CN110193555B - Composite die - Google Patents
Composite die Download PDFInfo
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- CN110193555B CN110193555B CN201910627063.2A CN201910627063A CN110193555B CN 110193555 B CN110193555 B CN 110193555B CN 201910627063 A CN201910627063 A CN 201910627063A CN 110193555 B CN110193555 B CN 110193555B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/08—Dies with different parts for several steps in a process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
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Abstract
本发明涉及一种模具,尤其是一种集落料、拉深、切边、翻边和卸料一体的复合模具,属于模具设计制造领域。落料、拉深、切边、翻边和卸料各工序之间的动作有序进行,首先落料工序与拉深工序依次进行,拉深工序结束后切边模运动完成切边工序,接着完成对工件的翻边,最后,顶杆上升将加工完毕的手推车车斗从拉深凸模上顶出实现卸料;推杆的压力作用于上楔块,利用斜楔块改变方向的特点,使得由上而下的冲压力带动翻边模由下而上运动完成翻边工序。有益效果:集落料、拉深、切边、翻边和卸料五个工序于一体,不需要使用多套模具依次进行,提高了生产效率,降低了模具费用。
The invention relates to a mold, in particular to a composite mold integrating blanking, deep drawing, trimming, flanging and unloading, and belongs to the field of mold design and manufacture. The actions between blanking, deep drawing, trimming, flanging and unloading are carried out in an orderly manner. First, the blanking process and the deep drawing process are carried out in sequence. After the deep drawing process, the edge trimming die moves to complete the edge trimming process, and then Complete the flanging of the workpiece, and finally, the ejector rod rises to eject the machined trolley body from the deep drawing punch to realize unloading; the pressure of the push rod acts on the upper wedge block, using the characteristics of the inclined wedge block to change the direction, So that the punching force from top to bottom drives the flanging die to move from bottom to top to complete the flanging process. Beneficial effects: the five processes of blanking, deep drawing, trimming, flanging and unloading are integrated, and it is not necessary to use multiple sets of molds to carry out sequentially, which improves production efficiency and reduces mold costs.
Description
技术领域technical field
本发明涉及一种模具,尤其是一种集落料、拉深、切边、翻边和卸料一体的复合模具,属于模具设计制造领域。The invention relates to a mold, in particular to a composite mold integrating blanking, deep drawing, trimming, flanging and unloading, and belongs to the field of mold design and manufacture.
背景技术Background technique
独轮手推车在生产和生活中应用非常广泛,其造价低廉、维护简单、操作方便、自重轻,能在机动车辆不便使用的地方工作,在短距离搬运较轻的物品时十分方便,是不可缺少的搬运工具,独轮手推车车斗是独轮手推车的主要零部件之一,其结构示意图如图1所示,根据独轮手推车车斗的结构特点,可利用冲压模具实现手推车车斗的加工。冲压模具是在冷冲压加工中,利用安装在压力机上的模具对材料施加压力,使其产生分离或塑性变形,从而获得所需零件的一种压力加工方法,具有生产周期短、生产质量好、材料利用率高、经济效益好等优点。独轮手推车车斗的加工需要落料、拉深、切边、翻边和卸料五个工序,传统的生产方法需要多套模具依次进行,生产效率低、模具费用高,因此,提供一种集落料、拉深、切边、翻边和卸料一体的复合模具是本领域技术人员亟待解决的技术问题。Wheelbarrows are widely used in production and life. They are low in cost, simple in maintenance, convenient in operation and light in weight. They can work in places where motor vehicles are inconvenient to use, and are very convenient when carrying lighter items over short distances. It is indispensable The wheelbarrow body is one of the main parts of the wheelbarrow. The schematic diagram of its structure is shown in Figure 1. According to the structural characteristics of the wheelbarrow body, the punching die can be used to realize the processing of the wheelbarrow body. Stamping die is a pressure processing method that uses a die installed on a press to apply pressure to the material in the cold stamping process to cause separation or plastic deformation to obtain the required parts. It has the advantages of short production cycle, good production quality, It has the advantages of high utilization rate of materials and good economic benefits. The processing of the wheelbarrow body requires five processes of blanking, deep drawing, trimming, flanging and unloading. The traditional production method requires multiple sets of molds to be carried out in sequence, resulting in low production efficiency and high mold costs. Therefore, a A composite mold integrating blanking, deep drawing, trimming, flanging and discharging is a technical problem to be solved urgently by those skilled in the art.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明所要解决的技术问题是:如何提供一种集落料、拉深、切边、翻边和卸料一体的复合模具,本发明采用的技术方案如下:In view of this, the technical problem to be solved by the present invention is: how to provide a composite mold that integrates blanking, deep drawing, trimming, flanging and unloading, and the technical scheme adopted in the present invention is as follows:
一种复合模具,包括下模座、上模座、模柄,所述下模座上端面固定安装四个滑动导向导柱,所述上模座下端面固定安装四个与滑动导向导柱配合的滑动导向导套,所述模柄通过第一螺钉固定在上模座上端面的中心圆孔内,所述上模座下端通过第三螺钉依次与上垫板、落料凸模、落料凸模固定板固定连接,所述上模座下端通过第二螺钉依次与上垫板、拉深凹模固定连接,所述下模座上端的四周通过第四螺钉依次与下底座、下垫板、落料凹模固定连接,所述下模座上端的中间位置通过第四螺钉依次与下垫板、拉深凸模固定连接,所述下模座上设置圆柱销,所述圆柱销上端依次插入下垫板和拉深凸模内,所述第一螺钉、第二螺钉、第三螺钉、第四螺钉均为内六角圆柱头螺钉,所述第四螺钉与下模座之间设置平垫圈,所述上模座、上垫板、落料凸模上设置容纳推杆的圆形通孔,所述推杆可在上模座、上垫板、落料凸模上的圆形通孔内上下滑动,所述上模座、上垫板上设置容纳切边模上部矩形杆的矩形通孔,所述拉深凹模设置在切边模内,所述落料凸模、推杆、拉深凹模的下端平齐,所述落料凹模的上端固定安装卸料板,所述落料凹模与卸料板之间设置圆柱头式固定挡料销,所述圆柱头式固定挡料销固定安装在落料凹模上,所述下垫板和拉深凸模内设置容纳顶杆的通孔,所述顶杆上端面与拉深凸模上端面平齐,所述下垫板上滑动安装两个短滑动楔块和两个长滑动楔块,两个所述短滑动楔块和两个所述长滑动楔块均对称安装在下垫板上,相邻短滑动楔块和长滑动楔块之间的夹角为90°,所述短滑动楔块和长滑动楔块高度相等,所述拉深凸模外侧滑动安装翻边模,所述翻边模下端与短滑动楔块、长滑动楔块接触,所述落料凹模内侧下端固定安装翻边模挡块,所述翻边模挡块下端与下垫板上端贴合,所述落料凹模内侧活动安装上楔块,所述上楔块下端与翻边模挡块上端之间安装圆柱螺旋弹簧。A composite mold comprises a lower die base, an upper die base and a die handle, four sliding guide guide posts are fixedly installed on the upper end surface of the lower die base, and four sliding guide guide posts are fixedly installed on the lower end surface of the upper die base to cooperate with the sliding guide guide posts The sliding guide sleeve of the upper die holder is fixed in the central circular hole of the upper end face of the upper die seat by the first screw, and the lower end of the upper die seat is connected with the upper backing plate, the blanking punch, the blanking die by the third screw in sequence. The punch fixing plate is fixedly connected, the lower end of the upper die base is fixedly connected to the upper backing plate and the deep drawing die in sequence through a second screw, and the upper end of the lower die holder is connected to the lower base and the lower backing plate sequentially through a fourth screw. , The blanking die is fixedly connected, the middle position of the upper end of the lower die base is fixedly connected to the lower backing plate and the drawing punch in sequence through a fourth screw, the lower die base is provided with cylindrical pins, and the upper ends of the cylindrical pins are sequentially Insert into the bottom plate and the deep drawing punch, the first screw, the second screw, the third screw and the fourth screw are all hexagon socket head screws, and a flat washer is arranged between the fourth screw and the lower die seat , The upper die seat, the upper backing plate and the blanking punch are provided with circular through holes for accommodating push rods, and the push rods can be inserted into the circular through holes on the upper die seat, the upper backing plate and the blanking punch. The upper die seat and the upper backing plate are provided with rectangular through holes for accommodating the upper rectangular rod of the trimming die, the deep drawing die is arranged in the trimming die, and the blanking punch, push rod, The lower end of the deep drawing die is flush, the upper end of the blanking die is fixedly installed with a stripper plate, and a cylindrical head type fixed stopper pin is arranged between the blanking die and the stripper plate, and the cylinder head type is fixed The stopper pin is fixedly installed on the blanking die, the lower backing plate and the deep drawing punch are provided with through holes for accommodating the ejector pin, the upper end surface of the ejector pin is flush with the upper end surface of the deep drawing punch, and the lower Two short sliding wedges and two long sliding wedges are slidably installed on the backing plate, and the two short sliding wedges and the two long sliding wedges are symmetrically installed on the lower backing plate, and the adjacent short sliding wedges are The angle between it and the long sliding wedge is 90°, the height of the short sliding wedge and the long sliding wedge are equal, the flanging die is slidably installed on the outside of the deep drawing punch, and the lower end of the flanging die is connected to the short sliding wedge. The wedge block and the long sliding wedge block are in contact, the lower end of the inner side of the blanking die is fixedly installed with a flanging die stopper, the lower end of the flanging die stopper is attached to the upper end of the lower backing plate, and the inner side of the blanking die is movably installed An upper wedge, a cylindrical coil spring is installed between the lower end of the upper wedge and the upper end of the flanging die block.
所述复合模具还包括废料槽,所述废料槽位于翻边模、上楔块围成的空间内,所述废料槽的下端与短滑动楔块和长滑动楔块的上端面贴合。The composite mold further includes a waste slot, which is located in the space enclosed by the flanging die and the upper wedge, and the lower end of the waste slot is fitted with the upper end surfaces of the short sliding wedge and the long sliding wedge.
所述下垫板包括下垫板主体,所述下垫板主体中心孔的孔底面固定安装中心板,所述中心板上端面与下垫板主体上端面平齐,所述中心板四周固定安装四个扇形板,相邻的扇形板之间形成用于安装短滑动楔块的两个短缺口和用于安装长滑动楔块的两个长缺口。The lower backing plate includes a main body of the lower backing plate, the bottom surface of the hole of the central hole of the main body of the lower backing plate is fixedly installed with a central plate, the upper end surface of the central plate is flush with the upper end surface of the main body of the lower backing plate, and the center plate is fixedly installed around it Four sector plates, two short slots for installing short sliding wedges and two long slots for installing long sliding wedges are formed between adjacent sector plates.
所述长滑动楔块的截面与短滑动楔块截面的形状、尺寸均相等,所述短滑动楔块的上平面与废料槽下端面贴合,所述短滑动楔块的斜面及上平面与翻边模下端接触,所述短滑动楔块的侧平面与扇形板的侧平面贴合,所述短滑动楔块的外端面与翻边模挡块内侧面贴合。The cross section of the long sliding wedge is equal to the shape and size of the short sliding wedge, the upper plane of the short sliding wedge is in contact with the lower end surface of the waste chute, the inclined surface and the upper plane of the short sliding wedge are the same as the The lower end of the flanging die is in contact, the side plane of the short sliding wedge is fitted with the side plane of the sector plate, and the outer end face of the short sliding wedge is fitted with the inner side of the flanging die block.
所述翻边模挡块包括翻边模挡块弯曲段、与翻边模挡块弯曲段一端固定连接的翻边模挡块长矩形段、与翻边模挡块弯曲段另一端固定连接的翻边模挡块短矩形段,所述翻边模挡块弯曲段、翻边模挡块长矩形段、翻边模挡块短矩形段的上端面中间位置均设置翻边模挡块圆形凹槽。The flanging module block includes a curved section of the flanging mold block, a long rectangular section of the flanging mold block that is fixedly connected to one end of the curved section of the flanging mold block, and a long rectangular section of the flanging mold block that is fixedly connected to the other end of the curved section of the flanging mold block. A short rectangular section of the flanging module stopper, the flanging module stopper is set in the middle position of the upper end face of the curved section of the flanging module stopper, the long rectangular section of the flanging module stopper, and the short rectangular section of the flanging module stopper. groove.
所述上楔块包括上楔块主体,所述上楔块主体的下端固定安装两个对称设置的小楔块和两个对称设置的大楔块,所述圆柱螺旋弹簧上端固定安装在上楔块主体下端面,所述圆柱螺旋弹簧下端固定安装在翻边模挡块圆形凹槽槽底,所述小楔块的长度与短滑动楔块的长度相等且位于短滑动楔块上方,所述大楔块的长度与长滑动楔块的长度相等且位于长滑动楔块上方,所述小楔块的长度与翻边模挡块短矩形段的长度相等且位于翻边模挡块短矩形段内侧上方,所述大楔块的长度与翻边模挡块长矩形段的长度相等且位于翻边模挡块长矩形段内侧上方。The upper wedge block includes an upper wedge block body, two symmetrically arranged small wedge blocks and two symmetrically arranged large wedge blocks are fixedly installed on the lower end of the upper wedge block body, and the upper end of the cylindrical coil spring is fixedly installed on the upper wedge block. The lower end of the block body, the lower end of the cylindrical coil spring is fixedly installed on the bottom of the circular groove groove of the flanging die block, the length of the small wedge is equal to the length of the short sliding wedge and is located above the short sliding wedge, so The length of the large wedge is equal to the length of the long sliding wedge and is located above the long sliding wedge, and the length of the small wedge is equal to the length of the short rectangular section of the flanging die block and is located in the short rectangle of the flanging die block. Above the inner side of the segment, the length of the large wedge is equal to the length of the long rectangular segment of the flanging die stopper and is located above the inner side of the long rectangular segment of the flanging die stopper.
本发明具有如下优点:The present invention has the following advantages:
(1)集落料、拉深、切边、翻边和卸料五个工序于一体,不需要使用多套模具依次进行,提高了生产效率,降低了模具费用;(1) The five processes of blanking, deep drawing, trimming, flanging and unloading are integrated, and it is not necessary to use multiple sets of molds in sequence, which improves production efficiency and reduces mold costs;
(2)推杆的压力作用于上楔块,上楔块压缩圆柱螺旋弹簧下行推动短滑动楔块、长滑动楔块向靠近拉深凸模的方向移动,移动的短滑动楔块、长滑动楔块推动翻边模向上运动完成翻边工序,利用斜楔块改变方向的特点,使得由上而下的冲压力带动翻边模由下而上运动完成翻边工序;(2) The pressure of the push rod acts on the upper wedge, and the upper wedge compresses the cylindrical coil spring to push down the short sliding wedge and the long sliding wedge to move towards the direction close to the drawing punch. The moving short sliding wedge and the long sliding wedge The wedge block pushes the flanging die upward to complete the flanging process, and the wedge block is used to change the direction, so that the punching force from top to bottom drives the flanging die to move from bottom to top to complete the flanging process;
(3)上楔块下端与翻边模挡块上端之间安装圆柱螺旋弹簧,上楔块在圆柱螺旋弹簧的回弹力作用下可向上运动复位;(3) A cylindrical coil spring is installed between the lower end of the upper wedge block and the upper end of the flanging die block, and the upper wedge block can move upward and reset under the action of the rebound force of the cylindrical coil spring;
(4)翻边模下端与短滑动楔块、长滑动楔块接触,两个短滑动楔块和两个长滑动楔块均对称安装在下垫板上,相邻短滑动楔块和长滑动楔块之间的夹角为90°,长滑动楔块的截面与短滑动楔块截面的形状、尺寸均相等,使得翻边模下端与短滑动楔块、长滑动楔块接触较为平稳。(4) The lower end of the flanging die is in contact with the short sliding wedge and the long sliding wedge. The two short sliding wedges and the two long sliding wedges are symmetrically installed on the bottom plate, and the adjacent short sliding wedges and long sliding wedges are adjacent. The angle between the blocks is 90°, and the shape and size of the cross section of the long sliding wedge and the short sliding wedge are equal, so that the lower end of the flanging die contacts the short sliding wedge and the long sliding wedge relatively smoothly.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1:独轮手推车车斗结构示意图;Figure 1: Schematic diagram of the body structure of a wheelbarrow;
图2:本发明一种复合模具的剖视结构示意图;Fig. 2: the sectional structure schematic diagram of a kind of composite mold of the present invention;
图3:图2中A处的放大结构示意图;Figure 3: A schematic view of the enlarged structure at A in Figure 2;
图4:本发明一种复合模具的切边模结构示意图;Figure 4: a schematic view of the trimming die structure of a composite die of the present invention;
图5:本发明一种复合模具的下垫板处结构示意图;Fig. 5: the structural representation of the bottom plate of a composite mold of the present invention;
图6:本发明一种复合模具的下垫板结构示意图;Figure 6: a schematic diagram of the structure of the bottom plate of a composite mold of the present invention;
图7:本发明一种复合模具的短滑动楔块结构示意图;Figure 7: a schematic view of the structure of a short sliding wedge of a composite mold of the present invention;
图8:本发明一种复合模具的长滑动楔块结构示意图;Figure 8: a schematic diagram of the structure of a long sliding wedge of a composite mold of the present invention;
图9:本发明一种复合模具的废料槽结构示意图;Figure 9: a schematic diagram of the structure of the waste chute of a composite mold of the present invention;
图10:本发明一种复合模具的翻边模剖视结构示意图;Figure 10: a schematic view of the cross-sectional structure of a flanging die of a composite die of the present invention;
图11:本发明一种复合模具的圆柱螺旋弹簧处结构示意图;Figure 11: a schematic structural diagram of a cylindrical coil spring of a composite mold of the present invention;
图12:本发明一种复合模具的翻边模挡块结构示意图;Figure 12: a schematic diagram of the structure of a flanging die block of a composite die of the present invention;
图13:本发明一种复合模具的上楔块结构示意图。Figure 13 is a schematic diagram of the structure of the upper wedge block of a composite mold of the present invention.
符号说明:Symbol Description:
1、下模座,2、下底座,3、下垫板,4、滑动导向导柱,5、落料凹模,6、圆柱头式固定挡料销,7、滑动导向导套,8、卸料板,9、上模座,10、落料凸模,11、上垫板,12、推杆,13、切边模,14、模柄,15、第一螺钉,16、第二螺钉,17、第三螺钉,18、拉深凹模,19、落料凸模固定板,20、上楔块,21、圆柱螺旋弹簧,22、翻边模挡块,23、短滑动楔块,24、翻边模,25、拉深凸模,26、顶杆,27、圆柱销,28、废料槽,29、第四螺钉,30、平垫圈,31、长滑动楔块,301、下垫板主体,302、中心板,303、扇形板,304、短缺口,305、长缺口,2001、上楔块主体,2002、小楔块,2003、大楔块,2201、翻边模挡块弯曲段,2202、翻边模挡块圆形凹槽,2203、翻边模挡块长矩形段,2204、翻边模挡块短矩形段,2301、上平面,2302、斜面,2303、侧平面,2304、外端面。1. Lower die base, 2. Lower base, 3. Lower backing plate, 4. Sliding guide guide post, 5. Blanking die, 6. Cylindrical fixed stopper pin, 7. Sliding guide bushing, 8. Stripper, 9, Upper die seat, 10, Blanking punch, 11, Upper pad, 12, Push rod, 13, Trimming die, 14, Die handle, 15, First screw, 16, Second screw , 17, third screw, 18, deep drawing die, 19, blanking punch fixing plate, 20, upper wedge, 21, cylindrical coil spring, 22, flanging die block, 23, short sliding wedge, 24, flanging die, 25, deep drawing punch, 26, ejector pin, 27, cylindrical pin, 28, waste groove, 29, fourth screw, 30, flat washer, 31, long sliding wedge, 301, bottom pad Plate body, 302, Center plate, 303, Sector plate, 304, Short gap, 305, Long gap, 2001, Upper wedge body, 2002, Small wedge, 2003, Large wedge, 2201, Flanging die stopper bent Section, 2202, Flanging Die Block Circular Groove, 2203, Flanging Die Block Long Rectangular Section, 2204, Flanging Die Block Short Rectangular Section, 2301, Upper Plane, 2302, Bevel, 2303, Side Plane, 2304, the outer end face.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”、等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本发明的实施例例如能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。The terms "first", "second", etc. in the description and claims of the present invention and the above drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments of the invention described herein can, for example, be practiced in sequences other than those illustrated or described herein. Furthermore, the terms "comprising" and "having" and any variations thereof, are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those expressly listed Rather, those steps or units may include other steps or units not expressly listed or inherent to these processes, methods, products or devices.
下面结合附图和实例对本发明作进一步说明:Below in conjunction with accompanying drawing and example, the present invention will be further described:
如图2~5所示,一种复合模具,包括下模座1、上模座9、模柄14,下模座1上端面固定安装四个滑动导向导柱4,示例的,滑动导向导柱4下端与下模座1上的模座孔过盈配合,上模座9下端面固定安装四个与滑动导向导柱4配合的滑动导向导套7,示例的,滑动导向导套7上端与上模座9上的模座孔过盈配合,模柄14通过第一螺钉15固定在上模座9上端面的中心圆孔内,示例的,第一螺钉15圆周设置四个,上模座9下端通过第三螺钉17依次与上垫板11、落料凸模10、落料凸模固定板19固定连接,示例的,第三螺钉17圆周设置六个,上模座9下端通过第二螺钉16依次与上垫板11、拉深凹模18固定连接,示例的,第二螺钉16对称设置两个,下模座1上端的四周通过第四螺钉29依次与下底座2、下垫板3、落料凹模5固定连接,下模座1上端的中间位置通过第四螺钉29依次与下垫板3、拉深凸模25固定连接,示例的,下模座1四周设置六个第四螺钉29,中间对称设置两个第四螺钉29,下模座1上设置圆柱销27,圆柱销27上端依次插入下垫板3和拉深凸模25内,示例的,圆柱销27对称设置两个,第一螺钉15、第二螺钉16、第三螺钉17、第四螺钉29均为内六角圆柱头螺钉,第四螺钉29与下模座1之间设置平垫圈30,有效防止第四螺钉29松动,上模座9、上垫板11、落料凸模10上设置容纳推杆12的圆形通孔,推杆12可在上模座9、上垫板11、落料凸模10上的圆形通孔内上下滑动,上模座9、上垫板11上设置容纳切边模13上部矩形杆的矩形通孔,拉深凹模18设置在切边模13内,切边模13可上下滑动,落料凸模10、推杆12、拉深凹模18的下端平齐,落料凹模5的上端固定安装卸料板8,卸料板8与落料凹模5之间的间隙固定,落料凹模5与卸料板8之间设置圆柱头式固定挡料销6,圆柱头式固定挡料销6固定安装在落料凹模5上,下垫板3和拉深凸模25内设置容纳顶杆26的通孔,顶杆26上端面与拉深凸模25上端面平齐,顶杆26可上下滑动,向上滑动的顶杆26可顶起套在拉深凸模25上的工件,下垫板3上滑动安装两个短滑动楔块23和两个长滑动楔块31,两个短滑动楔块23和两个长滑动楔块31均对称安装在下垫板3上,相邻短滑动楔块23和长滑动楔块31之间的夹角为90°,短滑动楔块23和长滑动楔块31高度相等,拉深凸模25外侧滑动安装翻边模24,翻边模24的内壁与拉深凸模25贴合且翻边模24可沿着拉深凸模25上下滑动,翻边模24下端与短滑动楔块23、长滑动楔块31接触,落料凹模5内侧下端固定安装翻边模挡块22,示例的,翻边模挡块22的外壁与落料凹模5内壁过盈配合,翻边模挡块22下端与下垫板3上端贴合,落料凹模5内侧活动安装上楔块20,上楔块20下端与翻边模挡块22上端之间安装圆柱螺旋弹簧21,上楔块20可沿着落料凹模5内壁上下滑动。As shown in Figures 2 to 5, a composite mold includes a lower die base 1, an
如图2~3所示,本发明实施例的复合模具还包括废料槽28,废料槽28位于翻边模24、上楔块20围成的空间内,废料槽28的下端与短滑动楔块23和长滑动楔块31的上端面贴合,切边模13切下的废料落入废料槽28内,废料槽28一侧的外壁面与翻边模24外壁面贴合,废料槽28另一侧的外壁面与上楔块20贴合,上楔块20上下滑动的过程始终与废料槽28外壁面接触,废料槽28与上楔块20、圆柱螺旋弹簧21、翻边模挡块22、短滑动楔块23、长滑动楔块31、翻边模24构成翻边机构。As shown in FIGS. 2 to 3 , the composite mold according to the embodiment of the present invention further includes a
如图5~6所示,下垫板3包括下垫板主体301,下垫板主体301中心孔的孔底面固定安装中心板302,中心板302上端面与下垫板主体301上端面平齐,示例的,下垫板主体301和中心板302可通过焊接方式固定或为一体式加工,中心板302四周固定安装四个扇形板303,相邻的扇形板303之间形成用于安装短滑动楔块23的两个短缺口304和用于安装长滑动楔块31的两个长缺口305,示例的,中心板302和扇形板303可通过焊接方式固定或为一体式加工。As shown in FIGS. 5-6 , the
如图7~10所示,长滑动楔块31的截面与短滑动楔块23截面的形状、尺寸均相等,长滑动楔块31的长度大于短滑动楔块23的长度,短滑动楔块23的上平面2301与废料槽28下端面贴合,短滑动楔块23的斜面2302及上平面2301与翻边模24下端接触,短滑动楔块23的侧平面2303与扇形板303的侧平面贴合,短滑动楔块23的外端面2304与翻边模挡块22内侧面贴合,短滑动楔块23与废料槽28短边中部接触,长滑动楔块31与废料槽28长边中部接触。As shown in FIGS. 7-10 , the cross-section of the long sliding
如图11~12所示,翻边模挡块22包括翻边模挡块弯曲段2201、与翻边模挡块弯曲段2201一端固定连接的翻边模挡块长矩形段2203、与翻边模挡块弯曲段2201另一端固定连接的翻边模挡块短矩形段2204,四段翻边模挡块弯曲段2201、两段翻边模挡块长矩形段2203以及两段翻边模挡块短矩形段2204围成环形结构,示例的,翻边模挡块弯曲段2201、翻边模挡块长矩形段2203、翻边模挡块短矩形段2204为一体式加工,翻边模挡块弯曲段2201、翻边模挡块长矩形段2203、翻边模挡块短矩形段2204的上端面中间位置均设置翻边模挡块圆形凹槽2202。As shown in FIGS. 11 to 12 , the
如图11~13所示,上楔块20包括上楔块主体2001,上楔块主体2001的下端固定安装两个对称设置的小楔块2002和两个对称设置的大楔块2003,示例的,小楔块2002和上楔块主体2001可通过焊接方式固定,大楔块2003和上楔块主体2001可通过焊接方式固定,圆柱螺旋弹簧21上端固定安装在上楔块主体2001下端面,圆柱螺旋弹簧21下端固定安装在翻边模挡块圆形凹槽2202槽底,小楔块2002的长度与短滑动楔块23的长度相等且位于短滑动楔块23上方,大楔块2003的长度与长滑动楔块31的长度相等且位于长滑动楔块31上方,上楔块20竖直下移过程中,竖直下移的小楔块2002下端的斜面与短滑动楔块23外侧的斜面2302接触并推动短滑动楔块23向靠近拉深凸模25的方向移动,竖直下移的大楔块2003下端的斜面与长滑动楔块31接触并推动长滑动楔块31向靠近拉深凸模25的方向移动,向靠近拉深凸模25方向移动的短滑动楔块23和长滑动楔块31一起推动翻边模24向上运动,小楔块2002的长度与翻边模挡块短矩形段2204的长度相等且位于翻边模挡块短矩形段2204内侧上方,大楔块2003的长度与翻边模挡块长矩形段2203的长度相等且位于翻边模挡块长矩形段2203内侧上方。As shown in FIGS. 11-13 , the
本发明与开式双柱固定台压力机JA21-200连接使用,本发明工作时:The present invention is used in connection with the open double-column fixed table press JA21-200. When the present invention works:
(1)裁剪好的钢板条料靠导料销导料,圆柱头式固定挡料销6定位,随着压力机带动模柄14下行,落料凸模10和落料凹模5作用于钢板条料开始落料工序以将手推车车斗的毛坯冲裁出来,落料完成后继续推着毛坯下行,同时拉深凸模25和拉深凹模18开始工作进行拉深工序,当落料凸模固定板19与卸料板8上表面接触时,拉深工序完成;(1) The cut steel strip is guided by the guide pin, and the cylindrical head type fixed stopper pin 6 is positioned. As the press drives the die handle 14 downward, the blanking punch 10 and the blanking die 5 act on the steel plate. The strip material starts the blanking process to punch out the blank of the trolley bucket. After the blanking is completed, it continues to push the blank downward. At the same time, the drawing
(2)拉深工序完成后,切边模13在切边模13动力机的压力作用下开始向下运动并完成切边工序,使得手推车车斗供翻边工序的材料均匀,切边模13切下的废料落入废料槽28内,切边结束后切边模13收回,切边工序完成;(2) After the deep drawing process is completed, the trimming die 13 starts to move downward under the pressure of the power machine of the trimming die 13 and completes the trimming process, so that the material supplied by the trolley bucket for the flanging process is uniform, and the trimming die 13 cuts The lower waste material falls into the
(3)切边工序完成后,推杆12在推杆12动力机的压力作用下沿着上模座9、上垫板11、落料凸模10上的圆形通孔向下滑动并穿过卸料板8作用于上楔块20,上楔块20压缩圆柱螺旋弹簧21下行推动短滑动楔块23、长滑动楔块31向靠近拉深凸模25的方向移动,移动的短滑动楔块23、长滑动楔块31推动翻边模24向上运动完成翻边工序,保持一定时间后,翻边工序完成,手推车车斗冲压成形;(3) After the trimming process is completed, the push rod 12 slides down and passes through the circular through holes on the
(4)随着模柄14上行,拉深凹模18上行脱离工件,顶杆26在顶杆26动力机的压力作用下沿着下垫板3和拉深凸模25上的通孔向上移动将工件顶出,推杆12收回,上楔块20在圆柱螺旋弹簧21的回弹力作用下向上运动复位,手动复位翻边模24、短滑动楔块23和长滑动楔块31。(4) With the upward movement of the die handle 14, the deep drawing die 18 moves upward from the workpiece, and the
本发明的落料、拉深、切边、翻边和卸料各工序之间的动作有序进行,首先落料工序与拉深工序依次进行,拉深工序结束后切边模13运动完成切边工序,接着完成对工件的翻边,最后,顶杆26上升将加工完毕的手推车车斗从拉深凸模25上顶出实现卸料。The operations of blanking, deep drawing, trimming, flanging and unloading of the present invention are performed in an orderly manner. First, the blanking process and the deep drawing process are performed in sequence. After the deep drawing process, the trimming die 13 moves to complete the cutting process. Then, the flanging of the workpiece is completed, and finally, the
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.
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| CN110193555A (en) | 2019-09-03 |
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