CN110202195A - A kind of full-automatic handstand direct-push cage channel production miller - Google Patents
A kind of full-automatic handstand direct-push cage channel production miller Download PDFInfo
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- CN110202195A CN110202195A CN201910524903.2A CN201910524903A CN110202195A CN 110202195 A CN110202195 A CN 110202195A CN 201910524903 A CN201910524903 A CN 201910524903A CN 110202195 A CN110202195 A CN 110202195A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 8
- 238000003801 milling Methods 0.000 abstract description 10
- 238000003754 machining Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0067—Devices for removing chips chip containers located under a machine or under a chip conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/003—Cyclically moving conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Turning (AREA)
Abstract
Description
技术领域technical field
本发明涉及专用机床设备领域,尤其涉及一种全自动倒立直推式球笼沟道专用铣床。The invention relates to the field of special-purpose machine tools, in particular to a fully automatic inverted direct-push special milling machine for ball cage grooves.
背景技术Background technique
对于等速万向节球笼斜沟道的加工,现有技术铣床为卧式或斜式结构,无旋转工作台,加工不同斜度沟道的工件需更换机床或采用人工手动调整工装,效率低;工件及夹具内有残留切屑,工件需清洗,工件装夹精度低;工件主轴只摆动不能移动,无法实现自动抓放料;一般采用外置式自动上下料结构或机器人上下料,加工特殊工件时切削主轴会与上下料机械手干涉,且占地空间大,效率低。For the processing of the inclined channel of the constant velocity universal joint ball cage, the existing milling machine is a horizontal or inclined structure without a rotary table. To process workpieces with different inclination channels, it is necessary to replace the machine tool or manually adjust the tooling. Low; there are residual chips in the workpiece and the fixture, the workpiece needs to be cleaned, and the clamping accuracy of the workpiece is low; the spindle of the workpiece only swings but cannot move, and cannot realize automatic picking and unloading; generally, an external automatic loading and unloading structure or robot loading and unloading is used to process special workpieces Sometimes the cutting spindle will interfere with the loading and unloading manipulator, and it takes up a lot of space and has low efficiency.
发明内容Contents of the invention
针对现有技术中缺陷与不足的问题,本发明提出了一种全自动倒立直推式球笼沟道专用铣床,可一次装夹完成等速万向节球笼任意斜度多个沟道的铣削加工,倒立式结构易排屑,自动上、下料,结构紧凑,占地空间小,加工效率高。Aiming at the defects and deficiencies in the prior art, the present invention proposes a fully automatic inverted direct-push ball cage channel special milling machine, which can complete multiple channels with any inclination of the constant velocity universal joint ball cage in one clamping. Milling processing, inverted structure, easy chip removal, automatic loading and unloading, compact structure, small footprint, high processing efficiency.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种全自动倒立直推式球笼沟道专用铣床,包括床身,所述床身上设有滑轨,滑轨上安装有左右滑动的滑鞍,滑鞍上设有上下滑动的滑座,所述滑座上安装有工件主轴,所述工件主轴采用高速力矩式电主轴,其末端设有夹具,所述床身的前侧设有旋转工作台,旋转工作台设有摆动轴,摆动轴的端部设有直线滑轨,直线滑轨上安装有滑台,滑台内设有直线电机驱动,所述滑台上安装有刀具电主轴,所述床身后方右侧设有上料机和下料机,所述床身上还设置有垂直布置的工件抓取料机械手和工件运输机械手。A full-automatic inverted direct-push special milling machine for ball cage grooves, including a bed, on which a slide rail is provided, on which a sliding saddle that slides left and right is installed, and on the slide saddle is a sliding seat that slides up and down. The workpiece spindle is installed on the slide seat, and the workpiece spindle adopts a high-speed torque type electric spindle with a clamp at the end. There is a linear slide rail at the end of the linear slide rail, a slide table is installed on the linear slide rail, and a linear motor is installed inside the slide table. A tool electric spindle is installed on the slide table, and a loading machine is installed on the right side behind the bed. and a blanking machine, the bed is also provided with a vertically arranged workpiece grabbing manipulator and workpiece transporting manipulator.
进一步的,所述滑座上设有驱动电机。Further, the sliding seat is provided with a drive motor.
进一步的,所述滑鞍上设有驱动电机。Further, the saddle is provided with a driving motor.
进一步的,所述夹具可采用弹性夹头,由高速力矩式电主轴控制弹性夹头的旋转和分度。Further, the clamp may adopt an elastic collet, and the rotation and indexing of the elastic collet are controlled by a high-speed torque type electric spindle.
进一步的,所述旋转工作台设有内藏式力矩式电机。Further, the rotary table is equipped with a built-in torque motor.
进一步的,所述上料机和下料机采用输送带输送,位于输送带上方两侧设有对工件限位的可调挡板。Further, the loading machine and the unloading machine are conveyed by a conveyor belt, and adjustable baffles are provided on both sides above the conveyor belt to limit the workpiece.
进一步的,所述刀具电主轴下方的床身上设有排屑槽。Further, chip removal grooves are provided on the bed below the electric tool spindle.
进一步的,所述工件运输机械手位于工件抓取料机械手和床身滑轨的下方,工件运输机械手上设有固定工件的夹具座,夹具座通过电动缸驱动在工件运输机械手的轨道上移动。Further, the workpiece transport manipulator is located below the workpiece grabbing manipulator and the bed slide rail, the workpiece transport manipulator is provided with a fixture seat for fixing the workpiece, and the fixture seat is driven by an electric cylinder to move on the track of the workpiece transport manipulator.
本发明具有如下有益效果:本发明可一次装夹完成等速万向节球笼任意斜度多个沟道的铣削加工,倒立式结构,易排屑;工件及夹具内无残留切屑,工件无需清洗、装夹精度高;倒立式工件主轴内设置工件夹具,易于自动抓放料;紧凑式自动上下料结构,占地空间小,效率高。The invention has the following beneficial effects: the invention can complete the milling of multiple grooves with any inclination of the constant velocity universal joint ball cage in one clamping, and the inverted structure is easy to remove chips; there is no residual chips in the workpiece and the fixture, and the workpiece does not need High cleaning and clamping precision; the workpiece fixture is set in the inverted workpiece spindle, which is easy to automatically pick and place materials; the compact automatic loading and unloading structure occupies a small space and has high efficiency.
附图说明Description of drawings
图1为本发明整体结构立体示意图;Fig. 1 is a three-dimensional schematic view of the overall structure of the present invention;
图2为本发明主视图;Fig. 2 is the front view of the present invention;
图3为本发明俯视图。Fig. 3 is a top view of the present invention.
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式进行详细说明。Specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
如图1所示:一种全自动倒立直推式球笼沟道专用铣床,包括床身1,所述床身1上设有滑轨11,滑轨11上安装左右滑动的滑鞍2,滑鞍2上设有上下滑动的滑座31,所述滑座31上安装有工件主轴3,所述工件主轴3采用高速力矩式电主轴,其末端设有夹具,所述床身1的前侧设有旋转工作台4,旋转工作台4设有摆动轴41,摆动轴41的端部设有直线滑轨,直线滑轨上安装有滑台5,滑台5内设有直线电机驱动,所述滑台5上安装有刀具电主轴6,所述床身1后方右侧设有上料机7和下料机8,所述上料机7和下料机8的上方设有与其垂直布置的工件抓取料机械手9,工件抓取料机械手9固定在床身上,所述床身1右侧设有与工件抓取料机械手9垂直布置的工件运输机械手10。As shown in Figure 1: a fully automatic inverted direct push ball cage channel dedicated milling machine, including a bed 1, a slide rail 11 is provided on the bed 1, and a sliding saddle 2 sliding left and right is installed on the slide rail 11, The saddle 2 is provided with a slide seat 31 that slides up and down, and the workpiece spindle 3 is installed on the slide seat 31. The workpiece spindle 3 adopts a high-speed torque type electric spindle, and its end is provided with a clamp. The front of the bed 1 The side is provided with a rotary table 4, the rotary table 4 is provided with a swing shaft 41, the end of the swing shaft 41 is provided with a linear slide rail, a slide table 5 is installed on the linear slide rail, and a linear motor drive is provided inside the slide table 5. A cutter electric spindle 6 is installed on the slide table 5, a loader 7 and a blanking machine 8 are arranged on the right side behind the bed 1, and a vertical The arranged workpiece grabbing manipulator 9 is fixed on the bed, and the right side of the bed 1 is provided with a workpiece transport manipulator 10 vertically arranged with the workpiece grabbing manipulator 9.
所述滑座31上设有驱动电机32,通过丝杆传动,用以驱动工件主轴3随滑座31上下移动。The sliding seat 31 is provided with a driving motor 32, which is driven by a screw to drive the workpiece spindle 3 to move up and down with the sliding seat 31.
所述滑鞍2上设有驱动电机21,通过丝杆传动,用以驱动滑鞍2左右移动。The saddle 2 is provided with a drive motor 21, which is driven by a screw to drive the saddle 2 to move left and right.
所述夹具可采用弹性夹头,由高速力矩式电主轴控制弹性夹头的旋转和分度。The clamp can adopt an elastic collet, and the rotation and indexing of the elastic collet are controlled by a high-speed torque type electric spindle.
所述旋转驱动4设有内藏式力矩式电机,用以驱动摆动轴41摆动一定角度。The rotary drive 4 is provided with a built-in torque motor for driving the swing shaft 41 to swing at a certain angle.
所述上料机7和下料机8采用输送带输送,位于输送带上方两侧设有对工件限位的可调挡板。The loading machine 7 and the unloading machine 8 are conveyed by conveyor belts, and the adjustable baffles for workpiece limit are arranged on both sides above the conveyor belt.
所述刀具电主轴6下方的床身1上设有排屑槽12,用以收集清除加工中落下的铁屑。The bed 1 below the tool electric spindle 6 is provided with a chip removal groove 12 for collecting and removing iron filings falling during machining.
所述工件运输机械手10位于工件抓取料机械手9和床身1滑轨11的下方,工件运输机械手10上设有固定工件的夹具座101,夹具座101通过电动缸驱动在工件运输机械手10的轨道上移动。The workpiece transport manipulator 10 is located below the workpiece grabbing material manipulator 9 and the bed 1 slide rail 11. The workpiece transport manipulator 10 is provided with a fixture seat 101 for fixing the workpiece. The fixture seat 101 is driven by an electric cylinder on the workpiece transport manipulator 10. Move on track.
具体的,工件等速万向节球笼由上料机7储存及输送,通过工件抓取料机械手9将工件夹取放置到工件运输机械手10的夹具座101上,夹具座101 上设有两个安装工件的工位夹具,然后通过工件运输机械手10将工件送入到与工件主轴3取料位置,工件主轴3通过滑鞍2在滑轨11向右移动到工件上方,配合滑座向下移动,控制夹具夹取工件,再移动至加工位置。加工时,刀具可通过旋转工作台4的摆动轴41摆动到设定角度,再由直线电机驱动滑台5带动刀具电主轴6实现斜向上的铣削加工,通过设定摆动的角度可以加工任意斜度的沟道。加工好的工件由工件运输机械手10输送返回,再由工件抓取料机械手9将其放入下料机8中送出。夹具座101上设有两个工位的工件夹具,可以确保机床持续加工,提高了生产效率。Specifically, the workpiece constant velocity universal joint ball cage is stored and transported by the feeder 7, and the workpiece is picked and placed on the fixture seat 101 of the workpiece transport manipulator 10 by the workpiece grabbing manipulator 9, and the fixture seat 101 is provided with two A station fixture for installing the workpiece, and then the workpiece is sent to the pick-up position with the workpiece spindle 3 through the workpiece transport manipulator 10, the workpiece spindle 3 moves to the right above the workpiece through the slide saddle 2 on the slide rail 11, and cooperates with the slide seat to move downward. Move, control the fixture to pick up the workpiece, and then move to the processing position. During processing, the tool can swing to a set angle through the swing shaft 41 of the rotary table 4, and then the linear motor drives the slide table 5 to drive the tool electric spindle 6 to realize oblique upward milling. By setting the swing angle, any oblique angle can be processed. degree channel. The processed workpiece is transported back by the workpiece transport manipulator 10, and then puts it into the blanking machine 8 by the workpiece grabbing material manipulator 9 and sends it out. The fixture seat 101 is provided with a workpiece fixture with two stations, which can ensure the continuous processing of the machine tool and improve the production efficiency.
本发明结构布局具有双重保护,即还可以将上下料布置在床身1左侧,与图3所示中对称布置。The structural layout of the present invention has double protection, that is, the loading and unloading can also be arranged on the left side of the bed 1, which is symmetrical to that shown in FIG. 3 .
本发明可一次装夹完成等速万向节球笼任意斜度多个沟道的铣削加工,倒立式结构,易排屑;工件及夹具内无残留切屑,工件无需清洗、装夹精度高;倒立式工件主轴3内设置工件夹具,易于自动抓放料;紧凑式自动上下料结构,占地空间小,效率高。The present invention can complete the milling process of multiple grooves with any inclination of the constant velocity universal joint ball cage in one clamping, and the inverted structure is easy to remove chips; there is no residual chips in the workpiece and the fixture, the workpiece does not need to be cleaned, and the clamping accuracy is high; The inverted workpiece spindle 3 is equipped with a workpiece fixture, which is easy to automatically pick and place materials; the compact automatic loading and unloading structure occupies a small space and has high efficiency.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明的范围内。本发明要求保护范围由所附的权利要求书及其等同物界定。The basic principles, main features and advantages of the present invention have been shown and described above. The present invention is not limited by the above-mentioned embodiments, and what described in the above-mentioned embodiments and the description only illustrates the principle of the present invention, and the present invention also has various changes and improvements without departing from the spirit and scope of the present invention. These changes and Modifications are within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910524903.2A CN110202195A (en) | 2019-06-18 | 2019-06-18 | A kind of full-automatic handstand direct-push cage channel production miller |
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| CN201910524903.2A CN110202195A (en) | 2019-06-18 | 2019-06-18 | A kind of full-automatic handstand direct-push cage channel production miller |
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- 2019-06-18 CN CN201910524903.2A patent/CN110202195A/en active Pending
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| CN105500105A (en) * | 2016-02-25 | 2016-04-20 | 沈机集团(香港)有限公司 | Main shaft inverted turning center |
| DE102018002518A1 (en) * | 2017-03-27 | 2018-09-27 | Fanuc Corporation | Machine tool system and motion method |
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