CN110206210A - Assembled composite floor plate and its construction method - Google Patents

Assembled composite floor plate and its construction method Download PDF

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CN110206210A
CN110206210A CN201910510208.0A CN201910510208A CN110206210A CN 110206210 A CN110206210 A CN 110206210A CN 201910510208 A CN201910510208 A CN 201910510208A CN 110206210 A CN110206210 A CN 110206210A
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frame
truss
concrete layer
composite floor
profiled sheet
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CN110206210B (en
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乔文涛
尹晓祥
王泽雄
王腾
张晓�
康佳玲
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Shijiazhuang Tiedao University
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Shijiazhuang Tiedao University
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/17Floor structures partly formed in situ
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/17Floor structures partly formed in situ
    • E04B5/23Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated
    • E04B5/28Cross-ribbed floors

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)

Abstract

本发明提供了一种装配式复合楼板及其施工方法,涉及建筑施工技术领域,包括框架、压型钢板、第二混凝土层、轻质保温层、第一混凝土层以及若干个桁架;框架为矩形框,且下端设有托板;若干个桁架相互平行设置于轻质保温层与第一混凝土层内部。本发明提供的装配式复合楼板,采用在框架内设置若干个平行排布的桁架作为楼板的骨架,结合第二混凝土层、压型钢板以及第一混凝土层的设置有效的保证了承重强度,适合作为承重楼板进行使用,轻质保温层设置于第一混凝土层与压型钢板之间,保证了良好的保温性能,实现了良好的节能效果,有效的降低了楼板的整体重量,该复合楼板的使用能够实现楼板在施工过程中的快速安装,便于提高施工效率。

The invention provides an assembled composite floor slab and a construction method thereof, which relate to the technical field of building construction and include a frame, a profiled steel plate, a second concrete layer, a light insulation layer, a first concrete layer and several trusses; the frame is rectangular frame, and a supporting plate is provided at the lower end; several trusses are arranged parallel to each other inside the light insulation layer and the first concrete layer. The prefabricated composite floor slab provided by the present invention adopts several trusses arranged in parallel in the frame as the skeleton of the floor slab, combined with the setting of the second concrete layer, profiled steel plate and the first concrete layer to effectively ensure the load-bearing strength, suitable for Used as a load-bearing floor, the lightweight insulation layer is set between the first concrete layer and the profiled steel plate, which ensures good insulation performance, achieves a good energy-saving effect, and effectively reduces the overall weight of the floor. The use can realize the rapid installation of the floor slab during the construction process, which is convenient for improving the construction efficiency.

Description

装配式复合楼板及其施工方法Prefabricated composite floor slab and its construction method

技术领域technical field

本发明属于建筑施工技术领域,更具体地说,是涉及一种装配式复合楼板及其施工方法。The invention belongs to the technical field of building construction, and more specifically relates to an assembled composite floor slab and a construction method thereof.

背景技术Background technique

经过近几年的发展,装配式结构在建设中所占的比重日益增大,极大的提高了施工效率,但依然存在很多问题,尤其对于装配式楼板而言,往往存在自重较大、装配率低、运输不便等问题,一方面不利于提高施工进度,同时也会耗费较大的人力物力,不利于实现节能环保。After several years of development, the proportion of prefabricated structures in construction is increasing day by day, which greatly improves the construction efficiency, but there are still many problems, especially for prefabricated floors, which often have large self-weight and assembly Problems such as low efficiency and inconvenient transportation, on the one hand, are not conducive to improving the construction progress, and at the same time, it will consume a lot of manpower and material resources, which is not conducive to the realization of energy saving and environmental protection.

发明内容Contents of the invention

本发明的目的在于提供装配式复合楼板及其施工方法,以解决现有技术中存在的现有的装配式楼板重量过大造成的施工效率低,能源消耗量大的技术问题。The purpose of the present invention is to provide a prefabricated composite floor and its construction method to solve the technical problems of low construction efficiency and large energy consumption caused by the excessive weight of the existing prefabricated floor in the prior art.

为实现上述目的,本发明采用的技术方案是:提供一种装配式复合楼板,包括框架、压型钢板、第二混凝土层、轻质保温层、第一混凝土层以及若干个桁架;框架为板面沿上下方向设置且上下贯通的中空矩形框,框架的下端设有板面垂直于上下方向且向内侧延伸的托板;压型钢板设置于托板上方且用于封堵框架的下口;第二混凝土层设置于压型钢板及托板的下方;轻质保温层设置于压型钢板上方且位于框架内;第一混凝土层设置于轻质保温层上方且向上凸出于所述框架设置;若干个桁架平行于框架的一侧板设置于轻质保温层与第一混凝土层之间。In order to achieve the above object, the technical solution adopted by the present invention is to provide a prefabricated composite floor, including a frame, a profiled steel plate, a second concrete layer, a light insulation layer, a first concrete layer and several trusses; the frame is a slab A hollow rectangular frame whose surface is set along the up-down direction and penetrates up and down. The lower end of the frame is provided with a support plate whose plate surface is perpendicular to the up-down direction and extends inward; the profiled steel plate is set above the support plate and used to block the lower opening of the frame; The second concrete layer is arranged under the profiled steel plate and the supporting plate; the light insulation layer is arranged above the profiled steel plate and is located in the frame; the first concrete layer is arranged above the light insulation layer and protrudes upward from the frame ; Several trusses are arranged parallel to the side plate of the frame between the light insulation layer and the first concrete layer.

作为进一步的优化,桁架包括至少三个平行于框架的一侧板设置的纵向钢筋以及顶点分别与若干个纵向钢筋相连的若干个多边形箍筋,纵向钢筋的主轴垂直于多边形箍筋所在的平面。As a further optimization, the truss includes at least three longitudinal reinforcements arranged parallel to one side plate of the frame and several polygonal stirrups whose vertices are respectively connected to several longitudinal reinforcements, and the main axis of the longitudinal reinforcements is perpendicular to the plane where the polygonal stirrups are located.

作为进一步的优化,多边形箍筋为等边三角形的框体,且多边形箍筋的一个顶点向下设置。As a further optimization, the polygonal stirrup is an equilateral triangle frame, and one vertex of the polygonal stirrup is set downward.

作为进一步的优化,桁架还包括设置于多边形箍筋的下端且贯穿压型钢板并伸入第二混凝土层内的弯钩。As a further optimization, the truss also includes a hook arranged at the lower end of the polygonal stirrup and penetrating through the profiled steel plate and extending into the second concrete layer.

作为进一步的优化,压型钢板的底面上还设有若干个向下延伸并位于第二混凝土层内的栓钉。As a further optimization, several studs extending downward and located in the second concrete layer are also provided on the bottom surface of the profiled steel plate.

作为进一步的优化,装配式复合楼板还包括设置于框架的一个侧板外侧且用于与墙体顶部的第一连接柱相连的第一连接套筒以及设置于框架的另一个侧板外侧且用于与另一墙体顶部的第二连接柱相连的第二连接套筒,第二连接套筒与第一连接套筒分别位于框架的两侧,且第二连接套筒的底面与第一连接套筒的顶面齐平。As a further optimization, the prefabricated composite floor also includes a first connecting sleeve arranged outside one side panel of the frame and used to connect with the first connecting column on the top of the wall, and a first connecting sleeve arranged outside the other side panel of the frame and used to In the second connecting sleeve connected to the second connecting column on the top of another wall, the second connecting sleeve and the first connecting sleeve are respectively located on both sides of the frame, and the bottom surface of the second connecting sleeve is connected to the first connecting sleeve. The top surface of the sleeve is flush.

作为进一步的优化,压型钢板为梯形压型钢板。As a further optimization, the profiled steel plate is a trapezoidal profiled steel plate.

作为进一步的优化,装配式复合楼板的施工方法包括以下步骤:As a further optimization, the construction method of the prefabricated composite floor includes the following steps:

桁架与框架的制作,制作桁架以及框架,并连接桁架与框架;Making trusses and frames, making trusses and frames, and connecting trusses and frames;

第一混凝土层的浇筑,将框架与桁架的整体倒放于浇筑模板上,并浇筑第一混凝土层至没过部分桁架;For the pouring of the first concrete layer, place the whole frame and truss upside down on the pouring formwork, and pour the first concrete layer until part of the truss is covered;

压型钢板的安装,在压型钢板上开设若干个孔,若干个开孔与多边形箍筋靠近压型钢板的一侧的顶点一一对应,并将弯钩的端部与多边形箍筋、压型钢板和桁架焊接为一体,将托板与压型钢板相连;For the installation of the profiled steel plate, a number of holes are opened on the profiled steel plate, and the several openings correspond to the vertices of the side of the polygonal stirrup close to the profiled steel plate, and the end of the hook is connected to the polygonal stirrup and the pressure plate. The profiled steel plate and the truss are welded together, and the supporting plate is connected with the profiled steel plate;

轻质保温层的制作,在压型钢板与第一混凝土层之间填充发泡材料,形成轻质保温层;For the production of lightweight insulation layer, foam material is filled between the profiled steel plate and the first concrete layer to form a lightweight insulation layer;

第二混凝土层的浇筑,将框架、桁架和压型钢板正放于浇筑模板上,浇筑第二混凝土层。For the pouring of the second concrete layer, the frame, truss and profiled steel plate are placed on the pouring formwork, and the second concrete layer is poured.

作为进一步的优化,第二混凝土层的浇筑还包括在压型钢板的底面上焊接若干个主轴垂直压型钢板的板面的栓钉。As a further optimization, the pouring of the second concrete layer also includes welding studs on the surface of several main axis vertical profiled steel plates on the bottom surface of the profiled steel plate.

作为进一步的优化,桁架与框架的制作包括以下步骤:制作桁架,并在桁架的两端安装两个侧板,在两个侧板的两端安装另外两个侧板,形成框架。As a further optimization, the manufacture of the truss and the frame includes the following steps: making the truss, installing two side plates at both ends of the truss, and installing two other side plates at both ends of the two side plates to form a frame.

本发明提供的装配式复合楼板的有益效果在于:本发明提供的装配式复合楼板,采用在框架内设置若干个平行排布的桁架作为楼板的骨架,结合第二混凝土层、压型钢板以及第一混凝土层的设置有效的保证了承重强度,适合作为承重楼板进行使用,轻质保温层设置于第一混凝土层与压型钢板之间,保证了良好的保温性能,实现了良好的节能效果,有效的降低了楼板的整体重量,该复合楼板的使用能够实现楼板在施工过程中的快速安装,便于提高施工效率。The beneficial effects of the assembled composite floor provided by the present invention are: the assembled composite floor provided by the present invention adopts several trusses arranged in parallel in the frame as the skeleton of the floor, and combines the second concrete layer, profiled steel plate and the first The setting of the first concrete layer effectively guarantees the load-bearing strength and is suitable for use as a load-bearing floor. The light insulation layer is set between the first concrete layer and the profiled steel plate to ensure good thermal insulation performance and achieve good energy-saving effects. The overall weight of the floor slab is effectively reduced, and the use of the composite floor slab can realize rapid installation of the floor slab during construction, which is convenient for improving construction efficiency.

附图说明Description of drawings

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the descriptions of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only of the present invention. For some embodiments, those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.

图1为本发明实施例提供的装配式复合楼板的局部剖视结构示意图;Fig. 1 is a partial cross-sectional structural schematic diagram of a prefabricated composite floor slab provided by an embodiment of the present invention;

图2为图1中Ⅰ的局部放大结构示意图;Fig. 2 is the schematic diagram of partial enlarged structure of I in Fig. 1;

图3为图1的主视剖视结构示意图;Fig. 3 is the schematic diagram of the front view sectional structure of Fig. 1;

图4为图1的左视剖视结构示意图;Fig. 4 is a left view sectional structural schematic diagram of Fig. 1;

图5为图1的装配式复合楼板与墙体连接的结构示意图;Fig. 5 is a structural schematic diagram of the connection between the assembled composite floor slab and the wall of Fig. 1;

图6为图1的提供的两块装配式复合楼板连接结构实施例一的俯视示意图;Fig. 6 is a schematic top view of Embodiment 1 of the connecting structure of two assembled composite floors provided in Fig. 1;

图7为图6的连接结构的主视结构示意图;Fig. 7 is a front structural schematic diagram of the connection structure of Fig. 6;

图8为图1的提供的两块装配式复合楼板连接结构实施例二的主视结构示意图。Fig. 8 is a front structural schematic diagram of Embodiment 2 of the connection structure of two prefabricated composite floors provided in Fig. 1 .

图中:100、框架;110、托板;120、栓钉;130、第一连接套筒;140、第二连接套筒;200、第二混凝土层;300、压型钢板;400、轻质保温层;500、第一混凝土层;600、桁架;610、纵向钢筋;620、多边形箍筋;630、弯钩;710、第一连接柱;720、舌型钢板;730、冷弯薄壁型钢。In the figure: 100, frame; 110, supporting plate; 120, stud; 130, first connecting sleeve; 140, second connecting sleeve; 200, second concrete layer; 300, profiled steel plate; 400, lightweight Insulation layer; 500, first concrete layer; 600, truss; 610, longitudinal reinforcement; 620, polygonal stirrup; 630, hook; 710, first connecting column; 720, tongue-shaped steel plate; 730, cold-formed thin-walled steel .

具体实施方式Detailed ways

为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

请一并参阅图1至图8,现对本发明提供的装配式复合楼板进行说明。装配式复合楼板,包括框架100、压型钢板300、第二混凝土层200、轻质保温层400、第一混凝土层500以及若干个桁架600;框架100为板面沿上下方向设置且上下贯通的中空矩形框,框架100的下端设有板面垂直于上下方向且向内侧延伸的托板110;压型钢板300设置于托板110上方且用于封堵框架100的下口;第二混凝土层200设置于压型钢板300及托板110的下方;轻质保温层400设置于压型钢板300上方且位于框架100内;第一混凝土层500设置于轻质保温层400上方且向上凸出于框架100的顶面;若干个桁架600平行于框架100的一侧板设置于轻质保温层400与第一混凝土层500之间。需要说明的是,当元件被称为“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。术语“上”、“下”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“若干个”的含义是两个或两个以上,除非另有明确具体的限定。本实施例中的上下方向对应的是复合楼板在使用过程中的状态,靠近第一混凝土层500的一侧为上,靠近第二混凝土层200的一侧为下。Please refer to Fig. 1 to Fig. 8 together, and now the prefabricated composite floor slab provided by the present invention will be described. Prefabricated composite floor, including frame 100, profiled steel plate 300, second concrete layer 200, lightweight insulation layer 400, first concrete layer 500 and several trusses 600; A hollow rectangular frame, the lower end of the frame 100 is provided with a supporting plate 110 whose surface is perpendicular to the up-down direction and extends inwardly; a profiled steel plate 300 is arranged above the supporting plate 110 and is used to block the lower opening of the frame 100; the second concrete layer 200 is arranged under the profiled steel plate 300 and the supporting plate 110; the light insulation layer 400 is arranged above the profiled steel plate 300 and is located in the frame 100; the first concrete layer 500 is arranged above the light insulation layer 400 and protrudes upwards The top surface of the frame 100 ; several trusses 600 are arranged between the light insulation layer 400 and the first concrete layer 500 parallel to the side plate of the frame 100 . It should be noted that when an element is referred to as being “disposed on” another element, it may be directly on the other element or indirectly on the other element. The orientation or positional relationship indicated by the terms "upper", "lower", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplified descriptions, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the invention. The terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "several" means two or more, unless otherwise specifically defined. The up and down direction in this embodiment corresponds to the state of the composite floor during use, the side close to the first concrete layer 500 is up, and the side close to the second concrete layer 200 is down.

本实施例中,采用在第二混凝土层200和第一混凝土层500之间设置轻质保温层400的形式,既能保证复合楼板顶面和底面的强度,又能起到良好的减重效果,提高了复合楼板的保温性能,具有良好的节能环保效果,内部设置桁架600提高了复合楼板的整体强度,起到良好的骨架作用。压型钢板300的设置一方面与框架100之间形成良好的刚性连接,提高框架100的强度,同时还能通过自身形状增加楼板的强度,保证了复合楼板良好的使用性能。框架100和托板110可以采用角钢或槽钢等标准件,也可以采用相互垂直的钢板进行焊接连接获得,本实施例中采用的是角钢构件。In this embodiment, the light insulation layer 400 is arranged between the second concrete layer 200 and the first concrete layer 500, which can not only ensure the strength of the top and bottom surfaces of the composite floor, but also achieve a good weight reduction effect , improves the thermal insulation performance of the composite floor, has a good effect of energy saving and environmental protection, and the truss 600 installed inside improves the overall strength of the composite floor and plays a good skeleton role. The setting of the profiled steel plate 300 forms a good rigid connection with the frame 100 on the one hand, improves the strength of the frame 100, and at the same time increases the strength of the floor slab through its own shape, ensuring the good performance of the composite floor slab. The frame 100 and the supporting plate 110 can be obtained by using standard parts such as angle steel or channel steel, or can be obtained by welding and connecting perpendicular steel plates. In this embodiment, angle steel components are used.

本发明提供的装配式复合楼板,与现有技术相比,本发明提供的装配式复合楼板,采用在框架100内设置若干个平行排布的桁架600作为楼板的骨架,结合第二混凝土层200、压型钢板300以及第一混凝土层500的设置有效的保证了承重强度,适合作为承重楼板进行使用,轻质保温层400设置于第一混凝土层500与压型钢板300之间,既保证了良好的保温性能,实现了良好的节能效果,又有效的降低了楼板的整体重量,该复合楼板的使用能够实现楼板在施工过程中的快速安装,便于提高施工效率。Compared with the prior art, the prefabricated composite floor slab provided by the present invention adopts several trusses 600 arranged in parallel in the frame 100 as the skeleton of the slab, combined with the second concrete layer 200 , the profiled steel plate 300 and the first concrete layer 500 effectively ensure the load-bearing strength, and are suitable for use as a load-bearing floor. Good thermal insulation performance achieves a good energy-saving effect and effectively reduces the overall weight of the floor. The use of the composite floor can realize the rapid installation of the floor during the construction process and facilitate the improvement of construction efficiency.

请一并参阅图1至图4,作为本发明提供的装配式复合楼板的一种具体实施方式,桁架600包括至少三个平行于框架100的一侧板设置的纵向钢筋610以及顶点分别与若干个纵向钢筋610相连的若干个多边形箍筋620,纵向钢筋610的主轴垂直于多边形箍筋620所在的平面。桁架600采用纵向钢筋610和多边形箍筋620结合的形式,多边形箍筋620的各个顶点分别与一个纵向钢筋610相连,且多边形箍筋620所在的平面与纵向钢筋610的主轴垂直。在进行多边形箍筋620和纵向钢筋610相连的过程中,先将多边形箍筋620绕设于纵向钢筋610的外周,然后将多边形箍筋620与纵向钢筋610接触的位置进行焊接或者绑扎连接,完成桁架600的制作。实际使用过程中,复合楼板为受弯构件,第一混凝土层500层受压,压型钢板300受拉,桁架600作为连接件使二者协同工作,保证复合楼板的结构强度。在纵向钢筋610的长度方向上设有若干个多边形箍筋620,以便增强纵向钢筋610长度方向上的强度。Please refer to Fig. 1 to Fig. 4 together, as a specific embodiment of the prefabricated composite floor slab provided by the present invention, the truss 600 includes at least three longitudinal steel bars 610 arranged parallel to one side plate of the frame 100 and the vertices are connected with several A plurality of polygonal stirrups 620 connected to each other by a longitudinal steel bar 610, the main axis of the longitudinal steel bar 610 is perpendicular to the plane where the polygonal stirrup 620 is located. The truss 600 adopts the combination of longitudinal steel bars 610 and polygonal stirrups 620 , each vertex of the polygonal stirrups 620 is connected to a longitudinal steel bar 610 respectively, and the plane where the polygonal stirrups 620 is located is perpendicular to the main axis of the longitudinal steel bars 610 . In the process of connecting the polygonal stirrup 620 and the longitudinal reinforcement 610, the polygonal stirrup 620 is first wound around the outer circumference of the longitudinal reinforcement 610, and then the position where the polygonal stirrup 620 contacts the longitudinal reinforcement 610 is welded or bound to complete Fabrication of Truss 600. In actual use, the composite floor is a bending member, the first concrete layer 500 is under compression, the profiled steel plate 300 is under tension, and the truss 600 is used as a connector to make the two work together to ensure the structural strength of the composite floor. Several polygonal stirrups 620 are arranged in the length direction of the longitudinal steel bars 610 to enhance the strength of the longitudinal steel bars 610 in the length direction.

请一并参阅图1至图4,作为本发明提供的装配式复合楼板的一种具体实施方式,多边形箍筋620为等边三角形的框体,且多边形箍筋620的一个顶点向下设置。本实施例中的多边形箍筋620采用三角形框的形式,三角形具有良好的稳定性,能够保证桁架600的稳定性,且三角形采用等边三角形的形式,其中一边与第二混凝土层200的板面平行,且位于与其相对的顶点的上方,能够实现对上方载重的有效承托,保证承托强度。Please refer to FIG. 1 to FIG. 4 together. As a specific embodiment of the prefabricated composite floor provided by the present invention, the polygonal stirrup 620 is an equilateral triangle frame, and one apex of the polygonal stirrup 620 is set downward. The polygonal stirrups 620 in this embodiment are in the form of a triangular frame, the triangle has good stability and can ensure the stability of the truss 600, and the triangle is in the form of an equilateral triangle, one side of which is in contact with the surface of the second concrete layer 200 Parallel and located above the opposite vertex, it can effectively support the upper load and ensure the supporting strength.

请一并参阅图1至图4,作为本发明提供的装配式复合楼板的一种具体实施方式,桁架600还包括设置于多边形箍筋620的下端且贯穿压型钢板300并伸入第二混凝土层200内的弯钩630。桁架600下端设置的弯钩630穿过压型钢板300,与压型钢板300通过塞焊相连接,分别实现与桁架600以及压型钢板300的有效连接,保证良好的整体性,便于提高上述骨架构件的结构强度。桁架600的上部与第一混凝土层500相连,下端通过弯钩630与压型钢板300相连,位于第二混凝土与压型钢板300之间的空间用于容纳轻质保温层400,该轻质保温层400采用填充发泡材料的形式,用来作为保温、隔热、隔声的功能层。Please refer to Fig. 1 to Fig. 4 together. As a specific embodiment of the prefabricated composite floor slab provided by the present invention, the truss 600 also includes the lower end of the polygonal stirrup 620 and penetrates the profiled steel plate 300 and extends into the second concrete. Hook 630 within layer 200 . The hook 630 provided at the lower end of the truss 600 passes through the profiled steel plate 300, and is connected with the profiled steel plate 300 by plug welding, respectively realizing effective connection with the truss 600 and the profiled steel plate 300, ensuring good integrity and facilitating the improvement of the above-mentioned framework. structural strength of the component. The upper part of the truss 600 is connected with the first concrete layer 500, and the lower end is connected with the profiled steel plate 300 through the hook 630, and the space between the second concrete and the profiled steel plate 300 is used to accommodate the light insulation layer 400, which is The layer 400 is in the form of filled foam material and is used as a functional layer for thermal insulation, heat insulation and sound insulation.

请一并参阅图1至图4,作为本发明提供的装配式复合楼板的一种具体实施方式,压型钢板300的底面上还设有若干个向下延伸并位于第二混凝土层200内的栓钉120。在压型钢板300的底面上焊接主轴沿上下方向设置的栓钉120,栓钉120为标准件,是一种具有柱状杆体的构件,栓钉120的一端还设有外径大于柱状杆体的端头,端头的设置能够极大的增强栓钉120与第二混凝土层200的机械咬合力。将栓钉120浇筑在第二混凝土层200中,第二混凝土层200既作为保护层,也作为防火层,第一栓钉120的设置能够增强压型钢板300与第二混凝土层200之间的机械咬合力,保证连接强度。Please refer to Fig. 1 to Fig. 4 together. As a specific embodiment of the prefabricated composite floor slab provided by the present invention, the bottom surface of the profiled steel plate 300 is also provided with several downward extending and located in the second concrete layer 200. Stud 120. On the bottom surface of the profiled steel plate 300, the stud 120 is welded with the main shaft along the up and down direction. The stud 120 is a standard part, which is a member with a columnar rod body. The setting of the end can greatly enhance the mechanical engagement force between the stud 120 and the second concrete layer 200 . The studs 120 are poured in the second concrete layer 200, the second concrete layer 200 serves as both a protective layer and a fireproof layer, and the setting of the first studs 120 can enhance the bond between the profiled steel plate 300 and the second concrete layer 200 Mechanical interlocking force ensures connection strength.

请一并参阅图3至图5,作为本发明提供的装配式复合楼板的一种具体实施方式,装配式复合楼板还包括设置于框架100的一个侧板外侧且用于与墙体顶部的第一连接柱710相连的第一连接套筒130以及设置于框架100的另一个侧板外侧且用于与另一墙体顶部的第二连接柱相连的第二连接套筒140,第二连接套筒140与第一连接套筒130分别为与框架100的两侧,且第二连接套筒140的底面与第一连接套筒130的顶面齐平。该装配式复合楼板的边缘为框架100,各个角点采用焊接连接的形式,桁架600的两端分别与框架100的内壁相连,框架100外侧焊接的第一连接套筒130用于套装在墙体顶部的第一连接柱710上,当一个墙体的两侧均设有复合楼板时,则其中一块复合楼板上设置第一连接套筒130,另一块复合楼板与该复合楼板相邻的一侧面上设置第二连接套筒140,先将第一连接套筒130套装在第一连接柱710上,然后将第二连接套筒140套装于另一墙体上的第二连接柱上,此时第二连接套筒140位于第一连接套筒130的上方,然后在两块复合楼板以及墙板顶面之间形成的空隙内浇筑混凝土,以使各构件间牢固连接形成整体。该设置形式在保证连接强度的同时能有效避免第一连接套筒130和第二连接套筒140的位置干涉。另外,第一连接套筒130与第二连接套筒140的设置根据其下方设置墙体的实际情况进行设置,可以在复合楼板的两侧对应设置一组,还可以根据实际需要在另外两个侧边上再设置一组,用于与其他墙板相连接。Please refer to Fig. 3 to Fig. 5 together. As a specific embodiment of the prefabricated composite floor slab provided by the present invention, the prefabricated composite floor slab also includes a second side panel arranged on the outside of a side panel of the frame 100 and used to connect with the top of the wall. The first connecting sleeve 130 connected to a connecting column 710 and the second connecting sleeve 140 arranged on the outside of the other side plate of the frame 100 and used to connect with the second connecting column at the top of another wall, the second connecting sleeve The barrel 140 and the first connecting sleeve 130 are respectively on two sides of the frame 100 , and the bottom surface of the second connecting sleeve 140 is flush with the top surface of the first connecting sleeve 130 . The edge of the prefabricated composite floor is a frame 100, and each corner point is connected by welding. The two ends of the truss 600 are respectively connected to the inner wall of the frame 100, and the first connecting sleeve 130 welded on the outside of the frame 100 is used to be set on the wall. On the first connecting column 710 at the top, when a composite floor is provided on both sides of a wall, the first connecting sleeve 130 is set on one of the composite floors, and the other composite floor is adjacent to the composite floor. The second connection sleeve 140 is set on the top, first the first connection sleeve 130 is set on the first connection column 710, and then the second connection sleeve 140 is set on the second connection column on another wall, at this time The second connecting sleeve 140 is located above the first connecting sleeve 130, and then concrete is poured into the gap formed between the two composite floor slabs and the top surfaces of the wall panels, so that the components are firmly connected to form a whole. This arrangement form can effectively avoid positional interference between the first connecting sleeve 130 and the second connecting sleeve 140 while ensuring the connection strength. In addition, the settings of the first connecting sleeve 130 and the second connecting sleeve 140 are set according to the actual situation of the wall below them, and a group can be set correspondingly on both sides of the composite floor, or they can be placed on the other two sides according to actual needs. Set another group on the side for connecting with other wall panels.

作为本发明提供的装配式复合楼板的一种具体实施方式,压型钢板300为梯形压型钢板300。压型钢板300的截面具有多种形式,如梯波形截面的槽型钢板或开口式方盒状钢板都属于压型钢板300,均适合用于复合楼板的制作。本实施例中采用截面为梯形的压型钢板300,该压型钢板300采用镀锌处理的薄钢板,具有良好的防腐性能,该压型钢板300经成型机冷轧成具有梯形截面的槽型钢板,产品具有加工容易,重量轻,安装速度快等优点。As a specific embodiment of the prefabricated composite floor provided by the present invention, the profiled steel plate 300 is a trapezoidal profiled steel plate 300 . The cross-section of the profiled steel plate 300 has various forms, such as a channel-shaped steel plate with a trapezoidal waveform cross-section or an open square box-shaped steel plate, both of which belong to the profiled steel plate 300, and are suitable for making composite floor slabs. In this embodiment, a profiled steel plate 300 with a trapezoidal cross-section is used. The profiled steel plate 300 is a thin steel plate with galvanized treatment, which has good anti-corrosion performance. The profiled steel plate 300 is cold-rolled by a forming machine into a groove with a trapezoidal cross-section Steel plate, the product has the advantages of easy processing, light weight, and fast installation.

作为本发明提供的装配式复合楼板的一种具体实施方式,装配式复合楼板的施工方法包括以下步骤:As a specific embodiment of the assembled composite floor provided by the present invention, the construction method of the assembled composite floor includes the following steps:

桁架600与框架100的制作,制作桁架600,并在桁架600的两端安装框架100的两个侧板,在两个侧板两端安装框架100的另外两个侧板,是上述四个侧板形成框架100,完成桁架600与框架100的制作;The manufacture of the truss 600 and the frame 100 is to manufacture the truss 600, and install two side panels of the frame 100 at both ends of the truss 600, and install the other two side panels of the frame 100 at both ends of the two side panels, which are the above four side panels. The plate forms the frame 100, and the manufacture of the truss 600 and the frame 100 is completed;

第一混凝土层500的浇筑,将框架100与桁架600的整体倒放于浇筑模板上,并浇筑第一混凝土层500至没过部分桁架600;For the pouring of the first concrete layer 500, the whole of the frame 100 and the truss 600 is placed upside down on the pouring formwork, and the first concrete layer 500 is poured until part of the truss 600 is covered;

压型钢板300的安装,在压型钢板300上开设若干个孔,若干个开孔与多边形箍筋620靠近压型钢板300的一侧的顶点一一对应,并将弯钩630的端部与多边形箍筋620、压型钢板300和桁架600焊接为一体,将托板110与压型钢板300相连;For the installation of the profiled steel plate 300, several holes are provided on the profiled steel plate 300, and the vertices of the several openings correspond to the vertices of the side of the polygonal stirrup 620 near the profiled steel plate 300, and the ends of the crotch 630 are aligned with the The polygonal stirrup 620, the profiled steel plate 300 and the truss 600 are welded together to connect the supporting plate 110 with the profiled steel plate 300;

轻质保温层400的制作,在压型钢板300与第一混凝土层500之间填充发泡材料,形成轻质保温层400;In the manufacture of the lightweight insulation layer 400, foaming material is filled between the profiled steel plate 300 and the first concrete layer 500 to form the lightweight insulation layer 400;

第二混凝土层200的浇筑,在压型钢板300的底面上焊接若干个主轴垂直压型钢板300的板面的栓钉120,然后将框架100、桁架600和压型钢板300正放于浇筑模板上并浇筑第二混凝土层200。For the pouring of the second concrete layer 200, several studs 120 on the surface of the profiled steel plate 300 are welded on the bottom surface of the profiled steel plate 300, and then the frame 100, the truss 600 and the profiled steel plate 300 are placed on the pouring formwork. A second concrete layer 200 is put on and poured.

本实施例中提供的复合楼板为预制式模块板,在工厂预制,以批量标准化生产。首先进行桁架600的焊接,焊接好桁架600后现在桁架600的两端分别焊接侧板,然后在上述侧板的两端安装另外两块侧板,使四块侧板形成框架100,至此完成框架100和桁架600的制作。The composite floor slab provided in this embodiment is a prefabricated modular slab, which is prefabricated in a factory and produced in batches and standardized. First, the welding of the truss 600 is carried out. After the truss 600 is welded, the two ends of the truss 600 are welded with side plates respectively, and then two other side plates are installed on the two ends of the above-mentioned side plates, so that the four side plates form the frame 100, and the frame is completed so far. 100 and truss 600 for fabrication.

为了进行顶部的第一混凝土层500和底部的第二混凝土层200的浇筑,在实际操作过程中,先将桁架600和框架100的整体倒放在浇筑模板上,并浇筑混凝土至没过部分桁架600后,养护成型,继而将压型钢板300通过螺钉与托板110相连,完成压型钢板300的安装,然后在压型钢板300上对应三角形框的顶点处开孔并放入弯钩630进行塞焊,实现弯钩630与桁架600以及压型钢板300的连接。接着将压型钢板300与第一混凝土层500之间填充发泡材料,实现轻质保温层400的定型,最后将上述部件整体翻转成为正放的形式,并浇筑混凝土至与上方压型钢板300接触的位置后停止浇筑,对第二混凝土层200进行养护。In order to pour the first concrete layer 500 at the top and the second concrete layer 200 at the bottom, in the actual operation process, the entirety of the truss 600 and the frame 100 is placed upside down on the pouring formwork, and the concrete is poured until part of the truss is covered. After 600°C, curing and molding, then the profiled steel plate 300 is connected with the supporting plate 110 by screws, the installation of the profiled steel plate 300 is completed, and then a hole is opened on the profiled steel plate 300 at the apex of the corresponding triangular frame and put into the hook 630 to carry out Plug welding realizes the connection between the hook 630 and the truss 600 and the profiled steel plate 300 . Then, foam material is filled between the profiled steel plate 300 and the first concrete layer 500 to realize the shaping of the lightweight insulation layer 400, and finally the above-mentioned components are turned over as a whole to be placed upright, and concrete is poured to the upper profiled steel plate 300. The pouring is stopped after contacting the position, and the second concrete layer 200 is cured.

为了便于后续的装配式安装,在复合楼板的一个侧板外侧设置第一连接套筒130,如果复合楼板的两侧分别与墙体上的第一连接柱710和另一墙体上的第二连接柱相连,则在该复合楼板的相对第一连接套筒130的一侧边外侧设置第二连接套筒140。如另一侧采用与复合楼板相连的形式,则无需安装第二连接套筒140。In order to facilitate the subsequent prefabricated installation, a first connection sleeve 130 is provided on the outside of one side plate of the composite floor. If the connecting columns are connected, a second connecting sleeve 140 is provided on the outside of one side of the composite floor opposite to the first connecting sleeve 130 . If the other side is connected to the composite floor, there is no need to install the second connecting sleeve 140 .

请一并参阅图6至图7,作为本发明提供的装配式复合楼板的一种具体实施方式,当两块复合楼板的连接点之间没有墙体时,则可以采用舌型钢板720连接,在两侧的复合楼板的框架100外侧分别焊接板面沿上下方向设置的舌型钢板720,然后利用螺栓将舌型钢板720进行连接,最后在两个复合楼板之间的空间浇筑混凝土,实现复合楼板之间的有效连接。Please refer to Fig. 6 to Fig. 7 together. As a specific embodiment of the fabricated composite floor slab provided by the present invention, when there is no wall between the connection points of two composite floor slabs, tongue-shaped steel plates 720 can be used for connection. Tongue-shaped steel plates 720 arranged along the upper and lower directions are respectively welded on the outside of the frame 100 of the composite floor slabs on both sides, and then the tongue-shaped steel plates 720 are connected by bolts, and finally concrete is poured in the space between the two composite floor slabs to realize composite Effective connections between floors.

请参阅图8,作为本发明提供的装配式复合楼板的一种具体实施方式,当两块复合楼板的连接点之间没有墙体时,则可以采用在框架100的外侧面的下部现场焊接开口向上的冷弯薄壁型钢730,并在冷弯薄壁型钢730上焊接沿上下方向设置的螺钉,然后浇筑混凝土至与复合楼板的顶面齐平,实现复合楼板之间的有效连接。Please refer to Fig. 8, as a specific embodiment of the fabricated composite floor slab provided by the present invention, when there is no wall between the connection points of two composite floor slabs, the opening can be welded on the lower part of the outer surface of the frame 100 Upward cold-formed thin-walled steel 730, and welding screws arranged in the up and down direction on the cold-formed thin-walled steel 730, and then pouring concrete until it is flush with the top surface of the composite floor, so as to realize the effective connection between the composite floors.

本发明提供的装配式复合楼板的施工方法,先进行桁架600的焊接,然后在桁架600两端分别焊接两个侧板,再在两个侧板的端部之间焊接另外两个侧板,实现桁架600与框架100的制作,将上述焊接件倒放后进行第一混凝土层500的浇筑后,进行压型钢板300与托板110的连接,并正放后浇筑第一混凝土层500,最后打入发泡材料实现轻质保温层400的成型,该施工方法简便快捷,两侧均能够保证良好的称重强度,且中部的轻质保温层400既能保温又能减重,具有良好的使用效果,便于提高后续的施工效率。In the construction method of the fabricated composite floor provided by the present invention, the truss 600 is welded first, and then two side plates are respectively welded at both ends of the truss 600, and then the other two side plates are welded between the ends of the two side plates, Realize the manufacture of the truss 600 and the frame 100, put the above-mentioned welded parts upside down and pour the first concrete layer 500, connect the profiled steel plate 300 and the supporting plate 110, and pour the first concrete layer 500 after the upright placement, and finally The lightweight insulation layer 400 is formed by injecting foaming material. This construction method is simple and fast, and both sides can ensure good weighing strength, and the lightweight insulation layer 400 in the middle can not only keep heat but also reduce weight, and has good performance. The use effect is convenient to improve the subsequent construction efficiency.

以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention. Inside.

Claims (10)

1. assembled composite floor plate characterized by comprising
Frame (100) is arranged and hollow, rectangular frame up and down, the lower end of the frame (100) along the vertical direction for plate face The supporting plate (110) extended perpendicular to up and down direction and inwardly equipped with plate face;
Profiled sheet (300) is set to the lower mouth above the supporting plate (110) and for blocking the frame (100);
Second concrete layer (200) is set to the lower section of the profiled sheet (300) and the supporting plate (110);
Lightweight thermal insulation layer (400) is set to above the profiled sheet (300) and is located in the frame (100);
First concrete layer (500) is set to above the lightweight thermal insulation layer (400) and protruding upward in the frame (100) Top surface;
Several truss (600), it is arranged in parallel and be located at the lightweight thermal insulation layer (400) and first concrete layer (500) inside.
2. assembled composite floor plate as described in claim 1, which is characterized in that the truss (600) includes at least three flat Row in the frame (100) side plate be arranged longitudinal reinforcement (610) and vertex respectively with longitudinal reinforcement described in several (610) several connected polygon u stirrups (620), the main shaft of the longitudinal reinforcement (610) is perpendicular to the polygon u stirrup (620) plane where.
3. assembled composite floor plate as claimed in claim 2, which is characterized in that the polygon u stirrup (620) is equilateral three Angular framework, and a vertex of the polygon u stirrup (620) is down-set.
4. assembled composite floor plate as claimed in claim 3, which is characterized in that the truss (600) further includes being set to institute It states the lower end of polygon u stirrup (620) and runs through the profiled sheet (300) and protrude into second concrete layer (200) Crotch (630).
5. assembled composite floor plate as claimed in claim 4, which is characterized in that on the bottom surface of the profiled sheet (300) also The peg (120) for extending downwardly and being located in second concrete layer (200) equipped with several.
6. assembled composite floor plate as described in claim 1, which is characterized in that the assembled composite floor plate further includes setting First on the outside of a side plate of the frame (100) and for being connected with the first connecting column (710) at the top of wall connect It sleeve (130) and is set on the outside of another side plate of the frame (100) and is used for and second at the top of another wall The second connection sleeve (140) that connecting column is connected, second connection sleeve (140) connect sleeve (130) point with described first Not Wei Yu the frame (100) two sides, and it is described second connection sleeve (140) bottom surface connect sleeve with described first (130) top surface flushes.
7. assembled composite floor plate as claimed in any one of claims 1 to 6, which is characterized in that the profiled sheet (300) is Trapezoidal profiled sheet.
8. a kind of construction method of assembled composite floor plate as claimed in claim 5, which comprises the following steps:
The production of the truss (600) and the frame (100) makes the truss (600) and the frame (100), and Connect the truss (600) and the frame (100);
First concrete layer (500) pour, and the entirety of the frame (100) and the truss (600) is put upside down in pouring On building mould, and the first concrete layer (500) is poured to the no mistake part truss (600);
The installation of the profiled sheet (300), opens up several holes on the profiled sheet (300), several apertures difference It is corresponded with the polygon u stirrup (620) close to the vertex of the side of the profiled sheet (300), and by the crotch (630) end is welded as a whole with the polygon u stirrup (620), the profiled sheet (300) and the truss (600), The supporting plate (110) is connected with the profiled sheet (300);
The production of the lightweight thermal insulation layer (400), between the profiled sheet (300) and first concrete layer (500) Filling-foam material forms the lightweight thermal insulation layer (400);
Second concrete layer (200) pour, by the frame (100), the truss (600) and the profiled sheet (300) it is just being put on the formwork for placing, is pouring second concrete layer (200).
9. a kind of construction method of assembled composite floor plate as claimed in claim 8, which is characterized in that second concrete Pouring for (200) of layer further includes that several main shafts vertically profiled sheet is welded on the bottom surface of the profiled sheet (300) (300) peg (120) of plate face.
10. the construction method of assembled composite floor plate as claimed in claim 8 or 9, which is characterized in that the truss (600) Production with the frame (100) the following steps are included:
It makes the truss (600), and two side plates is installed at the both ends of the truss (600), the two of two side plates Other two side plate is installed at end, forms the frame (100).
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