CN110228046A - Automobile radiators assembly tooling - Google Patents
Automobile radiators assembly tooling Download PDFInfo
- Publication number
- CN110228046A CN110228046A CN201910294730.XA CN201910294730A CN110228046A CN 110228046 A CN110228046 A CN 110228046A CN 201910294730 A CN201910294730 A CN 201910294730A CN 110228046 A CN110228046 A CN 110228046A
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- Prior art keywords
- assembly
- fixed frame
- tooling
- clamp
- fixing frame
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- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000009434 installation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/10—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting holders for tool or work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
本发明涉及一种汽车散热器装配工装。该装配工装,包括工作台、零件固定框和固定框旋转支架,固定框旋转支架底部通过竖直转轴设置在工作台上,可以实现装配工装整体Z向360°旋转,达到同一工位完成待装零件正反两面装配的目的;零件固定框两侧通过水平转轴与固定框旋转支架连接,水平转轴圆周方向设置限位孔,针对不同零件装配选择不同装配方位,装配操作更为方便;零件固定框底部设有相对位置能够调节的第一定位块和第二定位块,夹紧器的夹钳上设有第一定位孔和第二定位孔,通过设计两套定位加紧结构分别对不同型号散热器进行紧固装配,达到单套工装生产不同产品的目的,可实现产能平衡,避免某套工装闲置另一套工装产能不足的问题。
The invention relates to an automobile radiator assembly tool. The assembly tooling includes a workbench, a part fixing frame and a fixed frame rotating bracket. The bottom of the fixing frame rotating bracket is set on the workbench through a vertical shaft, which can realize the overall Z-direction rotation of the assembly tooling at 360°, reaching the same station to complete the assembly. The purpose of assembling the front and back sides of the part; the two sides of the fixed frame of the part are connected with the rotating bracket of the fixed frame through the horizontal shaft, and the limit hole is set in the circumferential direction of the horizontal shaft, and different assembly orientations are selected for the assembly of different parts, so that the assembly operation is more convenient; the fixed frame of the part The bottom is provided with a first positioning block and a second positioning block whose relative position can be adjusted. The clamp of the clamp is provided with a first positioning hole and a second positioning hole. By designing two sets of positioning and tightening structures, different types of radiators Perform fastening assembly to achieve the purpose of producing different products with a single set of tooling, which can achieve capacity balance and avoid the problem of one set of tooling being idle and another set of tooling having insufficient production capacity.
Description
技术领域technical field
本发明涉及汽车零部件装配工装领域,具体涉及一种汽车散热器装配工装。The invention relates to the field of assembly tooling for automobile parts, in particular to an assembly tooling for an automobile radiator.
背景技术Background technique
目前,在散热器总成合件装配过程中,大部分装配工装都只适用于同型号产品的装配,在不同产品产能不均衡情况下,会出现产量大的产品的装配工装产能不足,产量小的产品的装配工装产能富余的问题。同时由于散热器需要正反两面装配零件,利用现有的装配工装对某一型号产品进行装配时,需要双工位或多工位才能完成装配。At present, in the assembly process of the radiator assembly, most of the assembly tools are only suitable for the assembly of the same type of products. In the case of unbalanced production capacity of different products, there will be insufficient production capacity of the assembly tools of the products with large output, and the production capacity of the small output will be insufficient. The problem of excess production capacity of product assembly tooling. At the same time, because the radiator needs to assemble parts on both sides, when using the existing assembly tool to assemble a certain type of product, it needs double or multiple stations to complete the assembly.
发明内容Contents of the invention
为解决以上问题,本发明提供一种汽车散热器装配工装,该装配工装结构简单,使用方便,能实现同一工位完成散热器两面的装配。In order to solve the above problems, the present invention provides an assembly tool for an automobile radiator. The assembly tool has a simple structure, is easy to use, and can realize the assembly of both sides of the radiator at the same station.
本发明采用的技术方案是:一种汽车散热器装配工装,包括工作台和设置在工作台上用于安装待装零件的零件固定框,其特征在于:还包括固定框旋转支架,所述固定框旋转支架底部通过竖直转轴设置在工作台上,所述零件固定框设置在固定框旋转支架上,两侧通过水平转轴与固定框旋转支架连接。The technical solution adopted by the present invention is: an automobile radiator assembly tool, including a workbench and a part fixing frame arranged on the workbench for installing parts to be installed, characterized in that: it also includes a fixing frame rotating bracket, the fixing frame The bottom of the frame rotating support is arranged on the workbench through the vertical shaft, and the fixed frame of the part is arranged on the rotating support of the fixed frame, and both sides are connected with the rotating support of the fixed frame through the horizontal rotating shaft.
作为优选,所述零件固定框底部设有相对位置能够调节的第一定位块和第二定位块。Preferably, the bottom of the component fixing frame is provided with a first positioning block and a second positioning block whose relative positions can be adjusted.
进一步的,所述零件固定框两侧顶部设有用于夹紧待装零件的夹紧器。Further, clamps for clamping the parts to be installed are provided on the tops of both sides of the parts fixing frame.
更进一步的,所述夹紧器包括夹钳,所述夹钳一端通过销轴与零件固定框顶部连接,另一端设有防变形橡胶垫块。Furthermore, the clamp includes a clamp, one end of the clamp is connected to the top of the component fixing frame through a pin, and the other end is provided with an anti-deformation rubber pad.
更进一步的,所述夹钳上与销轴对应位置处设有第一定位孔和第二定位孔。Furthermore, a first positioning hole and a second positioning hole are provided on the clamp at positions corresponding to the pin shaft.
作为优选,所述零件固定框两侧绕水平转轴圆周方向设有至少一个限位孔。Preferably, at least one limiting hole is provided on both sides of the component fixing frame around the circumferential direction of the horizontal rotation axis.
进一步的,所述零件固定框两侧绕水平转轴圆周方向设有垂直限位孔和15°倾斜限位孔。Further, vertical limit holes and 15° inclined limit holes are provided on both sides of the component fixing frame around the horizontal axis of rotation.
本发明取得的有益效果是:固定框旋转支架底部通过竖直转轴设置在工作台上,可以实现装配工装整体Z向360°旋转,达到同一工位完成待装零件正反两面装配的目的,节省了多工位的工作台制作、布局空间、转移工时等成本;零件固定框两侧通过水平转轴与固定框旋转支架连接,水平转轴圆周方向设置限位孔,针对不同零件装配选择不同装配方位,装配操作更为方便;零件固定框底部设有相对位置能够调节的第一定位块和第二定位块,夹紧器的夹钳上设有第一定位孔和第二定位孔,通过设计两套定位加紧结构分别对不同型号散热器进行紧固装配,达到单套工装生产不同产品的目的,可实现产能平衡,避免某套工装闲置另一套工装产能不足的问题。The beneficial effects obtained by the present invention are: the bottom of the rotating bracket of the fixed frame is arranged on the workbench through a vertical shaft, which can realize the 360° rotation of the overall assembly tool in the Z direction, and achieve the purpose of completing the assembly of the front and back sides of the parts to be installed at the same station, saving Reduce the cost of multi-station workbench production, layout space, and transfer man-hours; both sides of the fixed frame of the part are connected with the rotating bracket of the fixed frame through the horizontal shaft, and the limit hole is set in the circumferential direction of the horizontal shaft, and different assembly orientations are selected for different parts assembly. The assembly operation is more convenient; the bottom of the part fixing frame is provided with a first positioning block and a second positioning block whose relative positions can be adjusted, and the clamp of the clamp is provided with a first positioning hole and a second positioning hole. By designing two sets The positioning and tightening structure fastens and assembles different types of radiators separately, so as to achieve the purpose of producing different products with a single set of tooling, which can achieve a balance of production capacity and avoid the problem of one set of tooling being idle and another set of tooling having insufficient production capacity.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为零件固定框旋转示意图;Figure 2 is a schematic diagram of the rotation of the fixed frame of the part;
图3为夹紧器结构示意图;Figure 3 is a schematic diagram of the structure of the clamp;
附图标记:1、工作台,2、固定框旋转支架,3、零件固定框,31、垂直限位孔,32、15°倾斜限位孔,4、夹紧器,41、夹钳,42、销轴,43、第一定位孔,44、第二定位孔,45、防变形橡胶垫块,5、竖直旋转轴,6、水平旋转轴,71、第一定位块,72、第二定位块。Reference signs: 1, workbench, 2, fixed frame rotating bracket, 3, part fixed frame, 31, vertical limit hole, 32, 15° inclined limit hole, 4, clamp, 41, clamp, 42 , pin shaft, 43, the first positioning hole, 44, the second positioning hole, 45, the anti-deformation rubber spacer, 5, the vertical rotation axis, 6, the horizontal rotation axis, 71, the first positioning block, 72, the second positioning block.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作更进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1-3所示,本发明的一种汽车散热器装配工装,包括工作台1、固定框旋转支架2和零件固定框3,工作台1放置在水平地面上,零件固定框3设置在固定框旋转支架2上,用于安装待装零件(汽车散热器)。固定框旋转支架2底部中间通过竖直转轴5设置在工作台1上,固定框旋转支架2可沿竖直转轴5在竖直面内实现360°旋转,实现装配工作整体Z向360°旋转,达到同一工位完成待装零件正反两面装配的目的,节省了多工位的工作台制作、布局空间、转移工时等成本。As shown in Figures 1-3, an automobile radiator assembly tooling of the present invention includes a workbench 1, a fixed frame rotating bracket 2 and a part fixing frame 3, the workbench 1 is placed on a horizontal ground, and the part fixing frame 3 is arranged on On the fixed frame rotating bracket 2, it is used to install parts to be installed (automobile radiator). The middle of the bottom of the fixed frame rotating bracket 2 is set on the workbench 1 through the vertical rotating shaft 5, and the fixed frame rotating bracket 2 can realize 360° rotation in the vertical plane along the vertical rotating shaft 5, realizing the overall Z-direction 360° rotation of the assembly work, It achieves the purpose of completing the front and back assembly of the parts to be installed at the same station, saving the cost of multi-station workbench production, layout space, and transfer man-hours.
零件固定框3两侧通过水平转轴6与固定框旋转支架2两侧连接,零件固定框3两侧绕水平转轴圆周方向设有至少一个限位孔,零件固定框3可沿水平转轴6转动,转动到所需要的角度后,通过插销插入到对应的限位孔中并穿入固定框旋转支架2内,实现锁紧。针对零件不同的安装部位,旋转至不同装配方位,使得操作更为快速方便。结合图2所示,本实施例中,零件固定框3两侧绕水平转轴6圆周方向设有垂直限位孔31和15°倾斜限位孔32,零件固定框3与工作台1垂直时,插销插入到垂直限位孔31内并穿入固定框旋转支架2内,实现垂直方向的安装;拔出插销,零件固定框3与工作台1倾斜15°时,插销插入到15°倾斜限位孔32内并穿入固定框旋转支架2内,实现另一个方位的安装,即本实施例可实现两个方位的装配,对正面、反面不同部件装配时选择合适的方向装配,解决部分零部件装配操作不便的问题。Both sides of the part fixing frame 3 are connected with both sides of the fixing frame rotating bracket 2 through the horizontal rotating shaft 6, and at least one limit hole is arranged on both sides of the part fixing frame 3 around the horizontal rotating shaft circumferential direction, and the part fixing frame 3 can rotate along the horizontal rotating shaft 6, After turning to the required angle, the bolt is inserted into the corresponding limiting hole and penetrates into the fixed frame rotating bracket 2 to realize locking. According to different installation parts of the parts, it can be rotated to different assembly orientations, making the operation faster and more convenient. As shown in FIG. 2 , in this embodiment, both sides of the part fixing frame 3 are provided with a vertical limit hole 31 and a 15° inclined limit hole 32 around the horizontal rotating shaft 6 circumferential direction. When the part fixing frame 3 is perpendicular to the workbench 1, The pin is inserted into the vertical limit hole 31 and penetrates into the fixed frame rotating bracket 2 to realize the installation in the vertical direction; when the pin is pulled out, when the part fixing frame 3 is inclined 15° with the workbench 1, the pin is inserted to the 15° tilt limit The hole 32 penetrates into the fixed frame rotating bracket 2 to realize the installation in another orientation, that is, the present embodiment can realize the assembly in two orientations. When assembling different parts on the front and back sides, select the appropriate direction for assembly, and solve the problem of some parts. The problem of inconvenient assembly operation.
零件固定框3底部设有相对位置能够调节的第一定位块71和第二定位块72,零件固定框3两侧顶部设有用于夹紧待装零件的夹紧器4,通过设计两套定位结构分别对不同散热器进行紧固装配,达到单套工装生产多种产品的目的,可实现产能平衡,避免某套工装闲置另一套工装产能不足的问题。The bottom of the part fixing frame 3 is provided with a first positioning block 71 and a second positioning block 72 whose relative positions can be adjusted, and the top of both sides of the part fixing frame 3 is provided with a clamp 4 for clamping the parts to be installed. By designing two sets of positioning The structure fastens and assembles different radiators separately to achieve the purpose of producing multiple products with a single set of tooling, which can achieve a balance of production capacity and avoid the problem of one set of tooling being idle and another set of tooling having insufficient production capacity.
结合图3所示,本实施例中,夹紧器4包括夹钳41,夹钳41一端通过销轴42与零件固定框3顶部连接,另一端设有防变形橡胶垫块45。夹钳41上与销轴42对应位置处设有第一定位孔43和第二定位孔44。夹钳41绕销轴42转动,可以实现两个不同结构零件的固定,通过与第一定位块71和第二定位块72的匹配,相当于设计了两套不同零件的定位、紧固系统,可实现不同产品的装夹,从而达到工装共用的目的,解决产能不平衡的问题。防变形橡胶垫块45可以避免零件挤压变形的问题。As shown in FIG. 3 , in this embodiment, the clamp 4 includes a clamp 41 , one end of the clamp 41 is connected to the top of the component fixing frame 3 through a pin 42 , and the other end is provided with a deformation-resistant rubber pad 45 . A first positioning hole 43 and a second positioning hole 44 are provided on the clamp 41 at positions corresponding to the pin shaft 42 . The clamp 41 rotates around the pin shaft 42, which can realize the fixing of two different structural parts. By matching with the first positioning block 71 and the second positioning block 72, it is equivalent to designing two sets of positioning and fastening systems for different parts. It can realize the clamping of different products, so as to achieve the purpose of tooling sharing and solve the problem of unbalanced production capacity. The anti-deformation rubber pad 45 can avoid the problem of extrusion deformation of parts.
以上显示和描述了本发明的基本原理和主要结构特征。本发明不受上述实例的限制,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明的范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main structural features of the present invention have been shown and described above. The present invention is not limited by the above examples, and without departing from the spirit and scope of the present invention, the present invention also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910294730.XA CN110228046A (en) | 2019-04-12 | 2019-04-12 | Automobile radiators assembly tooling |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910294730.XA CN110228046A (en) | 2019-04-12 | 2019-04-12 | Automobile radiators assembly tooling |
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| CN110228046A true CN110228046A (en) | 2019-09-13 |
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| CN201910294730.XA Pending CN110228046A (en) | 2019-04-12 | 2019-04-12 | Automobile radiators assembly tooling |
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Application publication date: 20190913 |
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| RJ01 | Rejection of invention patent application after publication |