CN110192658A - Walnut shelling, separating and screening integrated machine - Google Patents

Walnut shelling, separating and screening integrated machine Download PDF

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Publication number
CN110192658A
CN110192658A CN201910551833.XA CN201910551833A CN110192658A CN 110192658 A CN110192658 A CN 110192658A CN 201910551833 A CN201910551833 A CN 201910551833A CN 110192658 A CN110192658 A CN 110192658A
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China
Prior art keywords
walnut
drum
extruding drum
extrusion
cylinder wall
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CN201910551833.XA
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Chinese (zh)
Inventor
杨淑华
李天龙
齐国辉
张秀花
弋景刚
杨欣
郝建军
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Heibei Agricultural University
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Heibei Agricultural University
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Priority to CN201910551833.XA priority Critical patent/CN110192658A/en
Publication of CN110192658A publication Critical patent/CN110192658A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N5/00Machines for hulling, husking or cracking nuts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

本发明公开了一种核桃剥壳分离筛选一体机,包括机架、进料斗、挤压滚筒、滚筒壁、环形圆盘、柔性击打棒、分离外壳、振动筛、滚筒支撑架、长支架,其特征在于:环形圆盘固定在机架上,滚筒壁安装在环形圆盘上,并通过螺栓固定,挤压滚筒安装在环形圆盘中央,进料斗通过螺栓固定在滚筒壁的上端,柔性击打棒与挤压滚筒的下端轴连接,分离外壳安装在环形圆盘底部,通过螺栓连接,长支架安装在机架两侧,滚筒支撑架安装在长支架中部,振动筛安装在长支架一端。该装置结构简单、操作方便,利于物理挤压实现核桃的破壳,采用柔性击打实现核桃仁与核桃壳的分离,通过振动筛,筛选出完整的核桃仁和破碎的核桃壳。

The invention discloses a walnut peeling, separating and screening integrated machine, which comprises a frame, a feeding hopper, an extrusion drum, a drum wall, an annular disk, a flexible beating bar, a separation shell, a vibrating screen, a drum support frame, and a long bracket. It is characterized in that: the annular disk is fixed on the frame, the roller wall is installed on the annular disk and fixed by bolts, the extrusion roller is installed in the center of the annular disk, and the feeding hopper is fixed on the upper end of the roller wall by bolts, flexible The beating rod is connected to the lower end of the extrusion drum, the separation shell is installed at the bottom of the ring disc, connected by bolts, the long bracket is installed on both sides of the frame, the roller support frame is installed in the middle of the long bracket, and the vibrating screen is installed at one end of the long bracket. The device is simple in structure and easy to operate, which is beneficial to physical extrusion to break the walnut shell, and uses flexible beating to separate the walnut kernel from the walnut shell. Through the vibrating screen, complete walnut kernels and broken walnut shells are screened out.

Description

核桃剥壳分离筛选一体机Walnut Shelling, Separation and Screening Machine

技术领域technical field

本发明公开了一种核桃剥壳分离筛选一体机,属于农产品加工机械领域。The invention discloses a walnut peeling, separating and screening integrated machine, which belongs to the field of agricultural product processing machinery.

背景技术Background technique

核桃在我国种植历史悠久,种植区域广泛。但核桃剥壳工艺仍然制约着核桃深加工产业的发展。现有的核桃破壳设备多样,多采用捶打、撞击、挤压等方式破壳,大都能实现破壳,但破壳后的核桃仁难以保证其完整性,壳、仁分离困难,破壳后多采用人工分离方式。而人工敲击破壳来获取完整核桃仁,这种方法效率低、成本高,难以满足市场需求。Walnut has a long history of planting in my country, and the planting area is extensive. But walnut shelling technology still restricts the development of walnut deep processing industry. Existing walnut shelling equipment is various, and most of them use methods such as beating, impacting, and extrusion to break the shell. Manual separation is often used. However, manual knocking and breaking of the shells to obtain complete walnut kernels is inefficient and costly, and it is difficult to meet market demand.

发明内容Contents of the invention

本发明提供一种核桃剥壳分离筛选一体机。The invention provides an all-in-one machine for peeling, separating and screening walnuts.

为实现核桃破壳并实现壳仁分离目的,本发明采取以下技术方案:一种核桃剥壳分离筛选一体机,包括机架、进料斗、挤压滚筒、滚筒壁、环形圆盘、柔性击打棒、分离外壳、振动筛、滚筒支撑架、长支架、电机、皮带,其特征在于:所述环形圆盘固定在机架上;所述滚筒壁安装在环形圆盘上,并通过螺栓固定;所述挤压滚筒安装在环形圆盘中央;所述进料斗通过螺栓固定在滚筒壁的上端;所述柔性击打棒与挤压滚筒的下端轴连接;所述分离外壳安装在环形圆盘底部,通过螺栓连接;所述长支架安装在机架两侧;所述滚筒支撑架安装在长支架中部;所述振动筛安装在长支架一端;所述电机安装在长支架另一侧;所述小带轮与电机连接;所述大带轮与挤压滚筒下端轴连接;所述皮带分别与小带轮和大带轮连接。In order to break the walnut shell and separate the shell and kernel, the present invention adopts the following technical solutions: a walnut peeling, separation and screening integrated machine, including a frame, a feeding hopper, an extrusion drum, a drum wall, an annular disc, a flexible impact Beating rods, separating shells, vibrating screens, drum support frames, long brackets, motors, belts, characterized in that: the annular disc is fixed on the frame; the drum wall is installed on the annular disc and fixed by bolts; The extrusion roller is installed in the center of the annular disk; the feed hopper is fixed on the upper end of the roller wall by bolts; the flexible striking rod is connected to the lower end of the extrusion roller; the separation shell is installed at the bottom of the annular disk , connected by bolts; the long bracket is installed on both sides of the frame; the roller support frame is installed in the middle of the long bracket; the vibrating screen is installed at one end of the long bracket; the motor is installed on the other side of the long bracket; The small pulley is connected to the motor; the large pulley is connected to the lower shaft of the extrusion drum; the belt is connected to the small pulley and the large pulley respectively.

附图说明Description of drawings

图1是本发明一种核桃剥壳分离筛选一体机结构示意图。Fig. 1 is a schematic structural view of an all-in-one machine for peeling, separating and screening walnuts according to the present invention.

图2是挤压滚筒结构示意图。Figure 2 is a schematic diagram of the structure of the extrusion roller.

图3是滚筒壁结构示意图。Fig. 3 is a schematic diagram of the drum wall structure.

图4是柔性击打棒结构示意图。Fig. 4 is a structural schematic diagram of a flexible striking rod.

图5是分离外壳结构示意图。Fig. 5 is a schematic diagram of the structure of the separation shell.

图中:1、进料斗;2、滚筒壁;3、环形圆盘;4、机架;5、分离外壳;6、滚筒支撑架;7、电机;8、长支架;9、皮带;10、振动筛;12、挤压滚筒;13、螺旋挤压导轨;14、柔性击打棒;15、半球形凸起;16、竖直导向轨;17、小带轮;18、大带轮。In the figure: 1. Feed hopper; 2. Drum wall; 3. Ring disc; 4. Rack; 5. Separation shell; 6. Drum support frame; 7. Motor; 8. Long bracket; 9. Belt; 12. Extrusion roller; 13. Spiral extrusion guide rail; 14. Flexible hitting rod; 15. Hemispherical protrusion; 16. Vertical guide rail; 17. Small pulley; 18. Large pulley.

具体实施方式Detailed ways

下面结合附图,对本发明做进一步说明:如图1,2,3,4,5所示,一种核桃剥壳分离筛选一体机,包括包括进料斗1、滚筒壁2、环形圆盘3、机架4、分离外壳5、滚筒支撑架6、电机7、长支架8、皮带9、振动筛10、螺旋挤压导轨13、柔性击打棒14、竖直导向轨16,半球形凸起15、小带轮17、大带轮18,其特征在于:所述环形圆盘3固定在机架4上;所述滚筒壁2安装在环形圆盘3上,并通过螺栓固定;所述挤压滚筒12安装在环形圆盘3中央;所述进料斗1通过螺栓固定在滚筒壁2的上端;所述柔性击打棒14与挤压滚筒12的下端轴连接;所述分离外壳5安装在环形圆盘3底部,通过螺栓连接;所述长支架8安装在机架4两侧;所述滚筒支撑架6安装在长支架8中部;所述振动筛10安装在长支架6一端;所述电机7安装在长支架6另一侧;所述小带轮17与电机7连接;所述大带轮18与挤压滚筒12下端轴连接;所述皮带9分别与小带轮17和大带轮18连接。Below in conjunction with accompanying drawing, the present invention is further described: as shown in Fig. 1,2,3,4,5, a kind of walnut shelling separation and screening all-in-one machine comprises feed hopper 1, drum wall 2, annular disk 3 , Frame 4, Separation Shell 5, Roller Support 6, Motor 7, Long Support 8, Belt 9, Vibrating Screen 10, Spiral Extrusion Guide 13, Flexible Hitting Rod 14, Vertical Guide 16, Hemispherical Protrusion 15 , small pulley 17, large pulley 18, it is characterized in that: described annular disk 3 is fixed on the frame 4; Described drum wall 2 is installed on the annular disk 3, and is fixed by bolt; The drum 12 is installed in the center of the annular disc 3; the feed hopper 1 is fixed on the upper end of the drum wall 2 by bolts; the flexible beating rod 14 is axially connected to the lower end of the extrusion drum 12; the separation shell 5 is installed in the ring The bottom of the disk 3 is connected by bolts; the long support 8 is installed on both sides of the frame 4; the roller support frame 6 is installed on the middle of the long support 8; the vibrating screen 10 is installed on one end of the long support 6; 7 is installed on the other side of the long bracket 6; the small pulley 17 is connected with the motor 7; the large pulley 18 is connected with the lower end shaft of the extrusion drum 12; the belt 9 is connected with the small pulley 17 and the large pulley respectively 18 connections.

工作原理: 进料斗1盛满核桃,当电机7工作,小带轮17带动皮带9转动,皮带9带动大带轮18转动,挤压滚筒12随之转动。进料斗1中的核桃逐个下漏,当核桃进入到挤压滚筒12与滚筒壁5的间隙时,核桃被滚筒壁5上的竖直导向轨16分在不同区域,核桃在挤压滚筒12上螺旋导向杆13的推动下,逐渐向下运动,由于挤压滚筒12底部与滚筒壁5的间隙逐渐变小,核桃受力挤压,实现破碎。当进入到柔性击打棒14工作区域时,核桃沿着柔性击打棒14向末端移动,在柔性击打棒14的拨动下,核桃与分离外壳5上的半球形凸起15发生碰撞,实现核桃壳与核桃仁的分离。分离后的核桃壳与核桃仁,沿着分离外壳5的末端进入到振动筛10中,依据振动筛10中网孔大小的不同,完整的核桃仁经过第一层筛选出来后,通过第一层的出料孔完成收集;破碎的核桃壳和破碎的核桃仁通过第二次的出料孔完成收集,完成最终的分离筛选。 Working principle: The feeding hopper 1 is filled with walnuts. When the motor 7 works, the small pulley 17 drives the belt 9 to rotate, the belt 9 drives the large pulley 18 to rotate, and the extrusion roller 12 rotates accordingly. The walnuts in the feed hopper 1 leak down one by one. When the walnuts enter the gap between the extrusion drum 12 and the drum wall 5, the walnuts are divided into different areas by the vertical guide rails 16 on the drum wall 5. Under the promotion of the upper helical guide rod 13, it moves downwards gradually, because the gap between the bottom of the extruding drum 12 and the drum wall 5 becomes smaller gradually, the walnuts are extruded by force to realize crushing. When entering the working area of the flexible beating rod 14, the walnut moves to the end along the flexible beating rod 14. Under the stirring of the flexible beating rod 14, the walnut collides with the hemispherical protrusion 15 on the separation shell 5 to realize walnut shell Isolated with walnut kernels. The separated walnut shells and walnut kernels enter the vibrating sieve 10 along the end of the separation shell 5. According to the different mesh sizes in the vibrating sieve 10, the complete walnut kernels are screened out by the first layer and passed through the first layer. The collection is completed through the second discharge hole; the broken walnut shells and broken walnut kernels are collected through the second discharge hole to complete the final separation and screening.

本实施例只是对本发明构思和实现的一个说明,并非对其进行限制,在本发明新型构思下,未经实质变换的技术方案仍然在保护范围内。This embodiment is only an illustration of the conception and realization of the present invention, and does not limit it. Under the new conception of the present invention, technical solutions without substantial transformation are still within the scope of protection.

Claims (5)

1. a kind of CRACKING WALNUT separation screening all-in-one machine, including it is rack, feed hopper, extruding drum, cylinder wall, circular disk, soft Property impacting rod, separation shell, vibrating screen, roller cage, long stent, it is characterised in that: the circular disk is fixed on rack On;The cylinder wall is mounted on circular disk, and is bolted;The extruding drum is mounted on circular disk center; The feed hopper is bolted on the upper end of cylinder wall;The lower end axis connection of the flexibility impacting rod and extruding drum;Institute It states separation shell and is mounted on circular disk bottom, be bolted;The long stent is mounted on rack two sides;The roller branch Support is mounted in the middle part of long stent;The vibrating screen is mounted on long stent one end.
2. extruding drum as claimed in claim 1, it is characterised in that: the extruding drum is in circular platform type, and both sides are connected with Upper shaft and lower end axis are evenly distributed with screw extrusion guide rail on extruding drum.
3. cylinder wall as claimed in claim 1, it is characterised in that: be equipped on the inside of the cylinder wall and be vertically directed rail.
4. flexibility impacting rod as claimed in claim 1, it is characterised in that: the flexibility impacting rod end tilts down, soft Property impacting rod hollow shaft and extruding drum lower shaft end cooperate.
5. separation shell as claimed in claim 1, it is characterised in that: have hemispherical to convex in the middle part of the separation shell It rises, is uniformly distributed.
CN201910551833.XA 2019-06-25 2019-06-25 Walnut shelling, separating and screening integrated machine Pending CN110192658A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111713709A (en) * 2020-07-29 2020-09-29 安徽硕景机电设计服务有限公司 Shell breaking components for deep processing of nuts
CN112450452A (en) * 2020-11-25 2021-03-09 中国检验检疫科学研究院 Chinese chestnut shell breaking device
CN112586751A (en) * 2019-10-01 2021-04-02 新疆工程学院 Almond shell breaking and kernel size grading device
CN112715974A (en) * 2021-02-20 2021-04-30 刘昆鹏 Walnut shell sheave type crushing device for walnut juicing
CN113000446A (en) * 2021-02-26 2021-06-22 钟长征 Residual pulp cleaning device of jujube core based on rotary brush
CN115644462A (en) * 2022-11-01 2023-01-31 滁州学院 Spiral extrusion formula gorgon fruit shucker

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Publication number Priority date Publication date Assignee Title
CN112586751A (en) * 2019-10-01 2021-04-02 新疆工程学院 Almond shell breaking and kernel size grading device
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CN112715974A (en) * 2021-02-20 2021-04-30 刘昆鹏 Walnut shell sheave type crushing device for walnut juicing
CN113000446A (en) * 2021-02-26 2021-06-22 钟长征 Residual pulp cleaning device of jujube core based on rotary brush
CN115644462A (en) * 2022-11-01 2023-01-31 滁州学院 Spiral extrusion formula gorgon fruit shucker

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