CN110195590B - Integrated grouting equipment - Google Patents
Integrated grouting equipment Download PDFInfo
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- CN110195590B CN110195590B CN201910543063.4A CN201910543063A CN110195590B CN 110195590 B CN110195590 B CN 110195590B CN 201910543063 A CN201910543063 A CN 201910543063A CN 110195590 B CN110195590 B CN 110195590B
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- grouting
- powder
- driving vehicle
- bearing part
- integrated
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- 239000000843 powder Substances 0.000 claims abstract description 190
- 239000004568 cement Substances 0.000 claims description 52
- 238000003860 storage Methods 0.000 claims description 33
- 239000002002 slurry Substances 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 13
- 239000000428 dust Substances 0.000 claims description 12
- 238000004537 pulping Methods 0.000 claims description 12
- 238000012546 transfer Methods 0.000 abstract description 19
- 238000007569 slipcasting Methods 0.000 description 12
- 238000010276 construction Methods 0.000 description 6
- 238000002347 injection Methods 0.000 description 6
- 239000007924 injection Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000004891 communication Methods 0.000 description 3
- 239000011435 rock Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P3/00—Vehicles adapted to transport, to carry or to comprise special loads or objects
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D1/00—Sinking shafts
- E21D1/10—Preparation of the ground
- E21D1/16—Preparation of the ground by petrification
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/10—Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/001—Improving soil or rock, e.g. by freezing; Injections
Landscapes
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Geochemistry & Mineralogy (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Architecture (AREA)
- Health & Medical Sciences (AREA)
- Civil Engineering (AREA)
- Transportation (AREA)
- Public Health (AREA)
- Soil Sciences (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
- Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
Abstract
The invention provides an integrated grouting device, comprising: the driving vehicle is provided with a bearing part; the powder grouting assembly is detachably arranged on the bearing part, and the driving vehicle can drive the powder grouting assembly to move; the telescopic support leg is arranged on the powder grouting assembly and can extend outwards and retract. According to the integrated grouting equipment provided by the invention, the telescopic support legs are arranged on the powder grouting component, so that the powder grouting component can be conveyed to the driving vehicle by retracting the telescopic support legs when the driving vehicle moves to the lower side of the powder grouting component, and the powder grouting component does not need to be moved to the driving vehicle in a manual conveying mode, other mechanical conveying modes and the like, so that the conveying mode of the powder grouting component is simple and convenient, and the transfer of the powder grouting component can be realized through the driving vehicle rapidly.
Description
Technical Field
The invention relates to the technical field of tunnel or shaft construction, in particular to integrated grouting equipment.
Background
Along with the continuous construction of mountain roads and the continuous improvement of road grades of countries, the proportion of tunnel engineering in the road engineering is gradually increased, and the technical problem of tunnel engineering construction is also receiving more and more attention. In tunnel engineering, the geological condition of some tunnels or some sections in the tunnels is poor, surrounding rocks are broken, cracks are very developed and various weak interlayers are enriched, and the problems of the series of problems are that the underground water is enriched, so that the tunnel construction is difficult. Aiming at special geology such as weak surrounding rock and water-rich surrounding rock, the grouting equipment is required to be used for carrying out stratum reinforcement or water shutoff operation on the construction tunnel. Meanwhile, as the environmental protection requirements are increasingly strict, the requirements on the tunnel construction environment are continuously improved, and the field slurry mixing of the bagged cement can be gradually reduced. How to realize rapid cement transportation and how to realize efficient pulping and grouting is a trend of future research. The grouting in the related art generally adopts bagged cement, is manually fed, has large dust pollution, and meanwhile, grouting equipment is simple and easy, and mainly adopts manual operation, so that grouting efficiency and grouting quality are seriously restricted.
Disclosure of Invention
The present invention aims to solve one of the technical problems existing in the prior art or related technologies.
To this end, one aspect of the present invention proposes an integrated grouting apparatus.
In view of this, according to one aspect of the present invention, there is provided an integrated grouting apparatus comprising: the driving vehicle is provided with a bearing part; the powder grouting assembly is detachably arranged on the bearing part, and the driving vehicle can drive the powder grouting assembly to move; the telescopic support leg is arranged on the powder grouting assembly and can extend outwards and retract.
The integrated grouting equipment comprises a driving vehicle, a powder grouting assembly and telescopic supporting legs, wherein the powder grouting assembly is detachably arranged on a bearing part of the driving vehicle, and the driving vehicle can drive the powder grouting assembly to move so as to realize transportation, site transfer and the like of the powder grouting assembly; be equipped with scalable landing leg on the powder slip casting subassembly, scalable landing leg can outwards stretch out and retract for the powder slip casting subassembly can be convenient, install on the driving car fast, and then make the driving car drive powder slip casting subassembly motion. Specifically, after the telescopic support leg of the powder grouting assembly stretches out, the main body of the powder grouting assembly can be supported to a certain height, if the main body for supporting the powder grouting assembly is higher than the height of the bearing part of the driving vehicle, the driving vehicle is poured into a space formed by encircling the telescopic support leg until the position of the powder grouting assembly corresponds to the position of the bearing part of the driving vehicle, the telescopic support leg is retracted, the powder grouting assembly falls on the bearing part of the driving vehicle, and then the rapid transfer of the powder grouting assembly can be realized through the driving vehicle. According to the integrated grouting equipment provided by the invention, the telescopic support legs are arranged on the powder grouting component, so that the powder grouting component can be conveyed to the driving vehicle by retracting the telescopic support legs when the driving vehicle moves to the lower side of the powder grouting component, and the powder grouting component does not need to be moved to the driving vehicle in a manual conveying mode, other mechanical conveying modes and the like, so that the conveying mode of the powder grouting component is simple and convenient, and the transfer of the powder grouting component can be realized through the driving vehicle rapidly.
It will be appreciated that the drive vehicle is preferably an automotive chassis and that the drive vehicle may effect transfer of the powder grouting assembly and cement transportation. In the grouting process of the integrated grouting equipment, the driving vehicle firstly conveys the powder grouting assembly to a working area, and after the cement of the powder grouting assembly is used up, the driving vehicle is used for conveying the cement.
In addition, the integrated grouting equipment in the technical scheme provided by the invention can also have the following additional technical characteristics:
In the above technical solution, preferably, the powder grouting assembly includes: the powder device is detachably arranged on the bearing part; the grouting device is detachably arranged on the bearing part; wherein, be detachably connected or not between powder device and the slip casting device, the loading part can bear the motion of powder device and/or slip casting device.
In the technical scheme, the powder grouting assembly comprises a powder device and a grouting device, wherein the powder device and the grouting device are detachably connected, or the powder device and the grouting device are not connected, and the powder device and the grouting device can be quickly transferred through a driving vehicle; or the driving vehicle transfers the powder devices or the grouting devices in batches, the driving vehicle firstly transports the grouting devices to a working area, then the driving vehicle drives out, the powder devices filled with cement are transported to the working area, and the driving vehicle is fast connected, fixed and switched with the grouting devices and the powder devices, so that the equipment transfer efficiency is high, and the cost is low; after the cement in the powder device is used up, the cement is transported by the driving vehicle, and the invention effectively utilizes the driving vehicle to realize the transition transportation of the powder grouting assembly, and simultaneously realizes the transportation of the cement, thereby greatly improving the grouting efficiency and improving the grouting environment.
In any of the above embodiments, preferably, the retractable leg includes: the first telescopic support leg is arranged on the grouting device and can extend and retract outwards in the horizontal direction and/or extend and retract downwards in the vertical direction; the second telescopic support leg is arranged on the powder device and can extend and retract outwards in the horizontal direction and/or downwards in the vertical direction.
In the technical scheme, the grouting device is provided with the first telescopic supporting leg and the powder device is provided with the second telescopic supporting leg, so that the grouting device and the powder device can be conveniently and rapidly installed on the driving vehicle, and the driving vehicle can drive the grouting device and/or the powder device to move; preferably, the first telescopic support legs can extend and retract outwards along the horizontal direction and/or extend and retract downwards along the vertical direction, specifically, after the first telescopic support legs of the grouting device extend outwards along the horizontal direction, the width between the first telescopic support legs can be enlarged, so that the driving vehicle can enter a space formed by surrounding the first telescopic support legs, after the first telescopic support legs extend downwards along the vertical direction, the main body of the grouting device can be supported to a certain height, for example, the main body for supporting the grouting device is higher than the height of the bearing part of the driving vehicle, the driving vehicle is poured into the space formed by surrounding the first telescopic support legs until the grouting device corresponds to the position of the bearing part of the driving vehicle, the first telescopic support legs retract, the grouting device can fall on the bearing part of the driving vehicle, and then the rapid transfer of the grouting device can be realized through the driving vehicle. The second telescopic support legs can extend outwards and retract along the horizontal direction and/or extend downwards along the vertical direction, specifically, after the second telescopic support legs of the powder device extend outwards along the horizontal direction, the width between the second telescopic support legs can be enlarged, so that the driving vehicle can enter a space formed by surrounding the second telescopic support legs, after the second telescopic support legs extend downwards along the vertical direction, the main body of the powder device can be supported to a certain height, for example, the main body for supporting the powder device is higher than the height of the bearing part of the driving vehicle, the driving vehicle is poured into the space formed by surrounding the second telescopic support legs until the position of the powder device corresponds to the position of the bearing part of the driving vehicle, and the second telescopic support legs retract, so that the powder device falls on the bearing part of the driving vehicle, and further, the rapid transfer of the powder device can be realized through the driving vehicle.
In any of the above-described aspects, preferably, the drive vehicle includes: the first fixing piece is arranged on the bearing part; the grouting device comprises: the first box body is connected with the first telescopic supporting leg; the second fixing piece is arranged on the bottom surface of the first box body and matched with the first fixing piece to detachably install the grouting device on the bearing part.
In this technical scheme, be equipped with first mounting on the carrier part of driving car, grouting device includes first box, is equipped with the second mounting on the bottom surface of box, thereby the second mounting cooperates with first mounting can be with grouting device detachably installs on the carrier part, realizes quick connection and fixed between grouting device and the driving car. Preferably, the first fixing piece is a dovetail lock, the second fixing piece is a connecting corner piece for the container, and the rapid connection and fixation between the grouting device and the driving vehicle can be realized by matching the dovetail lock and the connecting corner piece.
In any of the foregoing solutions, preferably, the grouting apparatus further includes: the cement bin is arranged on the first box body; the pulping machine is arranged on the first box body; the screw machine is arranged on the first box body and is connected with the cement bin and the pulping machine; the pulp storage tank is arranged on the first box body and is communicated with the pulp making machine; the grouting pump is arranged on the first box body and is communicated with the slurry storage tank.
In this technical scheme, integrated cement bin, slurrying machine, screw machine, storage tank and the slip casting pump of being provided with in the box of slip casting device for the slip casting device integration has functions such as storage, pay-off, slurrying, slip casting, and the integrated level is high. Specifically, the cement bin can store a small amount of cement, after the cement in the powder device is used up, new cement needs to be transported by the driving vehicle, at the moment, the grouting process is continuous through the cement stored in the cement bin of the grouting device, the grouting is prevented from being interrupted, and the performance of a producible is ensured; the screw machine is connected with the cement bin and the pulping machine and is used for conveying cement in the cement bin into the pulping machine so as to realize automatic conveying of the cement; the slurry storage tank is communicated with the slurry making machine and is used for storing slurry made by the slurry making machine, and the slurry injection pump is communicated with the slurry storage tank to realize the slurry injection function.
In any of the above-described aspects, preferably, the drive vehicle includes: the first fixing piece is arranged on the bearing part; the powder device includes: the second box body is connected with the second telescopic supporting leg; and the third fixing piece is arranged on the bottom surface of the second box body and matched with the first fixing piece so as to detachably mount the powder device on the bearing part.
In this technical scheme, be equipped with first mounting on the carrier part of driving car, the powder device includes the second box, is equipped with the third mounting on the bottom surface of box, thereby the cooperation of third mounting and first mounting can be with powder device detachably install on the carrier part, realizes quick connection and fixed between powder device and the driving car. Preferably, the first fixing piece is a dovetail lock, the third fixing piece is a connecting corner piece for the container, and the rapid connection and fixation between the powder device and the driving vehicle can be realized by matching the dovetail lock and the connecting corner piece.
In any of the above-described aspects, preferably, the drive vehicle further includes: the limiting piece is arranged at one end of the bearing part, which is close to the head of the driving vehicle, and is higher than the upper surface of the bearing part, and the limiting piece stops the powder device or the grouting device so as to limit the distance between the powder device or the grouting device and the head of the driving vehicle.
In the technical scheme, a limiting piece is arranged at one end of the bearing part, which is close to the head of the driving vehicle, and is higher than the upper surface of the bearing part, and the limiting piece is used for stopping the powder device or the grouting device, so that the distance between the powder device or the grouting device and the head of the driving vehicle is limited, and the front-back direction positioning of the driving vehicle and the powder device or the grouting device is realized; specifically, after the second telescopic supporting leg of the powder device or the first telescopic supporting leg of the grouting device stretches out, the driving vehicle is poured into a space formed by surrounding the first telescopic supporting leg or the second telescopic supporting leg until the powder device or the grouting device contacts the limiting piece, and at the moment, the position of the bearing part of the powder device or the grouting device corresponds to the position of the bearing part of the driving vehicle, so that the front-back direction positioning of the driving vehicle and the powder device or the grouting device is realized.
In any of the foregoing solutions, preferably, the integrated grouting apparatus further includes: the guide part is arranged on the driving vehicle and is lower than the upper surface of the bearing part; the positioning block is arranged at the bottoms of the grouting device and the powder device, and slides along the guide part in the process that the grouting device or the powder device falls onto the bearing part.
In the technical scheme, the guide part is arranged on the driving vehicle, the positioning blocks are arranged at the bottoms of the grouting device and the powder device, the positioning blocks are matched with the guide part to enable the positioning blocks to slide along the guide part in the process that the grouting device or the powder device falls onto the bearing part, and technicians can correspondingly adjust the positions of the positioning blocks on the grouting device or the powder device, so that the grouting device and the powder device are arranged in the middle of the bearing part.
In any of the above technical solutions, preferably, the guide portion is a V-shaped groove, and the V-shaped groove is disposed in the middle of the driving vehicle in the width direction; the positioning block is a V-shaped block, and the V-shaped block is arranged in the middle of the grouting device and the powder device in the width direction.
In the technical scheme, the guide part is preferably a V-shaped groove, the positioning block is preferably a V-shaped block, the V-shaped block on the grouting device or the powder device falls into the V-shaped groove on the bearing part, the left and right centering of the driving vehicle and the grouting device or the powder device is realized, and the V-shaped groove and the V-shaped block are simple in structure and easy to process and produce. Preferably, the V-shaped groove is arranged in the middle of the driving vehicle in the width direction, and the V-shaped block is arranged in the middle of the grouting device and the powder device in the width direction, so that the driving vehicle is conveniently aligned with the grouting device or the powder device in the left-right direction.
In any of the above embodiments, preferably, the powder device further includes: the storage bin is provided with a feed inlet; the dust remover is arranged at one side of the storage bin; and the conveyor is connected with the storage bin.
In the technical scheme, the powder device comprises a storage bin, a dust remover and a conveyor, wherein the conveyor is preferably a screw conveyor, and the screw conveyor is used for realizing automatic cement conveying from the powder device to the grouting device; the dust remover is arranged at one side of the storage bin and is used for reducing dust pollution in the working process of the powder device; the storage bin is provided with a feed inlet which can be connected with a bulk cement truck, and the bulk cement truck can be used for feeding by air. Preferably, the storage bin is also provided with a manual feeding hole.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, or may be learned by practice of the invention.
Drawings
The foregoing and/or additional aspects and advantages of the invention will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:
FIG. 1 shows a schematic diagram of an integrated grouting apparatus according to an embodiment of the present invention;
FIG. 2 shows a schematic structural view of a drive car of the integrated grouting apparatus according to an embodiment of the present invention;
FIG. 3 shows a schematic structural view of a powder plant of an integrated grouting apparatus according to an embodiment of the present invention;
fig. 4 shows a schematic structural view of a grouting device of the integrated grouting apparatus according to an embodiment of the present invention;
Fig. 5 shows another structural schematic diagram of a grouting device of the integrated grouting apparatus according to an embodiment of the present invention.
The correspondence between the reference numerals and the component names in fig. 1 to 5 is:
1 integrated grouting equipment, 10 driving carts, 102 bearing parts, 104 first fixing parts, 106 limiting parts, 108V-shaped grooves, 20 powder devices, 202 second telescopic supporting legs, 204 third fixing parts, 206 storage bins, 208 dust collectors, 210 conveyors, 212 manual feeding ports, 30 grouting devices, 302 first telescopic supporting legs, 304 second fixing parts, 306 cement bins, 308 grouting machines, 310 screw machines, 312 grouting tanks, 314 grouting pumps and 40V-shaped blocks.
Detailed Description
In order that the above-recited objects, features and advantages of the present application will be more clearly understood, a more particular description of the application will be rendered by reference to the appended drawings and appended detailed description. It should be noted that, without conflict, the embodiments of the present application and features in the embodiments may be combined with each other.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those described herein, and therefore the scope of the present invention is not limited to the specific embodiments disclosed below.
An integrated grouting apparatus 1 according to some embodiments of the present invention is described below with reference to fig. 1 to 5.
As shown in fig. 1 to 4, an embodiment of an aspect of the present invention proposes an integrated grouting apparatus 1 including: a drive vehicle 10 on which a bearing 102 is provided; the powder grouting assembly is detachably arranged on the bearing part 102, and the driving vehicle 10 can drive the powder grouting assembly to move; the telescopic support leg is arranged on the powder grouting assembly and can extend outwards and retract.
The integrated grouting equipment 1 provided by the invention comprises a driving vehicle 10, a powder grouting component and telescopic supporting legs, wherein the powder grouting component is detachably arranged on a bearing part 102 of the driving vehicle 10, and the driving vehicle 10 can drive the powder grouting component to move so as to realize transportation, transfer sites and the like of the powder grouting component; be equipped with scalable landing leg on the powder slip casting subassembly, scalable landing leg can outwards stretch out and retract for the powder slip casting subassembly can be convenient, install on the driving truck 10 fast, and then make driving truck 10 drive powder slip casting subassembly motion. Specifically, after the telescopic support leg of the powder grouting assembly extends out, the main body of the powder grouting assembly can be supported to a certain height, for example, the main body for supporting the powder grouting assembly is higher than the height of the bearing part 102 of the driving vehicle 10, the driving vehicle 10 is poured into a space formed by encircling the telescopic support leg until the powder grouting assembly corresponds to the position of the bearing part 102 of the driving vehicle 10, and the telescopic support leg is retracted, so that the powder grouting assembly falls on the bearing part 102 of the driving vehicle 10, and further, the rapid transfer of the powder grouting assembly can be realized through the driving vehicle 10. According to the integrated grouting equipment 1 provided by the invention, the telescopic support legs are arranged on the powder grouting component, so that the powder grouting component can be conveyed to the driving vehicle 10 by retracting the telescopic support legs when the driving vehicle 10 moves to the lower side of the powder grouting component, and the powder grouting component does not need to be moved to the driving vehicle 10 in a manual conveying mode, other mechanical conveying modes and the like, so that the conveying mode of the powder grouting component is simple and convenient, and the transfer of the powder grouting component can be realized through the driving vehicle 10 rapidly.
It will be appreciated that the drive truck 10 is preferably an automotive chassis and that the drive truck 10 may effect transfer of the powder grouting assembly as well as cement transportation. In the grouting process of the integrated grouting equipment 1, the driving vehicle 10 firstly conveys the powder grouting assembly to a working area, and after the cement of the powder grouting assembly is used up, the driving vehicle 10 is used for conveying the cement.
As shown in fig. 1 to 4, in one embodiment of the present invention, preferably, the powder grouting assembly includes: a powder device 20 detachably provided on the carrying portion 102; the grouting device 30 is detachably arranged on the bearing part 102; wherein, the powder device 20 and the grouting device 30 are detachably connected or not connected, and the bearing part 102 can bear the motion of the powder device 20 and/or the grouting device 30.
In this embodiment, it is specifically described that the powder grouting assembly includes the powder device 20 and the grouting device 30, the powder device 20 is detachably connected with the grouting device 30, or the powder device 20 is not connected with the grouting device 30, the powder device 20 and the grouting device can both be quickly transferred through the driving vehicle 10, specifically, the powder device 20 and the grouting device 30 can be jointly placed on the bearing part 102 of the driving vehicle 10 for transportation, and the driving vehicle 10 drives the powder device 20 and the grouting device 30 to quickly transfer, so that the transfer efficiency of the powder device 20 and the grouting device 30 is high; or the driving vehicle 10 transfers the powder device 20 or the grouting device 30 in batches, the driving vehicle 10 firstly conveys the grouting device 30 to a working area, then the driving vehicle 10 is started to convey the powder device 20 filled with cement to the working area, and the driving vehicle 10 is quickly connected with the grouting device 30 and the powder device 20 for fixation and switching, so that the equipment transfer efficiency is high, and the cost is low; after the cement in the powder device 20 is used up, the cement is transported by the driving vehicle 10, and the invention effectively utilizes the driving vehicle 10 to realize the transition transportation of the powder grouting assembly, and simultaneously realizes the transportation of the cement, thereby greatly improving the grouting efficiency and improving the grouting environment.
As shown in fig. 1 to 4, in one embodiment of the present invention, preferably, the telescopic leg includes: a first telescopic leg 302 provided on the grouting device 30, the first telescopic leg 302 being capable of extending and retracting outward in a horizontal direction and/or extending and retracting downward in a vertical direction; a second retractable leg 202 is provided on the powder plant 20, the second retractable leg 202 being capable of extending and retracting laterally outward and/or extending and retracting vertically downward.
In this embodiment, by providing the first retractable leg 302 on the grouting device 30 and the second retractable leg 202 on the powder device 20, both the grouting device 30 and the powder device 20 can be conveniently and quickly mounted on the driving vehicle 10, and the driving vehicle 10 drives the grouting device 30 and/or the powder device 20 to move; preferably, the first telescopic legs 302 can extend and retract outwards in the horizontal direction and/or extend and retract downwards in the vertical direction, specifically, after the first telescopic legs 302 of the grouting device 30 extend outwards in the horizontal direction, the width between the first telescopic legs 302 can be enlarged, so that the driving truck 10 can enter into a space formed by surrounding the first telescopic legs 302, after the first telescopic legs 302 extend downwards in the vertical direction, the main body of the grouting device 30 can be supported to a certain height, for example, the main body of the grouting device 30 is supported to be higher than the height of the bearing part 102 of the driving truck 10, the driving truck 10 is poured into the space formed by surrounding the first telescopic legs 302 until the grouting device 30 corresponds to the position of the bearing part 102 of the driving truck 10, the first telescopic legs 302 retract, so that the grouting device 30 falls on the bearing part 102 of the driving truck 10, and further rapid transfer of the grouting device 30 can be realized by the driving truck 10. The second retractable legs 202 can extend and retract outwards in the horizontal direction and/or extend and retract downwards in the vertical direction, specifically, after the second retractable legs 202 of the powder device 20 extend outwards in the horizontal direction, the width between the second retractable legs 202 can be enlarged, so that the driving vehicle 10 can enter a space formed by surrounding the second retractable legs 202, after the second retractable legs 202 extend downwards in the vertical direction, the main body of the powder device 20 can be supported to a certain height, for example, the main body of the powder device 20 is supported to be higher than the height of the bearing part 102 of the driving vehicle 10, the driving vehicle 10 is poured into the space formed by surrounding the second retractable legs 202 until the powder device 20 corresponds to the position of the bearing part 102 of the driving vehicle 10, and the second retractable legs 202 retract, so that the powder device 20 can fall on the bearing part 102 of the driving vehicle 10, and further the rapid transfer of the powder device 20 can be realized through the driving vehicle 10.
As shown in fig. 1,2 and 4, in one embodiment of the present invention, the drive car 10 preferably includes: a first fixing member 104 disposed on the carrying portion 102; the grouting device 30 includes: a first housing coupled to the first telescoping leg 302; the second fixing member 304 is disposed on the bottom surface of the first case, and the second fixing member 304 cooperates with the first fixing member 104 to detachably mount the grouting device 30 on the bearing part 102.
In this embodiment, the first fixing member 104 is provided on the carrying portion 102 of the driving vehicle 10, the grouting device 30 includes a first box, and the second fixing member 304 is provided on the bottom surface of the box, and the second fixing member 304 cooperates with the first fixing member 104 so as to detachably mount the grouting device 30 on the carrying portion 102, so that quick connection and fixation between the grouting device 30 and the driving vehicle 10 are achieved. Preferably, the first fixing member 104 is a dovetail lock, and the second fixing member 304 is a connection corner member for a container, and the dovetail lock and the connection corner member cooperate to achieve quick connection and fixation between the grouting device 30 and the driving truck 10.
As shown in fig. 1 and 4, in one embodiment of the present invention, preferably, the grouting device 30 further includes: the cement bin 306 is arranged on the first box body; a pulper 308 disposed on the first casing; the screw 310 is arranged on the first box body, and the screw 310 is connected with the cement bin 306 and the pulping machine 308; a pulp storage tank 312 disposed on the first tank, the pulp storage tank 312 in communication with the pulping machine 308; the grouting pump 314 is arranged on the first box body, and the grouting pump 314 is communicated with the slurry storage tank 312.
In this embodiment, the cement bin 306, the pulping machine 308, the screw machine 310, the slurry storage tank 312 and the slurry pump 314 are integrally arranged in the box body of the slurry injection device 30, so that the slurry injection device 30 is integrated with functions of material storage, material feeding, slurry preparation, slurry injection and the like, and the integration level is high. Specifically, the cement bin 306 can store a small amount of cement, after the cement in the powder device 20 is used up, new cement needs to be transported by the driving vehicle 10, at this time, the grouting process can be ensured to be continuous by the cement stored in the cement bin 306 carried by the grouting device 30, the grouting is prevented from being interrupted, and the performance of a producible product is ensured; the screw 310 is connected with the cement bin 306 and the pulping machine 308, and the screw 310 is used for conveying the cement in the cement bin 306 to the pulping machine 308 so as to realize automatic conveying of the cement; the slurry storage tank 312 is in communication with the slurry maker 308 for storing slurry produced by the slurry maker 308, and the slurry pump 314 is in communication with the slurry storage tank 312 for performing a slurry injection function.
As shown in fig. 1 to 3, in one embodiment of the present invention, it is preferable that the driving vehicle 10 includes: a first fixing member 104 disposed on the carrying portion 102; the powder device 20 includes: a second housing connected to the second telescoping leg 202; and a third fixing member 204 disposed on the bottom surface of the second casing, the third fixing member 204 cooperating with the first fixing member 104 to detachably mount the powder device 20 on the carrying portion 102.
In this embodiment, the first fixing member 104 is provided on the carrying portion 102 of the driving vehicle 10, the powder device 20 includes a second case, and the third fixing member 204 is provided on the bottom surface of the case, and the third fixing member 204 cooperates with the first fixing member 104 so as to detachably mount the powder device 20 on the carrying portion 102, thereby achieving quick connection and fixation between the powder device 20 and the driving vehicle 10. Preferably, the first fixing member 104 is a dovetail lock, and the third fixing member 204 is a connection corner member for a container, and the cooperation of the dovetail lock and the connection corner member can achieve quick connection and fixation between the powder device 20 and the driving vehicle 10.
As shown in fig. 1 and 2, in one embodiment of the present invention, the drive car 10 preferably further includes: the limiting piece 106 is arranged at one end of the bearing part 102, which is close to the head of the driving vehicle 10, the limiting piece 106 is higher than the upper surface of the bearing part 102, and the limiting piece 106 stops the powder device 20 or the grouting device 30 so as to limit the distance between the powder device 20 or the grouting device 30 and the head of the driving vehicle 10.
In this embodiment, a limiting piece 106 is disposed at one end of the bearing portion 102 near the head of the driving vehicle 10, the limiting piece 106 is higher than the upper surface of the bearing portion 102, and the limiting piece 106 is used for stopping the powder device 20 or the grouting device 30, so as to limit the distance between the powder device 20 or the grouting device 30 and the head of the driving vehicle 10, and further realize the front-rear direction positioning of the driving vehicle 10 and the powder device 20 or the grouting device 30; specifically, after the second telescopic leg 202 of the powder device 20 or the first telescopic leg 302 of the grouting device 30 extends, the driving vehicle 10 is poured into a space formed by surrounding the first telescopic leg 302 or the second telescopic leg 202 until the powder device 20 or the grouting device 30 contacts the limiting piece 106, at this time, the position of the powder device 20 or the grouting device 30 corresponds to the position of the bearing part 102 of the driving vehicle 10, and then the front-rear direction positioning of the driving vehicle 10 and the powder device 20 or the grouting device 30 is realized.
As shown in fig. 2 to 5, in one embodiment of the present invention, preferably, the integrated grouting apparatus 1 further includes: a guide part provided on the driving vehicle 10, the guide part being lower than the upper surface of the bearing part 102; the positioning block is arranged at the bottoms of the grouting device 30 and the powder device 20, and slides along the guide part in the process that the grouting device 30 or the powder device 20 falls onto the bearing part 102.
In this embodiment, a guiding portion is provided on the driving vehicle 10, positioning blocks are provided at bottoms of the grouting device 30 and the powder device 20, and the positioning blocks cooperate with the guiding portion to enable the positioning blocks to slide along the guiding portion in the process that the grouting device 30 or the powder device 20 falls onto the bearing portion 102, so that a technician can correspondingly adjust positions of the positioning blocks on the grouting device 30 or the powder device 20, thereby enabling the grouting device 30 and the powder device 20 to be installed in the middle of the bearing portion 102.
As shown in fig. 2 to 5, in one embodiment of the present invention, it is preferable that the guide portion is a V-shaped groove 108, and the V-shaped groove 108 is provided in the middle in the width direction of the drive vehicle 10; the positioning block is a V-shaped block 40, and the V-shaped block 40 is provided in the middle of the grouting device 30 and the powder device 20 in the width direction.
In this embodiment, the guiding portion is preferably a V-shaped groove 108, the positioning block is preferably a V-shaped block 40, the V-shaped block 40 on the grouting device 30 or the powder device 20 falls into the V-shaped groove 108 on the bearing portion 102, so that the driving truck 10 is centered left and right with respect to the grouting device 30 or the powder device 20, and the V-shaped groove 108 and the V-shaped block 40 are simple in structure and easy to process and produce. Preferably, the V-shaped groove 108 is provided in the middle of the driving truck 10 in the width direction, and the V-shaped block 40 is provided in the middle of the grouting device 30 and the powder device 20 in the width direction, so that the driving truck 10 is aligned right and left with the grouting device 30 or the powder device 20.
As shown in fig. 3, in one embodiment of the present invention, preferably, the powder device 20 further includes: a storage bin 206, on which a feed inlet is provided; a dust remover 208 disposed at one side of the storage bin 206; a conveyor 210 is connected to the storage bin 206.
In this embodiment, the powder plant 20 comprises a storage bin 206, a dust catcher 208 and a conveyor 210, the conveyor 210 preferably being a screw conveyor for achieving automatic transport of cement from the powder plant 20 to the grouting device 30; the dust remover 208 is arranged at one side of the storage bin 206, and the dust remover 208 is used for reducing dust pollution during the working process of the powder device 20; the storage bin 206 is provided with a feed inlet which can be connected with a bulk cement truck and can be used for feeding by air supply of the bulk cement truck. Preferably, the storage bin 206 is also provided with a manual feeding port 212.
In the present invention, the term "plurality" means two or more, unless explicitly defined otherwise. The terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; "coupled" may be directly coupled or indirectly coupled through intermediaries. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the description of the present specification, the terms "one embodiment," "some embodiments," "particular embodiments," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. An integrated grouting apparatus, comprising:
the driving vehicle is provided with a bearing part;
The powder grouting assembly is detachably arranged on the bearing part, and the driving vehicle can drive the powder grouting assembly to move;
the telescopic support leg is arranged on the powder grouting assembly and can extend outwards and retract;
the powder grouting assembly comprises:
The powder device is detachably arranged on the bearing part;
the grouting device is detachably arranged on the bearing part;
Wherein the powder device and the grouting device are detachably connected or not connected, and the bearing part can bear the motion of the powder device and/or the grouting device;
The integrated grouting device further comprises:
the guide part is arranged on the driving vehicle and is lower than the upper surface of the bearing part;
The positioning block is arranged at the bottoms of the grouting device and the powder device, and slides along the guide part in the process that the grouting device or the powder device falls onto the bearing part;
The guide part is a V-shaped groove, and the V-shaped groove is arranged in the middle of the driving vehicle in the width direction;
The positioning block is a V-shaped block, and the V-shaped block is arranged in the middle of the grouting device and the powder device in the width direction.
2. The integrated grouting apparatus of claim 1, wherein,
The telescopic leg comprises:
The first telescopic support leg is arranged on the grouting device and can extend and retract outwards in the horizontal direction and/or extend and retract downwards in the vertical direction;
the second telescopic support leg is arranged on the powder device and can extend and retract outwards along the horizontal direction and/or extend and retract downwards along the vertical direction.
3. The integrated grouting apparatus of claim 2, wherein,
The drive vehicle includes: the first fixing piece is arranged on the bearing part;
the grouting device comprises:
The first box body is connected with the first telescopic supporting leg;
the second fixing piece is arranged on the bottom surface of the first box body and matched with the first fixing piece so as to detachably install the grouting device on the bearing part.
4. The integrated grouting apparatus of claim 3, wherein,
The grouting device further comprises:
The cement bin is arranged on the first box body;
The pulping machine is arranged on the first box body;
the screw machine is arranged on the first box body and is connected with the cement bin and the pulping machine;
The pulp storage tank is arranged on the first box body and is communicated with the pulp making machine;
The grouting pump is arranged on the first box body and is communicated with the slurry storage tank.
5. The integrated grouting apparatus of claim 2, wherein,
The drive vehicle includes: the first fixing piece is arranged on the bearing part;
the powder device further comprises:
the second box body is connected with the second telescopic supporting leg;
And the third fixing piece is arranged on the bottom surface of the second box body and matched with the first fixing piece so as to detachably mount the powder device on the bearing part.
6. The integrated grouting apparatus according to any one of claims 1 to 5, wherein,
The drive vehicle further includes:
The limiting piece is arranged at one end, close to the head of the driving vehicle, of the bearing part, the limiting piece is higher than the upper surface of the bearing part, and the limiting piece stops the powder device or the grouting device so as to limit the distance between the powder device or the grouting device and the head of the driving vehicle.
7. The integrated grouting apparatus according to any one of claims 1 to 5, wherein,
The powder device further comprises:
the storage bin is provided with a feed inlet;
The dust remover is arranged at one side of the storage bin;
and the conveyor is connected with the storage bin.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910543063.4A CN110195590B (en) | 2019-06-21 | 2019-06-21 | Integrated grouting equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910543063.4A CN110195590B (en) | 2019-06-21 | 2019-06-21 | Integrated grouting equipment |
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| CN110195590A CN110195590A (en) | 2019-09-03 |
| CN110195590B true CN110195590B (en) | 2024-07-23 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112443341A (en) * | 2020-11-24 | 2021-03-05 | 江苏徐工工程机械研究院有限公司 | Movable grouting equipment |
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| CN210122910U (en) * | 2019-06-21 | 2020-03-03 | 中国铁建重工集团股份有限公司 | Integrated grouting equipment |
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| CN210122910U (en) * | 2019-06-21 | 2020-03-03 | 中国铁建重工集团股份有限公司 | Integrated grouting equipment |
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