CN110207428A - Heat exchanger and heat pump system - Google Patents

Heat exchanger and heat pump system Download PDF

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Publication number
CN110207428A
CN110207428A CN201910586883.1A CN201910586883A CN110207428A CN 110207428 A CN110207428 A CN 110207428A CN 201910586883 A CN201910586883 A CN 201910586883A CN 110207428 A CN110207428 A CN 110207428A
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China
Prior art keywords
heat exchanger
refrigerant
flat tube
header
heat
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CN201910586883.1A
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CN110207428B (en
Inventor
刘源
刘树清
罗彬�
杨坤
占磊
吴多德
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Midea Group Co Ltd
Guangdong Midea HVAC Equipment Co Ltd
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Midea Group Co Ltd
Guangdong Midea HVAC Equipment Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B13/00Compression machines, plants or systems, with reversible cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B47/00Arrangements for preventing or removing deposits or corrosion, not provided for in another subclass
    • F25B47/02Defrosting cycles
    • F25B47/022Defrosting cycles hot gas defrosting
    • F25B47/025Defrosting cycles hot gas defrosting by reversing the cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/02Tubular elements of cross-section which is non-circular
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2347/00Details for preventing or removing deposits or corrosion
    • F25B2347/02Details of defrosting cycles
    • F25B2347/021Alternate defrosting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2260/00Heat exchangers or heat exchange elements having special size, e.g. microstructures
    • F28F2260/02Heat exchangers or heat exchange elements having special size, e.g. microstructures having microchannels

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

本发明公开了一种换热器和热泵系统,涉及换热设备技术领域。该换热器(300)包括单个的微通道扁管(100)以及分别布置在所述微通道扁管(100)的长度方向的两端的两个集流管(200),所述集流管(200)的外周壁设有呈长条状沿管道轴线方向延伸的扁管插接口(23),所述微通道扁管(100)的两端分别通过所述扁管插接口(23)伸入对应的所述集流管(200)的管腔中。本发明的换热器(300)和热泵系统的冷媒流通性好且冷媒分流均匀、换热效率高,可实现不停机化霜,提高用户的使用满意度。

The invention discloses a heat exchanger and a heat pump system, and relates to the technical field of heat exchange equipment. The heat exchanger (300) comprises a single microchannel flat tube (100) and two headers (200) respectively arranged at the two ends of the length direction of the microchannel flat tube (100), the headers The outer peripheral wall of (200) is provided with the flat tube insertion interface (23) that is elongated along pipeline axial direction, and the two ends of described microchannel flat tube (100) extend through described flat tube insertion interface (23) respectively. into the lumen of the corresponding manifold (200). The heat exchanger (300) and the heat pump system of the present invention have good refrigerant circulation, uniform refrigerant distribution and high heat exchange efficiency, can realize non-stop defrosting, and improve user satisfaction.

Description

换热器和热泵系统Heat Exchangers and Heat Pump Systems

技术领域technical field

本发明涉及换热设备技术领域,具体地,涉及一种换热器和热泵系统。The invention relates to the technical field of heat exchange equipment, in particular to a heat exchanger and a heat pump system.

背景技术Background technique

在冬天低温的情况下,空调一般用于制热。空调的室外换热器中的冷媒从室外的空气吸收热量,由于室外换热器中的冷媒的温度低于室外的空气的温度,当室外的湿度较大时,室外换热器的表面会逐渐结霜,结霜后的室外换热器的换热效率降低,造成空调的制热速度缓慢,使得室内环境温度提升缓慢,空调的使用舒适度较差,用户体验不佳。In the case of low temperature in winter, air conditioners are generally used for heating. The refrigerant in the outdoor heat exchanger of the air conditioner absorbs heat from the outdoor air. Since the temperature of the refrigerant in the outdoor heat exchanger is lower than that of the outdoor air, when the outdoor humidity is high, the surface of the outdoor heat exchanger will gradually Frosting, the heat transfer efficiency of the outdoor heat exchanger will be reduced after frosting, resulting in slow heating speed of the air conditioner, slow increase of indoor ambient temperature, poor air conditioner comfort, and poor user experience.

为了保证空调能够稳定供热,需要对室外换热器进行除霜。现有的除霜方法一种是通过系统由制热循环转到制冷循环,室外换热器作为冷凝器以利用其高温冷媒进行除霜;另一种是通过将膨胀阀的开度调大,减小其节流作用,从而使高温冷媒进入室外换热器进行除霜。但是空调在使用上述两种方法进行除霜时,空调的室内机都需要停机停止供热,由此会使得室内的温度下降,影响室内的舒适性。并且当空调切换到制冷循环进行除霜时,室内换热器作为蒸发器会从室内吸收热量,使得除霜停机时的室内温度会进一步降低,进一步影响室内的舒适性。同时,空调系统在制热循环与制冷循环之间切换时会增加系统的耗电量,不利于节能减排。In order to ensure the stable heat supply of the air conditioner, it is necessary to defrost the outdoor heat exchanger. One of the existing defrosting methods is to switch from the heating cycle to the refrigeration cycle through the system, and the outdoor heat exchanger acts as a condenser to use its high-temperature refrigerant for defrosting; the other is to increase the opening of the expansion valve, Reduce its throttling effect, so that high-temperature refrigerant enters the outdoor heat exchanger for defrosting. However, when the air conditioner uses the above two methods for defrosting, the indoor unit of the air conditioner needs to be shut down to stop heating, which will cause the indoor temperature to drop and affect indoor comfort. And when the air conditioner switches to the refrigeration cycle for defrosting, the indoor heat exchanger will absorb heat from the room as an evaporator, so that the indoor temperature will further decrease when the defrosting is stopped, further affecting the comfort of the room. At the same time, when the air conditioning system switches between the heating cycle and the cooling cycle, it will increase the power consumption of the system, which is not conducive to energy saving and emission reduction.

并且,现有的换热器的集流管对应设置有多个微通道扁管,受限于集流管与微孔通道扁管之间的安装结构限制,冷媒的流通性和分散性均受到较大的影响且冷媒通过集流管的分配到各个微通道扁管的各个微通道的流量不均,由此大大影响了微通道换热器的换热效率。Moreover, the header of the existing heat exchanger is correspondingly provided with a plurality of microchannel flat tubes, which is limited by the installation structure between the header and the microporous channel flat tubes, and the circulation and dispersion of the refrigerant are limited. Larger impact and the distribution of the refrigerant through the header to the flow of each micro-channel of each micro-channel flat tube is uneven, thus greatly affecting the heat exchange efficiency of the micro-channel heat exchanger.

发明内容Contents of the invention

针对现有技术的上述缺陷与不足,本发明提供了一种换热器和热泵系统,该换热器的冷媒流通性好且冷媒分流均匀、换热效率高,可实现不停机化霜,提高用户的使用满意度。Aiming at the above-mentioned defects and deficiencies of the prior art, the present invention provides a heat exchanger and heat pump system. The heat exchanger has good refrigerant circulation, uniform refrigerant distribution, and high heat exchange efficiency. It can realize non-stop defrosting and improve User satisfaction.

为实现上述目的,本发明提供了一种换热器,所述换热器包括单个的微通道扁管以及分别布置在所述微通道扁管的长度方向的两端的两个集流管,所述集流管的外周壁设有呈长条状沿管道轴线方向延伸的扁管插接口,所述微通道扁管的两端分别通过所述扁管插接口伸入对应的所述集流管的管腔中。In order to achieve the above object, the present invention provides a heat exchanger, which includes a single microchannel flat tube and two headers respectively arranged at both ends of the microchannel flat tube in the length direction. The outer peripheral wall of the collecting pipe is provided with a strip-shaped flat tube insertion port extending along the pipeline axis direction, and the two ends of the microchannel flat tube are respectively inserted into the corresponding collecting pipe through the flat tube insertion port. in the lumen of the tube.

可选地,所述微通道扁管包括管腔伸入端,所述管腔伸入端沿所述集流管的径向朝向所述集流管的中心伸入所述管腔中,所述管腔伸入端的径向伸入长度小于所述集流管的集流管半径R且与所述集流管的中心之间形成有径向间隔k。Optionally, the microchannel flat tube includes a lumen extending end, and the lumen extending end extends into the lumen along the radial direction of the collecting pipe toward the center of the collecting pipe, so that The radially protruding length of the protruding end of the lumen is smaller than the collecting tube radius R of the collecting tube and forms a radial distance k from the center of the collecting tube.

可选地,所述径向间隔k满足:0.5R≤k<R。Optionally, the radial interval k satisfies: 0.5R≤k<R.

进一步地,所述径向间隔k可满足5mm≤k≤25mm。Further, the radial interval k may satisfy 5mm≤k≤25mm.

此外,所述微通道扁管的长度方向可为水平横向方向,所述微通道扁管的宽度方向可为所述集流管的中心轴线方向。In addition, the length direction of the microchannel flat tube may be a horizontal direction, and the width direction of the microchannel flat tube may be the central axis direction of the header.

另外,所述管腔伸入端与所述集流管的外周壁之间可形成有围绕所述扁管插接口的封闭焊缝。In addition, a closed welding seam surrounding the insertion port of the flat tube may be formed between the protruding end of the lumen and the outer peripheral wall of the collector.

更进一步地,所述集流管的外周壁可设有用于冷媒流入或流出所述管腔的管道接口,在所述集流管的横截面上,所述管道接口的径向中心线与所述扁管插接口的径向中心线之间关于所述集流管的横截面圆心的圆心角为θ,满足:90°≤θ≤270°。Furthermore, the outer peripheral wall of the header may be provided with a pipe interface for the refrigerant to flow into or out of the lumen, and on the cross section of the header, the radial centerline of the pipe interface is in line with the The central angle between the radial centerlines of the flat tube sockets with respect to the center of the cross-section of the collector is θ, which satisfies: 90°≤θ≤270°.

可选地,所述圆心角θ满足:90°≤θ≤150°或210°≤θ≤270°。Optionally, the central angle θ satisfies: 90°≤θ≤150° or 210°≤θ≤270°.

其中,所述管道接口设置在所述集流管的轴线方向中部,所述集流管包括用于连接外接冷媒管的套管转接接头,所述套管转接接头围绕所述管道接口固定安装在所述集流管的外周壁上。Wherein, the pipe interface is arranged in the middle of the collecting pipe in the axial direction, and the collecting pipe includes a sleeve adapter joint for connecting an external refrigerant pipe, and the sleeve adapter joint is fixed around the pipe interface Installed on the peripheral wall of the header.

在一些实施方式中,所述套管转接接头与所述管道接口相连的连接端形成有冷媒输入孔部,所述套管转接接头的另一端形成为穿套有冷媒管道的管道连接部,所述冷媒管道的内管径为d3,所述冷媒输入孔部的内孔径为d2,所述管道接口的内径为d0,所述集流管的外径为d4,满足:20mm≤d4≤50mm,d4>d3>d2>d0In some embodiments, a refrigerant input hole is formed at the connecting end of the bushing adapter connected to the pipe interface, and the other end of the bushing adapter is formed as a pipe connection portion through which the refrigerant pipe is sheathed. , the inner diameter of the refrigerant pipeline is d 3 , the inner diameter of the refrigerant input hole is d 2 , the inner diameter of the pipe interface is d 0 , and the outer diameter of the header is d 4 , satisfying: 20mm≤d4≤50mm , d4 > d3 > d2 > d0 .

进一步地,所述冷媒输入孔部与所述管道接口相连的孔端还形成有扩口腔,所述扩口腔的内径为d1,所述内径为d1满足:d4>d1>d3>d2>d0。进一步地,所述套管转接接头的管腔内周壁的外端部形成有焊接倒角斜面,所述焊接倒角斜面与所述套管转接接头的外端部的端面之间的夹角β满足:30°≤β≤80°。Further, the end of the hole where the refrigerant input hole is connected to the pipe interface is also formed with a flared cavity, the inner diameter of the flared cavity is d 1 , and the inner diameter of d 1 satisfies: d 4 >d 1 >d 3 >d 2 >d 0 . Further, the outer end of the inner peripheral wall of the lumen of the sleeve adapter joint is formed with a welding chamfer slope, and the clamping between the welding chamfer slope and the end surface of the outer end of the sleeve adapter joint Angle β satisfies: 30°≤β≤80°.

可选地,所述换热器还包括用于保护所述套管转接接头与冷媒管道之间的连接部的热缩套管。Optionally, the heat exchanger further includes a heat-shrinkable sleeve for protecting the connection between the sleeve adapter joint and the refrigerant pipeline.

更进一步地,所述换热器可包括沿所述微通道扁管的长度方向延伸并覆盖在所述微通道扁管的表面的加热元件。Furthermore, the heat exchanger may include a heating element extending along the length direction of the micro-channel flat tube and covering the surface of the micro-channel flat tube.

此外,所述加热元件可为厚膜加热体。Additionally, the heating element may be a thick film heater.

另外,所述加热元件与所述微通道扁管的接触表面可设有导热硅胶层。In addition, the contact surface between the heating element and the microchannel flat tube may be provided with a heat-conducting silica gel layer.

可选地,所述微通道扁管包括沿厚度方向间隔排布的多行微通道,所述微通道沿所述微通道扁管的长度方向延伸。Optionally, the microchannel flat tube includes multiple rows of microchannels arranged at intervals along the thickness direction, and the microchannels extend along the length direction of the microchannel flat tube.

相应地,本发明还提供了一种热泵系统,该热泵系统包括在冷媒回路上设置的室外换热器、室内换热器、压缩机和用于切换制冷制热模式的四通阀,所述热泵系统还包括根据本发明上述的换热器,所述换热器串联设置在所述压缩机的出口端与所述四通阀之间的冷媒管路中;Correspondingly, the present invention also provides a heat pump system, which includes an outdoor heat exchanger, an indoor heat exchanger, a compressor, and a four-way valve for switching between cooling and heating modes arranged on the refrigerant circuit. The heat pump system further includes the above-mentioned heat exchanger according to the present invention, the heat exchanger is arranged in series in the refrigerant pipeline between the outlet end of the compressor and the four-way valve;

或者,所述换热器串联设置在所述压缩机的入口端与所述四通阀之间的冷媒冷媒管路中。Alternatively, the heat exchanger is arranged in series in the refrigerant refrigerant pipeline between the inlet end of the compressor and the four-way valve.

可选地,所述换热器串联设置在所述压缩机的出口端与所述四通阀之间的冷媒冷媒管路中,所述热泵系统还包括串联设置在所述换热器与所述四通阀之间的冷媒管路中的油分离器。Optionally, the heat exchanger is arranged in series in the refrigerant pipeline between the outlet end of the compressor and the four-way valve, and the heat pump system further includes The oil separator in the refrigerant line between the four-way valves mentioned above.

相应地,本发明还提供了再一种热泵系统,该热泵系统包括在冷媒回路上设置的室外换热器、室内换热器、压缩机、板换装置和用于切换制冷制热模式的四通阀,其特征在于,所述热泵系统还包括根据上述的换热器,所述室外换热器和所述室内换热器之间的冷媒主流路上连接有所述板换装置且在所述主流路上引出一条冷媒支流路,所述冷媒支流路经所述板换装置与所述冷媒主流路进行换热后通过所述换热器回到所述压缩机。Correspondingly, the present invention also provides another heat pump system, the heat pump system includes an outdoor heat exchanger, an indoor heat exchanger, a compressor, a plate exchange device and four cooling and heating modes for switching cooling and heating modes. The through valve is characterized in that the heat pump system further includes the above-mentioned heat exchanger, the plate exchange device is connected to the main flow of refrigerant between the outdoor heat exchanger and the indoor heat exchanger and the A refrigerant branch flow path leads out from the main flow path, and the refrigerant branch flow path exchanges heat with the refrigerant main flow path through the plate exchange device and returns to the compressor through the heat exchanger.

本发明的换热器和热泵系统在两个集流管之间仅设置单个微通道扁管,冷媒经过集流管流入微通道扁管时的流通性好、分散性好且冷媒分配到微通道扁管的各个微通道的流量均匀,由此可大大提高微通道扁管的换热效率。In the heat exchanger and heat pump system of the present invention, only a single micro-channel flat tube is arranged between two headers, and the refrigerant flows into the micro-channel flat tube through the header with good circulation and dispersion, and the refrigerant is distributed to the micro-channel The flow rate of each microchannel of the flat tube is uniform, thereby greatly improving the heat exchange efficiency of the microchannel flat tube.

本发明的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description that follows.

附图说明Description of drawings

图1为根据本发明的一种具体实施方式的换热器的结构示意图;Fig. 1 is a schematic structural view of a heat exchanger according to a specific embodiment of the present invention;

图2为图1的换热器的局部剖视图;Fig. 2 is a partial sectional view of the heat exchanger of Fig. 1;

图3为图2的Ⅲ部分的局部放大图;Fig. 3 is a partially enlarged view of part III of Fig. 2;

图4为图1的换热器的组装爆炸图;Figure 4 is an exploded view of the assembly of the heat exchanger of Figure 1;

图5为图4中的集流管的主视图;Fig. 5 is the front view of the header in Fig. 4;

图6为图4中的微通道扁管的结构示意图;Fig. 6 is the structural representation of the microchannel flat tube in Fig. 4;

图7为根据本发明的一种实施方式的热泵系统的冷媒支路的原理图;7 is a schematic diagram of a refrigerant branch circuit of a heat pump system according to an embodiment of the present invention;

图8为根据本发明的另一种实施方式的热泵系统的冷媒支路的原理图;8 is a schematic diagram of a refrigerant branch circuit of a heat pump system according to another embodiment of the present invention;

图9为根据本发明的再一种实施方式的热泵系统的冷媒支路的原理图。Fig. 9 is a schematic diagram of a refrigerant branch circuit of a heat pump system according to another embodiment of the present invention.

附图标记说明Explanation of reference signs

100 微通道扁管 1 微通道100 microchannel flat tube 1 microchannel

15 扁管本体部 16 管腔伸入端15 Flat tube body part 16 Lumen extension end

17 安装结构孔 200 集流管17 Mounting hole 200 Manifold

23 扁管插接口 24 管道接口23 Flat tube socket 24 Pipe connection

25 套管转接接头 26 焊接倒角斜面25 Sleeve Adapter 26 Weld Chamfer Bevel

27 热缩套管 300 换热器27 heat shrink tubing 300 heat exchanger

31 加热元件 311 焊接结构孔31 Heating element 311 Hole for welding structure

400 室外换热器 500 压缩机400 Outdoor heat exchanger 500 Compressor

600 室内换热器 700 四通阀600 Indoor heat exchanger 700 Four-way valve

800 板换装置800 board changing device

具体实施方式Detailed ways

以下详细描述本发明的实施方式,所述实施方式的示例在附图中示出。下面通过参考附图描述的实施方式是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the invention are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.

本发明提供了一种换热器和热泵系统,该换热器的冷媒流通性好且冷媒分流均匀、换热效率高,可实现不停机化霜,提高用户的使用满意度。The invention provides a heat exchanger and a heat pump system. The heat exchanger has good refrigerant circulation, uniform refrigerant distribution and high heat exchange efficiency, can realize non-stop defrosting, and improves user satisfaction.

如图1、图5所示,在一种具体实施方式中,换热器300包括单个的微通道扁管100以及分别布置在微通道扁管100的长度方向的两端的两个集流管200,集流管200的外周壁设有呈长条状沿管道轴线方向延伸的扁管插接口23,微通道扁管100的两端分别通过扁管插接口23伸入对应的集流管200的管腔中。As shown in FIGS. 1 and 5 , in a specific embodiment, the heat exchanger 300 includes a single microchannel flat tube 100 and two headers 200 arranged at both ends of the microchannel flat tube 100 in the length direction. The outer peripheral wall of the collecting pipe 200 is provided with a flat tube socket 23 extending in the direction of the pipe axis in a strip shape, and the two ends of the microchannel flat tube 100 extend into the corresponding collecting pipe 200 through the flat tube socket 23 respectively. in the lumen.

现有的换热器的两个集流管之间设置有多个微通道扁管,故集流管中冷媒的难以保证均匀地分配到各个微通道中,并且受限于集流管与微孔通道扁管之间的安装结构限制,冷媒的流通性以及分散性均受到较大的影响,故现有的换热器的换热效率受到了较大的限制。为此,本发明针对性提供了一种换热器,该换热器300在两个集流管之间仅设置单个微通道扁管,冷媒经过集流管流入微通道扁管时的流通性好、分散性好且冷媒分配到微通道扁管的各个微通道的流量均匀,由此可大大提高微通道扁管的换热效率。There are multiple micro-channel flat tubes between the two headers of the existing heat exchanger, so it is difficult to ensure that the refrigerant in the header is evenly distributed to each micro-channel, and it is limited by the difference between the header and the micro-channels. Due to the limitation of the installation structure between the flat tubes of the hole channel, the circulation and dispersion of the refrigerant are greatly affected, so the heat exchange efficiency of the existing heat exchanger is greatly limited. For this reason, the present invention provides a specific heat exchanger. The heat exchanger 300 only has a single microchannel flat tube between two headers. Good, good dispersibility, and the flow rate of the refrigerant distributed to each microchannel of the microchannel flat tube is uniform, thereby greatly improving the heat exchange efficiency of the microchannel flat tube.

可选地,微通道扁管100包括管腔伸入端16,管腔伸入端16沿集流管200的径向朝向集流管200的中心伸入管腔中,管腔伸入端16的径向伸入长度小于集流管200的半径且与集流管200的中心之间形成有径向间隔k。Optionally, the microchannel flat tube 100 includes a lumen extending end 16, and the lumen extending end 16 extends into the lumen along the radial direction of the collecting tube 200 toward the center of the collecting tube 200, and the lumen extending end 16 The radial protruding length of is smaller than the radius of the header 200 and forms a radial distance k from the center of the header 200 .

如图6所示,微通道扁管100包括扁管本体部15和管腔伸入端16,管腔伸入端16可通过对扁管本体部15的两端部进行铣加工来加工出来。如图2、图3所示,管腔伸入端16沿集流管200的径向朝向集流管200的中心通过扁管插接口23伸入管腔中。当管腔伸入端16通过扁管插接口23伸入集流管200的管腔中时,如管腔伸入端16的伸入长度过长,则会降低冷媒从集流管200流入微通道扁管100的微通道1的流通性;如管腔伸入端16的伸入长度过短,则不利于集流管200与微通道扁管100之间的装配可靠性。为此,管腔伸入端16的径向伸入长度可设置小于集流管200的集流管半径R。As shown in FIG. 6 , the microchannel flat tube 100 includes a flat tube main body 15 and a lumen extending end 16 , and the lumen extending end 16 can be processed by milling both ends of the flat tube main body 15 . As shown in FIG. 2 and FIG. 3 , the lumen-introducing end 16 extends into the lumen through the flat tube insertion port 23 along the radial direction of the header 200 toward the center of the header 200 . When the end 16 of the lumen extends into the lumen of the header 200 through the flat tube insertion port 23, if the length of the end 16 of the lumen is too long, it will reduce the flow of refrigerant from the header 200 into the micro cavity. The fluidity of the microchannel 1 of the channel flat tube 100 ; if the length of the lumen extension end 16 is too short, it is not conducive to the assembly reliability between the header 200 and the microchannel flat tube 100 . For this reason, the radially protruding length of the lumen protruding end 16 can be set to be smaller than the collecting tube radius R of the collecting tube 200 .

进一步地,当径向间隔k越大,越有利于冷媒在集流管200中进行分散,从而可使冷媒更均匀地进入各个微通道1,故径向间隔k可满足:0.5R≤k<R,具体地,可满足:5mm≤k≤25mm,由此不仅使得冷媒在各个微通道1的流量相对均匀,还能保证集流管200与微通道扁管100之间的装配可靠性,同时也能较大程度地提高冷媒从集流管200流入微通道扁管100的微通道1后的流通性。Furthermore, when the radial interval k is larger, it is more conducive to the dispersion of the refrigerant in the header 200, so that the refrigerant can enter each microchannel 1 more uniformly, so the radial interval k can satisfy: 0.5R≤k< R, specifically, can satisfy: 5mm≤k≤25mm, thereby not only making the flow rate of the refrigerant in each microchannel 1 relatively uniform, but also ensuring the assembly reliability between the header 200 and the microchannel flat tube 100, and at the same time It can also greatly improve the circulation of the refrigerant flowing from the header 200 into the microchannel 1 of the microchannel flat tube 100 .

进一步地,微通道扁管100的长度方向可为水平横向方向,微通道扁管100的宽度方向可为集流管200的中心轴线方向,由此,冷媒可更为均匀地分流到各个微孔通道1中。Further, the length direction of the micro-channel flat tube 100 can be a horizontal direction, and the width direction of the micro-channel flat tube 100 can be the central axis direction of the header 200, so that the refrigerant can be more evenly distributed to each micro-hole channel 1.

另外,管腔伸入端16与集流管200的外周壁之间可形成有围绕扁管插接口23的封闭焊缝。不仅保证了集流管200与微通道扁管100之间的装配可靠性,同时也密封了换热器,防止冷媒的泄露。In addition, a closed welding seam around the flat tube insertion port 23 may be formed between the lumen extending end 16 and the outer peripheral wall of the collector tube 200 . This not only ensures the assembly reliability between the header 200 and the microchannel flat tube 100, but also seals the heat exchanger to prevent leakage of refrigerant.

可选地,如图3、图4所示,集流管200的外周壁设有用于冷媒流入或流出管腔的管道接口24,在集流管200的横截面上,管道接口24的径向中心线与扁管插接口23的径向中心线之间关于集流管200的横截面圆心的圆心角为θ。具体地,参见图3,顾名思义,管道接口24的径向中心线即穿过集流管200的横截面圆心的径向线且该径向线为通过管道接口24的中心的中线,换言之,管道接口24的径向中心线为通过集流管200的横截面圆心和管道接口24的中心的连接线;扁管插接口23的径向中心线即为穿过集流管200的横截面圆心的扁管插接口23的中心线。当θ小于90°或270°时,冷媒在集流管200与微通道扁管100之间的流通性较一般;当θ为180°时,冷媒直接从集流管200流向微通道扁管100,系统的压力较大,故可设置θ满足:90°≤θ≤270°。Optionally, as shown in FIGS. 3 and 4 , the outer peripheral wall of the header 200 is provided with a pipe interface 24 for the refrigerant to flow into or out of the lumen. On the cross section of the header 200 , the radial direction of the pipe interface 24 The central angle between the central line and the radial central line of the flat tube socket 23 with respect to the center of the cross section of the header 200 is θ. Specifically, referring to FIG. 3 , as the name implies, the radial centerline of the pipeline interface 24 is the radial line passing through the center of the cross-section of the header 200 and the radial line is the centerline passing through the center of the pipeline interface 24. In other words, the pipeline The radial centerline of the interface 24 is the connecting line passing through the center of the cross-section of the header 200 and the center of the pipeline interface 24; The centerline of the flat tube insertion port 23. When θ is less than 90° or 270°, the circulation of the refrigerant between the header 200 and the microchannel flat tube 100 is relatively general; when θ is 180°, the refrigerant flows directly from the header 200 to the microchannel flat tube 100 , the pressure of the system is relatively high, so θ can be set to satisfy: 90°≤θ≤270°.

为了进一步提高冷媒在集流管200与微通道扁管100之间的流通性同时兼顾减少系统的压力,可设置θ满足:90°≤θ≤150°或210°≤θ≤270°。In order to further improve the circulation of the refrigerant between the header 200 and the microchannel flat tube 100 while simultaneously reducing the system pressure, θ can be set to satisfy: 90°≤θ≤150° or 210°≤θ≤270°.

在一种具体实施方式中,为了保证冷媒在集流管200与微通道扁管100之间的分散均匀性,管道接口24沿集流管200的轴线方向设置在集流管200的中部。集流管200可包括用于连接外接冷媒管的套管转接接头25,套管转接接头25围绕管道接口24固定安装在集流管200的外周壁上。具体地,如图3所示,为了保证冷媒在集流管200与微通道扁管100之间的流通性和分散均匀性。套管转接接头25与管道接口24相连的连接端形成有冷媒输入孔部,套管转接接头25的另一端形成为穿套有冷媒管道的管道连接部,冷媒管道的内径为d3,冷媒输入孔部的内孔径为d2,管道接口24的内径为d0,集流管200的外径为d4,满足:20mm≤d4≤50mm,d4>d3>d2>d0。其中,套管转接接头25与管道接口24同轴布置且管道接口24的轴线方向与集流管200的轴线方向垂直。与此同时,在套管转接接头25的管道连接部与冷媒输入孔部之间形成有用于安装冷媒管道的限位台阶,故设置冷媒输入孔部的内孔径为d3大于冷媒管道的内径为d2In a specific embodiment, in order to ensure uniform distribution of the refrigerant between the header 200 and the microchannel flat tube 100 , the pipe interface 24 is arranged in the middle of the header 200 along the axial direction of the header 200 . The header 200 may include a bushing adapter 25 for connecting an external refrigerant pipe, and the bushing adapter 25 is fixedly installed on the peripheral wall of the header 200 around the pipe interface 24 . Specifically, as shown in FIG. 3 , in order to ensure the circulation and dispersion uniformity of the refrigerant between the header 200 and the microchannel flat tube 100 . The connecting end of the sleeve adapter 25 connected to the pipe interface 24 is formed with a refrigerant input hole, and the other end of the sleeve adapter 25 is formed as a pipe connection portion through which a refrigerant pipeline is sheathed. The inner diameter of the refrigerant pipeline is d 3 , The inner diameter of the refrigerant input hole is d 2 , the inner diameter of the pipe interface 24 is d 0 , and the outer diameter of the header 200 is d 4 , satisfying: 20mm≤d 4 ≤50mm, d 4 >d 3 >d 2 >d 0 . Wherein, the bushing adapter 25 is arranged coaxially with the pipeline interface 24 and the axial direction of the pipeline interface 24 is perpendicular to the axial direction of the header 200 . At the same time, a limit step for installing the refrigerant pipeline is formed between the pipe connection part of the casing adapter 25 and the refrigerant input hole, so the inner diameter of the refrigerant input hole is set to d3 greater than the inner diameter of the refrigerant pipeline is d 2 .

进一步的,冷媒输入孔部与管道接口24相连的孔端还形成有扩口腔,为了让套管转接接头25更好地与管道接口24进行焊接,扩口腔的内径为d1设置大于冷媒输入孔部的内孔径为d2,扩口腔的内径为d1满足:d4>d1>d3>d2>d0,Further, the end of the hole where the refrigerant input hole is connected to the pipeline interface 24 is also formed with a flared cavity. In order to allow the casing adapter 25 to be better welded to the pipeline interface 24, the inner diameter of the flared cavity is set to be larger than the refrigerant input. The inner diameter of the hole is d 2 , and the inner diameter of the flared cavity is d 1 , satisfying: d 4 >d 1 >d 3 >d 2 >d 0, .

此外,套管转接接头25的管腔内周壁的外端部可形成有焊接倒角斜面26,焊接倒角斜面26与套管转接接头25的外端部的端面之间的夹角β满足:30°≤β≤80°。由此可使套管转接接头25与冷媒管道之间焊接得更加牢固,焊接密封性更好。其中,套管转接接头25的管腔内周壁的外端部为远离集流管200的那一端。In addition, the outer end of the inner peripheral wall of the lumen of the sleeve adapter 25 may be formed with a welding chamfer slope 26, and the angle β between the welding chamfer slope 26 and the end surface of the outer end of the sleeve adapter 25 Satisfy: 30°≤β≤80°. In this way, the welding between the casing adapter joint 25 and the refrigerant pipeline can be made more firmly, and the sealing performance of the welding is better. Wherein, the outer end of the inner peripheral wall of the lumen of the sleeve adapter 25 is the end away from the header 200 .

此外,为了保护套管转接接头25与冷媒管道之间的焊接部位,可在此焊接部位上增加设置热缩套管27。同时为了保证焊接质量,可采用锅炉钎焊方式进行焊接固定,集流管200与微通道扁管100也可采用焊接性能优异的3003铝材。In addition, in order to protect the welding part between the sleeve adapter joint 25 and the refrigerant pipeline, a heat-shrinkable sleeve 27 can be added on the welding part. At the same time, in order to ensure the welding quality, boiler brazing can be used for welding and fixing, and the collecting pipe 200 and the microchannel flat tube 100 can also be made of 3003 aluminum material with excellent welding performance.

此外,如图4所示,换热器300可包括沿微通道扁管100的长度方向延伸并覆盖在微通道扁管100的表面的加热元件31。其中,在微通道扁管100的顶壁还可设置有安装结构孔17,用于与加热元件31的焊接结构孔311进行适配安装,由此可在微通道扁管100上增加安装发热元件31,从而对微通道扁管100进行加热,提高系统的整体能量以达到给室外换热器不停机除霜的目的。In addition, as shown in FIG. 4 , the heat exchanger 300 may include a heating element 31 extending along the length direction of the microchannel flat tube 100 and covering the surface of the microchannel flat tube 100 . Wherein, the top wall of the microchannel flat tube 100 can also be provided with a mounting structure hole 17, which is used to fit and install with the welding structure hole 311 of the heating element 31, so that heating elements can be installed on the microchannel flat tube 100 31, thereby heating the microchannel flat tube 100, increasing the overall energy of the system to achieve the purpose of non-stop defrosting of the outdoor heat exchanger.

可选地,加热元件31可为厚膜加热体,当然也可增加发热电阻等其他发热装置。Optionally, the heating element 31 can be a thick film heating body, and of course other heating devices such as heating resistors can also be added.

另外,加热元件31与微通道扁管100的接触表面可设有导热硅胶层,使得加热元件31与微通道扁管100的接触表面的传热更加均匀、换热速率更高。In addition, the contact surface between the heating element 31 and the microchannel flat tube 100 can be provided with a heat-conducting silicone layer, so that the heat transfer on the contact surface between the heating element 31 and the microchannel flat tube 100 is more uniform and the heat exchange rate is higher.

进一步地,如图6所示,微通道扁管100可包括沿厚度方向间隔排布的多行微通道1,微通道1沿微通道扁管100的长度方向延伸。常规的微通道扁管沿扁管横截面的厚度方向有且只有一行微通道1,而微通道扁管换热器的主要换热元件是微通道扁管,故提升微通道扁管的换热效率即可提高微通道换热器的换热效率。提高微通道换热器的换热效率的方法主要有两种,一种是增大换热器的尺寸,但由于换热器的尺寸受到安装空间的限制,尺寸可增大的空间较小;另一种则是通过优化微通道扁管的内部结构参数来提高微通道扁管的内部换热效率。Further, as shown in FIG. 6 , the microchannel flat tube 100 may include multiple rows of microchannels 1 arranged at intervals along the thickness direction, and the microchannels 1 extend along the length direction of the microchannel flat tube 100 . Conventional microchannel flat tubes have one and only one line of microchannels 1 along the thickness direction of the flat tube cross section, while the main heat exchange element of the microchannel flat tube heat exchanger is the microchannel flat tube, so the heat transfer of the microchannel flat tube is improved. The efficiency can improve the heat transfer efficiency of the microchannel heat exchanger. There are two main methods to improve the heat exchange efficiency of microchannel heat exchangers. One is to increase the size of the heat exchanger, but since the size of the heat exchanger is limited by the installation space, the space for increasing the size is small; The other is to improve the internal heat transfer efficiency of the microchannel flat tube by optimizing the internal structural parameters of the microchannel flat tube.

本发明的换热器300通过沿扁管横截面的厚度方向设置多行的微通道1,大大增加了内部的换热面积,换热效率高,使热泵系统在冬天制热循环时的化霜速度加快,且无需停机除霜,保证室内换热器600的稳定工作从而为用户提供舒适稳定的室内温度,大大提升客户的使用满意度。同时,微通道扁管100可将系统的内部压力分散、减少压降,从而保证换热器有足够的承压能力,使得整个系统的安全可靠。The heat exchanger 300 of the present invention greatly increases the internal heat exchange area by arranging multiple rows of microchannels 1 along the thickness direction of the flat tube cross section, and the heat exchange efficiency is high, so that the defrosting of the heat pump system during the heating cycle in winter The speed is increased, and there is no need to stop the machine for defrosting, so as to ensure the stable operation of the indoor heat exchanger 600, thereby providing users with a comfortable and stable indoor temperature, and greatly improving customer satisfaction. At the same time, the microchannel flat tube 100 can disperse the internal pressure of the system and reduce the pressure drop, so as to ensure that the heat exchanger has sufficient pressure bearing capacity, making the whole system safe and reliable.

相应地,如图7所示,本发明还提供了一种热泵系统,该热泵系统包括在冷媒回路上设置的室外换热器400、室内换热器600、压缩机500和用于切换制冷制热模式的四通阀700,热泵系统还包括根据本发明上述的换热器300,换热器300串联设置在压缩机500的出口端与四通阀700之间的冷媒管路中;或者,换热器300串联设置在压缩机500的入口端与四通阀700之间的冷媒冷媒管路中。Correspondingly, as shown in Fig. 7, the present invention also provides a heat pump system, which includes an outdoor heat exchanger 400, an indoor heat exchanger 600, a compressor 500 and For the four-way valve 700 in thermal mode, the heat pump system further includes the above-mentioned heat exchanger 300 according to the present invention, and the heat exchanger 300 is arranged in series in the refrigerant pipeline between the outlet end of the compressor 500 and the four-way valve 700; or, The heat exchanger 300 is arranged in series in the refrigerant pipeline between the inlet port of the compressor 500 and the four-way valve 700 .

在冬天的低温天气,当使用空气能热泵机组在制热运行时,常规的热泵系统需要周期性停机化霜,化霜过程中室内温度下降以及能耗增加,故本发明针对性地提供了一种可以不停机化霜的低温强热热泵系统,通过在压缩机500的出口端与四通阀700之间冷媒管路中设置上述的换热器300,换热器300用于对室外换热器400除霜,达到不停机化霜的目的。由于换热器300的内部换热面积大,换热效率高,可实现快速制热化霜并且热泵系统可持续制热,用户可快速感受舒适的效果。In the low temperature weather in winter, when the air energy heat pump unit is used for heating operation, the conventional heat pump system needs to be shut down periodically to defrost, the indoor temperature drops and the energy consumption increases during the defrost process, so the present invention provides a specific A low-temperature strong-heat heat pump system that can defrost without shutting down. The above-mentioned heat exchanger 300 is installed in the refrigerant pipeline between the outlet end of the compressor 500 and the four-way valve 700. The heat exchanger 300 is used for exchanging heat outdoors. The device 400 defrosts to achieve the purpose of non-stop defrosting. Since the heat exchanger 300 has a large internal heat exchange area and high heat exchange efficiency, rapid heating and defrosting can be realized and the heat pump system can continue to heat, so that users can quickly feel comfortable.

具体地,如图7所示,在一种热泵系统的热循环中,在通过四通阀700切换至制热模式下时,高温高压的冷媒从压缩机500的出口端出来并依次通过换热器300和四通阀700(沿图7中所示的四通阀700内的实线路径)流向室内换热器600、电子膨胀阀、室外换热器400等回到压缩机500,完成制热模式下的冷媒循环回路。此外,该热泵系统还可包括串联设置在换热器300与所述四通阀700之间的冷媒管路中的油分离器。当空调开启制热模式的时候,从压缩机500的出口端出来的冷媒会带出压缩机500的机油,此时换热器300可对从压缩机500的出口端出来冷媒进行加热,由此可将冷媒和掺杂在冷媒中的机油快速分离,从而可使压缩机500快速可靠地运行以提高热泵系统的制热效率。Specifically, as shown in FIG. 7 , in a thermal cycle of a heat pump system, when the four-way valve 700 is switched to the heating mode, the high-temperature and high-pressure refrigerant comes out from the outlet port of the compressor 500 and passes through the heat exchange successively. 300 and four-way valve 700 (along the solid line path inside the four-way valve 700 shown in FIG. 7 ) flows to the indoor heat exchanger 600, electronic expansion valve, outdoor heat exchanger 400, etc. and returns to the compressor 500, and the system is completed. Refrigerant circulation loop in heat mode. In addition, the heat pump system may further include an oil separator arranged in series in the refrigerant pipeline between the heat exchanger 300 and the four-way valve 700 . When the air conditioner is in the heating mode, the refrigerant coming out of the outlet of the compressor 500 will bring out the oil of the compressor 500. At this time, the heat exchanger 300 can heat the refrigerant coming out of the outlet of the compressor 500, thereby The refrigerant and the engine oil mixed in the refrigerant can be quickly separated, so that the compressor 500 can run quickly and reliably to improve the heating efficiency of the heat pump system.

或者,具体地,在另一种热泵系统的热循环中,如图8所示,在通过四通阀700切换至制热模式下时,高温高压的冷媒从压缩机500的出口端出来依次流经四通阀700(沿图8中所示的四通阀700内的实线路径)、室内换热器600、电子膨胀阀、室外换热器400、四通阀700和换热器300后回到压缩机500。同样的,该热泵系统还可包括串联设置在压缩机500与四通阀700之间的冷媒管路中的油分离器。Or, specifically, in another thermal cycle of the heat pump system, as shown in FIG. 8 , when the four-way valve 700 is switched to the heating mode, the high-temperature and high-pressure refrigerant comes out from the outlet port of the compressor 500 and flows sequentially. After passing through the four-way valve 700 (along the solid line path in the four-way valve 700 shown in FIG. 8 ), the indoor heat exchanger 600, the electronic expansion valve, the outdoor heat exchanger 400, the four-way valve 700 and the heat exchanger 300 Back to compressor 500. Likewise, the heat pump system may further include an oil separator arranged in series in the refrigerant pipeline between the compressor 500 and the four-way valve 700 .

其中,当室外换热器400的表面温度较低时,可能导致室外换热器400的表面结霜,因而在上述两种热泵系统中,通过发热元件31对换热器300进行加热来提高热泵系统的整体能量以达到给室外换热器400不停机除霜的目的,即可使得系统不停机持续运行。在通过四通阀700切换为制冷模式时,室外换热器400不存在表面结霜情况,无需化霜。Wherein, when the surface temperature of the outdoor heat exchanger 400 is low, it may cause frost on the surface of the outdoor heat exchanger 400. Therefore, in the above two heat pump systems, the heating element 31 is used to heat the heat exchanger 300 to improve the efficiency of the heat pump. The overall energy of the system can achieve the purpose of defrosting the outdoor heat exchanger 400 without shutting down, which can make the system run continuously without shutting down. When the four-way valve 700 is switched to the cooling mode, there is no frosting on the surface of the outdoor heat exchanger 400 and no defrosting is required.

相应地,如图9所示,本发明还提供了再一种热泵系统,该热泵系统包括在冷媒回路上设置的室外换热器400、室内换热器600、压缩机500、板换装置800和用于切换制冷制热模式的四通阀700,热泵系统还包括上述的换热器300,室外换热器400和室内换热器600之间的冷媒主流路上连接有板换装置800且在主流路上引出一条冷媒支流路,冷媒支流路经板换装置800与冷媒主流路进行换热后通过换热器300回到压缩机500。Correspondingly, as shown in FIG. 9 , the present invention also provides another heat pump system, which includes an outdoor heat exchanger 400 , an indoor heat exchanger 600 , a compressor 500 , and a plate exchange device 800 arranged on the refrigerant circuit. and a four-way valve 700 for switching cooling and heating modes, the heat pump system also includes the above-mentioned heat exchanger 300, a plate exchange device 800 is connected to the main flow of refrigerant between the outdoor heat exchanger 400 and the indoor heat exchanger 600, and A refrigerant branch flow is led out from the main flow path, and the refrigerant branch flow passes through the plate exchange device 800 to exchange heat with the refrigerant main flow path, and then returns to the compressor 500 through the heat exchanger 300 .

如图9所示,在空调系统的热循环中,在通过四通阀700切换至制热模式下时,高温高压的冷媒从压缩机500的出口端出来经过气液分离器和四通阀700到达室内换热器600进行放热,再依次经过冷媒主流路的板换装置800、室外换热器400和四通阀700回到压缩机500。通过从冷媒主流路引出部分冷媒进入冷媒支流路,冷媒支流路的冷媒支流路经过电子膨胀阀节流降压后进入板换装置800并在板换装置800中吸收冷媒主流路中的冷媒的热量后蒸发,然后通过换热器300回到压缩机500。其中,冷媒主流路中的冷媒在被冷媒支流路的冷媒冷却后进入室外换热器400吸收外界的热量,然后经过四通阀700回到压缩机500,由此加大了冷媒主流路的循环回路的焓差,大大提高压缩机500的效率。同样的,发热元件31对换热器300进行加热来提高热泵系统的整体能量以达到给室外换热器400不停机除霜的目的。As shown in Figure 9, in the thermal cycle of the air conditioning system, when switching to the heating mode through the four-way valve 700, the high-temperature and high-pressure refrigerant comes out from the outlet of the compressor 500 and passes through the gas-liquid separator and the four-way valve 700 It reaches the indoor heat exchanger 600 for heat release, and then returns to the compressor 500 through the plate exchange device 800 of the refrigerant main flow, the outdoor heat exchanger 400 and the four-way valve 700 in sequence. By drawing part of the refrigerant from the main refrigerant flow path into the branch refrigerant flow path, the branch refrigerant flow path of the refrigerant branch flow path is throttled and depressurized by the electronic expansion valve, and then enters the plate replacement device 800 and absorbs the heat of the refrigerant in the main refrigerant flow path in the plate change device 800 After evaporation, it returns to the compressor 500 through the heat exchanger 300. Among them, the refrigerant in the main refrigerant flow path enters the outdoor heat exchanger 400 to absorb external heat after being cooled by the refrigerant in the refrigerant branch flow path, and then returns to the compressor 500 through the four-way valve 700, thereby increasing the circulation of the main refrigerant flow path The enthalpy difference of the loop greatly increases the efficiency of the compressor 500 . Similarly, the heating element 31 heats the heat exchanger 300 to increase the overall energy of the heat pump system to achieve the purpose of defrosting the outdoor heat exchanger 400 without stopping the machine.

本发明的换热器和热泵系统在两个集流管之间仅设置单个微通道扁管,冷媒经过集流管流入微通道扁管时的流通性好且冷媒分配到微通道扁管的各个微通道的流量均匀,由此可大大提高微通道扁管的换热效率。并且通过优化集流管200与微通道扁管100之间的安装结构参数,冷媒在集流管200与微通道扁管100之间的流通性、均匀性更好,从而使得换热器300的换热效率更高。同时,通过在换热器300上增加设置加热元件31,可提高热泵系统的整体能量以达到给室外换热器400不停机除霜的目的,由此热泵系统可持续制热,用户可快速感受舒适的效果。与此同时,本发明热泵系统可实现快速启动制热。In the heat exchanger and heat pump system of the present invention, only a single micro-channel flat tube is arranged between two headers, and the refrigerant has good circulation when flowing into the micro-channel flat tube through the header, and the refrigerant is distributed to each of the micro-channel flat tubes. The flow rate of the microchannel is uniform, thereby greatly improving the heat exchange efficiency of the microchannel flat tube. And by optimizing the installation structural parameters between the header 200 and the microchannel flat tube 100, the circulation and uniformity of the refrigerant between the header 200 and the microchannel flat tube 100 are better, so that the heat exchanger 300 The heat exchange efficiency is higher. At the same time, by adding heating elements 31 to the heat exchanger 300, the overall energy of the heat pump system can be increased to achieve the purpose of defrosting the outdoor heat exchanger 400 without stopping the machine, so that the heat pump system can continue to heat, and users can quickly experience comfortable effect. At the same time, the heat pump system of the present invention can realize rapid start-up of heating.

以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,包括各个具体技术特征以任何合适的方式进行组合,为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。但这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings, however, the present invention is not limited thereto. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, including combining each specific technical feature in any suitable manner. Not otherwise stated. However, these simple modifications and combinations should also be regarded as the content disclosed by the present invention, and all belong to the protection scope of the present invention.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial", The orientation or positional relationship indicated by "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device or element Must be in a particular orientation, be constructed in a particular orientation, and operate in a particular orientation, and therefore should not be construed as limiting the invention.

在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; can be mechanically connected, can also be electrically connected or can communicate with each other; can be directly connected, can also be indirectly connected through an intermediary, can be the internal communication of two components or the interaction relationship between two components, unless expressly defined otherwise. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.

尽管上面已经示出和描述了本发明的实施方式,可以理解的是,上述实施方式是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施方式进行变化、修改、替换和变型。Although the embodiment of the present invention has been shown and described above, it can be understood that the above embodiment is exemplary and should not be construed as a limitation of the present invention, and those skilled in the art can make the above-mentioned The embodiments are subject to changes, modifications, substitutions and variations.

Claims (20)

1.一种换热器,其特征在于,所述换热器(300)包括单个的微通道扁管(100)以及分别布置在所述微通道扁管(100)的长度方向的两端的两个集流管(200),所述集流管(200)的外周壁设有呈长条状沿管道轴线方向延伸的扁管插接口(23),所述微通道扁管(100)的两端分别通过所述扁管插接口(23)伸入对应的所述集流管(200)的管腔中。1. a heat exchanger, it is characterized in that, described heat exchanger (300) comprises single microchannel flat tube (100) and two ends that are respectively arranged in the length direction of described microchannel flat tube (100) A collecting pipe (200), the peripheral wall of the collecting pipe (200) is provided with a flat pipe insertion port (23) extending in a strip shape along the pipeline axis direction, and two of the microchannel flat pipes (100) The ends respectively extend into the lumen of the corresponding collector (200) through the flat tube insertion port (23). 2.根据权利要求1所述的换热器,其特征在于,所述微通道扁管(100)包括管腔伸入端(16),所述管腔伸入端(16)沿所述集流管(200)的径向朝向所述集流管(200)的中心伸入所述管腔中,所述管腔伸入端(16)的径向伸入长度小于所述集流管(200)的集流管半径R且与所述集流管(200)的中心之间形成有径向间隔k。2. The heat exchanger according to claim 1, characterized in that, the microchannel flat tube (100) includes a lumen extending end (16), and the lumen extending end (16) extends along the collector. The flow pipe (200) radially extends into the lumen toward the center of the collecting pipe (200), and the radially extending length of the lumen-introducing end (16) is less than the length of the collecting pipe ( 200) of the header radius R and form a radial distance k from the center of said header (200). 3.根据权利要求2所述的换热器,其特征在于,所述径向间隔k满足:0.5R≤k<R。3 . The heat exchanger according to claim 2 , wherein the radial interval k satisfies: 0.5R≦k<R. 4.根据权利要求2所述的换热器,其特征在于,所述径向间隔k满足:5mm≤k≤25mm。4. The heat exchanger according to claim 2, wherein the radial interval k satisfies: 5mm≤k≤25mm. 5.根据权利要求2所述的换热器,其特征在于,所述微通道扁管(100)的长度方向为水平横向方向,所述微通道扁管(100)的宽度方向为所述集流管(200)的中心轴线方向。5. The heat exchanger according to claim 2, characterized in that, the length direction of the microchannel flat tube (100) is a horizontal transverse direction, and the width direction of the microchannel flat tube (100) is the The direction of the central axis of the flow tube (200). 6.根据权利要求2所述的换热器,其特征在于,所述管腔伸入端(16)与所述集流管(200)的外周壁之间形成有围绕所述扁管插接口(23)的封闭焊缝。6. The heat exchanger according to claim 2, characterized in that, a socket around the flat tube is formed between the lumen extending end (16) and the outer peripheral wall of the header (200). (23) closed weld. 7.根据权利要求2所述的换热器,其特征在于,所述集流管(200)的外周壁设有用于冷媒流入或流出所述管腔的管道接口(24),在所述集流管(200)的横截面上,所述管道接口(24)的径向中心线与所述扁管插接口(23)的径向中心线之间关于所述集流管(200)的横截面圆心的圆心角为θ,满足:90°≤θ≤270°。7. The heat exchanger according to claim 2, characterized in that, the outer peripheral wall of the header (200) is provided with a pipe interface (24) for the refrigerant to flow into or out of the lumen, and in the header On the cross-section of the flow tube (200), the transverse direction between the radial centerline of the pipe interface (24) and the radial centerline of the flat tube insertion port (23) with respect to the header (200) The central angle of the section center is θ, which satisfies: 90°≤θ≤270°. 8.根据权利要求6所述的换热器,其特征在于,所述圆心角θ满足:90°≤θ≤150°或210°≤θ≤270°。8. The heat exchanger according to claim 6, wherein the central angle θ satisfies: 90°≤θ≤150° or 210°≤θ≤270°. 9.根据权利要求7所述的换热器,其特征在于,所述管道接口(24)设置在所述集流管(200)的轴线方向中部,所述集流管(200)包括用于连接外接冷媒管的套管转接接头(25),所述套管转接接头(25)围绕所述管道接口(24)固定安装在所述集流管(200)的外周壁上。9. The heat exchanger according to claim 7, characterized in that, the pipe interface (24) is arranged in the middle of the axial direction of the header (200), and the header (200) includes a A sleeve adapter (25) connected to an external refrigerant pipe, the sleeve adapter (25) is fixedly installed on the outer peripheral wall of the collector (200) around the pipe interface (24). 10.根据权利要求9所述的换热器,其特征在于,所述套管转接接头(25)与所述管道接口(24)相连的连接端形成有冷媒输入孔部,所述套管转接接头(25)的另一端形成为穿套有冷媒管道的管道连接部,所述冷媒管道的内管径为d3,所述冷媒输入孔部的内孔径为d2,所述管道接口(24)的内径为d0,所述集流管(200)的外径为d4,满足:20mm≤d4≤50mm,d4>d3>d2>d010. The heat exchanger according to claim 9, characterized in that a refrigerant input hole is formed at the connecting end of the sleeve adapter (25) connected to the pipe interface (24), and the sleeve The other end of the adapter joint (25) is formed as a pipe connection portion through which a refrigerant pipe is sheathed. The inner diameter of the refrigerant pipe is d 3 , the inner diameter of the refrigerant input hole is d 2 , and the pipe interface The inner diameter of (24) is d 0 , and the outer diameter of the collector (200) is d 4 , satisfying: 20mm≤d 4 ≤50mm, d 4 >d 3 >d 2 >d 0 . 11.根据权利要求10所述的换热器,其特征在于,所述冷媒输入孔部与所述管道接口(24)相连的孔端还形成有扩口腔,所述扩口腔的内径为d1,所述内径为d1满足:d4>d1>d3>d2>d011. The heat exchanger according to claim 10, characterized in that, the end of the hole where the refrigerant input hole is connected to the pipe interface (24) is also formed with a flared cavity, and the inner diameter of the flared cavity is d 1 , the inner diameter being d 1 satisfies: d 4 >d 1 >d 3 >d 2 >d 0 . 12.根据权利要求9所述的换热器,其特征在于,所述套管转接接头(25)的管腔内周壁的外端部形成有焊接倒角斜面(26),所述焊接倒角斜面(26)与所述套管转接接头(25)的外端部的端面之间的夹角β满足:30°≤β≤80°。12. The heat exchanger according to claim 9, characterized in that, the outer end of the inner peripheral wall of the tube lumen of the casing adapter (25) is formed with a welding chamfer slope (26), and the welding chamfer The included angle β between the angled inclined surface (26) and the end surface of the outer end of the bushing adapter (25) satisfies: 30°≤β≤80°. 13.根据权利要求9所述的换热器,其特征在于,所述换热器(300)还包括用于保护所述套管转接接头(25)与冷媒管道之间的连接部的热缩套管(27)。13. The heat exchanger according to claim 9, characterized in that, the heat exchanger (300) further includes a heat exchanger for protecting the connection between the sleeve adapter (25) and the refrigerant pipeline. Shrink sleeve (27). 14.根据权利要求1所述的换热器,其特征在于,所述换热器(300)包括沿所述微通道扁管(100)的长度方向延伸并覆盖在所述微通道扁管(100)的表面的加热元件(31)。14. The heat exchanger according to claim 1, characterized in that, the heat exchanger (300) includes extending along the length direction of the microchannel flat tube (100) and covering the microchannel flat tube ( 100) surface heating element (31). 15.根据权利要求14所述的换热器,其特征在于,所述加热元件(31)为厚膜加热体。15. The heat exchanger according to claim 14, characterized in that, the heating element (31) is a thick film heating body. 16.根据权利要求14所述的换热器,其特征在于,所述加热元件(31)与所述微通道扁管(100)的接触表面设有导热硅胶层。16. The heat exchanger according to claim 14, characterized in that, the contact surface between the heating element (31) and the microchannel flat tube (100) is provided with a heat-conducting silica gel layer. 17.根据权利要求1~16中任意一项所述的换热器,其特征在于,所述微通道扁管(100)包括沿厚度方向间隔排布的多行微通道(1),所述微通道(1)沿所述微通道扁管(100)的长度方向延伸。17. The heat exchanger according to any one of claims 1 to 16, characterized in that, the microchannel flat tube (100) comprises multiple rows of microchannels (1) arranged at intervals along the thickness direction, the The microchannel (1) extends along the length direction of the microchannel flat tube (100). 18.一种热泵系统,包括在冷媒回路上设置的室外换热器(400)、室内换热器(600)、压缩机(500)和用于切换制冷制热模式的四通阀(700),其特征在于,所述热泵系统还包括根据权利要求1~17中任意一项所述的换热器(300),所述换热器(300)串联设置在所述压缩机(500)的出口端与所述四通阀(700)之间的冷媒冷媒管路中;18. A heat pump system, comprising an outdoor heat exchanger (400), an indoor heat exchanger (600), a compressor (500) and a four-way valve (700) for switching cooling and heating modes arranged on the refrigerant circuit , characterized in that the heat pump system further comprises the heat exchanger (300) according to any one of claims 1-17, the heat exchanger (300) is arranged in series at the compressor (500) In the refrigerant refrigerant pipeline between the outlet end and the four-way valve (700); 或者,所述换热器(300)串联设置在所述压缩机(500)的入口端与所述四通阀(700)之间的冷媒冷媒管路中。Alternatively, the heat exchanger (300) is arranged in series in the refrigerant refrigerant pipeline between the inlet port of the compressor (500) and the four-way valve (700). 19.根据权利要求18所述的热泵系统,其特征在于,所述换热器(300)串联设置在所述压缩机(500)的出口端与所述四通阀(700)之间的冷媒冷媒管路中,所述热泵系统还包括串联设置在所述换热器(300)与所述四通阀(700)之间的冷媒管路中的油分离器。19. The heat pump system according to claim 18, characterized in that, the heat exchanger (300) is arranged in series between the outlet end of the compressor (500) and the refrigerant of the four-way valve (700). In the refrigerant pipeline, the heat pump system further includes an oil separator arranged in series in the refrigerant pipeline between the heat exchanger (300) and the four-way valve (700). 20.一种热泵系统,包括在冷媒回路上设置的室外换热器(400)、室内换热器(600)、压缩机(500)、板换装置(800)和用于切换制冷制热模式的四通阀(700),其特征在于,所述热泵系统还包括根据权利要求1~17中任意一项所述的换热器(300),所述室外换热器(400)和所述室内换热器(600)之间的冷媒主流路上连接有所述板换装置(800)且在所述主流路上引出一条冷媒支流路,所述冷媒支流路经所述板换装置(800)与所述冷媒主流路进行换热后通过所述换热器(300)回到所述压缩机(500)。20. A heat pump system, comprising an outdoor heat exchanger (400), an indoor heat exchanger (600), a compressor (500), a plate exchange device (800) and a cooling and heating mode switch set on the refrigerant circuit The four-way valve (700), characterized in that the heat pump system further includes the heat exchanger (300) according to any one of claims 1-17, the outdoor heat exchanger (400) and the The main refrigerant flow path between the indoor heat exchangers (600) is connected with the plate exchange device (800) and a refrigerant branch flow path is drawn from the main flow path, and the refrigerant branch flow path passes through the plate exchange device (800) and The refrigerant main flow returns to the compressor (500) through the heat exchanger (300) after heat exchange.
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