200 pushing jig die strip mechanisms, 210 linear pushing mechanisms, 220 jig die strip linear runners, 230 jig die strip limiting mechanisms, 240 jig die strip opening mechanisms, 250 jig die strip positioning mechanisms, 260 wire sensors and 270 wire correction clamping jaws;
the strip line of the jig die is put into and taken out of the lower die mechanism, the linear runner lifting mechanism of the jig die of 310, the lifting cylinder of 311, the lifting guide pillar of 312, the lifting guide sleeve of 313, the short runner of the jig die of 314 and the jump out of the jig die of 315 are limited;
400 wire taking mechanisms, 410 third linear motion mechanisms, 420 wire clamping motion mechanisms, 421 jig die strip wire clamping claw opening mechanisms and 422 wire clamping claws;
500 jig die strip reflux mechanism, 510 jig die strip push-down front mechanism, 520 jig die strip push-up front mechanism, 530 jig die strip front lifting mechanism, 540 jig die strip reflux line, 550 jig die strip rear lifting mechanism, 560 jig die strip push-down rear mechanism;
600 water intake mechanisms, 610 water intake lifting cylinders, 620 water intake translation cylinders and 630 water intake clamping cylinders;
700 jig mould strip, 710 jig mould strip clamping claw, 720 mould strip and 730 jig;
1100 fixed length cutting mechanism, 1110 roller mechanism, 1120 encoder, 1130 synchronous wire feeding mechanism, 1140 first upper cutter, 1150 first lower cutter, 1160 clamping mechanism;
1200 automatic wire transfer mechanism, 1210 carrier, 1220 chain transmission line, 1230 supporting seat, 1240 servo motor, 1250 opening mechanism;
1300 a crust peeling mechanism, 1310 a lower cutter mechanism, 1330 an upper cutter mechanism, 1320 a pressing mechanism and 1340 a first back-pulling mechanism;
1400 core-peeling mechanisms, 1410 lower pressing mechanisms, 1420 second lower cutters, 1430 second upper cutters, 1440 upper pressing mechanisms and 1450 second back-pulling mechanisms;
1500 a wire twisting mechanism, 1510 a front-back motion mechanism, 1520 a twisting motor, 1530 an opening-closing motor, 1540 a wire twisting machine seat and 1550 a positioning mechanism;
1600 branching mechanisms, 1610 base advancing, 1620 lifting mechanisms, 1630 left and right forming mechanisms, 1640V-shaped positioning blocks and 1650 conical branching devices;
1700 a soldering flux adding device, 1710 a vessel, 1720 a flow guide pipe and 1730 a circulating pump;
1800 tin immersion mechanism, 1810 height adjusting mechanism, 1820 tin melting furnace, 1830 tin hopper, 1840 tin scraping mechanism, 1850 wire pressing mechanism;
1900 welding MICRO mechanism, 1910MICRO positioning mechanism, 1920 tin feeding mechanism, 1930 adjustable ferrochrome mechanism, 1940 ferrochrome lifting cylinder, 1950 ferrochrome front air inlet cylinder, 1960 material distributing mechanism and 1970 vibration feeding mechanism;
8100 welding detection device, 8110 detection positioning mechanism, 8120CCD visual detection;
8200 double-head electrical measuring mechanism, 8210 base advancing mechanism, 8220 first-stage MICRO end detecting mechanism, 8230 second-stage MICRO end detecting mechanism, 8250 first-stage SR end detecting mechanism, 8260 second-stage SR end detecting mechanism;
8300SR end trimming mechanism, 8310 positioning column, 8410V-shaped positioning cylinder, 8350 base front cylinder, 8320 third lower cutter and 8330 third upper cutter;
8400 thread taking and positioning device, 8410 racket rod positioning cylinder, 8420 left and right positioning cylinder, 8430 material tending mechanism and 8440 racket rod;
8500 mechanical arm transfer mechanism, 8510 material taking air claw, 8520Z axis module and 8530X axis module;
8600 pitch-changing up-down misplacement connection mechanism, 8610 upper pitch-changing platform, 8620 first synchronous pulley, 8630 synchronous belt, 8640 lower pitch-changing platform, 8650 second synchronous pulley, 8660 pitch-changing connecting rod, 8670 pitch-changing auxiliary connecting rod, 8680 limit mechanism, 8690 pitch-changing cylinder, 8611 first separation plate, 8612 second separation plate, 8613 wire-clamping air claw.
Detailed Description
The following examples are for illustrative purposes only and are not intended to limit the scope of the invention.
Examples
An automatic wire production device comprises a wire processing front section and a wire processing rear section;
referring to fig. 1-2, the wire processing front section includes a wire automatic transfer mechanism 1200, a fixed length cutting mechanism 1100, a crust peeling mechanism 1300, a core wire peeling mechanism 1400, a wire twisting mechanism 1500, a wire dividing mechanism 1600, a soldering flux adding device 1700, a tin immersion mechanism 1800, a welding MICRO mechanism 1900, a welding detection device 8100, a double-head electrical measuring mechanism 8200, an SR end cutting Ji Jigou 8300, a wire taking pre-positioning device 8400, a manipulator transfer mechanism 8500 and a variable-pitch up-down dislocation connection mechanism 8600.
Referring to fig. 3, the fixed length cutting mechanism 1100 includes a roller mechanism 1110, an encoder 1120, a synchronous wire feeding mechanism 1130, a first upper cutter 1140, a first lower cutter 1150, and a clamping mechanism 1160, the wire is corrected by the roller mechanism 1110 and is pressed by the synchronous wire feeding mechanism 1130 to be fed out by a corresponding length, the clamping mechanism 1160 clamps the front end of the wire and rotates, the first upper cutter 1140 and the first lower cutter 1150 cooperate to cut the wire, and the precision of the wire is controlled by the encoder 1120.
Referring to fig. 4, the 1200 wire automatic transfer mechanism includes a carrier 1210, a chain transmission line 1220, a support base 1230, a servo motor 1240, and a spreader mechanism 1250, the chain transmission line 1220 is driven by the servo motor 1240, the carrier 1210 is mounted on a chain wire body, the opening and closing of the carrier 1210 is performed by the spreader mechanism 1250, and the chain wire body is supported by the support base 1230.
Referring to fig. 5, the peeling mechanism 1300 includes a lower cutter mechanism 1310, an upper cutter mechanism 1330, a pressing mechanism 1320, and a first pull-back mechanism 1340, wherein the pressing mechanism 1320 clamps the wire and then the lower cutter mechanism 1310 and the upper cutter mechanism 1330 perform peeling, and the first pull-back mechanism 1340 cooperates to withdraw the peel.
Referring to fig. 6, the peeling mechanism 1400 includes a lower pressing mechanism 1410, a second lower cutter 1420, a second upper cutter 1430, an upper pressing mechanism 1440, a second pull-back mechanism 1450; the wire is clamped by the lower pressing mechanism 1410 and the upper pressing mechanism 1440, cut and peeled by the second lower cutter 1420 and the second upper cutter 1430, and the core wire sheath is peeled by the second pull-back mechanism 1450.
Referring to fig. 7, the wire twisting mechanism 1500 includes a front-back motion mechanism 1510, a twisting motor 1520, an opening-closing motor 1530, a wire twisting frame 1540, and a positioning mechanism 1550, wherein after the wire is positioned at the working position, the wire twisting frame 1540 is driven to move forward and backward by the front-back motion mechanism 1510, the opening-closing motor 1530 controls the opening-closing and the compression of the tooth-shaped wire twisting mechanism, and the twisting motor 1520 controls the left-right twisting of the tooth-shaped tooth plate.
Referring to fig. 8, the wire dividing mechanism 1600 includes a base advance 1610, a lift mechanism 1620, a left and right forming mechanism 1630, a V-shaped positioning block 1640, and a tapered wire divider 1650, wherein the base advance 1610 lifts the wire to be flush with the lift mechanism 1620, the V-shaped positioning block 1640 positions the wire, the tapered wire divider 1650 pushes down to separate the wire, and the left and right forming mechanism 1630 forms the wire.
Referring to fig. 9, the flux device 1700 includes a vessel 1710, a draft tube 1720, and a circulation pump 1730.
Referring to fig. 10, the tin dipping mechanism 1800 includes a height adjusting mechanism 1810, a tin melting furnace 1820, a tin bucket 1830, a tin scraping mechanism 1840, and a wire pressing mechanism 1850, wherein the height adjusting mechanism 1810 can adjust the tin dipping depth, the wire pressing mechanism 1850 presses down the wire head, and the tin bucket 1830 is matched to dip tin on the product.
Referring to fig. 11, the welding MICRO mechanism 1900 comprises a MICRO positioning mechanism 1910, a tin feeding mechanism 1920, an adjustable ferrochrome mechanism 1930, a ferrochrome lifting cylinder 1940, a ferrochrome front air inlet cylinder 1950, a distributing mechanism 1960, a vibration feeding mechanism 1970, and the vibration feeding mechanism 1970 and the distributing mechanism 1960 for feeding and distributing the MICRO; the ferrochrome front air inlet cylinder 1950 and the ferrochrome lifting cylinder 1940 are matched with an adjustable ferrochrome mechanism 1930 to control the forward and backward movement and lifting of ferrochrome so as to weld products, a tin feeding mechanism 1920 automatically feeds tin in a fixed length mode, and a MICRO positioning mechanism 1910 performs online positioning on the products.
Referring to fig. 12, the welding inspection device 8100 includes an inspection positioning mechanism 8110 and a CCD visual inspection 8120, wherein the inspection positioning mechanism 8110 positions a product, and the CCD visual inspection 8120 detects a tin effect, whether there is missing welding, off-welding, or cold welding, or the like.
Referring to fig. 13, the double-ended electrical measuring mechanism 8200 includes a base advancing mechanism 8210, a primary MICRO end detecting mechanism 8220, a MICRO inserting and extracting mechanism 8230, a secondary MICRO end detecting mechanism 8240, a primary SR end detecting mechanism 8250, a secondary SR end detecting mechanism 8260, the primary MICRO end detecting mechanism 8220 and the secondary MICRO end detecting mechanism 8240 detecting the MICRO, and the MICRO inserting and extracting mechanism 8230 inserting the product; the primary SR end detection mechanism 8250 and the secondary SR end detection mechanism 8260 automatically divide and detect the SR wire end, and the base advancing mechanism 8210 does avoidance action to the passing of the wire.
Referring to fig. 14, the SR end trimming mechanism 8300 includes a positioning column 8310, a V-shaped positioning cylinder 8410, a base front cylinder 8350, a third lower cutter 8320, and a third upper cutter 8330, wherein the positioning column 8310, the V-shaped positioning cylinder 8410, and the base front cylinder 8350 cooperate to position the wire in the cutter region and straighten the wire, and the third lower cutter 8320 and the third upper cutter 8330 cooperate to trim the SR end.
Referring to fig. 15, the line taking pre-positioning device 8400 includes a racket shaft positioning cylinder 8410, a left and right positioning cylinder 8420, a material tending mechanism 8430, and a racket shaft 8440, and the micro head is pre-positioned by the material tending mechanism 8430, and then is precisely positioned by the racket shaft 8410 positioning cylinder and the left and right positioning cylinder 8420, and the racket shaft 8440 presses a product thereon to be taken with a subsequent manipulator.
Referring to fig. 16, the manipulator transfer mechanism 8500 includes a material taking air jaw 8510, a Z-axis module 8520, and an X-axis module 8530, wherein the material taking air jaw 8510 grips a wire, grips one product at a time, grips a MICRO end at one end, grips an SR end at one end, and places the product on a rear docking platform, and the Z-axis module 8520 and the X-axis module 8530 transfer the product in the Z-axis and X-axis directions.
Referring to fig. 17, the pitch up-down dislocation connection mechanism 8600 includes an upper pitch platform 8610, a first synchronous pulley 8620, a synchronous belt 8630, a lower pitch platform 8640, a second synchronous pulley 8650, a pitch link 8660, a pitch auxiliary link 8670, a limiting mechanism 8680, a pitch cylinder 8690, a first pitch plate 8611, a second pitch plate 8612, a wire clamping air jaw 8613, the upper pitch platform 8610, the lower pitch platform 8640 being dislocated left and right by pulling the synchronous belt 8630 by a rodless cylinder (not shown), the upper and lower pitch platforms being locked to the upper and lower sides of the synchronous belt respectively, the first pitch plate 8611, the second pitch plate 8612, the wire clamping air jaw 8613 being provided with 8 pitch air jaws 8613 each capable of simultaneously accommodating two wires, each wire being clamped at both front and rear ends (i.e., a MICRO and SR ends) by 4 air jaws, respectively, the pitch limiting mechanism 8680 being separated by the pitch link 8690 by the pitch auxiliary link 8660.
Referring to fig. 18, the wire processing rear section includes a wire loading mechanism 100, a pushing jig die bar mechanism 200, a jig die bar wire feeding and discharging mechanism 300, a wire taking mechanism 400, a jig die bar reflow mechanism 500, a water intake mechanism 600, and a jig die bar 700.
Referring to fig. 19 to 20, the first linear motion mechanism 110 moves back and forth with the second linear motion mechanism 120, the second linear motion mechanism 120 moves up and down with the fixed frame seat 121, the wire clamping lifting cylinder 132 descends to the wire taking position, when the wire clamping lifting cylinder 132 descends to the predetermined position, the wire clamping cylinder 133 clamps the wire, the wire clamping lifting cylinder 132 ascends after clamping the wire, the first linear motion mechanism 110 moves in cooperation with the second linear motion mechanism 120 until the wire is brought to the wire feeding jig die station, the press-opening jig die clamping claw mechanism 150 presses the jig die clamping claw 710 open, the wire clamping lifting cylinder 132 descends, the inserting cylinder 131 inserts into the die 720 of the jig die, at this time, the wire clamping cylinder 133 opens, the wire is circularly fed into one jig die 700, and the press-fitting upper die mechanism 140 descends to automatically close the upper and lower die after completion.
Referring to fig. 21-22, regarding the operation correction and positioning of the jig die strip 700 by the jig die strip reflow mechanism 500 after the empty jig die strip 700 reaches the wire insertion station, the stable insertion of the wire rod is ensured, the wire insertion operation of the empty jig die strip 700 is completed by the wire mounting mechanism 100, the presence or absence of the wire rod is sensed by the 8 wire rod sensors 260 directly below, the automatic alarm prompt is stopped by the empty wire or few wire control program, the manual intervention is performed, the jig die strip 700 with the wire rod is pushed by the linear pushing mechanism 210, the set distance for the backward movement reaches the next station, the movement of the jig die strip limiting mechanism 230 limits the position change of the corresponding jig die strip 700, the stability of the completion of the operation of the jig die strip wire entering the lower die strip mechanism 300 is improved, the left and right movement of the jig die strip 700 is limited by the jig die strip linear runner 220, the linear pushing mechanism 210 only moves in the backward direction along the jig die strip linear runner 220 when pushing the jig die strip 700, the wire rod is opened by the jig die strip opening mechanism 240 after the wire rod is completed, and the wire rod is conveniently taken out by the wire taking mechanism 400.
Since the jig bar 700 of this example is fed with 8 wires at a time, the wire feeding mechanism 100 is fed with 2 wires at a time, and the wire correction clamp 270 is used to fix the inserted wires from being pulled out of the jig bar 700 when the wires are not fully inserted into the upper and lower die bars of the jig bar 700 and cannot be clamped.
Referring to fig. 23, specifically, regarding the wire rod injection molding of the injection molding machine is completed by program control after the jig bar 700 with the wire rod pushed by the linear pushing mechanism 210 reaches the jig bar wire-in-out-off mechanism 300, the jig bar linear runner lifting mechanism 310 descends under the action of the jig bar jumping-out limit 315, the wire rod with the jig bar linear runner lifting mechanism 310 ascends to complete the injection molding of the station is carried by the jig bar 700, the linear pushing mechanism 210 pushes to complete the next injection molding or the finished product wire taking, the jig bar linear runner lifting mechanism 310 includes a lifting cylinder 311, a lifting guide post 312, a lifting guide sleeve 313, a jig bar short runner 314, a jig bar jumping-out limit 315, and the lifting cylinder 311 provides lifting power, and the lifting guide post 312 and the lifting guide sleeve 313 control the lifting stability of the jig bar short runner 314.
Referring to fig. 24, specifically, regarding the wire gripping movement mechanism 420 waiting for gripping after the wire-loaded jig die bar 700 has been pushed by the linear pushing mechanism 210 reaches the wire taking mechanism 400 moves to grip the injection-molded wire and moves to a set position for paying out, the wire gripping movement mechanism 420 includes a jig die bar gripper opening mechanism 421 and a gripper 422, and the jig die bar gripper opening mechanism 421 is configured to jack up the gripper on the jig die bar 700 so that the wire can be taken out, and the gripper 422 is configured to grip the wire.
Referring to fig. 25, specifically, after the wire rod-removed jig die strip 700 is pushed by the linear pushing mechanism 210 and reaches the jig die strip rear lifting mechanism 550, the jig die strip is lowered to the set position after being pushed down by the jig die strip push rear mechanism 560, the jig die strip 700 is pushed into the jig die strip return line 540, the front section jig die strip push front mechanism 510 is pushed into the jig die strip front lifting mechanism 530 to lift the jig die strip push front mechanism 520, the jig die strip push front mechanism 700 is prepared to a wire inserting station, the rear jig die strip positioning mechanism 250 acts to correct and position the jig die strip 700, the wire rod inserted is ensured to be stably and then the wire inserting action of the empty jig die strip 700 is completed by the wire assembling mechanism 100, and the example is circulated in such a way to achieve automatic wire feeding, automatic injection molding, automatic water gap removal and automatic full automation of wire rod removal.
Referring to fig. 26, specifically, after injection molding is completed by the jig mold strip line in-and-out mold mechanism 300, the intake lifting cylinder 610 lowers the intake clamping cylinder 630 to clamp the intake, the intake lifting cylinder 610 lifts the intake translation cylinder 620 to move laterally to the intake placement position, the intake clamping cylinder 630 releases the intake to drop into the intake placement box, and the intake translation cylinder 620 retracts laterally to complete an intake action.
Referring to fig. 27, specifically, one jig die bar 700 is assembled by the jig 730, the die bar 720 and the jig die bar clamping jaw 710, and the jig die bar clamping jaw 710 is used for pressing the wire to fix the relative positions of the wire and the die bar 720 during the movement of the assembled wire. The jig die bar 700 is only one form in the example, and the die bar 720 can be a wire clamping up and down, or a wire inserting form and the like, which are not limited to the example, but always have the function of fixing the positional relationship between the wire and the die bar in the movement.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (1)
1. An automatic wire rod production facility, its characterized in that: the device comprises a wire rod processing front section and a wire rod processing rear section;
The wire rod processing front section comprises a wire rod automatic transferring mechanism (1200), a fixed-length cutting mechanism (1100), a crust peeling mechanism (1300), a core wire peeling mechanism (1400), a wire twisting mechanism (1500), a wire dividing mechanism (1600), a soldering flux adding device (1700), a tin immersion mechanism (1800), a welding MICRO mechanism (1900), a welding detection device (8100), a double-head electric measuring mechanism (8200), an SR end cutting Ji Jigou (8300), a wire taking pre-positioning device (8400), a manipulator transferring mechanism (8500) and a variable-pitch up-down misplacement connection mechanism (8600);
The wire rod processing rear section comprises a wire assembly mechanism (100), a pushing jig mould strip mechanism (200), a jig mould strip wire feeding lower mould mechanism (300), a wire taking mechanism (400), a jig mould strip reflux mechanism (500), a water intake mechanism (600) and a jig mould strip (700);
The wire mounting mechanism (100) comprises a first linear motion mechanism (110), a wire clamping mechanism (130), a pressing upper die strip mechanism (140) and a pressing-open jig die strip wire clamping claw mechanism (150);
the jig mold strip pushing mechanism (200) comprises a linear pushing mechanism (210), a jig mold strip linear runner (220), a jig mold strip limiting mechanism (230), a jig mold strip opening mechanism (240) and a jig mold strip positioning mechanism (250);
The jig die strip line entering lower die mechanism (300) comprises a lower die and a jig die strip linear runner lifting mechanism (310);
The thread taking mechanism (400) comprises a third linear motion mechanism (410) and a thread clamping motion mechanism (420);
The jig die strip reflow mechanism (500) comprises a lifting jig die strip mechanism, a pushing jig die strip mechanism and a positioning jig die strip mechanism;
The jig die strip (700) comprises a die strip (720), a jig (730) and a jig die strip wire clamping claw (710);
The lifting jig die strip mechanism comprises a jig die strip front lifting mechanism (530) and a jig die strip rear lifting mechanism (550);
The jig mould strip pushing mechanism comprises a jig mould strip pushing front mechanism (510), a jig mould strip pushing front mechanism (520) and a jig mould strip pushing rear mechanism (560);
The die strip (720) comprises an upper die strip and a lower die strip;
The jig die strip straight flow passage lifting mechanism (310) comprises a lifting cylinder (311), a lifting guide post (312), a lifting guide sleeve (313), a jig die strip short flow passage (314) and a jig die strip jump-out limit (315);
The wire clamping movement mechanism (420) comprises a jig die strip wire clamping claw opening mechanism (421) and a wire clamping claw (422).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910639759.7A CN110228162B (en) | 2019-07-16 | 2019-07-16 | Automatic wire production equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910639759.7A CN110228162B (en) | 2019-07-16 | 2019-07-16 | Automatic wire production equipment |
Publications (2)
Publication Number | Publication Date |
---|---|
CN110228162A CN110228162A (en) | 2019-09-13 |
CN110228162B true CN110228162B (en) | 2024-10-25 |
Family
ID=67855600
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201910639759.7A Active CN110228162B (en) | 2019-07-16 | 2019-07-16 | Automatic wire production equipment |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN110228162B (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110587914A (en) * | 2019-10-23 | 2019-12-20 | 深圳市优机智能技术有限公司 | Injection molding mechanism and injection molding method for connecting tail end of cable |
CN111605131B (en) * | 2020-05-28 | 2025-03-28 | 无锡四五零科技有限公司 | Rope winding system for hook assembly |
CN112338312A (en) * | 2020-11-11 | 2021-02-09 | 广东诠杰科技有限公司 | Welding machine |
IT202100028037A1 (en) * | 2021-11-03 | 2022-02-03 | Sacel S R L | MODULAR ROBOTIZED CO-MOULDING STATION |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN210525678U (en) * | 2019-07-16 | 2020-05-15 | 深圳市美思晟科技有限公司 | Automatic wire production equipment |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL6709059A (en) * | 1966-07-01 | 1968-01-02 | ||
EP1689050A1 (en) * | 2005-02-04 | 2006-08-09 | Meioukasei Co., Ltd. | Method and apparatus for terminal row insert molding |
US8011557B1 (en) * | 2010-08-04 | 2011-09-06 | Cheng Uei Precision Industry Co., Ltd. | Automatic soldering machine |
CN103252551B (en) * | 2012-11-29 | 2017-05-17 | 东莞市亘高自动化机械有限公司 | Automatic wire welding process and automatic wire welding machine |
CN106670348B (en) * | 2016-05-30 | 2019-03-19 | 深圳市大圣神通机器人科技有限公司 | A kind of automatic production line |
CN109016338B (en) * | 2018-08-01 | 2020-05-19 | 温州锐翔装饰工程有限公司 | Jig slideway mechanism for USB wire forming equipment and USB wire automatic forming machine |
CN109066249B (en) * | 2018-08-01 | 2020-05-01 | 博硕科技(江西)有限公司 | USB wire automatic molding machine |
CN109038158B (en) * | 2018-08-31 | 2023-11-07 | 深圳市新业自动化科技有限公司 | Full-automatic double-end welding machine for data wire |
-
2019
- 2019-07-16 CN CN201910639759.7A patent/CN110228162B/en active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN210525678U (en) * | 2019-07-16 | 2020-05-15 | 深圳市美思晟科技有限公司 | Automatic wire production equipment |
Also Published As
Publication number | Publication date |
---|---|
CN110228162A (en) | 2019-09-13 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN110228162B (en) | Automatic wire production equipment | |
CN210525678U (en) | Automatic wire production equipment | |
CN109109261B (en) | Intelligent plug assembling equipment | |
CN108899727B (en) | Round sheath wire stripping end penetrating heat shrinkage pipe machine | |
CN111299550B (en) | Intelligent full-automatic cast-weld production line and process for lead-acid storage battery | |
CN109994908A (en) | A kind of automatic bonding equipment of DC charging terminal | |
WO1995026583A1 (en) | Method and apparatus for manufacturing wire pressure-welding harness | |
CN108092118B (en) | Automatic crimping equipment of threading terminal | |
CN108695674A (en) | A kind of full-automatic tangent line peeling list pressure singly wears plastic housing jacketing machine | |
CN108808420B (en) | Double-end wire stripping presses terminal to wear to mould shell machine | |
CN109066249B (en) | USB wire automatic molding machine | |
CN109532052B (en) | Full-automatic catheter tip melting system | |
CN210652040U (en) | Automatic feeding and discharging machine | |
CN109016338B (en) | Jig slideway mechanism for USB wire forming equipment and USB wire automatic forming machine | |
CN205543632U (en) | Automatic soldering tin machine of USB | |
CN114243424A (en) | Automatic assembling system for automobile wire harness | |
CN115966975A (en) | Terminal machine with branch line function of skinning | |
CN218334668U (en) | Wire harness production equipment | |
CN216872466U (en) | Automatic assembling system for automobile wire harness | |
CN113910537A (en) | Production method and system of injection molding pipe fitting with embedded fittings | |
CN112271115A (en) | Intelligent automatic crimping device of fuse | |
CN218270415U (en) | Automatic production line for digital detonator detonating cord | |
JPH04265719A (en) | Insert molding method and apparatus | |
CN216182189U (en) | Full-automatic production system of injection molding pipe fitting | |
CN113270778B (en) | Double-core power line processing all-in-one machine |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |