CN110193583A - A kind of the base forging integration mold and its forging method of bearing (ball) cover - Google Patents
A kind of the base forging integration mold and its forging method of bearing (ball) cover Download PDFInfo
- Publication number
- CN110193583A CN110193583A CN201910587649.0A CN201910587649A CN110193583A CN 110193583 A CN110193583 A CN 110193583A CN 201910587649 A CN201910587649 A CN 201910587649A CN 110193583 A CN110193583 A CN 110193583A
- Authority
- CN
- China
- Prior art keywords
- forging
- base
- ball
- bearing
- thorax
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J1/00—Preparing metal stock or similar ancillary operations prior, during or post forging, e.g. heating or cooling
- B21J1/06—Heating or cooling methods or arrangements specially adapted for performing forging or pressing operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/02—Dies or mountings therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/002—Hybrid process, e.g. forging following casting
Abstract
The invention belongs to forging mold technical fields, and the base for being concretely related to a kind of bearing (ball) cover forges integration mold and the method using mold forging bearing (ball) cover.Its main technical schemes: including upper forging die, anvil tool and the forging thorax being disposed there between, the forging thorax includes the type chamber being adapted with bearing (ball) cover, the flash gutters being made of overlap bridge mouth and overlap storehouse are arranged in the edge of the type chamber, and base die cavity is arranged in the side of the forging thorax.This uses the bearing (ball) cover of the base forging integration mold forging of the bearing (ball) cover to have the characteristics that practical performance is good, manufacture efficiency is high.
Description
Technical field
The invention belongs to forging mold technical fields, are concretely related to a kind of base forging integration mold of bearing (ball) cover
And its forging method.
Background technique
End cap is components important in engineering machinery, is connect with bearing for protecting guide wheel, is widely used in pushing away
In the equipment such as native machine, excavator.Bearing (ball) cover shape is peculiar, and majority is casting, but the bearing (ball) cover cast can generate tissue
It is coarse, the problems such as defect is more, reduce the mechanical performance of product;And metal can be eliminated by the bearing (ball) cover of forging and smelted
The defects of as cast condition generated in journey is loose optimizes heterogeneous microstructure, simultaneously because saving complete metal streamline, therefore forges
The mechanical performance of part is generally preferred over the casting of same material, and high, operating condition sternness weight is loaded in especially suitable associated mechanical
Part is wanted, so the market demand of forging end cap greatly increases, and the bearing (ball) cover mold good there are currently no practical performance.
Summary of the invention
A kind of base for the bearing (ball) cover that it is an object of the invention to provide practical performances is good, manufacture efficiency is high forges one
Mold.
To achieve the above object, the technical scheme adopted by the invention is as follows:
A kind of base forging integration mold of bearing (ball) cover, it is characterised in that: including upper forging die, anvil tool and be arranged in the two
Between forging thorax, the forging thorax includes the type chamber being adapted with bearing (ball) cover, the edge setting of the type chamber by overlap bridge mouth and
Base die cavity is arranged in the side of the flash gutters that overlap storehouse is constituted, the forging thorax.
Constitute a kind of additional technical feature of the base forging integration mold of above-mentioned bearing (ball) cover further include:
--- the base die cavity includes cylindrical cavity and undergauge arc cavity, and the cylindrical cavity is by being located at the upper forging
Semicolumn cavity in mould and anvil tool, which merges, to be constituted;The undergauge arc cavity is by being located at the upper forging die and anvil tool
Interior shaft section halfbody undergauge arc cavity, which merges, to be constituted;
--- latching device is set between the upper forging die and anvil tool, and the latching device includes being arranged in the anvil tool one
The first lock slots, the second lock slots are arranged in first clamping block, second clamping block at side both ends, the upper forging die corresponding position;Institute
State the third clamping block of setting strip in the middle part of the other side of anvil tool, the third lock of the corresponding position setting strip of the upper forging die
Determine slot;
--- the strip convex block that section is swallow-tail form is respectively set in the upper surface of the upper forging die and the lower surface of anvil tool, described
Keyway is assembled in the middle part setting of strip convex block, assembles and fixes with forging equipment after plugging in fitting key;
--- the forging thorax is the type chamber that two bearing (ball) covers are arranged symmetrically, the forging of the base die cavity and the forging thorax type chamber
Volume is adapted;
--- it is respectively arranged to control the first hole for hoist of its vertical lifting, institute at left and right sides of the upper forging die and anvil tool
The front and rear sides for stating forging die and anvil tool are respectively arranged to control the second hole for hoist that its front and back is overturn.
A kind of base forging integration mold of bearing (ball) cover provided by the present invention compared with the existing technology, has following excellent
Point: first, since the forging thorax between the upper forging die of base forging integration mold, anvil tool has the type cooperated with bearing (ball) cover
Chamber forges the side setting base die cavity of thorax, realizes base, forging one operation, improves processing efficiency;Second, due to forging
The flash gutters being made of overlap bridge mouth and overlap storehouse are arranged in the edge of thorax, and flash gutters can be set in upper forging die, overlap bridge mouth
The resistance flowed out from impression to increase metal promotes metal full of impression, while overlap storehouse is for accommodating excess metal shape
At overlap, while certain gap is arranged in overlap bridge mouth, can buffer the active force of upper and lower module, avoids its rigid impact,
It prevents die joint from collapsing or bursting apart too early, extends the service life of mold;Third, since forging thorax is two symmetrical cloth of bearing (ball) cover
The forging volume of the type chamber set, base die cavity and forging thorax type chamber is adapted, and forging molding a pair of bearings end cap further mentions
High manufacture efficiency, while ensure that product quality is consistent, install and use effect stability.
The method that integration mold forges bearing (ball) cover is forged using above-mentioned base the present invention also provides a kind of, including following
Step:
Blank size needed for being first depending on forging thorax carries out sawing to the round steel that material is 40Mn2 using sawing machine;
It is heated using bar of the heating furnace to sawing, heating temperature is 1100-1200 DEG C;
The bar heated is put into forging thorax, carries out base and forging and stamping using 10T die hammer;
Excision overlap is carried out to forging using 1250T hydraulic press;
Shot Blasting is carried out to obtained forging using shot-blasting machine.
Further include additional technical feature in above-mentioned forging method:
--- it, need to be along the operation that bar axis direction is once rotated by 90 °, front and back when heating bar is suppressed in base die cavity
Base suppresses operation twice altogether, then puts the bar after the completion of base into the type chamber of forging thorax and forges.
Detailed description of the invention
Fig. 1 is the perspective view that a kind of base of bearing (ball) cover of the present invention forges integration mold;
Fig. 2 is the end cap forging for forging the mold manufacture that thorax is symmetric form chamber.
Specific embodiment
With reference to the accompanying drawing to a kind of structure and work of the base forging integration mold of bearing (ball) cover provided by the present invention
It is described in further detail as principle.
Referring to Fig. 1, for a kind of structural schematic diagram of the base forging integration mold of bearing (ball) cover provided by the present invention.Structure
Structure at base forging integration mold includes upper forging die 1, anvil tool 2 and the forging thorax being disposed there between, and forges thorax packet
The type chamber 3 being adapted with bearing (ball) cover is included, the flash gutters 4 being made of overlap bridge mouth 41 and overlap storehouse 42 are arranged in the edge of type chamber 3,
Base die cavity 5 is arranged in the side for forging thorax.
Its working principle is that: the upper forging die 1 of the mold, anvil tool 2 are separately mounted in forging equipment (die hammer), it will
The bar heated in advance, which is placed in base die cavity 5, carries out base, and blank is placed in the type chamber 3 of forging thorax after die sinking and is forged and pressed
Molding.
In the structure of base forging integration mold for constituting above-mentioned bearing (ball) cover,
--- in order to realize base and forge integrated operation, manufacture efficiency is improved, the above-mentioned base in forging thorax die joint is set
Die cavity 5 includes cylindrical cavity and undergauge arc cavity, and cylindrical cavity is by the semicolumn that is located in upper forging die 1 and anvil tool 2
Cavity 51, which merges, to be constituted;Undergauge arc cavity is by the shaft section halfbody undergauge arc-shaped cavity that is located in upper forging die 1 and anvil tool 2
Body 52, which merges, to be constituted, and 5 structure of base die cavity is simple, and base speed is fast, and base effect is good;
--- in order to ensure the stability of mould open/close in base and forging process, it is arranged between above-mentioned upper forging die 1 and anvil tool 2
Latching device 6, latching device 6 include the first clamping block 61, the second clamping block 62 that 2 side both ends of anvil tool are arranged in, upper forging
The first lock slots 611, the second lock slots 621 are arranged in 1 corresponding position of mould;The third of setting strip in the middle part of the other side of anvil tool 2
Clamping block 63, the third lock slots 631 of the corresponding position setting strip of upper forging die 1, latching device 6 can be effectively controlled forging die 1
With the closing motion of anvil tool 2, prevents molding compacting from misplacing, enhance manufacture safety and machining accuracy;
--- for the ease of the assembly with die hammer, the upper surface of above-mentioned upper forging die 1 and the lower surface of anvil tool 2 are respectively set and cut
Face is the strip convex block (71,72) of swallow-tail form, and the middle part setting of strip convex block (71,72) is assembled keyway 8, limited after plugging in fitting key
Forging die 1 and anvil tool 2 are moved forward and backward in system, keep it more firm with forging equipment assembly;
--- as shown in Fig. 2, in order to further increase forging efficiency, above-mentioned forging thorax includes that two bearing (ball) cover A are arranged symmetrically
Type chamber 3, base die cavity 5 and forging thorax type chamber 3 forging volume be adapted, certainly forge thorax may be several bearing (ball) covers side by side or
The type chamber 3 of matrix distribution carries out sawing segmentation along forging middle line B or boundary line using sawing machine after the completion of forging;
--- for the ease of control mould open/close, the left and right sides of above-mentioned upper forging die 1 and anvil tool 2 is respectively arranged to control it
The front and rear sides of first hole for hoist 91 of vertical lifting, upper forging die 1 and anvil tool 2 are respectively arranged to control what its front and back was overturn
Second hole for hoist 92 overhauls convenient for the forging thorax type chamber 3 between upper forging die 1 and anvil tool 2.
Utilize the method for above-mentioned base forging integration mold forging bearing (ball) cover, comprising the following steps:
Blank size needed for being first depending on forging thorax, the round steel that the horizontal saw mill using model GZ4230 is 40Mn2 to material
Carry out sawing;
The bar of sawing is heated using the Medium Frequency Induction Heating Furnace of 1600KW, range of the heating temperature at 1100-1200 DEG C
1100 DEG C, 1150 DEG C, 1200 DEG C are inside taken to be used as three specific embodiments;
The bar heated is put into forging thorax, carries out base and forging and stamping using 10T die hammer;
Excision overlap is carried out to forging using 1250T hydraulic press;
Shot Blasting is carried out to obtained forging using the shot-blasting machine of model Q3720.
--- in order to improve base effect, wherein when heating bar is suppressed in base die cavity 5, it need to be along bar axis direction
The operation being once rotated by 90 °, base suppresses operation twice altogether for front and back, then puts the bar after the completion of base into forging thorax
It is forged in fit type chamber 3.
Through actual process, experiments have shown that, above-mentioned bar heating temperature takes 1100 DEG C, 1150 in the range of 1100-1200 DEG C
DEG C, 1200 DEG C of forging obtained as three specific embodiments fill well, do not occur being not fully filled, teeth portion line defect, card
The design of the bright forging technology route and mold is reasonable.
Embodiment described above only describe the preferred embodiments of the invention, not to model of the invention
It encloses and is defined, without departing from the spirit of the design of the present invention, those of ordinary skill in the art are to technical side of the invention
The various changes and improvements that case is made should all be fallen into the protection scope that claims of the present invention determines.
Claims (8)
1. a kind of base of bearing (ball) cover forges integration mold, it is characterised in that: including upper forging die, anvil tool and be arranged two
Forging thorax between person, the forging thorax include the type chamber being adapted with bearing (ball) cover, and the edge of the type chamber is arranged by overlap bridge mouth
Base die cavity is arranged in the side of the flash gutters constituted with overlap storehouse, the forging thorax.
2. a kind of base of bearing (ball) cover according to claim 1 forges integration mold, it is characterised in that: the base mould
Chamber includes cylindrical cavity and undergauge arc cavity, and the cylindrical cavity is by the semicircle that is located in the upper forging die and anvil tool
Column cavity, which merges, to be constituted;The undergauge arc cavity is by the shaft section halfbody undergauge that is located in the upper forging die and anvil tool
Arc cavity, which merges, to be constituted.
3. a kind of base of bearing (ball) cover according to claim 1 forges integration mold, it is characterised in that: the upper forging die
Latching device is set between anvil tool, and the latching device includes the first locking that anvil tool side both ends are arranged in
The first lock slots, the second lock slots are arranged in block, the second clamping block, the upper forging die corresponding position;The other side of the anvil tool
The third clamping block of strip, the third lock slots of the corresponding position setting strip of the upper forging die are arranged in middle part.
4. a kind of base of bearing (ball) cover according to claim 1 forges integration mold, it is characterised in that: the upper forging die
Upper surface and anvil tool lower surface be respectively set section be swallow-tail form strip convex block, the strip convex block middle part setting
Keyway is assembled, assembles and fixes with forging equipment after plugging in fitting key.
5. a kind of base of bearing (ball) cover according to claim 1 forges integration mold, it is characterised in that: the forging thorax packet
The type chamber that two bearing (ball) covers are arranged symmetrically is included, the base die cavity and the forging volume for forging thorax type chamber are adapted.
6. a kind of base of bearing (ball) cover according to claim 1 forges integration mold, it is characterised in that: the upper forging die
Be respectively arranged to control the first hole for hoist of its vertical lifting at left and right sides of anvil tool, the upper forging die and anvil tool
Front and rear sides are respectively arranged to control the second hole for hoist that its front and back is overturn.
7. a kind of forging method of bearing (ball) cover, it is characterised in that: use any bearing (ball) cover of claim 1 to 6
Base forges integration mold, comprising the following steps:
Blank size needed for being first depending on forging thorax carries out sawing to the round steel that material is 40Mn2 using sawing machine;
It is heated using bar of the heating furnace to sawing, heating temperature is 1100-1200 DEG C;
The bar heated is put into forging thorax, carries out base and forging and stamping using 10T die hammer;
Excision overlap is carried out to forging using 1250T hydraulic press;
Shot Blasting is carried out to obtained forging using shot-blasting machine.
8. a kind of forging method of bearing (ball) cover according to claim 7, it is characterised in that: heating bar is in base die cavity
, need to be along the operation that bar axis direction is once rotated by 90 ° when interior compacting, base suppresses operation twice altogether for front and back, then will
Bar after the completion of base is put into the type chamber for forging thorax and is forged.
Priority Applications (1)
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CN201910587649.0A CN110193583A (en) | 2019-07-02 | 2019-07-02 | A kind of the base forging integration mold and its forging method of bearing (ball) cover |
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CN201910587649.0A CN110193583A (en) | 2019-07-02 | 2019-07-02 | A kind of the base forging integration mold and its forging method of bearing (ball) cover |
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CN110193583A true CN110193583A (en) | 2019-09-03 |
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CN201910587649.0A Pending CN110193583A (en) | 2019-07-02 | 2019-07-02 | A kind of the base forging integration mold and its forging method of bearing (ball) cover |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112621141A (en) * | 2020-12-10 | 2021-04-09 | 衡水裕菖铸锻有限公司 | Forging production process for large blade of steam turbine |
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CN103042145A (en) * | 2012-12-25 | 2013-04-17 | 国营第六一六厂 | Precision die forging process for wrenches |
CN103447443A (en) * | 2013-08-30 | 2013-12-18 | 衡水中铁建铸锻有限公司 | Single-tooth track plate semi-open and semi-closed blanking mold and single-tooth track plate forging method |
CN106862458A (en) * | 2017-01-19 | 2017-06-20 | 安徽铖友汽车零部件制造有限公司 | Forging mold based on fillet structure |
CN106938312A (en) * | 2017-01-19 | 2017-07-11 | 安徽铖友汽车零部件制造有限公司 | Auto parts and components forging mold component |
CN207971367U (en) * | 2018-03-28 | 2018-10-16 | 山东成通锻造有限公司 | A kind of rail chair body forging mold |
CN108723269A (en) * | 2018-06-25 | 2018-11-02 | 常州市双强机械制造有限公司 | Groove shape part one-mold multiple-member forges technique |
CN208613658U (en) * | 2018-06-29 | 2019-03-19 | 衡水裕菖铸锻有限公司 | A kind of connecting rod thermal die forging molding die |
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2019
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Patent Citations (8)
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CN102049457A (en) * | 2010-12-28 | 2011-05-11 | 山西柴油机工业有限责任公司 | Precision forging process for engine connecting rod and precision forging die |
CN103042145A (en) * | 2012-12-25 | 2013-04-17 | 国营第六一六厂 | Precision die forging process for wrenches |
CN103447443A (en) * | 2013-08-30 | 2013-12-18 | 衡水中铁建铸锻有限公司 | Single-tooth track plate semi-open and semi-closed blanking mold and single-tooth track plate forging method |
CN106862458A (en) * | 2017-01-19 | 2017-06-20 | 安徽铖友汽车零部件制造有限公司 | Forging mold based on fillet structure |
CN106938312A (en) * | 2017-01-19 | 2017-07-11 | 安徽铖友汽车零部件制造有限公司 | Auto parts and components forging mold component |
CN207971367U (en) * | 2018-03-28 | 2018-10-16 | 山东成通锻造有限公司 | A kind of rail chair body forging mold |
CN108723269A (en) * | 2018-06-25 | 2018-11-02 | 常州市双强机械制造有限公司 | Groove shape part one-mold multiple-member forges technique |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112621141A (en) * | 2020-12-10 | 2021-04-09 | 衡水裕菖铸锻有限公司 | Forging production process for large blade of steam turbine |
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CB02 | Change of applicant information |
Address after: 053000 Hengshui city of Hebei Province North Taocheng District industrial base rubber road No. 1 Applicant after: Hengshui Zhongyu Tiexin equipment Engineering Co.,Ltd. Address before: 053000 Hengshui city of Hebei Province North Taocheng District industrial base rubber road No. 1 Applicant before: HENGSHUI YUCHANG CASTING Co.,Ltd. |
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Application publication date: 20190903 |
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