CN110215819A - Exhaust treatment system and its treatment process in dipped type cord fabric production - Google Patents
Exhaust treatment system and its treatment process in dipped type cord fabric production Download PDFInfo
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- 239000002912 waste gas Substances 0.000 claims abstract description 180
- 238000012545 processing Methods 0.000 claims abstract description 29
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- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
- B01D50/10—Combinations of devices covered by groups B01D45/00, B01D46/00 and B01D47/00
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- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/007—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by irradiation
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- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/38—Removing components of undefined structure
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2259/00—Type of treatment
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- B01D2259/804—UV light
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Abstract
本发明公开了一种浸胶帘子布生产中的废气处理系统及其处理工艺,浸胶帘子布浸胶系统产生的废气,通过低浓度废气处理系统,或者高浓度废气处理系统进行净化处理;低浓度废气处理系统及高浓度废气处理系统结尾处均通过气体输送管道与排气筒相连通,将处理后的净化气体外排。该系统及工艺对浸胶帘子布生产过程中产生的废气进行收集处理,在收集过程中对废气口密闭、进行收集,完全避免了在收集过程中废气的外漏,避免了收集处理过程中泄露废气对环境造成的影响,对于废气进行全面收集处理;该系统配置合理、控制便捷、处理效率高、对于能源资源的消耗少,脱除效果大大超过相应恶臭污染物排放标准的要求。
The invention discloses a waste gas treatment system in the production of dipped cord fabrics and a treatment process thereof. The waste gas generated by the dipping system of the dipped cord fabrics is purified through a low-concentration waste gas treatment system or a high-concentration waste gas treatment system; The ends of the high-concentration waste gas treatment system and the high-concentration waste gas treatment system are connected to the exhaust pipe through the gas delivery pipe to discharge the purified gas after treatment. The system and process collect and process the exhaust gas generated in the production process of dipped cord fabrics. During the collection process, the exhaust gas outlet is sealed and collected, which completely avoids the leakage of exhaust gas during the collection process and avoids the leakage during the collection process. The impact of exhaust gas on the environment, comprehensive collection and treatment of exhaust gas; the system has reasonable configuration, convenient control, high processing efficiency, less energy resource consumption, and the removal effect greatly exceeds the requirements of the corresponding odor pollutant emission standards.
Description
技术领域technical field
本发明属于工业废物处理技术领域。具体涉及一种浸胶帘子布生产中的废气处理系统及其处理工艺。具体涉及浸胶帘子布生产过程中产生的废气的处理系统以及利用该系统处理废气的工艺。The invention belongs to the technical field of industrial waste treatment. In particular, it relates to a waste gas treatment system and a treatment process in the production of dipped cord fabrics. It specifically relates to a treatment system for waste gas produced in the production process of dipped cord fabrics and a process for using the system to treat waste gas.
背景技术Background technique
浸胶帘子布作为轮胎的骨架材料,通过与橡胶牢固结合,承受来自橡胶制品内部和外部的作用力,以提高橡胶制品的强度、限制其变形、保持尺寸稳定性,是现代工业发展中不可缺少的产品。As the skeleton material of the tire, the dipped cord fabric is firmly combined with the rubber to withstand the internal and external forces of the rubber product to improve the strength of the rubber product, limit its deformation, and maintain dimensional stability. It is indispensable in the development of modern industry. The product.
浸胶帘子布的生产过程中,帘子布的浸胶通常是将前期生产得到的白坯布采用树脂等有机物进行浸渍(温度一般为室温),然后再进行干燥(一般温度为130℃~170℃左右)、牵伸 (一般温度为210℃~245℃)、定型(一般温度为210℃~245℃)、冷却(一般温度为40℃~70℃) 等处理过程进行处理。在该生产过程中由于有机物的存在以及高温处理,会产生含有挥发性有机物(VOC)的废气。挥发性有机物,按照世界卫生组织的定义沸点在50~250℃的化合物,在常温下以蒸汽形式存在于空气中的一类有机物。挥发性有机物的危害很明显,室内VOC 超过一定浓度时,短时间内人们会感到头痛、恶心、四肢乏力等,VOC对于人的肝脏、大脑、神经系统等均会造成伤害。因此,废气中的VOC必须处理达标才能够向空气中排放,以免对环境、人体等造成危害。In the production process of dipped cord fabric, the impregnation of the cord fabric is usually done by impregnating the white gray cloth obtained in the previous production with organic matter such as resin (the temperature is generally room temperature), and then drying (generally the temperature is about 130 ° C ~ 170 ° C ), drawing (generally at a temperature of 210°C to 245°C), setting (generally at a temperature of 210°C to 245°C), and cooling (generally at a temperature of 40°C to 70°C). Due to the presence of organic matter and high temperature treatment in this production process, waste gas containing volatile organic compounds (VOC) will be generated. Volatile organic compounds, according to the definition of the World Health Organization, are compounds with a boiling point of 50-250 °C, and a class of organic compounds that exist in the air in the form of vapor at room temperature. The hazards of volatile organic compounds are obvious. When the indoor VOC exceeds a certain concentration, people will feel headache, nausea, and limb fatigue in a short period of time. VOC will cause damage to the human liver, brain, and nervous system. Therefore, the VOC in the exhaust gas must be treated up to the standard before it can be discharged into the air, so as not to cause harm to the environment and human body.
在浸胶帘子布生产系统中,目前采用顶吸式进行收集处理,在该过程中,废气口不能完全密闭,否则会因废气处理系统引风机的干扰,造成系统参数不稳定,严重影响浸胶帘子布产品的质量。因此采用该废气处理装置进行处理时处理不彻底,废气没有得到完全收集,未收集的废气直接排向大气中,对环境造成较大的危害。而且在处理过程中全部采用单一一条系统进行处理,在废气浓度较高时候难以处理达标,最终排放到空气中仍然对环境造成较大的危害。In the dipped cord fabric production system, the top suction type is currently used for collection and treatment. In this process, the exhaust gas outlet cannot be completely sealed, otherwise the system parameters will be unstable due to the interference of the induced draft fan of the exhaust gas treatment system, which will seriously affect the dipping. The quality of cord fabric products. Therefore, when the waste gas treatment device is used for treatment, the treatment is not thorough, the waste gas is not completely collected, and the uncollected waste gas is directly discharged into the atmosphere, causing great harm to the environment. Moreover, a single system is used in the treatment process, and it is difficult to meet the standard when the exhaust gas concentration is high, and the final discharge into the air still causes great harm to the environment.
发明内容Contents of the invention
本发明针对的技术问题是:现有技术中,浸胶帘子布生产过程中产生的含废气采用顶吸式进行收集处理,收集过程中废气口不能完全密闭,造成部分未处理的废气排放至空气中,对周围人体健康、环境造成危害。而且处理系统比较单一,对于浓度较高的废气无法处理达标;且在系统某部位出现故障时,整个系统均无法进行正常运作,造成连续生产的中断。The technical problem addressed by the present invention is: in the prior art, the waste gas generated in the production process of the dipped cord fabric is collected and treated by the top suction method, and the waste gas port cannot be completely sealed during the collection process, causing part of the untreated waste gas to be discharged into the air , causing harm to the surrounding human health and the environment. Moreover, the treatment system is relatively simple, and the waste gas with high concentration cannot be treated up to the standard; and when a failure occurs in a certain part of the system, the entire system cannot operate normally, resulting in the interruption of continuous production.
为了解决上述问题,本发明提供了一种浸胶帘子布生产中的废气处理系统及其处理工艺。该系统能够对浸胶帘子布生产过程中产生的废气进行全面收集处理,对于低浓度含量及高浓度含量的废气均能够进行深入处理,处理后的气体完全中各种等有害物质明显减少,完全达标,该系统操作简单、处理成本低。In order to solve the above problems, the present invention provides a waste gas treatment system and a treatment process in the production of dipped cord fabrics. The system can comprehensively collect and treat the waste gas produced in the production process of dipped cord fabrics, and can carry out in-depth treatment of low-concentration and high-concentration waste gas. The system is simple to operate and low in processing cost.
本发明是通过以下技术方案实现的The present invention is achieved through the following technical solutions
一种浸胶帘子布生产中的废气处理系统,包括浸胶帘子布生产系统,所述的浸胶帘子布生产系统包括低浓度废气产生区域和高浓度废气产生区域,该废气处理系统还包括An exhaust gas treatment system in the production of dipped cord fabrics, including a dipped cord fabric production system, the dipped cord fabric production system includes a low-concentration exhaust gas generation area and a high-concentration exhaust gas generation area, and the exhaust gas treatment system also includes
与低浓度废气产生区域相连通的低浓度废气处理系统,用于处理帘子布浸胶系统排出的低浓度废气;The low-concentration waste gas treatment system connected to the low-concentration waste gas generation area is used to treat the low-concentration waste gas discharged from the cord fabric dipping system;
以及与高浓度废气产生区域相连通的高浓度废气处理系统,用于处理帘子布浸胶系统排出的高浓度废气;And a high-concentration waste gas treatment system connected to the high-concentration waste gas generation area, which is used to treat the high-concentration waste gas discharged from the cord fabric dipping system;
所述的低浓度废气处理系统及高浓度废气处理系统结尾处均通过气体输送管道与排气筒相连通,将处理后的净化气体外排。Both the ends of the low-concentration waste gas treatment system and the high-concentration waste gas treatment system are connected to the exhaust pipe through the gas delivery pipe, and the treated purified gas is discharged outside.
进一步的,所述的低浓度废气处理系统包括与低浓度废气产生区域可切断连通的第一旋流板塔,与第一旋流板塔相连通的第一折流板过滤器,与第一折流板过滤器相连通的第一准分子紫外光氧化装置,与第一准分子紫外光氧化装置相连通的第一离心风机,与第一离心风机相连通的排气筒;Further, the low-concentration waste gas treatment system includes a first swirl plate tower that can be disconnected from the low-concentration waste gas generation area, a first baffle filter that communicates with the first swirl plate tower, and a first The first excimer ultraviolet light oxidation device connected with the baffle filter, the first centrifugal fan connected with the first excimer ultraviolet light oxidation device, and the exhaust tube connected with the first centrifugal fan;
所述的高浓度废气处理系统包括与高浓度废气产生区域可切断连通的第三旋流板塔,与第三旋流塔相连通的第二折流板过滤器,与第二折流板过滤器相连通的填料塔装置,与填料塔装置相连通的第二准分子紫外光氧化装置,与第二准分子紫外光氧化装置相连通的第二离心风机,与第二离心风机相连通的排气筒。The high-concentration waste gas treatment system includes a third swirl plate tower that can be cut off from the high-concentration waste gas generation area, a second baffle filter connected to the third swirl tower, and a second baffle filter that communicates with the second baffle plate The packed tower device connected with the packing tower device, the second excimer ultraviolet light oxidation device connected with the packed tower device, the second centrifugal fan connected with the second excimer ultraviolet light oxidation device, the exhaust fan connected with the second centrifugal fan pump.
进一步的,所述的第一旋流板塔与第一折流板过滤器之间还设有第二旋流板塔;Further, a second swirl plate tower is also provided between the first swirl plate tower and the first baffle filter;
所述的第一旋流板塔塔顶端出口通过气体输送管道与第二旋流板塔底端边缘处的进口相连通,所述第二旋流板塔塔顶端出口通过气体输送管道与折流板过滤器相连通。The outlet at the top of the first swirl plate tower communicates with the inlet at the bottom edge of the second swirl plate tower through a gas delivery pipeline, and the outlet at the top of the second swirl plate tower communicates with the baffle through a gas delivery pipeline. The plate filter is connected.
进一步的,所述的第一旋流板塔包括第一旋流板塔本体以及设置在第一旋流板塔本体外一侧的第一旋流板塔循环水箱;所述的旋流板塔本体与旋流板塔循环水箱通过底部边缘处设置的液体管道相连通;Further, the first swirl plate tower includes the first swirl plate tower body and the first swirl plate tower circulating water tank arranged on the outer side of the first swirl plate tower body; the swirl plate tower The main body communicates with the circulating water tank of the swirl plate tower through the liquid pipeline provided at the bottom edge;
所述的第一旋流板塔循环水箱底部边缘处设有循环液体出口,所述的循环液体出口通过输送管道与第一旋流板塔循环泵a可切断连通,第一旋流板塔循环泵a通过输送管道与设置在旋流板塔本体内的第一喷淋装置可切断连通;所述的循环液体出口还通过输送管道与第一旋流板塔循环泵b可切断连通,第一旋流板塔循环泵b通过输送管道与设置在旋流板塔本体内的第二喷淋装置可切断连通;所述的第一旋流板塔循环水箱侧壁中上部还设有溢流口,用于控制第一旋流板塔循环水箱内的液位;The bottom edge of the first swirl plate tower circulating water tank is provided with a circulating liquid outlet, and the circulating liquid outlet can be disconnected from the first swirl plate tower circulating pump a through the delivery pipeline, and the first swirl plate tower circulates The pump a can be disconnected from the first spray device arranged in the swirl plate tower body through the delivery pipeline; the circulating liquid outlet can also be disconnected from the first swirl plate tower circulating pump b through the delivery pipeline, the first The circulating pump b of the swirling plate tower can be cut off and communicated with the second spray device arranged in the main body of the swirling plate tower through the delivery pipe; the upper part of the side wall of the circulating water tank of the first swirling plate tower is also provided with an overflow port , used to control the liquid level in the circulating water tank of the first swirl plate column;
所述的第二旋流板塔及第三旋流板塔与第一旋流板塔的结构相同;The second swirl plate tower and the third swirl plate tower have the same structure as the first swirl plate tower;
所述的填料塔装置包括填料塔本体以及设置在填料塔外部一侧的填料塔循环水箱;所述的填料塔本体与填料塔循环水箱通过底部边缘处设置的液体管道相连通;The packed tower device includes a packed tower body and a packed tower circulating water tank arranged on the outer side of the packed tower; the packed tower body communicates with the packed tower circulating water tank through a liquid pipeline provided at the bottom edge;
所述的填料塔循环水箱的底部边缘处设有循环液体出口;所述的循环液体出口通过输送管道与第一填料塔循环泵可切断连通,所述的第一填料塔循环泵通过输送管道与设置在填料塔内的第一喷淋装置可切断连通;所述的循环液体出口还通过输送管道与第二填料塔循环泵可切断连通,第二填料塔循环泵通过输送管道与设置在填料塔内的第二喷淋装置可切断连通;The bottom edge of the circulating water tank of the packed tower is provided with a circulating liquid outlet; the circulating liquid outlet can be disconnected from the first packed tower circulating pump through the delivery pipeline, and the first packed tower circulating pump is connected to the first packed tower circulating pump through the delivery pipeline. The first spray device arranged in the packed tower can be cut off and communicated; the outlet of the circulating liquid can also be cut off and communicated with the second packed tower circulation pump through the delivery pipeline, and the second packed tower circulation pump is connected with the second packed tower circulation pump through the delivery pipeline. The second spray device inside can cut off the connection;
所述的填料塔循环水箱侧壁中上部还设有溢流口,用于控制旋流板塔循环水箱内的液位。The middle and upper part of the side wall of the circulating water tank of the packed tower is also provided with an overflow port for controlling the liquid level in the circulating water tank of the swirl plate tower.
进一步的,该系统还包括活性炭过滤箱;Further, the system also includes an activated carbon filter box;
所述的第一准分子紫外光氧化装置及第二准分子紫外光氧化装置的气体出口均与活性炭过滤箱的气体进口可切断连通,活性炭过滤箱的气体出口通过气体输送管道分别与第一离心风机及第二离心风机可切断连通。The gas outlets of the first excimer ultraviolet light oxidation device and the second excimer ultraviolet light oxidation device can be cut off and communicated with the gas inlet of the activated carbon filter box, and the gas outlet of the activated carbon filter box is respectively connected to the first centrifuge through the gas delivery pipeline. The fan and the second centrifugal fan can be disconnected.
进一步的,该系统还包括工业用水存储槽,为旋流板塔及填料塔提供喷淋水;还包括污水处理系统,所述的低浓度废气处理系统及高浓度废气处理系统产生的废水通过输送管道输送至污水处理系统中进行净化处理;Further, the system also includes an industrial water storage tank to provide spray water for the swirl plate tower and packed tower; it also includes a sewage treatment system, the waste water produced by the low-concentration waste gas treatment system and the high-concentration waste gas treatment system is transported The pipeline is transported to the sewage treatment system for purification treatment;
所述的污水处理系统与工业用水存储槽可切断连通。The sewage treatment system can be disconnected from the industrial water storage tank.
利用上述的废气处理系统处理废气的方法,该方法包括以下步骤:The method for treating exhaust gas using the above-mentioned exhaust gas treatment system includes the following steps:
浸胶帘子布生产系统的低浓度废气产生区域和高浓度废气产生区域产生的废气分别通过低浓度废气处理系统及高浓度废气处理系统进行处理,处理完成后得到净化的气体,由排气筒排出。The waste gas generated in the low-concentration waste gas production area and high-concentration waste gas production area of the dipped cord fabric production system is respectively treated by the low-concentration waste gas treatment system and the high-concentration waste gas treatment system. After the treatment, the purified gas is discharged from the exhaust pipe .
所述的处理废气的方法,The method for treating waste gas,
浸胶帘子布生产系统的低浓度废气产生区域产生的废气,通过气体输送管道将低浓度废气依次经过第一旋流板塔、第二旋流板塔、第一折流板过滤器、第一准分子紫外光氧化装置、第一离心风机、排气筒进行净化处理,净化处理后外排;The low-concentration waste gas generated in the low-concentration waste gas production area of the dipped cord fabric production system passes through the gas delivery pipeline in sequence through the first swirl plate tower, the second swirl plate tower, the first baffle filter, the first The excimer ultraviolet light oxidation device, the first centrifugal fan, and the exhaust pipe are purified and discharged after purification;
浸胶帘子布生产系统的低浓度废气产生区域产生的废气,通过气体输送管道将高浓度废气依次经过第三旋流板塔、第二折流板过滤器、填料塔、第二准分子紫外光氧化装置、第二离心风机、排气筒,进行净化处理,净化处理后外排。The waste gas produced in the low-concentration waste gas production area of the dipped cord fabric production system passes through the gas delivery pipeline to pass the high-concentration waste gas through the third swirl plate tower, the second baffle filter, the packed tower, the second excimer ultraviolet light The oxidation device, the second centrifugal fan, and the exhaust cylinder are purified and discharged after purification.
所述的处理废气的方法,The method for treating waste gas,
所述浸胶帘子布生产系统产生的VOC废气的温度为80~230℃;The temperature of the VOC exhaust gas produced by the dipped cord fabric production system is 80-230°C;
采用低浓度废气系统处理时废气的流速为34000~40000m3/h;When the low-concentration waste gas system is used for treatment, the flow rate of the waste gas is 34000-40000m 3 /h;
采用高浓度废气系统处理时废气的流速为28000~32000m3/h。When the high-concentration waste gas system is used for treatment, the flow rate of the waste gas is 28000-32000m 3 /h.
所述的高浓度废气及低浓度废气主要含有的气体为氨气、苯、甲苯、二甲苯、非甲烷总烃、臭氧等。The gases mainly contained in the high-concentration waste gas and low-concentration waste gas are ammonia, benzene, toluene, xylene, non-methane total hydrocarbons, ozone and the like.
在浸胶帘子布生产系统中涉及的浸胶(室温)、干燥(一般温度为130℃~170℃左右)、牵伸(一般温度为210℃~245℃)、定型(一般温度为210℃~245℃)、冷却(一般温度为40℃~70℃),其中的干燥区及冷却区为低浓度废气产生区域,牵伸区及定型区为高浓度废气产生区域。The dipping (room temperature), drying (general temperature is about 130°C ~ 170°C), drawing (general temperature is 210°C ~ 245°C), setting (general temperature is 210°C ~ 245°C), cooling (the general temperature is 40°C to 70°C), in which the drying area and cooling area are low-concentration exhaust gas generation areas, and the drafting area and shaping area are high-concentration exhaust gas generation areas.
本申请中所述的高浓度废气指的是臭气浓度较高的废气,其中臭气的浓度为17000~35000(无量纲);所述的低浓度废气指的是臭气浓度较低的废气,其中臭气的浓度为 2000~10000(无量纲)。The high-concentration exhaust gas mentioned in this application refers to the exhaust gas with higher odor concentration, wherein the concentration of odor gas is 17000-35000 (dimensionless); the low-concentration exhaust gas refers to the exhaust gas with lower odor concentration , wherein the concentration of the odor is 2000-10000 (dimensionless).
本发明具有以下积极有益效果The present invention has the following positive beneficial effects
该系统对浸胶帘子布生产过程中产生的VOC废气进行收集处理,在收集过程中对废气口密闭、进行收集,完全避免了在收集过程中废气的外漏,避免了收集处理过程中泄露废气对环境造成的影响,对于废气进行全面收集处理;The system collects and treats the VOC waste gas generated during the production of dipped cord fabrics. During the collection process, the waste gas outlet is sealed and collected, which completely avoids the leakage of waste gas during the collection process and avoids the leakage of waste gas during the collection process. The impact on the environment, comprehensive collection and treatment of waste gas;
该系统采用高浓度VOC废气处理系统及低浓度VOC处理系统同时对浸胶帘子布生产过程中不同区域的不同浓度的VOC废气进行处理,产生的废气中VOC含量较高区域采用高浓度VOC废气处理系统进行收集及后期处理,浓度较低的采用低浓度VOC废气处理系统进行收集及处理,降低了废气处理的消耗,也达到了对VOC废气的高效率处理;而且当其中一个系统出现故障时,另外的系统仍然能实现对于VOC废气的处理,不会因系统故障而停止对于废气的处理,具有很好的实际应用效果;The system uses a high-concentration VOC waste gas treatment system and a low-concentration VOC treatment system to treat different concentrations of VOC waste gas in different areas during the production process of dipped cord fabrics. The areas with high VOC content in the generated waste gas are treated with high-concentration VOC waste gas. The system collects and post-processes the low-concentration VOC waste gas treatment system for collection and treatment, which reduces the consumption of waste gas treatment and achieves high-efficiency treatment of VOC waste gas; and when one of the systems fails, The other system can still realize the treatment of VOC exhaust gas, and will not stop the treatment of exhaust gas due to system failure, which has a good practical application effect;
该处理工艺中,将浸胶帘子布生产系统中不同区域产生的废气分别进行收集,对于高浓度废气产生区域的气体采用高浓度处理系统进行处理,对于低浓度废气产生区域的气体采用低浓度处理系统进行处理,很大程度的提高了废气的处理效果;加快了废气的处理效率、也降低了大量废气对单个系统的压力承受力、抗腐蚀等性能的要求,提高了系统的使用寿命,整体降低了能源资源等的消耗;In this treatment process, the waste gas generated in different areas of the dipped cord fabric production system is collected separately, and the gas in the high-concentration waste gas generation area is treated by a high-concentration treatment system, and the gas in the low-concentration waste gas generation area is treated by a low-concentration treatment The treatment of the system greatly improves the treatment effect of the exhaust gas; it speeds up the treatment efficiency of the exhaust gas, and also reduces the requirements of a large amount of exhaust gas on the pressure bearing capacity and anti-corrosion performance of a single system, and improves the service life of the system. Reduced consumption of energy resources, etc.;
该系统采用旋流板塔及填料塔对废气进行高效处理,折流板过滤箱能够合理除去胶渣,避免设备堵塞风险,同时还能够除去泡沫,提高了废气的处理效果。该过滤装置拆卸方便、方便更换清洗,维修简单,便于使用,进一步提高了整个过程的处理效率;且该装置过滤的胶渣具有质轻、隔热保温效果好、防水性能好、防潮性能好等优良性能,具有很好的应用效果,在减少对环境污染的同时也对资源进行了较高的回收再利用;The system uses swirling plate towers and packed towers to efficiently treat exhaust gas. The baffle filter box can reasonably remove glue residue and avoid the risk of equipment blockage. At the same time, it can also remove foam and improve the treatment effect of exhaust gas. The filter device is easy to disassemble, easy to replace and clean, easy to maintain, easy to use, and further improves the processing efficiency of the whole process; and the rubber slag filtered by the device has light weight, good heat insulation effect, good waterproof performance, good moisture-proof performance, etc. Excellent performance, good application effect, and high recycling and reuse of resources while reducing environmental pollution;
该工艺配置合理、控制便捷、处理效率高、对于能源资源的消耗少,处理过程中无需任何试剂的添加,降低了处理成本;能够高效除去挥发性有机物、硫化氢、苯系物、硫醇类等污染物,以及各种恶臭味,脱臭效率达到95%以上,脱除效果大大超过相应恶臭污染物排放标准的要求。The process configuration is reasonable, the control is convenient, the treatment efficiency is high, the consumption of energy resources is small, and no reagent is added during the treatment process, which reduces the treatment cost; it can efficiently remove volatile organic compounds, hydrogen sulfide, benzene series and mercaptans And other pollutants, as well as various odors, the deodorization efficiency reaches more than 95%, and the removal effect greatly exceeds the requirements of the corresponding odor pollutant discharge standards.
附图说明Description of drawings
图1为所述浸胶帘子布生产中的废气处理系统结构示意图之一;Fig. 1 is one of the structural schematic diagrams of the waste gas treatment system in the production of the dipped cord fabric;
图2为所述浸胶帘子布生产中的废气处理系统结构示意图之二;Fig. 2 is the second structural diagram of the waste gas treatment system in the production of the dipped cord fabric;
图3为所述浸胶帘子布生产中的废气处理系统结构示意图之三;Fig. 3 is the third structural diagram of the waste gas treatment system in the production of the dipped cord fabric;
图4为所述浸胶帘子布生产中的废气处理系统结构示意图之四;Fig. 4 is the fourth schematic diagram of the exhaust gas treatment system in the production of the dipped cord fabric;
图5为旋流板塔装置的结构示意图;Fig. 5 is the structural representation of swirl plate column device;
图6为填料塔装置的结构示意图;Fig. 6 is the structural representation of packed tower device;
图7-1为折流板过滤装置的结构示意图;Figure 7-1 is a schematic structural view of a baffle filter device;
图7-2为折流板过滤装置的俯视示意图;Figure 7-2 is a schematic top view of a baffle filter device;
图7-3为折流板过滤装置的剖面示意图之一;Figure 7-3 is one of the cross-sectional schematic diagrams of the baffle filter device;
图7-4为折流板过滤装置的剖面示意图之二;Figure 7-4 is the second schematic sectional view of the baffle filter device;
图7-5为折流板过滤装置的U型凹槽的扣合状态图;Figure 7-5 is a diagram of the fastening state of the U-shaped groove of the baffle filter device;
图8为所述浸胶帘子布生产中的废气处理系统的示意图之一;Fig. 8 is one of the schematic diagrams of the waste gas treatment system in the production of the dipped cord fabric;
图9为所述浸胶帘子布生产中的废气处理系统的示意图之二;Fig. 9 is the second schematic diagram of the waste gas treatment system in the production of the dipped cord fabric;
图中符号表示的意义为:1表示第一旋流板塔装置,2表示第二旋流板塔装置,3表示第一折流板过滤器,4表示第一准分子紫外光氧化装置,5表示第一离心风机,6表示排气筒, 7表示第三旋流板塔装置,8表示第二折流板过滤器,9表示填料塔装置,10表示第二准分子紫外光氧化装置,11表示第二离心风机,12表示工业用水存储槽,13表示污水处理系统, 14表示活性炭过滤箱;The meanings of the symbols in the figure are: 1 represents the first swirl plate tower device, 2 represents the second swirl plate tower device, 3 represents the first baffle filter, 4 represents the first excimer ultraviolet light oxidation device, 5 Represent the first centrifugal fan, 6 represents the exhaust tube, 7 represents the third swirl plate tower device, 8 represents the second baffle filter, 9 represents the packed tower device, 10 represents the second excimer ultraviolet light oxidation device, 11 Represent the second centrifugal fan, 12 represents the industrial water storage tank, 13 represents the sewage treatment system, and 14 represents the active carbon filter box;
101表示第一旋流板塔本体,102表示第一旋流板塔循环水箱,103表示第一旋流板塔循环泵a,104表示第一旋流板塔第一喷淋装置,105表示第一旋流板塔循环泵b,106表示第一旋流板塔第二喷淋装置,107表示第一旋流板塔浮球阀;301表示气体进口,302表示气体出口,303表示开口a,304表示开口b,305表示开口c,306表示滑槽a,307表示滑槽b,308表示滑槽c,309表示第一多孔过滤板,301表示气体导向板,3101表示U型凹槽,311 表示第二多孔过滤板,312表示除沫板,313表示开口a密封盖,314表示开口b密封盖,315 表示开口c密封盖;901表填料塔本体,902表示填料塔循环水箱,903表示第一填料塔循环泵,904表示填料塔第一喷淋装置,905表示第二填料塔循环泵,906表示填料塔第二喷淋装置,907表示填料塔浮球阀。101 represents the body of the first swirl plate tower, 102 represents the first swirl plate tower circulating water tank, 103 represents the first swirl plate tower circulating pump a, 104 represents the first spraying device of the first swirl plate tower, and 105 represents the first spraying device of the first swirl plate tower A swirl plate tower circulation pump b, 106 represents the second spraying device of the first swirl plate tower, 107 represents the float valve of the first swirl plate tower; 301 represents the gas inlet, 302 represents the gas outlet, 303 represents the opening a, 304 Represents opening b, 305 represents opening c, 306 represents chute a, 307 represents chute b, 308 represents chute c, 309 represents the first porous filter plate, 301 represents the gas guide plate, 3101 represents the U-shaped groove, 311 Represents the second porous filter plate, 312 represents the defoaming plate, 313 represents the sealing cover of opening a, 314 represents the sealing cover of opening b, 315 represents the sealing cover of opening c; 901 represents the packed tower body, 902 represents the circulating water tank of the packed tower, and 903 represents 904 represents the first spraying device of the packed tower, 905 represents the circulating pump of the second packed tower, 906 represents the second spraying device of the packed tower, and 907 represents the float valve of the packed tower.
具体实施方式Detailed ways
为了便于对本发明技术方案的理解,下面通过具体实施方式对本发明的技术方案进行更加详细的说明,但是并不用于限制本发明的保护范围。无特殊说明,以下装置设备均可以为本领域技术人员熟知操作的装置。In order to facilitate the understanding of the technical solution of the present invention, the technical solution of the present invention will be described in more detail through specific embodiments below, but this is not intended to limit the protection scope of the present invention. Without special instructions, the following devices and equipment can all be devices that are well known and operated by those skilled in the art.
在浸胶帘子布生产过程中,前期生产的白坯布经过浸胶(室温)、干燥(一般温度为130℃~170℃左右)、牵伸(一般温度为210℃~245℃)、定型(一般温度为210℃~245℃)、冷却(一般温度为40℃~70℃)得到浸胶帘子布;在该过程中在温度较高的条件下产生废气浓度大,温度交底的条件下产生废气浓度低。因此,本申请将其中的干燥区及冷却区为低浓度废气产生区域,牵伸区及定型区为高浓度废气产生区域。分别通过两个系统进行处理,处理效果好、能耗低、操作简单。In the production process of dipped cord fabric, the white gray cloth produced in the early stage is dipped (at room temperature), dried (generally at a temperature of 130°C to 170°C), drawn (generally at a temperature of 210°C to 245°C), and shaped (generally The temperature is 210°C ~ 245°C), cooling (generally the temperature is 40°C ~ 70°C) to obtain dipped cord fabric; in this process, the concentration of exhaust gas is high under the condition of high temperature, and the concentration of exhaust gas is generated under the condition of low temperature. Low. Therefore, in this application, the drying zone and the cooling zone are defined as low-concentration exhaust gas generation areas, and the drafting zone and shaping area are high-concentration exhaust gas generation areas. It is processed by two systems respectively, with good processing effect, low energy consumption and simple operation.
如图1所示,本发明提供了一种浸胶帘子布生产中的废气处理系统,包括浸胶帘子布生产系统,所述的浸胶帘子布生产系统包括低浓度废气产生区域和高浓度废气产生区域,该废气处理系统还包括As shown in Figure 1, the present invention provides a waste gas treatment system in the production of dipped cord fabrics, including a dipped cord fabric production system, and the dipped cord fabric production system includes a low-concentration waste gas generation area and a high-concentration waste gas generation area, the exhaust gas treatment system also includes
与低浓度废气产生区域相连通的低浓度废气处理系统,用于处理帘子布浸胶系统排出的低浓度废气;The low-concentration waste gas treatment system connected to the low-concentration waste gas generation area is used to treat the low-concentration waste gas discharged from the cord fabric dipping system;
以及与高浓度废气产生区域相连通的高浓度废气处理系统,用于处理帘子布浸胶系统排出的高浓度废气;And a high-concentration waste gas treatment system connected to the high-concentration waste gas generation area, which is used to treat the high-concentration waste gas discharged from the cord fabric dipping system;
所述的低浓度废气处理系统及高浓度废气处理系统结尾处均通过气体输送管道与排气筒相连通,将处理后的净化气体外排。Both the ends of the low-concentration waste gas treatment system and the high-concentration waste gas treatment system are connected to the exhaust pipe through the gas delivery pipe, and the treated purified gas is discharged outside.
该系统直接与浸胶帘子布的废气排出系统进行密闭连接,避免了废气向外界的排放对环境造成的污染。且该系统通过两个系统分别与浸胶帘子布生产中的两个不同浓度废气的区域进行连接,使得该系统能够针对浸胶帘子布生产中产生的不同浓度的废气进行处理,浓度较低的采用低浓度的处理系统,浓度较高的采用高浓度的处理系统进行深入处理;采用同一个系统进行处理时既可能会出现对高浓度处理的处理不彻底也会出现对于低浓度处理时对于处理资源能源的额外消耗,且在系统出现故障时要停止处理,影响整体生产的进行。因此,本申请所述的处理系统提高了处理效率、也降低了能源资源的消耗,在一个系统出现故障时不影响整体系统的继续生产,具有很好的实际使用效果。The system is directly connected to the exhaust gas discharge system of the dipped cord fabric in a sealed manner, which avoids the pollution of the environment caused by the discharge of exhaust gas to the outside. And the system is connected to two areas of different concentrations of exhaust gas in the production of dipped cord fabrics through two systems, so that the system can treat the exhaust gases of different concentrations produced in the production of dipped cord fabrics, and the lower concentration A low-concentration treatment system is used, and a high-concentration treatment system is used for in-depth treatment of high-concentration ones; when the same system is used for treatment, it may occur that the treatment of high-concentration treatment is not complete, and the treatment of low-concentration treatment may be ineffective. Additional consumption of resources and energy, and the processing must be stopped when the system fails, affecting the overall production. Therefore, the processing system described in the present application improves the processing efficiency and reduces the consumption of energy resources, and does not affect the continuous production of the whole system when a system fails, and has good practical use effect.
在本发明的另一个实施例中,提供了一种浸胶帘子布生产中的废气处理系统,其中所述的低浓度废气处理系统包括与浸胶帘子布生产系统的低浓度废气产生区域可切断连通的第一旋流板塔,与第一旋流板塔相连通的第一折流板过滤器,与第一折流板过滤器相连通的第一准分子紫外光氧化装置,与第一准分子紫外光氧化装置相连通的第一离心风机,与离心风机相连通的排气筒;In another embodiment of the present invention, a waste gas treatment system in the production of dipped cord fabrics is provided, wherein the low-concentration waste gas treatment system includes an area that can be cut off from the low-concentration waste gas generation area of the dipped cord fabric production system. The first swirl plate tower that is connected, the first baffle filter that is connected with the first swirl plate tower, the first excimer ultraviolet light oxidation device that is connected with the first baffle filter, and the first The first centrifugal fan connected to the excimer ultraviolet light oxidation device, and the exhaust tube connected to the centrifugal fan;
优选的,所述的第一旋流板塔与第一折流板过滤器之间还设有第二旋流板塔;Preferably, a second swirl plate tower is also provided between the first swirl plate tower and the first baffle filter;
所述的第一旋流板塔塔顶端出口通过气体输送管道与第二旋流板塔底端边缘处的进口相连通,所述第二旋流板塔塔顶端出口通过气体输送管道与折流板过滤器相连通。The outlet at the top of the first swirl plate tower communicates with the inlet at the bottom edge of the second swirl plate tower through a gas delivery pipeline, and the outlet at the top of the second swirl plate tower communicates with the baffle through a gas delivery pipeline. The plate filter is connected.
该低浓度处理系统对于浓度较低的废气进行处理,浸胶帘子布生产过程中的低浓度废气产生区域的废气通入该系统进行处理,首先经过第一旋流板塔及第二旋流板塔进行两次旋流处理,以通过喷淋达到较大程度的除去其中的废气及废渣颗粒物;然后经过第一折流板过滤器过滤其中的胶渣、降低废气的温度,通过过滤能够避免胶渣过多时堵塞后期设备、造成系统故障。然后经过第一准分子紫外光氧化装置进行处理,通过活性氧原子和羟基自由基进行氧化反应,以达到净化、除臭的效果,经过折流板过滤器过滤及降温后的废气再经过准分子紫外光氧化装置进行处理,处理效果更好、效率更高,脱臭效率达到95%以上。即该系统通过合理的设计,能够高效的对于含有VOC等物质的废气进行处理。The low-concentration treatment system treats low-concentration waste gas. The waste gas from the low-concentration waste gas generation area in the production process of dipped cord fabrics is passed into the system for treatment. First, it passes through the first swirl plate tower and the second swirl plate. The tower is subjected to two swirling treatment to remove the waste gas and waste particles to a large extent through spraying; then the glue residue is filtered through the first baffle filter to reduce the temperature of the waste gas, and the glue can be avoided by filtering. When there is too much slag, it will block the later equipment and cause system failure. Then it is processed by the first excimer ultraviolet photooxidation device, and the oxidation reaction is carried out through active oxygen atoms and hydroxyl radicals to achieve the effect of purification and deodorization. The ultraviolet light oxidation device is used for treatment, the treatment effect is better, the efficiency is higher, and the deodorization efficiency reaches more than 95%. That is to say, the system can efficiently treat the waste gas containing VOC and other substances through reasonable design.
在本发明的另一个实施例中,提供了一种浸胶帘子布生产中的废气处理系统,其中所述的高浓度废气处理系统包括与浸胶帘子布生产系统中高浓度废气产生区域可切断连通的第三旋流板塔,与第三旋流塔相连通的第二折流板过滤器,与第二折流板过滤器相连通的填料塔,与填料塔相连通的第二准分子紫外光氧化装置,与第二准分子紫外光氧化装置相连通的离心风机,与第二离心风机相连通的排气筒。In another embodiment of the present invention, a waste gas treatment system in the production of dipped cord fabrics is provided, wherein the high-concentration waste gas treatment system includes a disconnectable connection with the high-concentration waste gas generation area in the dipped cord fabric production system. The third swirl plate tower, the second baffle filter connected with the third swirl tower, the packed tower connected with the second baffle filter, the second excimer ultraviolet filter connected with the packed tower A photooxidation device, a centrifugal fan connected with the second excimer ultraviolet photooxidation device, and an exhaust tube connected with the second centrifugal fan.
该高浓度处理系统对于浸胶帘子布生产过程中的高浓度废气产生区域的废气进行收集,通入该系统进行处理,首先经过第三旋流板塔进行除尘、除废气并降温之后,然后采用折流板过滤器对其中的胶渣进行过滤、避免浓度较大的废气中胶渣对后续的设备造成堵塞,然后再用填料塔更进一步的除去其中的废气、并降温,此时其中的可溶性废气及颗粒物得到较好的除去,废气温度得到较好的降低,再用准分子紫外光氧化装置进行高效氧化分解其中的废气,效率高、净化处理效果好。所述的第一准分子紫外光氧化装置与第二准分子紫外光氧化装置完全相同,可以为本领域技术人员熟知操作的装置。The high-concentration treatment system collects the waste gas in the high-concentration waste gas generation area during the production of dipped cord fabrics, and passes it into the system for treatment. First, it goes through the third swirl plate tower for dust removal, waste gas removal and cooling, and then uses The baffle filter filters the slag in it to avoid the slag in the high-concentration waste gas from clogging the subsequent equipment, and then uses the packed tower to further remove the waste gas and cool down. At this time, the soluble Exhaust gas and particulate matter are better removed, and the temperature of the exhaust gas is better reduced. Then, the excimer ultraviolet light oxidation device is used to efficiently oxidize and decompose the exhaust gas, which has high efficiency and good purification treatment effect. The first excimer ultraviolet photooxidation device is identical to the second excimer ultraviolet photooxidation device, and can be operated by those skilled in the art.
本发明还提供了另外的一个实施例,其中的第一旋流板塔包括第一旋流板塔本体以及设置在第一旋流板塔本体外一侧的第一旋流板塔循环水箱;所述的第一旋流板塔本体与第一旋流板塔循环水箱通过底部边缘处设置的液体管道相连通;The present invention also provides another embodiment, wherein the first swirl plate tower includes a first swirl plate tower body and a first swirl plate tower circulating water tank arranged on the outer side of the first swirl plate tower body; The first swirl plate tower body communicates with the circulating water tank of the first swirl plate tower through a liquid pipeline provided at the bottom edge;
所述的第一旋流板塔循环水箱底部边缘处设有循环液体出口,所述的循环液体出口通过输送管道与第一旋流板塔循环泵a可切断连通,第一旋流板塔循环泵a通过输送管道与设置在旋流板塔本体内的第一喷淋装置可切断连通;所述的循环液体出口还通过输送管道与第一旋流板塔循环泵b可切断连通,第一旋流板塔循环泵b通过输送管道与设置在旋流板塔本体内的第二喷淋装置可切断连通;该旋流板塔循环水箱既为旋流板塔的喷淋提供了足够的工业用水,同时也实现了其中水资源的循环再利用,减少了水资源的消耗以及对大量废水的处理。使得整个系统实现较好的循环,进一步减少了能源资源的消耗;The bottom edge of the first swirl plate tower circulating water tank is provided with a circulating liquid outlet, and the circulating liquid outlet can be disconnected from the first swirl plate tower circulating pump a through the delivery pipeline, and the first swirl plate tower circulates The pump a can be disconnected from the first spray device arranged in the swirl plate tower body through the delivery pipeline; the circulating liquid outlet can also be disconnected from the first swirl plate tower circulating pump b through the delivery pipeline, the first The circulation pump b of the swirl plate tower can be cut off and communicated with the second spray device arranged in the body of the swirl plate tower through the conveying pipeline; the circulating water tank of the swirl plate tower not only provides sufficient industrial Water is used, and at the same time, the recycling and reuse of water resources is realized, which reduces the consumption of water resources and the treatment of a large amount of waste water. Make the whole system achieve a better cycle, further reducing the consumption of energy resources;
优选的,所述的旋流板塔循环水箱侧壁中上部还设有溢流口,用于控制旋流板塔循环水箱内的液位。使得整个系统安全稳定运行。Preferably, the upper middle part of the side wall of the circulating water tank of the swirl plate tower is also provided with an overflow port for controlling the liquid level in the circulating water tank of the swirl plate tower. Make the whole system run safely and stably.
其中的第二旋流板塔及第三旋流板塔与第一旋流板塔的结构完全相同。所述的第二旋流板塔循环水箱及第三旋流板塔循环水箱均与第一旋流板塔循环水箱的结构相同。因此,第二旋流板塔装置及第三旋流板塔装置的具体内容不再重述。The structure of the second swirl plate column and the third swirl plate column is exactly the same as that of the first swirl plate column. Both the second swirl plate tower circulating water tank and the third swirl plate tower circulating water tank have the same structure as the first swirl plate tower circulating water tank. Therefore, the specific content of the second swirl plate column device and the third swirl plate column device will not be repeated.
本发明还提供了另外的一个实施例,所述的填料塔装置包括填料塔本体以及设置在填料塔外部一侧的填料塔循环水箱;所述的填料塔本体与填料塔循环水箱通过底部边缘处设置的液体管道相连通;The present invention also provides another embodiment, the packed tower device includes a packed tower body and a packed tower circulating water tank arranged on the outer side of the packed tower; the packed tower body and the packed tower circulating water tank pass through the bottom edge The set liquid pipelines are connected;
所述的填料塔循环水箱的底部边缘处设有循环液体出口;所述的循环液体出口通过输送管道与第一填料塔循环泵可切断连通,所述的第一填料塔循环泵通过输送管道与设置在填料塔内的第一喷淋装置可切断连通;所述的循环液体出口还通过输送管道与第二填料塔循环泵可切断连通,第二填料塔循环泵通过输送管道与设置在填料塔内的第二喷淋装置可切断连通;The bottom edge of the circulating water tank of the packed tower is provided with a circulating liquid outlet; the circulating liquid outlet can be disconnected from the first packed tower circulating pump through the delivery pipeline, and the first packed tower circulating pump is connected to the first packed tower circulating pump through the delivery pipeline. The first spray device arranged in the packed tower can be cut off and communicated; the outlet of the circulating liquid can also be cut off and communicated with the second packed tower circulation pump through the delivery pipeline, and the second packed tower circulation pump is connected with the second packed tower circulation pump through the delivery pipeline. The second spray device inside can cut off the connection;
该填料塔循环水箱既为填料塔的喷淋提供了足够的工业用水,同时也实现了其中水资源的循环再利用,减少了水资源的消耗以及对大量废水的处理。使得整个系统实现较好的循环,进一步减少了能源资源的消耗。The packed tower circulating water tank not only provides sufficient industrial water for the spraying of the packed tower, but also realizes the recycling and reuse of water resources in it, reduces the consumption of water resources and treats a large amount of waste water. This enables the entire system to achieve better circulation and further reduces the consumption of energy resources.
优选的,所述的填料塔循环水箱侧壁中上部还设有溢流口,用于控制旋流板塔循环水箱内的液位。Preferably, the upper middle part of the side wall of the circulating water tank of the packed tower is further provided with an overflow port for controlling the liquid level in the circulating water tank of the swirling plate tower.
如图3、图4所示,本发明还提供了另外的一个实施例,在该实施例中,所述的VOC废气处理系统还包括活性炭过滤箱,所述的第一准分子紫外光氧化装置及第二准分子紫外光氧化装置的气体出口均与活性炭过滤箱的气体进口可切断连通,活性炭过滤箱的气体出口通过气体输送管道分别与第一离心风机及第二离心风机可切断连通。As shown in Fig. 3 and Fig. 4, the present invention also provides another embodiment. In this embodiment, the VOC exhaust gas treatment system also includes an activated carbon filter box, and the first excimer ultraviolet photooxidation device And the gas outlet of the second excimer ultraviolet photooxidation device can be disconnected and communicated with the gas inlet of the activated carbon filter box, and the gas outlet of the activated carbon filter box can be disconnected and communicated with the first centrifugal fan and the second centrifugal fan respectively through the gas delivery pipeline.
即经过准分子紫外光氧化装置处理后的气体,可以再经过活性炭过滤箱进行进一步的处理,使得气体的处理更彻底,净化效果更好。尤其是在高浓度废气处理系统出现故障时,采用低浓度废气处理系统处理废气后、处理不彻底,再经过活性炭过滤箱进行过滤处理,使得气体能够达标排放,实现了气体的连续处理以及整个系统的连续生产。That is, the gas treated by the excimer ultraviolet light oxidation device can be further processed through the activated carbon filter box, so that the gas treatment is more thorough and the purification effect is better. Especially when the high-concentration waste gas treatment system fails, the low-concentration waste gas treatment system is used to treat the waste gas, and the treatment is not complete, and then it is filtered through the activated carbon filter box, so that the gas can be discharged up to the standard, and the continuous treatment of the gas and the whole system are realized. continuous production.
本发明还提供了另外的一个实施例,该实施例中在该系统提供了一个污水处理系统,该系统将处理废气后的废水收集至污水处理系统中进行处理,废水经过处理净化后输送至工业用水存储槽中进行循环再利用。实现了整个系统的循环,较大程度的减少了能源资源的消耗;The present invention also provides another embodiment. In this embodiment, a sewage treatment system is provided in the system. The system collects waste water after waste gas treatment into the sewage treatment system for treatment. After the waste water is treated and purified, it is transported to industrial Recycle and reuse in water storage tanks. The cycle of the whole system is realized, and the consumption of energy resources is greatly reduced;
其中的旋流板塔循环水箱底部边缘处设有污水排出口,填料塔循环水箱的底部边缘处也设有污水排出口,折流板过滤器也设有污水排出阔口。其中的污水排出口通过液体输送管道与污水处理系统相连通,将污水输送至污水处理系统中进行处理。The bottom edge of the swirling plate tower circulating water tank is provided with a sewage discharge outlet, the bottom edge of the packed tower circulating water tank is also provided with a sewage discharge outlet, and the baffle plate filter is also provided with a sewage discharge wide opening. The sewage discharge outlet is connected with the sewage treatment system through the liquid conveying pipeline, and the sewage is transported to the sewage treatment system for treatment.
如图4所示,优选的,所述的旋流板塔循环水箱以及填料塔循环水箱的液面还可以通过浮球阀进行控制,在工业水排出口、循环水箱的液面上设置浮球阀,用于控制旋流板塔循环水箱内的液位。该浮球阀通过液体输送管道与工业用水相连通。As shown in Figure 4, preferably, the liquid level of the circulating water tank of the swirl plate tower and the circulating water tank of the packed tower can also be controlled by a ball float valve, and a ball float valve is set on the liquid surface of the industrial water outlet and the circulating water tank, It is used to control the liquid level in the circulating water tank of the swirl plate tower. The float valve communicates with industrial water through a liquid delivery pipeline.
当液位较低时,低液位浮球开关起跳自动补水;液位较高时,高液位浮球开关起跳关闭自动补水阀。经过对于水箱内液位的精确控制,既能够节约水源,也能够进一步的保持系统的稳定安全运行。When the liquid level is low, the low liquid level float switch jumps to automatically replenish water; when the liquid level is high, the high liquid level float switch jumps to close the automatic water replenishment valve. Through the precise control of the liquid level in the water tank, it can not only save water, but also further maintain the stable and safe operation of the system.
其中上述的折流板过滤装置(第一折流板过滤装置与第二折流板过滤装置的结构完全相同)可以为本领域技术人员熟知的装置,也可以采用本发明所述的如图7-1、图7-2、图7-3、图7-4、图7-5所示的装置,该系统中采用的折流板过滤装置包括长方体型的壳体,壳体长度方向两端分别设有气体进口和气体出口;Wherein the above-mentioned baffle filter device (the structure of the first baffle filter device and the second baffle filter device is exactly the same) can be a device well known to those skilled in the art, and can also adopt the present invention as shown in Figure 7 -1, the devices shown in Figure 7-2, Figure 7-3, Figure 7-4, and Figure 7-5, the baffle filter device used in this system includes a rectangular parallelepiped shell with two ends in the length direction of the shell There are respectively gas inlet and gas outlet;
壳体内部由气体进口向后依次竖直设置有第一多孔过滤板、气体导向板、第二多孔过滤板和除沫板;第一多孔板过滤板、气体导向板、第二多孔过滤板和除沫板的板面均是与气体流向相垂直,其边缘均与壳体的内壁紧密相接;Inside the housing, there are first porous filter plate, gas guide plate, second porous filter plate and defoaming plate arranged vertically from the gas inlet to the rear; the first porous plate filter plate, gas guide plate, second multi-hole The surface of the porous filter plate and the defoaming plate are both perpendicular to the gas flow direction, and their edges are closely connected with the inner wall of the shell;
第一多孔板过滤板一个侧边对应的壳体一侧壁上设有开口a,用于由壳体内直接取出第一多孔过滤板;开口a设有对应的密封盖,以对过滤装置进行密封;所述的壳体内部与开口 a相对应的壳体底壁及顶壁上均设有滑槽a,第一多孔过滤板通过滑槽a滑动进入到壳体内;密封盖均通过扣合将开口a进行密封;An opening a is provided on the side wall of the housing corresponding to one side of the first porous plate filter plate, which is used to directly take out the first porous filter plate from the housing; the opening a is provided with a corresponding sealing cover to seal the filter device Sealing; the inside of the housing is provided with a chute a on the bottom wall and the top wall of the housing corresponding to the opening a, and the first porous filter plate slides into the housing through the chute a; the sealing covers pass through buckle to seal the opening a;
第二多孔过滤板一个侧边对应的壳体一侧壁上设有开口b,开口b设有相应的密封盖;所述的壳体内部与开口b相对应的壳体底壁及顶壁上均设有滑槽b,第二多孔过滤板通过滑槽b滑动进入到壳体内;密封盖均通过扣合将开口b进行密封;The side wall of the housing corresponding to one side of the second porous filter plate is provided with an opening b, and the opening b is provided with a corresponding sealing cover; the bottom wall and the top wall of the housing corresponding to the opening b inside the housing Both are equipped with chute b, through which the second porous filter plate slides into the housing; the sealing covers seal the opening b by buckling;
除沫板一个侧边对应的壳体一侧壁上设有开口c,开口c设有相应的密封盖;所述的壳体内部与开口c相对应的壳体底壁及顶壁上均设有滑槽c,除沫板通过滑槽c滑动进入到壳体内;密封盖均通过扣合将开口c进行密封;An opening c is provided on the side wall of the housing corresponding to one side of the defoaming plate, and a corresponding sealing cover is provided on the opening c; There is a chute c, through which the defoaming plate slides into the housing; the sealing covers seal the opening c by buckling;
所述的第一多孔过滤板及第二多孔过滤板均由多孔钢板制备而成,所述孔的孔径均为 100~150目;所述多孔过滤板的厚度均为2.5~3.5cm。所述的除沫板为不锈钢丝网除沫板,所述的不锈钢丝网表面设有一层镀锌层;所述除沫板的厚度为10~15cm。所述的气体导向板由多个U形凹槽由上向下依次交错扣合形成,相邻两个U型凹槽的开口方向相反(相邻两个U 型槽的扣合为:上面U型槽的下壁与下面U型槽的上壁向扣合,下壁与上壁之间有一定的间隙、且槽壁的开口端部与槽底壁之间也有一定的间隙,以便于气体的通过。);多个U形凹槽在同一竖直平面上;相互扣合时相邻两个U形凹槽的凹槽壁之间存在有间隙。Both the first porous filter plate and the second porous filter plate are made of porous steel plates, and the diameter of the holes is 100-150 mesh; the thickness of the porous filter plate is 2.5-3.5 cm. The defoaming board is a stainless steel wire mesh defoaming board, and a layer of galvanized layer is provided on the surface of the stainless steel wire mesh; the thickness of the defoaming board is 10-15 cm. The gas guide plate is formed by a plurality of U-shaped grooves that are staggered from top to bottom, and the opening directions of two adjacent U-shaped grooves are opposite (the fastening of two adjacent U-shaped grooves is: the upper U The lower wall of the groove is buckled with the upper wall of the U-shaped groove below, and there is a certain gap between the lower wall and the upper wall, and there is also a certain gap between the opening end of the groove wall and the bottom wall of the groove, so that the gas Pass through.); multiple U-shaped grooves are on the same vertical plane; there is a gap between the groove walls of two adjacent U-shaped grooves when they are fastened to each other.
本发明还提供了采用上述的浸胶帘子布生产中的废气处理系统处理废气的方法,该方法包括以下步骤:浸胶帘子布生产系统的低浓度废气产生区域和高浓度废气产生区域产生的废气分别通过低浓度废气处理系统及高浓度废气处理系统进行处理,处理完成后得到净化的气体,由排气筒排出;The present invention also provides a method for treating waste gas using the above-mentioned waste gas treatment system in the production of dipped cord fabrics. The method includes the following steps: The low-concentration waste gas treatment system and the high-concentration waste gas treatment system are used for treatment respectively, and the purified gas is discharged from the exhaust pipe after the treatment is completed;
进一步的,浸胶帘子布生产系统的低浓度废气产生区域产生的废气,通过气体输送管道将低浓度废气依次经过第一旋流板塔、第二旋流板塔、第一折流板过滤器、第一准分子紫外光氧化装置、第一离心风机、排气筒进行净化处理,净化处理后外排;Further, the waste gas generated in the low-concentration waste gas generation area of the dipped cord fabric production system passes the low-concentration waste gas sequentially through the first swirl plate tower, the second swirl plate tower, and the first baffle filter through the gas delivery pipeline , The first excimer ultraviolet photooxidation device, the first centrifugal fan, and the exhaust pipe are purified, and then discharged after purification;
浸胶帘子布生产系统的高浓度废气产生区域产生的废气,通过气体输送管道将高浓度废气依次经过第三旋流板塔、第二折流板过滤器、填料塔、第二准分子紫外光氧化装置、第二离心风机、排气筒,进行净化处理,净化处理后外排。The waste gas generated in the high-concentration waste gas generation area of the dipped cord fabric production system is passed through the gas delivery pipeline through the third swirl plate tower, the second baffle filter, the packed tower, the second excimer ultraviolet light The oxidation device, the second centrifugal fan, and the exhaust cylinder are purified and discharged after purification.
关于采用浸胶帘子布生产中的废气处理系统处理废气的方法,本发明还提供了另外的一个实施例,具体如下:Regarding the method for treating waste gas by using the waste gas treatment system in the production of dipped cord fabrics, the present invention also provides another embodiment, specifically as follows:
所述浸胶帘子布生产系统产生的废气的温度为80~230℃;The temperature of the exhaust gas produced by the dipped cord fabric production system is 80-230°C;
所述低浓度废气的浓度为臭气浓度为2000~10000(无量纲)的废气;采用低浓度废气系统处理时废气的流速为35000m3/h;浸胶帘子布生产系统的低浓度废气产生区域产生的废气通向低浓度处理系统,气体由气体输送管道、经过第一旋流板塔本体下部的气体进口进入到旋流板塔中,与由上向下喷淋的液体逆流接触以除去废气中的颗粒物及可溶性废气、同时降低处理废气的温度(温度的降低根据实际的处理情况有所变化);然后由第一旋流板塔顶端的气体出口排出,由气体输送管道、由第二旋流板塔下部的气体进口进入到第二旋流板塔中、与由上向下喷淋的液体逆流接触以进一步的除去其中的颗粒物及可溶性气体、同时进一步降低处理气体的温度(温度的降低数值根据实际处理情况有所变化);然后由第二旋流板塔顶端的气体出口排出,由气体输送管道输送至折流板过滤器中进行处理、以对其中的胶渣进行过滤 (放置对后续的设备造成堵塞),过滤后的气体由气体输送管道输送至第一准分子紫外光氧化装置中进行氧化处理,氧化分解废气中的有机恶臭气体、以达到彻底净化,第一准分子紫外光氧化装置处理后的气体排出、输送至排气筒、外排;The concentration of the low-concentration waste gas is waste gas with an odor concentration of 2000 to 10000 (dimensionless); the flow rate of the waste gas is 35000 m 3 /h when the low-concentration waste gas system is used; the low-concentration waste gas generation area of the dipped cord fabric production system The generated exhaust gas leads to the low-concentration treatment system. The gas enters the swirl plate tower through the gas delivery pipeline and the gas inlet at the lower part of the first swirl plate tower body, and contacts with the liquid sprayed from top to bottom to remove the waste gas. At the same time, the temperature of the treated waste gas is reduced (the reduction of the temperature varies according to the actual treatment situation); then it is discharged from the gas outlet at the top of the first swirl plate tower, and is discharged from the gas conveying pipeline and the second cyclone The gas inlet at the lower part of the flow plate tower enters the second swirl plate tower, and is in countercurrent contact with the liquid sprayed from top to bottom to further remove the particulate matter and soluble gas, while further reducing the temperature of the treatment gas (temperature reduction Numerical value changes according to the actual processing situation); Then it is discharged from the gas outlet at the top of the second swirl plate tower, and is transported to the baffle filter by the gas delivery pipeline for processing, to filter the glue residue therein (place the Subsequent equipment is blocked), the filtered gas is transported by the gas delivery pipeline to the first excimer ultraviolet oxidation device for oxidation treatment, and the organic odor gas in the waste gas is oxidized and decomposed to achieve thorough purification. The first excimer ultraviolet The gas treated by the oxidation device is discharged, transported to the exhaust cylinder, and discharged;
其中第一旋流板塔及第二旋流板塔在喷淋过程中,所用喷淋水由工业用水存储槽中存储的水输送至喷淋装置中进行喷淋,与气体逆流接触后的水达到旋流板塔底部,通过连通的管道进入到旋流板塔循环水箱中,然后再有循环水箱及循环泵进入到旋流板塔的喷淋装置中进行循环使用(实现水资源的循环再利用),工作时循环泵的流量为100m3/h、功率为11kw;当循环水箱中的水位达到上部设置的溢流口时,循环水箱中的水自动流出、由输送管道进入到污水处理系统中进行处理,处理后由液体输送管道输送至工业用水存储中、更好的实现了水的循环再利用。Among them, during the spraying process of the first swirl plate tower and the second swirl plate tower, the spray water used is transported from the water stored in the industrial water storage tank to the spray device for spraying, and the water after contacting the gas countercurrent Reach the bottom of the swirling plate tower, enter the circulating water tank of the swirling plate tower through the connected pipe, and then enter the spraying device of the swirling plate tower with the circulating water tank and circulating pump for recycling (realize the recycling of water resources When working, the flow rate of the circulating pump is 100m 3 /h and the power is 11kw; when the water level in the circulating water tank reaches the overflow port set on the upper part, the water in the circulating water tank will flow out automatically and enter the sewage treatment system through the delivery pipeline After treatment, the liquid is transported to the industrial water storage by the liquid delivery pipeline, which better realizes the recycling and reuse of water.
所述气体由旋流板塔下部进入、液体由喷淋装置向下喷淋,液体的喷淋量能够保证与气体的足够接触。The gas enters from the lower part of the swirling plate tower, and the liquid is sprayed downward by the spraying device, and the spraying amount of the liquid can ensure sufficient contact with the gas.
所述高浓度废气的浓度为臭气浓度为17000~35000(无量纲)的废气;采用高浓度废气系统处理时废气的流速为30000m3/h;浸胶帘子布生产系统的高浓度废气产生区域产生的废气通向高浓度处理系统,气体由气体输送管道、经过第三旋流板塔本体下部的气体进口进入到旋流板塔中,与由上向下喷淋的液体逆流接触以除去废气中的颗粒物及可溶性废气、同时降低处理废气的温度(温度的降低根据实际的处理情况有所变化);然后由第三旋流板塔顶端的气体出口排出,由气体输送管道输送至折流板过滤器中进行过滤处理(过滤除去其中的胶渣,以避免处理中的废气对后续设备造成堵塞);折流板过滤器处理完成后,由气体输送管道、经过填料塔下部的气体进口进入到填料塔中、与由上向下的喷淋液逆流接触以更深层的除去废气中的颗粒物以及可溶性废气、同时达到降温的目的,处理完成后的气体由填料塔的顶端气体出口排出;然后由气体输送管道输送至第二准分子紫外光氧化装置中进行氧化分解其中的有机恶臭气体、以达到彻底净化,第二准分子紫外光氧化装置处理后的气体排出、输送至排气筒、外排;The concentration of the high-concentration waste gas is waste gas with an odor concentration of 17,000 to 35,000 (dimensionless); the flow rate of the waste gas is 30,000 m 3 /h when the high-concentration waste gas system is used; the high-concentration waste gas generation area of the dipped cord fabric production system The generated exhaust gas leads to the high-concentration treatment system. The gas enters the swirl plate tower through the gas delivery pipeline and the gas inlet at the lower part of the third swirl plate tower body, and contacts with the liquid sprayed from top to bottom to remove the waste gas. At the same time, reduce the temperature of the treated waste gas (the reduction of temperature will vary according to the actual treatment situation); then it will be discharged from the gas outlet at the top of the third swirl plate tower, and transported to the baffle plate by the gas delivery pipeline Filtration treatment is carried out in the filter (filtering to remove the glue slag, so as to avoid the waste gas in the process from clogging the subsequent equipment); after the baffle filter is processed, the gas pipeline enters the gas inlet through the lower part of the packed tower. In the packed tower, it is in countercurrent contact with the spray liquid from top to bottom to remove the particulate matter and soluble waste gas in the exhaust gas in a deeper layer, and at the same time achieve the purpose of cooling. The gas after treatment is discharged from the top gas outlet of the packed tower; then by The gas delivery pipeline is transported to the second excimer ultraviolet photooxidation device for oxidative decomposition of the organic malodorous gas in order to achieve thorough purification. ;
其中第三旋流板塔在喷淋过程中,所用喷淋水由工业用水存储槽中存储的水输送至喷淋装置中进行喷淋,与气体逆流接触后的水达到第三旋流板塔底部,通过连通的管道进入到第三旋流板塔循环水箱中,然后再有循环水箱及循环泵进入到旋流板塔的喷淋装置中进行循环使用(实现水资源的循环再利用),工作时循环泵的流量为44m3/h、功率为5.5kw;当循环水箱中的水位达到上部设置的溢流口时,循环水箱中的水自动流出、由输送管道进入到污水处理系统中进行处理,处理后由液体输送管道输送至工业用水存储中、更好的实现了水的循环再利用。Among them, during the spraying process of the third swirling plate tower, the spray water used is transported from the water stored in the industrial water storage tank to the spraying device for spraying, and the water after contacting the gas countercurrent reaches the third swirling plate tower At the bottom, it enters the circulating water tank of the third swirling plate tower through the connected pipe, and then the circulating water tank and circulating pump enter the spraying device of the swirling plate tower for recycling (realize the recycling and reuse of water resources), When working, the flow rate of the circulating pump is 44m 3 /h, and the power is 5.5kw; when the water level in the circulating water tank reaches the overflow port set on the upper part, the water in the circulating water tank will flow out automatically and enter the sewage treatment system through the delivery pipeline for further processing. After treatment, the liquid is transported to the industrial water storage by the liquid delivery pipeline, which better realizes the recycling and reuse of water.
所述气体由旋流板塔下部进入、液体由喷淋装置向下喷淋,液体的喷淋量能够保证与气体的足够接触。The gas enters from the lower part of the swirling plate tower, and the liquid is sprayed downward by the spraying device, and the spraying amount of the liquid can ensure sufficient contact with the gas.
其中填料塔在喷淋过程中,所用喷淋水由工业用水存储槽中存储的水输送至喷淋装置中进行喷淋,与气体逆流接触后的水达到填料塔底部,通过连通的管道进入到填料塔循环水箱中,然后再有循环水箱及循环泵进入到填料塔的喷淋装置中进行循环使用(实现水资源的循环再利用),工作时循环泵的流量为85m3/h、功率为7.5kw;当循环水箱中的水位达到上部设置的溢流口时,循环水箱中的水自动流出、由输送管道进入到污水处理系统中进行处理,处理后由液体输送管道输送至工业用水存储中、更好的实现了水的循环再利用。所述气体由填料塔下部进入、液体由喷淋装置向下喷淋,液体的喷淋量能够保证与气体的足够接触。Among them, during the spraying process of the packed tower, the spray water used is transported from the water stored in the industrial water storage tank to the spraying device for spraying, and the water after contacting the countercurrent flow of the gas reaches the bottom of the packed tower, and enters through the connected pipeline. The circulating water tank of the packed tower, and then the circulating water tank and the circulating pump enter the spray device of the packed tower for recycling (realize the recycling and reuse of water resources). The flow rate of the circulating pump is 85m 3 /h and the power is 7.5kw; when the water level in the circulating water tank reaches the overflow port set on the upper part, the water in the circulating water tank will flow out automatically, enter the sewage treatment system through the delivery pipeline for treatment, and then be transported to the industrial water storage by the liquid delivery pipeline after treatment , Better realization of water recycling. The gas enters from the lower part of the packed tower, and the liquid is sprayed downward by the spraying device, and the spraying amount of the liquid can ensure sufficient contact with the gas.
下面通过具体的实施例对本发明进行具体的说明,但是并不用于对本发明保护范围的限制。没有特殊说明,以下实施例中所述的设备均为本领域技术人员熟知的设备。其中的旋流板塔、填料塔、准分子紫外光氧化装置、活性炭过滤箱(HXF-35000型)均为本领域技术人员熟知操作的设备。The present invention will be specifically described below through specific examples, but they are not intended to limit the protection scope of the present invention. Unless otherwise specified, the devices described in the following examples are devices well known to those skilled in the art. Among them, the swirl plate tower, packed tower, excimer ultraviolet photooxidation device, and activated carbon filter box (HXF-35000 type) are all equipments well-known and operated by those skilled in the art.
实施例1Example 1
一种浸胶帘子布生产中的废气处理系统,如图1、图2、图5所示,包括浸胶帘子布浸胶系统,所述的浸胶帘子布生产系统包括低浓度废气产生区域和高浓度废气产生区域;A waste gas treatment system in the production of dipped cord fabrics, as shown in Figure 1, Figure 2, and Figure 5, includes a dipped cord fabric dipping system, and the dipped cord fabric production system includes low-concentration waste gas generation areas and High-concentration exhaust gas generation areas;
该废气处理系统还包括与低浓度废气产生区域相连通的低浓度C废气处理系统,用于处理帘子布浸胶系统排出的低浓度废气;The waste gas treatment system also includes a low-concentration C waste gas treatment system connected to the low-concentration waste gas generation area, which is used to treat the low-concentration waste gas discharged from the cord fabric dipping system;
所述的低浓度废气处理系统包括与浸胶帘子布生产系统的低浓度废气产生区域可切断连通的第一旋流板塔,与第一旋流板塔相连通的第二旋流板塔,与第二旋流板塔相连通的第一折流板过滤器,与第一折流板过滤器相连通的第一准分子紫外光氧化装置,与第一准分子紫外光氧化装置相连通的第一离心风机,与第一离心风机相连通的排气筒;The low-concentration waste gas treatment system includes a first swirl plate tower that can be disconnected from the low-concentration waste gas generation area of the dipped cord fabric production system, and a second swirl plate tower that is connected to the first swirl plate tower, The first baffle filter communicated with the second swirl plate tower, the first excimer ultraviolet photooxidation device communicated with the first baffle filter, the first excimer ultraviolet photooxidizer communicated with the first excimer ultraviolet photooxidizer The first centrifugal fan, the exhaust cylinder connected with the first centrifugal fan;
该废气处理系统还包括与高浓度废气产生区域相连通的高浓度废气处理系统,用于处理帘子布浸胶系统排出的高浓度废气;The exhaust gas treatment system also includes a high-concentration exhaust gas treatment system connected to the high-concentration exhaust gas generation area, which is used to treat the high-concentration exhaust gas discharged from the cord fabric dipping system;
所述的高浓度废气处理系统包括与浸胶帘子布生产系统的高浓度废气产生区域可切断连通的第三旋流板塔,与第三旋流塔相连通的第二折流板过滤器,与第二折流板过滤器相连通的填料塔,与填料塔相连通的第二准分子紫外光氧化装置,与第二准分子紫外光氧化装置相连通的离心风机,与第二离心风机相连通的排气筒。The high-concentration waste gas treatment system includes a third swirl plate tower that can be disconnected from the high-concentration waste gas generation area of the dipped cord fabric production system, and a second baffle filter connected to the third swirl tower, The packed tower connected with the second baffle filter, the second excimer ultraviolet light oxidation device connected with the packed tower, the centrifugal fan connected with the second excimer ultraviolet light oxidation device, connected with the second centrifugal fan Through the exhaust pipe.
所述的第一离心风机及第二离心风机均通过气体输送管道与排气筒相连通,将处理后的净化气体外排。Both the first centrifugal fan and the second centrifugal fan communicate with the exhaust cylinder through the gas delivery pipe, and discharge the purified gas after treatment.
进一步的,所述的第一旋流板塔包括第一旋流板塔本体以及设置在第一旋流板塔本体外一侧的旋流板塔循环水箱;所述的旋流板塔本体与旋流板塔循环水箱通过底部边缘处设置的液体管道相连通;Further, the first swirl plate tower includes a first swirl plate tower body and a swirl plate tower circulating water tank arranged on the outer side of the first swirl plate tower body; the swirl plate tower body and The circulating water tank of the swirl plate tower is connected through the liquid pipeline provided at the bottom edge;
所述的旋流板塔循环水箱底部边缘处设有循环液体出口,所述的循环液体出口通过输送管道与第一旋流板塔循环泵可切断连通,第一旋流板塔循环泵通过输送管道与设置在旋流板塔本体内的第一喷淋装置可切断连通;The bottom edge of the swirling plate tower circulating water tank is provided with a circulating liquid outlet, and the circulating liquid outlet can be disconnected from the first swirling plate tower circulating pump through the delivery pipeline, and the first swirling plate tower circulating pump can be transported The pipeline can be disconnected from the first spray device arranged in the swirl tray body;
所述的循环液体出口还通过输送管道与第二旋流板塔循环泵可切断连通,第二旋流板塔循环泵通过输送管道与设置在旋流板塔本体内的第二喷淋装置可切断连通;The outlet of the circulating liquid can also be disconnected from the second swirl plate tower circulation pump through the delivery pipeline, and the second swirl plate tower circulation pump can communicate with the second spray device arranged in the swirl plate tower body through the delivery pipeline. cut off the connection;
所述的旋流板塔循环水箱侧壁中上部还设有溢流口,用于控制旋流板塔循环水箱内的液位。The middle and upper part of the side wall of the circulating water tank of the swirl plate tower is also provided with an overflow port for controlling the liquid level in the circulating water tank of the swirl plate tower.
其中,所述的第二旋流板塔及第三旋流板塔与第一旋流板塔的结构相同。Wherein, the structure of the second swirl tray tower and the third swirl tray tower is the same as that of the first swirl tray tower.
进一步的,所述的填料塔装置包括填料塔本体以及设置在填料塔外部一侧的填料塔循环水箱;所述的填料塔本体与填料塔循环水箱通过底部边缘处设置的液体管道相连通。Further, the packed tower device includes a packed tower body and a packed tower circulating water tank arranged on the outer side of the packed tower; the packed tower body communicates with the packed tower circulating water tank through a liquid pipeline provided at the bottom edge.
所述的填料塔循环水箱的底部边缘处设有循环液体出口;所述的循环液体出口通过输送管道与第一填料塔循环泵可切断连通,所述的第一填料塔循环泵通过输送管道与设置在填料塔内的第一喷淋装置可切断连通;The bottom edge of the circulating water tank of the packed tower is provided with a circulating liquid outlet; the circulating liquid outlet can be cut off and communicated with the first packed tower circulating pump through the delivery pipeline, and the first packed tower circulating pump is connected with the first packed tower circulating pump through the delivery pipeline. The first spray device installed in the packed tower can cut off the connection;
所述的循环液体出口还通过输送管道与第二填料塔循环泵可切断连通,第二填料塔循环泵通过输送管道与设置在填料塔内的第二喷淋装置可切断连通;The outlet of the circulating liquid can also be disconnected from the second packed tower circulation pump through the delivery pipeline, and the second packed tower circulation pump can be disconnected from the second spray device arranged in the packed tower through the delivery pipeline;
所述的填料塔循环水箱侧壁中上部还设有溢流口,用于控制旋流板塔循环水箱内的液位。The middle and upper part of the side wall of the circulating water tank of the packed tower is also provided with an overflow port for controlling the liquid level in the circulating water tank of the swirl plate tower.
进一步的,该系统还包括污水处理系统,所述的低浓度废气处理系统及高浓度废气处理系统产生的废水通过输送管道输送至污水处理系统中进行净化处理;所述的污水处理系统与工业用水存储槽可切断连通。其中的旋流板塔循环水箱底部边缘处还设有污水排出口,填料塔循环水箱的底部边缘处也设有污水排出口,折流板过滤器也设有污水排出阔口。其中的污水排出口通过液体输送管道与污水处理系统相连通,将污水输送至污水处理系统中进行处理。处理后输送至工业水存储槽中进行循环使用。Further, the system also includes a sewage treatment system, the waste water produced by the low-concentration waste gas treatment system and the high-concentration waste gas treatment system is transported to the sewage treatment system through the pipeline for purification; the sewage treatment system and industrial water Storage slots can be disconnected. The bottom edge of the swirling plate tower circulating water tank is also provided with a sewage discharge outlet, the bottom edge of the packed tower circulating water tank is also provided with a sewage discharge outlet, and the baffle filter is also provided with a sewage discharge wide opening. The sewage discharge outlet is connected with the sewage treatment system through the liquid conveying pipeline, and the sewage is transported to the sewage treatment system for treatment. After treatment, it is transported to industrial water storage tanks for recycling.
实施例2Example 2
实施例2与实施例1相同的部分具有相同的功能,为了简便起见不再重述,不同之处具体如下:如图3、图4所示,Embodiment 2 has the same function as that of Embodiment 1, which will not be repeated for the sake of brevity. The differences are as follows: as shown in Figure 3 and Figure 4,
该系统中还包括活性炭过滤装置,所述的第一准分子紫外光氧化装置及第二准分子紫外光氧化装置的气体出口均与活性炭过滤装置的气体进口可切断连通,活性炭过滤装置的气体出口通过气体输送管道分别与第一离心风机及第二离心风机可切断连通。The system also includes an activated carbon filter, the gas outlets of the first excimer ultraviolet light oxidation device and the second excimer ultraviolet light oxidation device can be disconnected from the gas inlet of the activated carbon filter, and the gas outlet of the activated carbon filter The communication with the first centrifugal fan and the second centrifugal fan can be cut off respectively through the gas delivery pipeline.
进一步的,在所述的旋流板塔循环水箱以及填料塔循环水箱的液面还可以通过浮球阀进行控制,在工业水排出口、循环水箱的液面上设置浮球阀,用于控制旋流板塔循环水箱内的液位。该浮球阀通过液体输送管道与工业用水相连通。Further, the liquid level of the circulating water tank of the swirl plate tower and the circulating water tank of the packed tower can also be controlled by a ball float valve, and a ball float valve is set on the liquid level of the industrial water outlet and the circulating water tank to control the swirling flow. The liquid level in the plate tower circulating water tank. The float valve communicates with industrial water through a liquid delivery pipeline.
当液位较低时,低液位浮球开关起跳自动补水;液位较高时,高液位浮球开关起跳关闭自动补水阀。When the liquid level is low, the low liquid level float switch jumps to automatically replenish water; when the liquid level is high, the high liquid level float switch jumps to close the automatic water replenishment valve.
实施例3Example 3
采用上述实施例的浸胶帘子布生产中的废气处理系统处理废气的方法,该方法包括以下步骤:The method for treating waste gas by the waste gas treatment system in the production of the dipped cord fabric of the above-mentioned embodiment comprises the following steps:
浸胶帘子布生产系统中产生的低浓度废气产生区域和高浓度废气产生区域产生的废气,分别由于气体输送管道输送至低浓度废气处理系统及高浓度废气处理系统;The waste gas generated in the low-concentration waste gas generation area and the high-concentration waste gas production area generated in the dipped cord fabric production system is transported to the low-concentration waste gas treatment system and the high-concentration waste gas treatment system respectively through the gas delivery pipeline;
进入低浓度废气处理系统的气体由气体输送管道、经过第一旋流板塔本体下部的气体进口进入到旋流板塔中,与由上向下喷淋的液体逆流接触以除去废气中的颗粒物及可溶性废气、同时降低处理废气的温度(温度的降低根据实际的处理情况有所变化);然后由第一旋流板塔顶端的气体出口排出,由气体输送管道、由第二旋流板塔下部的气体进口进入到第二旋流板塔中、与由上向下喷淋的液体逆流接触以进一步的除去其中的颗粒物及可溶性气体、同时进一步降低处理气体的温度(温度的降低数值根据实际处理情况有所变化);然后由第二旋流板塔顶端的气体出口排出,由气体输送管道输送至折流板过滤器中进行处理、以对其中的胶渣进行过滤(放置对后续的设备造成堵塞),过滤后的气体由气体输送管道输送至第一准分子紫外光氧化装置中进行氧化处理,氧化分解废气中的有机恶臭气体、以达到彻底净化,第一准分子紫外光氧化装置处理后的气体排出、输送至排气筒、外排;The gas entering the low-concentration exhaust gas treatment system enters the swirl plate tower through the gas delivery pipe and the gas inlet at the lower part of the first swirl plate tower body, and contacts with the liquid sprayed from top to bottom to remove particulate matter in the waste gas and soluble waste gas, while reducing the temperature of the treated waste gas (the reduction in temperature varies according to the actual treatment situation); then it is discharged from the gas outlet at the top of the first swirl plate tower, and is discharged from the gas conveying pipeline and the second swirl plate tower The gas inlet in the lower part enters the second swirl plate tower, and is in countercurrent contact with the liquid sprayed from top to bottom to further remove the particles and soluble gas, and at the same time further reduce the temperature of the processing gas (the reduction value of the temperature is based on the actual The processing situation changes); then it is discharged from the gas outlet at the top of the second swirl plate tower, and is transported to the baffle filter by the gas delivery pipeline for processing, so as to filter the slag therein (placement for subsequent equipment cause blockage), the filtered gas is transported by the gas delivery pipeline to the first excimer ultraviolet oxidation device for oxidation treatment, and oxidizes and decomposes the organic malodorous gas in the waste gas to achieve thorough purification, and the first excimer ultraviolet oxidation device treats The final gas is discharged, transported to the exhaust cylinder, and discharged;
其中第一旋流板塔及第二旋流板塔在喷淋过程中,所用喷淋水由工业用水存储槽中存储的水输送至喷淋装置中进行喷淋,与气体逆流接触后的水达到旋流板塔底部,通过连通的管道进入到旋流板塔循环水箱中,然后再有循环水箱及循环泵进入到旋流板塔的喷淋装置中进行循环使用(实现水资源的循环再利用),工作时循环泵的流量为100m3/h、功率为11kw;当循环水箱中的水位达到上部设置的溢流口时,循环水箱中的水自动流出、由输送管道进入到污水处理系统中进行处理,处理后由液体输送管道输送至工业用水存储中进行循环再利用。Among them, during the spraying process of the first swirl plate tower and the second swirl plate tower, the spray water used is transported from the water stored in the industrial water storage tank to the spray device for spraying, and the water after contacting the gas countercurrent Reach the bottom of the swirling plate tower, enter the circulating water tank of the swirling plate tower through the connected pipe, and then enter the spraying device of the swirling plate tower with the circulating water tank and circulating pump for recycling (realize the recycling of water resources When working, the flow rate of the circulating pump is 100m 3 /h and the power is 11kw; when the water level in the circulating water tank reaches the overflow port set on the upper part, the water in the circulating water tank will flow out automatically and enter the sewage treatment system through the delivery pipeline After treatment, the liquid is transported to the industrial water storage by the liquid delivery pipeline for recycling.
所述低浓度废气中的主要气体及臭气浓度具体见表2的检测结果;采用低浓度废气系统处理时废气的流速为35000m3/h;第一旋流板塔及第二旋流板塔向下喷淋的补水量均为5t/h 左右。The main gases and odor concentrations in the low-concentration waste gas are specifically shown in the test results in Table 2; when the low-concentration waste gas system is used for treatment, the flow rate of the waste gas is 35000m 3 /h; the first swirl plate tower and the second swirl plate tower The amount of water replenishment for downward spraying is about 5t/h.
进入高浓度处理系统的气体由气体输送管道、经过第三旋流板塔本体下部的气体进口进入到旋流板塔中,与由上向下喷淋的液体逆流接触以除去废气中的颗粒物及可溶性废气、同时降低处理废气的温度(温度的降低根据实际的处理情况有所变化);然后由第三旋流板塔顶端的气体出口排出,由气体输送管道输送至折流板过滤器中进行过滤处理(过滤除去其中的胶渣,以避免处理中的废气对后续设备造成堵塞);折流板过滤器处理完成后,由气体输送管道、经过填料塔下部的气体进口进入到填料塔中、与由上向下的喷淋液逆流接触以更深层的除去废气中的颗粒物以及可溶性废气、同时达到降温的目的,处理完成后的气体由填料塔的顶端气体出口排出;然后由气体输送管道输送至第二准分子紫外光氧化装置中进行氧化分解其中的有机恶臭气体、以达到彻底净化,第二准分子紫外光氧化装置处理后的气体排出、输送至排气筒、外排;The gas entering the high-concentration treatment system enters the swirl plate tower through the gas delivery pipeline and the gas inlet at the lower part of the third swirl plate tower body, and contacts with the liquid sprayed from top to bottom to remove particulate matter and Soluble waste gas, while reducing the temperature of the treated waste gas (the reduction in temperature will vary according to the actual treatment situation); then it is discharged from the gas outlet at the top of the third swirl plate tower, and is transported to the baffle filter by the gas delivery pipeline for further processing. Filtration treatment (filtering to remove the slag in it, so as to avoid the waste gas in the process from clogging the subsequent equipment); after the baffle filter is processed, the gas pipeline enters the packed tower through the gas inlet at the lower part of the packed tower, Countercurrent contact with the spray liquid from top to bottom to remove particulate matter and soluble waste gas in the exhaust gas at a deeper level, and at the same time achieve the purpose of cooling down. The gas after treatment is discharged from the top gas outlet of the packed tower; then transported by the gas delivery pipeline Go to the second excimer ultraviolet photooxidation device to oxidize and decompose the organic malodorous gas therein to achieve thorough purification, and the gas treated by the second excimer ultraviolet photooxidation device is discharged, transported to the exhaust tube, and discharged;
其中第三旋流板塔在喷淋过程中,所用喷淋水由工业用水存储槽中存储的水输送至喷淋装置中进行喷淋,与气体逆流接触后的水达到第三旋流板塔底部,通过连通的管道进入到第三旋流板塔循环水箱中,然后再有循环水箱及循环泵进入到旋流板塔的喷淋装置中进行循环使用(实现水资源的循环再利用),工作时循环泵的流量为44m3/h、功率为5.5kw;当循环水箱中的水位达到上部设置的溢流口时,循环水箱中的水自动流出、由输送管道进入到污水处理系统中进行处理,处理后由液体输送管道输送至工业用水存储中、更好的实现了水的循环再利用。Among them, during the spraying process of the third swirling plate tower, the spray water used is transported from the water stored in the industrial water storage tank to the spraying device for spraying, and the water after contacting the gas countercurrent reaches the third swirling plate tower At the bottom, it enters the circulating water tank of the third swirling plate tower through the connected pipe, and then the circulating water tank and circulating pump enter the spraying device of the swirling plate tower for recycling (realize the recycling and reuse of water resources), When working, the flow rate of the circulating pump is 44m 3 /h, and the power is 5.5kw; when the water level in the circulating water tank reaches the overflow port set on the upper part, the water in the circulating water tank will flow out automatically and enter the sewage treatment system through the delivery pipeline for further processing. After treatment, the liquid is transported to the industrial water storage by the liquid delivery pipeline, which better realizes the recycling and reuse of water.
其中填料塔在喷淋过程中,所用喷淋水由工业用水存储槽中存储的水输送至喷淋装置中进行喷淋,与气体逆流接触后的水达到填料塔底部,通过连通的管道进入到填料塔循环水箱中,然后再有循环水箱及循环泵进入到填料塔的喷淋装置中进行循环使用(实现水资源的循环再利用),工作时循环泵的流量为85m3/h、功率为7.5kw;当循环水箱中的水位达到上部设置的溢流口时,循环水箱中的水自动流出、由输送管道进入到污水处理系统中进行处理,处理后由液体输送管道输送至工业用水存储中进行循环再利用。Among them, during the spraying process of the packed tower, the spray water used is transported from the water stored in the industrial water storage tank to the spraying device for spraying, and the water after contacting the countercurrent flow of the gas reaches the bottom of the packed tower, and enters through the connected pipeline. The circulating water tank of the packed tower, and then the circulating water tank and the circulating pump enter the spray device of the packed tower for recycling (realize the recycling and reuse of water resources). The flow rate of the circulating pump is 85m 3 /h and the power is 7.5kw; when the water level in the circulating water tank reaches the overflow port set on the upper part, the water in the circulating water tank will flow out automatically, enter the sewage treatment system through the delivery pipeline for treatment, and then be transported to the industrial water storage by the liquid delivery pipeline after treatment Recycle.
所述高浓度废气的主要气体及臭气浓度见表4的检测结果;采用高浓度废气系统处理时废气的流速为30000m3/h;第三旋流板塔及填料塔向下喷淋的补水量均为5t/h左右。The main gas and odor concentration of the high-concentration waste gas are shown in the test results in Table 4; when the high-concentration waste gas system is used for treatment, the flow rate of the waste gas is 30000m 3 /h; The amount is about 5t/h.
该过程中各项参数及检测结果如表1、表2所示:The parameters and test results in this process are shown in Table 1 and Table 2:
表1浸胶帘子布生产过程产生废气的处理参数Table 1 Treatment parameters of waste gas produced in the production process of dipped cord fabric
表2本发明系统处理浸胶帘子布生产过程产生废气的检测结果Table 2 The detection results of the waste gas produced by the system of the present invention in the production process of dipped cord fabrics
上述实施例的检测中所采用的检测方法及检出限具体,如表3所示,The detection method and detection limit adopted in the detection of above-mentioned embodiment are concrete, as shown in table 3,
表3本发明所述检测过程中的检测方法The detection method in the detection process of table 3 the present invention
因此,通过本发明所述的系统及方法能够较好的对浸胶帘子布生产中产生的废气进行高效处理,整个系统的密封性好、不会出现废气的泄露,且对于气体的净化效果好,净化后的气体远远低于达标所要求的各种废气含量。Therefore, through the system and method of the present invention, the waste gas generated in the production of dipped cord fabrics can be efficiently treated, the sealing performance of the whole system is good, there will be no leakage of waste gas, and the purification effect of the gas is good , the purified gas is far lower than the content of various exhaust gases required to meet the standards.
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