CN110207976B - Breather valve intelligent comprehensive test device for tank truck - Google Patents

Breather valve intelligent comprehensive test device for tank truck Download PDF

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CN110207976B
CN110207976B CN201910619437.6A CN201910619437A CN110207976B CN 110207976 B CN110207976 B CN 110207976B CN 201910619437 A CN201910619437 A CN 201910619437A CN 110207976 B CN110207976 B CN 110207976B
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pressure
test
container
breather valve
testing
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CN110207976A (en
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缪克在
陈敬秒
杨哲人
李海聪
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QUALITY INSPECTING CENTER OF PUMP AND VALVE PRODUCTS OF ZHEJIANG PROVINCE
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QUALITY INSPECTING CENTER OF PUMP AND VALVE PRODUCTS OF ZHEJIANG PROVINCE
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/003Machine valves

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Abstract

The utility model provides an intelligent integrated test device of breather valve for tank wagon, including the vacuum pump, the air compressor machine, the test container, the surge tank, human-computer interaction computer system and high accuracy gas flowmeter group, the test container is connected to the surge tank, still connect the vacuum pump that is used for testing the container evacuation on the surge tank, still connect the air compressor machine that is used for providing malleation gaseous medium to the test container on the surge tank, the leakage rate inspection hole has been seted up on the test container, the leakage rate inspection hole is connected with high accuracy gas flowmeter group, a human-computer interaction computer system who is used for controlling the vacuum pump, the air compressor machine, the test container connects the vacuum pump, the air compressor machine, the test container. The advantages are that: the testing container has complete functions, convenient installation and low cost, and can meet the positive pressure and negative pressure opening test, the valve seat sealing test and the overturning sealing test requirements of built-in and external breather valves with different specifications.

Description

Breather valve intelligent comprehensive test device for tank truck
Technical Field
The invention relates to an intelligent comprehensive testing device for a breather valve for an oil tank truck, which has complete functions, high integration level, high automation degree and high measurement precision, realizes man-machine interaction display and processing of real-time data and quantitative and accurate measurement of leakage rate, improves the detection efficiency and accuracy and reduces the detection cost.
Background
One of the main safety accidents of oil storage tanks during road transportation of hazardous liquid media (such as oil products) is the explosion accident caused by overpressure or vacuum damage. GB18564.1 specifies that tanks for the shipment of flammable and explosive media should be provided with breather valves which should not leak in the event of a tank car tipping accident. The breather valve for oil tank truck is one of the necessary measures to reduce the oil gas discharge and ensure the use safety of oil storage tank when the inflammable medium (oil product) is transported by road. It is usually installed on top of the oil storage tank to avoid overpressure and negative pressure (vacuum) damage of the oil storage tank while reducing the amount of oil and gas loss. The action principle is as follows: under normal conditions, the breather valve is in a sealing state, so that oil (oil gas) is prevented from escaping, and the oil loss is reduced; when the pressure in the tank exceeds the environmental pressure, the breather valve opens to exhale outwards, so that the overpressure expansion deformation damage of the oil storage tank is avoided; when the pressure in the tank is lower than the environmental pressure (namely when negative pressure appears in the tank), the breather valve opens to suck air into the tank, and the negative pressure of the oil storage tank is prevented from being compressed, deformed and damaged.
The existing automatic check testing device for the breather valve comprises a low-pressure gas storage tank, a breather valve to be checked and an operation end computer, wherein the low-pressure gas storage tank is communicated with the breather valve to be checked through a pipeline; the testing device also comprises a management end computer which is electrically connected with the operation end computer, and a server is arranged on a circuit between the management end computer and the operation end computer.
Due to the special structure of the breather valve, small parameters such as opening pressure (including positive pressure opening expiration and negative pressure opening inspiration) and valve seat leakage amount and the like, the measuring precision requirement is high, and the conventional industrial valve pressure test device cannot meet the test requirement. At present, the existing breather valve inspection device for the tank truck has the defects of insufficient functions, single specification of a tested product, low automation degree, low measurement precision, complex and irregular detection process (a plurality of devices are required to be spliced at multiple stations in a test, for example, 2 sets of devices are required for built-in and external breather valves), high cost and low efficiency, cannot meet the measurement requirements of functional items such as the opening pressure (positive pressure and negative pressure), the valve seat tightness, the overturning tightness and the like of the breather valve for the tank truck specified by QC/T1064 and BS EN 14595, can only qualitatively measure the leakage amount, cannot realize accurate measurement, and is not beneficial to the improvement and wide application of product quality.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides the intelligent comprehensive testing device for the breather valve for the tanker, which has complete functions, high integration level, high automation degree and high measurement precision, realizes man-machine interaction display and processing of real-time data, quantificationally and accurately measures the leakage rate, improves the detection efficiency and accuracy and reduces the detection cost.
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides an intelligent integrated test device of breather valve for tank wagon, including the vacuum pump, the air compressor machine, the test container, the surge tank, human-computer interaction computer system and high accuracy gas flowmeter group, the test container is connected to the surge tank, still connect the vacuum pump that is used for testing the container evacuation on the surge tank, still connect the air compressor machine that is used for providing malleation gaseous medium to the test container on the surge tank, the leakage rate inspection hole has been seted up on the test container, the leakage rate inspection hole is connected with high accuracy gas flowmeter group, a human-computer interaction computer system who is used for controlling the vacuum pump, the air compressor machine, the test container connects the vacuum pump, the air compressor machine, the test container.
Furthermore, a vacuum relief valve for relieving vacuum pressure after the test is finished, a vacuum pressure gauge for monitoring the vacuum pressure of the surge tank and a vacuum pressure sensor for transmitting signals to a human-computer interaction computer system to display vacuum pressure data are sequentially arranged on a pipeline between the vacuum pump and the surge tank; and the first pneumatic control valve for opening and stopping the negative pressure air circuit is controlled by a man-machine interaction computer system.
Furthermore, a vacuum instrument for detecting the vacuum pressure in the test container in real time is arranged between the pressure stabilizing tank and the test container, and a second pneumatic control valve which is controlled by a human-computer interaction computer system and is used for controlling the on-off of a pressure input air path to the vacuum instrument is arranged on the vacuum instrument.
Furthermore, a normal pressure relief valve for pressure relief after the test is finished, a pressure gauge for monitoring the pressure of the surge tank, a normal pressure sensor for transmitting signals to the human-computer interaction computer system to display vacuum pressure data, a third pneumatic control valve and a fourth pneumatic control valve for controlling the opening and the blocking of the starting gas circuit by the human-computer interaction computer system, and a micro-pressure regulating valve for regulating the input pressure are arranged between the third pneumatic control valve and the fourth pneumatic control valve.
Further, the test receptacle comprises: the device comprises a first leakage rate measuring connecting cover, a second leakage rate measuring connecting cover, an external breather valve mounting cover, a sealing plate, an internal breather valve mounting tank body and a locking nut; the external breather valve mounting cover is mounted on the sealing plate and is in threaded connection with the first leakage rate measuring connecting cover to form a first testing sealing cavity for testing external breather valves of different specifications; the built-in breather valve installation tank body is in a cylindrical shape with an opening at the upper end, the opening at the upper end is covered by the sealing plate to form a third test sealing cavity, the built-in breather valve installation tank body is installed on a step surface of a second leakage rate measurement connecting cover with a U-shaped section to form a fourth test sealing cavity for testing the built-in breather valve, the third test sealing cavity and the fourth test sealing cavity jointly form a second test sealing cavity, and the built-in breather valve is fixed in the second test sealing cavity through the locking nut.
Furthermore, the first leakage rate measuring connecting cover and the second leakage rate measuring connecting cover are respectively provided with a leakage rate detecting hole, the leakage rate detecting holes are communicated with the first testing sealing cavity and the second testing sealing cavity, and the leakage rate detecting holes are connected with the high-precision gas flowmeter group.
Furthermore, the human-computer interaction computer system comprises a PLC and a display device, wherein the PLC is respectively connected with the vacuum pump, the vacuum pressure sensor, the first pneumatic control valve, the second pneumatic control valve, the third pneumatic control valve, the fourth pneumatic control valve, the normal pressure sensor, the air compressor and the high-precision gas flow meter group.
Furthermore, a connecting pipeline structure for realizing 360-degree free rotation of the test container is arranged on the side surface of the built-in breather valve installation tank body.
Furthermore, the connecting pipeline structure comprises a measuring container connecting pipe communicated with the second testing sealing cavity, a movable knurled screw tightening cover, a pressure stabilizing tank connecting pipe, a dynamic sealing O-shaped ring, a rubber sealing gasket, a tightening cover supporting plate and a dustproof sealing ring, the section of the movable knurled screw tightening cover is of a [ type ], the measuring container connecting pipe is connected with the movable knurled screw tightening cover through the movable knurled screw tightening cover, the opening of the section of the movable knurled screw tightening cover faces the pressure stabilizing tank connecting pipe, the tightening cover supporting plate for fixing the movable knurled screw tightening cover and the installation groove for the dynamic sealing O-shaped ring are sequentially welded on the pipe wall of the outer side of the measuring container connecting pipe in the opening of the movable knurled screw tightening cover from inside to outside, the pressure stabilizing tank connecting pipe is sleeved on the measuring container connecting pipe in the opening of the movable knurled screw tightening cover and covers the installation groove for the dynamic sealing O-shaped ring, and the dynamic sealing O-shaped ring is, the inner wall of the opening of the movable knurled threaded tightening cover is in threaded connection with the outer wall of the pressure stabilizing tank connecting pipe; the rubber sealing gasket is arranged in the movable knurled threaded tightening cover and covers the tightening cover supporting plate; and a dustproof sealing ring is arranged on the contact surface of the movable knurled threaded screwing cover and the measuring container connecting pipe.
Furthermore, the high-precision gas flowmeter group comprises a plurality of high-precision gas flowmeters with different measuring ranges.
The invention has the beneficial effects that: firstly, the testing container has complete functions, convenient installation and low cost, and can meet the requirements of positive pressure and negative pressure opening tests, valve seat sealing tests and overturning sealing tests of built-in and external breather valves with different specifications; secondly, the measuring precision is high, and the leakage rate of the breather valve can be effectively and accurately quantitatively measured by adopting a high-precision gas flowmeter group; the system has the advantages that the automation degree is high, the operation is convenient and fast, the detection efficiency is high, the detection cost is low, a human-computer interaction computer system is adopted, after the tested breather valve is installed, the implementation of tests such as negative pressure opening, positive pressure opening, valve seat sealing performance, overturning sealing performance and the like and the switching of detection items can be realized through a point control system interface, the air source pressure or the vacuum pressure is automatically controlled, and the real-time acquisition and the dynamic display of the pressure and the leakage rate can be realized; fourthly, the reliability is high, adopts the connecting line structure, can reliably realize that the test container is 360 rotatory, and is equipped with dynamic seal, static seal and dustproof seal structure, and sealed effect is better.
Drawings
FIG. 1 is a schematic diagram of the structure of the product of the present invention.
FIG. 2 is a schematic view of a test vessel according to the present invention.
Fig. 3 is a schematic view of the structure of the connecting line of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to fig. 1 to 3 in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments.
Embodiment 1 refers to fig. 1-3, an intelligent comprehensive testing device for breather valves of tank trucks comprises a vacuum pump 1, an air compressor 10, a testing container 6, a surge tank 14, a human-computer interaction computer system and a high-precision gas flowmeter group 18, wherein the surge tank 14 is connected with the testing container 6, the surge tank 14 is further connected with the vacuum pump 1 for vacuumizing the testing container 6, the surge tank 14 is further connected with the air compressor 10 for providing positive-pressure gas medium for the testing container 6, the testing container 6 is provided with a leakage rate detection hole, the leakage rate detection hole is connected with the high-precision gas flowmeter group 18 and used for controlling the vacuum pump 1, the air compressor 10, the testing container 6 and the human-computer interaction computer system of the surge tank 14 to be connected with the vacuum pump 1, the air compressor 10, the testing container 6 and the surge tank 14.
An intelligent comprehensive testing device for a breather valve of an oil tank truck is characterized in that a pipeline between a vacuum pump 1 and a pressure stabilizing tank 14 is sequentially provided with a vacuum relief valve 2 for releasing vacuum pressure after the test is finished, a vacuum pressure gauge 3 for monitoring the vacuum pressure of the pressure stabilizing tank and a vacuum pressure sensor 16 for transmitting signals to a human-computer interaction computer system to display vacuum pressure data; the first pneumatic control valve 15 for opening and closing the negative pressure air path is controlled by the human-computer interaction computer system.
An intelligent comprehensive testing device for breather valves of tank trucks is characterized in that a vacuum instrument 4 for detecting vacuum pressure in a testing container in real time is arranged between a pressure stabilizing tank 14 and the testing container 6, and a second pneumatic control valve 5 which is controlled by a human-computer interaction computer system and is used for controlling the on-off of a gas circuit for inputting pressure to the vacuum instrument is arranged on the vacuum instrument.
An intelligent comprehensive testing device for a breather valve of an oil tank truck is characterized in that a normal pressure relief valve 9 for pressure relief after testing is finished, a pressure gauge 8 for monitoring the pressure of a pressure stabilizing tank, a normal pressure sensor 11 for transmitting signals to a human-computer interaction computer system to display vacuum pressure data, a third pneumatic control valve 7 for controlling the opening and the blocking of a starting gas circuit by the human-computer interaction computer system, a fourth pneumatic control valve 13 and a micro-pressure regulating valve 12 for regulating input pressure are further arranged between an air compressor 10 and the pressure stabilizing tank 14, and the micro-pressure regulating valve 12 is arranged between the third pneumatic control valve 7 and the fourth pneumatic control valve 13.
An intelligent comprehensive testing device for breather valves of tank trucks, a testing container 6 comprises: a first leakage rate measuring connecting cover 6.1, a second leakage rate measuring connecting cover 6.9, an external breather valve mounting cover 6.2, a sealing plate 6.4, an internal breather valve mounting tank body 6.7 and a locking nut 6.10; the external breather valve mounting cover 6.2 is mounted on the sealing plate 6.4, an O-shaped sealing ring is arranged between the external breather valve mounting cover and the sealing plate, and the external breather valve mounting cover 6.2 is connected with the first leakage rate measuring connecting cover 6.1 through threads to form a first testing sealing cavity for testing external breather valves 6.13 with different specifications; an O-shaped sealing ring 6.3 is arranged between the first leakage rate measuring connecting cover 6.1 and the sealing plate 6.4, the built-in breather valve mounting tank body 6.7 is in a cylindrical shape with an opening at the upper end, the opening at the upper end is covered by the sealing plate 6.4 to form a third testing sealing cavity, an O-shaped sealing ring 6.5 is arranged between the built-in breather valve mounting tank body 6.7 and the sealing plate 6.4, the built-in breather valve mounting tank body 6.7 is arranged on a step surface of a second leakage rate measuring connecting cover 6.9 with a U-shaped section to form a fourth testing sealing cavity for testing the built-in breather valve 6.12, an O-shaped sealing ring 6.8 is arranged between the step surface of the second leakage rate measuring connecting cover 6.9 and the lower end surface of the built-in breather valve mounting tank body 6.7, the third testing sealing cavity and the fourth testing sealing cavity jointly form a second testing sealing cavity, and the built-in breather valve 6.12 is fixed in the second testing. Convenient and reliable, and low in cost.
The utility model provides a breather valve intelligent integrated test device for tank wagon, has seted up leakage rate inspection hole on first leakage rate measurement connection lid 6.1 and the second leakage rate measurement connection lid 6.9 respectively, and leakage rate inspection hole intercommunication first test seal chamber leaks with the second test seal chamber, and the leakage rate inspection hole is connected with high accuracy gas flowmeter group 18. An external breather valve mounting hole is formed in the external breather valve mounting cover 6.2, a through hole is formed in the sealing plate 6.4, an internal breather valve mounting hole is formed in the internal breather valve mounting tank body 6.7, the leakage rate detection hole, the external breather valve mounting hole, the through hole and the internal breather valve mounting hole are located on the same straight line, one end of the internal breather valve 6.12 is located in the third test sealing cavity, and the other end of the internal breather valve 6.12 penetrates through the internal breather valve mounting hole and is located in the third test sealing cavity and fixed through the locking nut 6.10.
The intelligent comprehensive testing device for the breather valve for the tank truck is characterized in that the inner wall of a mounting hole of the built-in breather valve is a stepped surface, and a rubber sealing gasket 6.11 is arranged between the stepped surface and the built-in breather valve.
An intelligent comprehensive testing device for breather valves of tank trucks comprises a PLC17 and a display device 19, wherein the PLC17 is respectively connected with a vacuum pump 1, a vacuum pressure sensor 16, a first pneumatic control valve 15, a second pneumatic control valve 5, a third pneumatic control valve 7, a fourth pneumatic control valve 13, a normal pressure sensor 11, an air compressor 10 and a high-precision gas flow meter group 18.
An intelligent comprehensive testing device for a breather valve of an oil tank truck is characterized in that a display device 19 is a touch screen or a computer, and a human-computer interaction computer system is used for real-time acquisition and processing, dynamic curve display and storage of pressure and gas flow data in the device.
An intelligent comprehensive testing device for a breather valve for an oil tank truck is characterized in that a connecting pipeline structure 6.6 for realizing 360-degree free rotation of a testing container is arranged on the side surface of a built-in breather valve mounting tank body 6.7.
An intelligent comprehensive testing device for a breather valve for an oil tank truck, a connecting pipeline structure 6.6 comprises a measuring container connecting pipe A-1 communicated with a second testing sealing cavity, a movable knurled screw tightening cover A-2, a pressure stabilizing tank connecting pipe A-3, a dynamic sealing O-shaped ring A-4, a rubber sealing gasket A-5, a tightening cover supporting plate A-6 and a dustproof sealing ring A-7, the section of the movable knurled screw tightening cover is of a [ shape, the measuring container connecting pipe penetrates through the movable knurled screw tightening cover to be connected with the movable knurled screw tightening cover, the section opening of the movable knurled screw tightening cover faces to the pressure stabilizing tank connecting pipe, a tightening cover supporting plate for fixing the movable knurled screw tightening cover and a dynamic sealing O-shaped ring mounting groove are sequentially welded on the outer side pipe wall of the measuring container connecting pipe in the opening of the movable knurled screw tightening cover from inside to outside, the pressure stabilizing tank connecting pipe is sleeved on the measuring container connecting pipe in the opening of the movable knurled screw tightening cover, the dynamic sealing O-shaped ring is arranged in the dynamic sealing O-shaped ring mounting groove, and the inner wall of the opening of the movable knurled threaded tightening cover is in threaded connection with the outer wall of the pressure stabilizing tank connecting pipe; the rubber sealing gasket is arranged in the movable knurled threaded tightening cover and covers the tightening cover supporting plate; and a dustproof sealing ring is arranged on the contact surface of the movable knurled threaded screwing cover and the measuring container connecting pipe.
An intelligent comprehensive testing device for a breather valve of an oil tank truck is characterized in that a measuring container connecting pipe communicated with a second testing sealed cavity is connected with a third testing sealed cavity.
The utility model provides a breather valve intelligent integrated test device for tank wagon, high accuracy gas flowmeter group includes the high accuracy gas flowmeter of a plurality of different ranges.
The utility model provides a breather valve intelligent integrated test device for tank wagon, high accuracy gas flowmeter group includes the high accuracy gas flowmeter of 5 different ranges.
The utility model provides an intelligent integrated test device of breather valve for tank wagon, includes two intelligent detection return circuits of malleation and negative pressure test.
The positive pressure intelligent detection loop consists of a vacuum pump 1, a vacuum relief valve 2, a vacuum pressure gauge 3, a vacuum pressure sensor 16, a vacuum instrument 4, a first pneumatic control valve 15, a second pneumatic control valve 5, a pressure stabilizing tank 14, a test container 6, a PLC17, a high-precision gas flow meter group 18 and a display device 19; the vacuum pump 1 is connected with a pressure stabilizing tank 14, and the pressure stabilizing tank 14 is connected with the test container 6; when the tested breather valve is tested, the tested breather valve is arranged on a testing container 6, a vacuum pump 1 provides negative pressure for the testing container 6, a pressure stabilizing tank 14 plays a role in stabilizing pressure and improving measurement precision, a vacuum relief valve 2 arranged in the vacuum relief valve is used for relieving vacuum pressure after the test is finished, a vacuum pressure gauge 3 is used for monitoring the vacuum pressure of the pressure stabilizing tank, a vacuum pressure sensor transmits signals to a PLC (programmable logic controller) to realize real-time display of vacuum pressure data by a display device 19, a second pneumatic control valve 5 controls the opening and the blocking of a negative pressure gas circuit by PLC signals and needs to be opened during the test, a vacuum gauge 4 needs to be closed during the positive pressure test and is used for detecting the vacuum pressure in the testing container in real time, a first pneumatic control valve 15 is used for controlling the on-off of a pressure gas circuit which is input to a vacuum gauge, a high-precision gas flowmeter group 18 is used for measuring leakage amount during the, the data is transmitted to the PLC17 in real time and synchronously and dynamically displayed on the display device 19.
The negative pressure intelligent detection loop consists of an air compressor 10, a normal pressure relief valve 9, a pressure gauge 8, a normal pressure sensor 11, a third pneumatic control valve 7, a fourth pneumatic control valve 13, a micro-pressure regulating valve 12, a pressure stabilizing tank 14, a test container 6, a PLC17, a high-precision gas flow meter group 18 and a display device 19; the air compressor 10 is connected with the pressure stabilizing tank 14, and the pressure stabilizing tank 14 is connected with the test container 6; when the tested breather valve is tested, the tested breather valve is installed on the testing container 6, the air compressor 10 provides positive pressure for the testing container 6, the pressure stabilizing tank 14 plays a role in stabilizing pressure and improving measurement precision, the normal pressure relief valve 9 arranged in the pressure stabilizing tank is used for pressure relief after the test is finished, the pressure gauge 8 is used for monitoring the pressure of the pressure stabilizing tank, the normal pressure sensor 11 transmits signals to the PLC implementation display device 19 to display vacuum pressure data in real time, and the third pneumatic control valve 7 and the fourth pneumatic control valve 13 play a role in opening and cutting off a gas circuit under the control of PLC signals; the test is carried out by opening the pneumatic control valve 13, the micro-pressure regulating valve 12 is used for regulating the input pressure, the high-precision gas flowmeter 18 is used for measuring the leakage rate of the tested breather valve seat sealing performance, overturning sealing performance and other items during the measurement, transmitting data to the PLC17 in real time and synchronously and dynamically displaying the data on the display device 19.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.

Claims (8)

1. The utility model provides a breather valve intelligent integrated test device for tank wagon, includes vacuum pump, air compressor machine, test container, surge tank, human-computer interaction computer system and high accuracy gas flowmeter group, its characterized in that: the pressure stabilizing tank is connected with the testing container, the pressure stabilizing tank is also connected with a vacuum pump for vacuumizing the testing container, the pressure stabilizing tank is also connected with an air compressor for providing positive pressure gas medium for the testing container, the testing container is provided with a leakage rate detection hole, the leakage rate detection hole is connected with the high-precision gas flowmeter group, and a human-computer interaction computer system for controlling the vacuum pump, the air compressor and the testing container is connected with the vacuum pump, the air compressor and the testing container;
the test container includes: the device comprises a first leakage rate measuring connecting cover, a second leakage rate measuring connecting cover, an external breather valve mounting cover, a sealing plate, an internal breather valve mounting tank body and a locking nut; the external breather valve mounting cover is mounted on the sealing plate and is in threaded connection with the first leakage rate measuring connecting cover to form a first testing sealing cavity for testing external breather valves of different specifications; the built-in breather valve installation tank body is in a cylindrical shape with an opening at the upper end, the opening at the upper end is covered by the sealing plate to form a third test sealing cavity, the built-in breather valve installation tank body is installed on the step surface of a second leakage rate measurement connecting cover with a U-shaped section to form a fourth test sealing cavity for testing the built-in breather valve, the third test sealing cavity and the fourth test sealing cavity jointly form a second test sealing cavity, and the built-in breather valve is fixed in the second test sealing cavity through the locking nut;
the first leakage rate measuring connecting cover and the second leakage rate measuring connecting cover are respectively provided with a leakage rate detecting hole, the leakage rate detecting holes are communicated with the first testing sealing cavity and the second testing sealing cavity, and the leakage rate detecting holes are connected with the high-precision gas flowmeter group.
2. The intelligent comprehensive testing device for the breather valve of the tanker vehicle as recited in claim 1, wherein: a vacuum relief valve for relieving vacuum pressure after the test is finished, a vacuum pressure gauge for monitoring the vacuum pressure of the surge tank and a vacuum pressure sensor for transmitting signals to a human-computer interaction computer system to display vacuum pressure data are sequentially arranged on a pipeline between the vacuum pump and the surge tank; and the first pneumatic control valve for opening and stopping the negative pressure air circuit is controlled by a man-machine interaction computer system.
3. The intelligent comprehensive testing device for the breather valve of the tanker vehicle as recited in claim 1, wherein: and a vacuum instrument for detecting the vacuum pressure in the test container in real time is also arranged between the pressure stabilizing tank and the test container, and a second pneumatic control valve which is controlled by a man-machine interaction computer system and is used for controlling the on-off of a pressure input air path to the vacuum instrument is arranged on the vacuum instrument.
4. The intelligent comprehensive testing device for the breather valve of the tanker vehicle as recited in claim 1, wherein: and a normal pressure relief valve for pressure relief after the test is finished, a pressure gauge for monitoring the pressure of the pressure stabilizing tank, a normal pressure sensor for transmitting signals to a man-machine interaction computer system to display vacuum pressure data, a third pneumatic control valve and a fourth pneumatic control valve for controlling the opening and the closing of a starting gas circuit by the man-machine interaction computer system, and a micro-pressure regulating valve for regulating input pressure are arranged between the third pneumatic control valve and the fourth pneumatic control valve.
5. The intelligent comprehensive testing device for the breather valve of the tanker vehicle as recited in claim 1, wherein: the human-computer interaction computer system comprises a PLC and a display device, wherein the PLC is respectively connected with a vacuum pump, a vacuum pressure sensor, a first pneumatic control valve, a second pneumatic control valve, a third pneumatic control valve, a fourth pneumatic control valve, a normal pressure sensor, an air compressor and a high-precision gas flow meter set.
6. The intelligent comprehensive testing device for the breather valve of the tanker vehicle as recited in claim 1, wherein: and a connecting pipeline structure for realizing 360-degree free rotation of the test container is arranged on the side surface of the built-in breather valve installation tank body.
7. The intelligent comprehensive testing device for the breather valve of the tanker vehicle as recited in claim 6, wherein: the connecting pipeline structure comprises a measuring container connecting pipe communicated with the second testing sealing cavity, a movable knurled screw tightening cover, a pressure stabilizing tank connecting pipe, a dynamic sealing O-shaped ring, a rubber sealing gasket, a tightening cover supporting plate and a dustproof sealing ring, the section of the movable knurled screw tightening cover is of a [ type ], the measuring container connecting pipe is connected with the movable knurled screw tightening cover through the movable knurled screw tightening cover, the section opening of the movable knurled screw tightening cover faces the pressure stabilizing tank connecting pipe, the tightening cover supporting plate for fixing the movable knurled screw tightening cover and the installation groove for the dynamic sealing O-shaped ring are sequentially welded on the pipe wall of the outer side of the measuring container connecting pipe in the opening of the movable knurled screw tightening cover from inside to outside, the pressure stabilizing tank connecting pipe is sleeved on the measuring container connecting pipe in the opening of the movable knurled screw tightening cover and covers the installation groove for the dynamic sealing O-shaped ring, and the dynamic sealing O-shaped ring is, the inner wall of the opening of the movable knurled threaded tightening cover is in threaded connection with the outer wall of the pressure stabilizing tank connecting pipe; the rubber sealing gasket is arranged in the movable knurled threaded tightening cover and covers the tightening cover supporting plate; and a dustproof sealing ring is arranged on the contact surface of the movable knurled threaded screwing cover and the measuring container connecting pipe.
8. The intelligent comprehensive testing device for the breather valve of the tanker vehicle as recited in claim 5, wherein: the high-precision gas flowmeter group comprises a plurality of high-precision gas flowmeters with different measuring ranges.
CN201910619437.6A 2019-07-10 2019-07-10 Breather valve intelligent comprehensive test device for tank truck Active CN110207976B (en)

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CN111735588B (en) * 2020-08-10 2022-06-21 罗浮阀门集团有限公司 Delivery test device and method for breather valve
CN111780965B (en) * 2020-08-10 2022-07-29 罗浮阀门集团有限公司 Breather valve ventilation test device and method
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