CN110207576A - A kind of clutch diaphragm spring detecting tool and its detection method - Google Patents
A kind of clutch diaphragm spring detecting tool and its detection method Download PDFInfo
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- CN110207576A CN110207576A CN201910625115.2A CN201910625115A CN110207576A CN 110207576 A CN110207576 A CN 110207576A CN 201910625115 A CN201910625115 A CN 201910625115A CN 110207576 A CN110207576 A CN 110207576A
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- 238000001514 detection method Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 claims description 7
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- 238000005259 measurement Methods 0.000 abstract description 10
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/24—Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes
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Abstract
Description
技术领域technical field
本发明属于离合器检测技术领域,尤其涉及一种离合器膜片弹簧检测工装及其检测方法。The invention belongs to the technical field of clutch detection, and in particular relates to a clutch diaphragm spring detection tool and a detection method thereof.
背景技术Background technique
在实现本发明的过程中,发明人发现现有技术至少存在以下问题:In the process of realizing the present invention, the inventor finds that there are at least the following problems in the prior art:
常规膜片弹簧角度检测需用角度尺检测膜片角度若平台不平或测量手法不对,将导致测量结果有误差,人工目测读取数值时也会出现误差,这对角度尺的精度、测量人员的技能要求都很高。Conventional diaphragm spring angle detection requires an angle ruler to detect the diaphragm angle. If the platform is not flat or the measurement method is wrong, it will lead to errors in the measurement results. Errors will also occur when reading the value manually, which will affect the accuracy of the angle ruler and the measurement personnel. Skill requirements are high.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种操作简单、减少测量误差、提高测量精度的离合器膜片弹簧检测工装及其检测方法。The technical problem to be solved by the present invention is to provide a clutch diaphragm spring detection tool and its detection method which are easy to operate, reduce measurement errors and improve measurement accuracy.
为了解决上述技术问题,本发明所采用的技术方案是:一种离合器膜片弹簧检测工装,具有:In order to solve the above technical problems, the technical solution adopted in the present invention is: a clutch diaphragm spring detection tool, which has:
底板,其上表面水平;a base plate, the upper surface of which is horizontal;
第一限位块和第二限位块,设置在所述底板上,所述第一限位块和第二限位块的限位边相互垂直;The first limiting block and the second limiting block are arranged on the bottom plate, and the limiting sides of the first limiting block and the second limiting block are perpendicular to each other;
标准滑块,其宽度为已知;所述标准滑块能够沿所述第二限位块的限位边上滑动;A standard slide block whose width is known; the standard slide block can slide along the limit edge of the second limit block;
支架,安装在所述底板上;a bracket installed on the base plate;
百分表,安装在所述支架的端部,所述百分表能够接触放置在所述底板上的膜片弹簧。A dial indicator is installed at the end of the bracket, and the dial indicator can contact the diaphragm spring placed on the bottom plate.
所述底板为方形,所述第一限位块和第二限位块分别位于所述底板相邻的两条边上。The bottom plate is square, and the first limiting block and the second limiting block are respectively located on two adjacent sides of the bottom plate.
所述标准滑块的宽度为11.06mm。The standard slider has a width of 11.06 mm.
所述第一限位块和第二限位块为长方体形,第一限位块和第二限位块分别与所述底板相邻的两条边平齐。The first limiting block and the second limiting block are in the shape of a cuboid, and the first limiting block and the second limiting block are flush with two adjacent sides of the bottom plate respectively.
一种上述的离合器膜片弹簧检测工装的检测方法,包括如下步骤:A detection method of the above-mentioned clutch diaphragm spring detection tool, comprising the following steps:
1)先将膜片放置在底板上,膜片边缘分别与第一限位块和第二限位块的限位边接触;1) First place the diaphragm on the bottom plate, and the edges of the diaphragm are respectively in contact with the limit sides of the first limit block and the second limit block;
2)拉动支架,将百分百的测头与膜片接触,读取此时百分百的度数;2) Pull the bracket, contact the 100% probe with the diaphragm, and read the 100% degree at this time;
3)推动标准滑块,使标准滑块在第二限位块的限位边滑动,从而将膜片移动标准滑块的宽度的距离,膜片移动时边缘始终与第一限位块的限位边接触;3) Push the standard slider to make the standard slider slide on the limit edge of the second limit block, thereby moving the diaphragm by the width of the standard slider. When the diaphragm moves, the edge is always in line with the limit of the first limit block. Bit edge contact;
4)读取此时百分表的读数,与初始读数的差即为测头沿膜片斜面移动高度值x,通过三角函数方法在算出膜片角度,tanα=x/y,其中α为膜片角度,y为标准滑块的宽度。4) Read the reading of the dial indicator at this time, the difference from the initial reading is the height value x of the probe moving along the diaphragm slope, and calculate the diaphragm angle by trigonometric function method, tanα=x/y, where α is the diaphragm angle slice angle, y is the width of the standard slider.
上述技术方案中的一个技术方案具有如下优点或有益效果,减少测量误差、提高测量精度;操作简单,员工即可操作;提高生产效率。One of the technical solutions above has the following advantages or beneficial effects: reducing measurement errors and improving measurement accuracy; simple operation, which can be operated by employees; and improving production efficiency.
附图说明Description of drawings
图1为本发明实施例中提供的离合器膜片弹簧检测工装的结构示意图;Fig. 1 is a structural schematic diagram of a clutch diaphragm spring detection tool provided in an embodiment of the present invention;
图2为图1的离合器膜片弹簧检测工装的结构示意图;Fig. 2 is a structural schematic diagram of the clutch diaphragm spring detection tool of Fig. 1;
上述图中的标记均为:1、底板,2、第一限位块,3、第二限位块,4、标准滑块,5、膜片,6、支架,7、百分表。The marks in the above figures are: 1. base plate, 2. first limit block, 3. second limit block, 4. standard slide block, 5. diaphragm, 6. bracket, 7. dial indicator.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明实施方式作进一步地详细描述。In order to make the object, technical solution and advantages of the present invention clearer, the implementation manner of the present invention will be further described in detail below in conjunction with the accompanying drawings.
参见图1-2,一种离合器膜片弹簧检测工装,具有:Referring to Figure 1-2, a clutch diaphragm spring detection tool has:
底板,其上表面水平;a base plate, the upper surface of which is horizontal;
第一限位块和第二限位块,设置在底板上,第一限位块和第二限位块的限位边相互垂直;The first limiting block and the second limiting block are arranged on the bottom plate, and the limiting sides of the first limiting block and the second limiting block are perpendicular to each other;
标准滑块,其宽度为已知;标准滑块能够沿第二限位块的限位边上滑动;The standard slider, whose width is known; the standard slider can slide along the limit side of the second limit block;
支架,安装在底板上;The bracket is installed on the bottom plate;
百分表,安装在支架的端部,百分表能够接触放置在底板上的膜片弹簧。A dial indicator, mounted on the end of the bracket, the dial indicator can contact the diaphragm spring placed on the base plate.
底板为方形,第一限位块和第二限位块分别位于底板相邻的两条边上。The bottom plate is square, and the first limiting block and the second limiting block are respectively located on two adjacent sides of the bottom plate.
标准滑块的宽度为11.06mm。Standard sliders have a width of 11.06mm.
第一限位块和第二限位块为长方体形,第一限位块和第二限位块分别与底板相邻的两条边平齐。The first limiting block and the second limiting block are in the shape of a cuboid, and the first limiting block and the second limiting block are flush with two adjacent sides of the bottom plate respectively.
使用方法:Instructions:
1、先将膜片放置在底板上,膜片边缘分别与第一限位块和第二限位块的限位边接触;1. First place the diaphragm on the bottom plate, and the edges of the diaphragm are respectively in contact with the limit sides of the first limit block and the second limit block;
2、拉动支架,将百分百的测头与膜片接触,读取此时百分百的度数;2. Pull the bracket, contact the 100% measuring head with the diaphragm, and read the 100% degree at this time;
3、推动标准滑块,使标准滑块在第二限位块的限位边滑动,从而将膜片移动标准滑块的宽度的距离,膜片移动时边缘始终与第一限位块的限位边接触;3. Push the standard slider so that the standard slider slides on the limit edge of the second limit block, so that the diaphragm moves the distance of the width of the standard slider. When the diaphragm moves, the edge is always in line with the limit of the first limit block. Bit edge contact;
4、读取此时百分表的读数,与初始读数的差即为测头沿膜片斜面移动高度值x,通过三角函数方法在算出膜片角度(tanα=x/11.06)。4. Read the reading of the dial indicator at this time. The difference between the initial reading and the probe is the height x of the probe moving along the diaphragm slope. Calculate the diaphragm angle (tanα=x/11.06) by trigonometric function method.
例如:若高度x为2.05则tanα=2.08/11.06=0.18533,可得出角度α为10.5°For example: if the height x is 2.05, then tanα=2.08/11.06=0.18533, it can be concluded that the angle α is 10.5°
采用上述的结构后,减少测量误差、提高测量精度;操作简单,员工即可操作;提高生产效率。After adopting the above structure, the measurement error is reduced and the measurement accuracy is improved; the operation is simple and can be operated by employees; and the production efficiency is improved.
上面结合附图对本发明进行了示例性描述,显然本发明具体实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本发明的构思和技术方案直接应用于其它场合的,均在本发明的保护范围之内。The present invention has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above methods, as long as various insubstantial improvements are adopted in the method concept and technical solutions of the present invention, or there is no improvement Directly applying the conception and technical solutions of the present invention to other occasions falls within the protection scope of the present invention.
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| CN201910625115.2A CN110207576A (en) | 2019-07-11 | 2019-07-11 | A kind of clutch diaphragm spring detecting tool and its detection method |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101608895A (en) * | 2009-07-29 | 2009-12-23 | 浙江龙华汽配制造有限公司 | Cone angle measuring instrument of diaphragm spring |
| CN102865800A (en) * | 2012-09-27 | 2013-01-09 | 芜湖大捷离合器有限公司 | Measuring device for diaphragm inclination angle of clutch diaphragm spring and measuring method for diaphragm inclination angle of clutch diaphragm spring |
| CN210014743U (en) * | 2019-07-11 | 2020-02-04 | 芜湖大捷离合器有限公司 | Clutch diaphragm spring detects frock |
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2019
- 2019-07-11 CN CN201910625115.2A patent/CN110207576A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101608895A (en) * | 2009-07-29 | 2009-12-23 | 浙江龙华汽配制造有限公司 | Cone angle measuring instrument of diaphragm spring |
| CN102865800A (en) * | 2012-09-27 | 2013-01-09 | 芜湖大捷离合器有限公司 | Measuring device for diaphragm inclination angle of clutch diaphragm spring and measuring method for diaphragm inclination angle of clutch diaphragm spring |
| CN210014743U (en) * | 2019-07-11 | 2020-02-04 | 芜湖大捷离合器有限公司 | Clutch diaphragm spring detects frock |
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Application publication date: 20190906 |