CN110180953A - Drawing die and the punching and edge-cutting technique for using it - Google Patents
Drawing die and the punching and edge-cutting technique for using it Download PDFInfo
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- CN110180953A CN110180953A CN201910594858.8A CN201910594858A CN110180953A CN 110180953 A CN110180953 A CN 110180953A CN 201910594858 A CN201910594858 A CN 201910594858A CN 110180953 A CN110180953 A CN 110180953A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/21—Deep-drawing without fixing the border of the blank
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/08—Dies with different parts for several steps in a process
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
本申请公开了一种拉伸模具,包括上模和下模。所述上模包括上底板,上模底板,和连接所述上底板及所述上模底板的上垫板;所述下模包括下模底座,下底板,和连接所述下模底板及所述下底板的下垫板。其中,所述上模进一步包括上推料块,设置于所述下底板靠近所述上底板的第一侧;上压板块,设置于所述下底板远离所述上底板的第二侧;上内脱板,环绕设置于所述上压板块;和上推块,环绕设置于所述上内推板。所述下模进一步包括凹模,设置于所述下模底座靠近所述上模的一侧;下内脱板,环绕设置于所述凹模;和滑块,环绕设置于所述下内脱板。
The application discloses a stretching die, which includes an upper die and a lower die. The upper mold includes an upper base plate, an upper mold base plate, and an upper backing plate that connects the upper base plate and the upper mold base plate; the lower mold includes a lower mold base, a lower base plate, and connects the lower mold base plate and the Describe the lower backing plate of the lower bottom plate. Wherein, the upper mold further includes an upper pushing block, which is arranged on the first side of the lower bottom plate close to the upper bottom plate; an upper pressing plate, which is arranged on the second side of the lower bottom plate away from the upper bottom plate; The inner stripping plate is arranged around the upper pressing plate; and the upper pushing block is arranged around the upper inner pushing plate. The lower mold further includes a concave mold, which is arranged on the side of the lower mold base close to the upper mold; a lower inner stripper plate, which is arranged around the concave mold; and a slider, which is arranged around the lower inner stripper. plate.
Description
技术领域technical field
本发明涉及冲压技术领域,特别涉及一种拉伸模具及使用其的冲压切边工艺。The invention relates to the technical field of punching, in particular to a stretching die and a punching and trimming process using the same.
背景技术Background technique
随着国家普及节能减排,大力发展新能源汽车,同时传动轮端盖需求量也大增,而该类产品生产主要由冲压加数车修边工艺完成,为了提高生产效率,降低生产成本,本申请公开了一种拉伸模具及使用其的冲压精准切边工艺,颠覆了传统工艺,由传统冲压及数车修边工艺整合在冲压工序中,在冲压过程中即可完成产品的精准切边。本申请实现冲压数车工艺合并,从而减少了设备使用量,去除了冲压数车之间的运输及生产辅助时间,同时提高了厂房空间利用率,极大的降低了产品的生产成本。With the popularization of energy saving and emission reduction in the country, new energy vehicles are vigorously developed, and the demand for transmission wheel end covers is also greatly increased. The production of this type of products is mainly completed by the stamping and adding machine trimming process. In order to improve production efficiency and reduce production costs, This application discloses a stretching die and its precision trimming process for stamping, which subverts the traditional process, and integrates the traditional stamping and edge trimming process into the stamping process, and the precise trimming of the product can be completed during the stamping process. side. The application realizes the combination of stamping and several vehicle processes, thereby reducing the amount of equipment used, eliminating the transportation and production auxiliary time between stamping and several vehicles, improving the utilization rate of workshop space, and greatly reducing the production cost of products.
发明内容Contents of the invention
本申请的目的在于提供一种拉伸模具,以克服现有技术中的不足。The purpose of this application is to provide a stretching die to overcome the deficiencies in the prior art.
为实现上述目的,本申请提供如下技术方案:In order to achieve the above object, the application provides the following technical solutions:
一种拉伸模具,包括上模和下模,所述上模包括上底板,上模底板,和连接所述上底板及所述上模底板的上垫板;所述下模包括下模底座,下底板,和连接所述下模底板及所述下底板的下垫板;所述上模进一步包括:A kind of drawing die, comprises patrix and lower mold, and described patrix comprises upper bottom plate, patriarch bottom plate, and the upper backing plate that connects described upper bottom plate and described patrix bottom plate; Described lower mold includes lower mold base , the lower base plate, and the lower backing plate connecting the lower mold base plate and the lower base plate; the upper mold further includes:
上推料块,设置于所述下底板靠近所述上底板的第一侧;an upper pushing block, arranged on the first side of the lower bottom plate close to the upper bottom plate;
上压板块,设置于所述下底板远离所述上底板的第二侧;The upper pressing plate is arranged on the second side of the lower base plate away from the upper base plate;
上内脱板,环绕设置于所述上压板块;和,The upper inner stripping plate is arranged around the upper pressing plate; and,
上推块,环绕设置于所述上内推板;The upper push block is arranged around the upper inner push plate;
所述下模进一步包括:The lower mold further includes:
凹模,设置于所述下模底座靠近所述上模的一侧;A concave mold is arranged on the side of the lower mold base close to the upper mold;
下内脱板,环绕设置于所述凹模;The lower inner stripping plate is arranged around the die;
滑块,环绕设置于所述下内脱板;和,a slider disposed around said lower inner stripping plate; and,
滑动刀刃,设置于所述下内脱板,由所述滑块推动相对于所述下内脱板运动。The sliding blade is arranged on the lower inner stripping plate, and is pushed by the slider to move relative to the lower inner stripping plate.
优选的,所述凹模具有与所述上压板块相配合的形状。Preferably, the concave mold has a shape matched with the upper pressing plate.
优选的,所述上压板块上设置有至少一个凸起。Preferably, at least one protrusion is provided on the upper pressing plate.
优选的,所述至少一个凸起具有相同的形状,或者所述至少一个凸起具有不同的形状。Preferably, the at least one protrusion has the same shape, or the at least one protrusion has different shapes.
优选的,所述凹模上开设有至少一个第一凹槽,所述至少一个第一凹槽与所述至少一个凸起相对设置;以使得所述上压板块和所述第一凹槽压合时,所述第一凹槽收容所述凸起。Preferably, at least one first groove is opened on the die, and the at least one first groove is arranged opposite to the at least one protrusion; so that the upper pressing plate and the first groove are pressed When appropriate, the first groove accommodates the protrusion.
优选的,上述拉伸模具进一步包括下顶料板,设置于所述下模底座远离所述上模的一面。Preferably, the above-mentioned stretching die further includes a lower ejector plate disposed on a side of the lower die base away from the upper die.
优选的,所述上模底板上开设有第二凹槽,所述第二凹槽与所述滑块相对设置;以使得所述上模和所述下模压合时,所述第二凹槽收容所述滑块。Preferably, a second groove is opened on the bottom plate of the upper mold, and the second groove is arranged opposite to the slider; so that when the upper mold and the lower mold are pressed together, the second groove Holds the slider.
本发明还提供一种使用上述拉伸模具的冲压切边工艺,包括以下步骤:The present invention also provides a stamping trimming process using the above drawing die, comprising the following steps:
将工件放置于所述拉伸模具的所述下内脱板上;placing the workpiece on the lower inner stripping plate of the drawing die;
压合所述上模和所述下模,以使得所述上压板块和所述凹模配合压合工件。Pressing the upper mold and the lower mold, so that the upper pressing plate and the concave mold cooperate to press the workpiece.
优选的,所述压合所述上模和所述下模的步骤包括子步骤:压合所述上模和所述下模时,所述滑块带动所述滑动刀刃对所述工件进行切边。Preferably, the step of pressing the upper mold and the lower mold includes a sub-step: when pressing the upper mold and the lower mold, the slider drives the sliding blade to cut the workpiece side.
优选的,所述滑块对所述工件的切边为径向切边。Preferably, the trimming of the workpiece by the slider is radial trimming.
与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
本申请提供的拉伸模具颠覆了传统工艺,由传统冲压加数车修边工艺整合在冲压工序中,在冲压过程中即可完成产品的精准切边,实现冲压数车工艺合并,从而减少了设备使用量,去除了冲压数车之间的运输及生产辅助时间,同时提高了厂房空间利用率,极大的降低了产品的生产成本,使产品更具有市场竞争力。The drawing die provided by this application has overturned the traditional process. The traditional stamping and multi-car trimming process is integrated into the stamping process. The precise edge trimming of the product can be completed during the stamping process, and the stamping and multi-car process can be combined, thereby reducing the cost. The amount of equipment used eliminates the transportation and production auxiliary time between stamping vehicles, and at the same time improves the utilization rate of the workshop space, greatly reduces the production cost of the product, and makes the product more market-competitive.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍;显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施例,对于本领域普通技术人员而言,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art; obviously, the accompanying drawings in the following description are only These are some embodiments described in this application, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为根据本申请的一个实施例的拉伸模具在工作状态时的剖视图;Fig. 1 is a cross-sectional view of a drawing die according to an embodiment of the present application when it is in working condition;
图2为根据本申请的一个实施例的拉伸模具在工作结束后的剖视图;Fig. 2 is a cross-sectional view of the drawing die according to an embodiment of the present application after the work is finished;
图3为根据本申请的一个实施例生产得到的工件。Fig. 3 is a workpiece produced according to one embodiment of the present application.
附图标号说明:Explanation of reference numbers:
1. 上底板,2. 上垫板,3.上推料块,4.上压料块,41.凸起,5.上内脱板,6.上推块,7.上模底板,701. 第二凹槽,8.工件,9.下内脱板,10.凹模,101.第一凹槽,11.滑块,111. 滑动刀刃,112. 固定刀刃,12.下模底座,13.下顶料板,14.下垫板,15.下底板。1. Upper bottom plate, 2. Upper backing plate, 3. Upper pushing block, 4. Upper pressing block, 41. Protrusion, 5. Upper inner stripping plate, 6. Upper pushing block, 7. Upper die bottom plate, 701 . The second groove, 8. workpiece, 9. lower inner stripping plate, 10. die, 101. the first groove, 11. slider, 111. sliding blade, 112. fixed blade, 12. lower mold base, 13. Lower top plate, 14. Lower backing plate, 15. Lower bottom plate.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明中的一部分实施例,而不是全部的实施例。给予本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. . Given the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present application.
图1示出了根据本申请的一个实施例的拉伸模具在工作状态时的剖视图。图2示出了根据本申请的一个实施例的拉伸模具在工作结束后的剖视图。如图1和图2所示,根据本申请的一个实施例的拉伸模具包括上模和下模,所述上模包括上底板1,上模底板7,和连接所述上底板1及所述上模底板7的上垫板2;所述下模包括下模底座12,下底板15,和连接所述下模底板12及所述下底板5的下垫板14。其中,所述上模进一步包括上推料块3,设置于所述下底板1靠近所述上底板1的第一侧;上压板块4,设置于所述下底板1远离所述上底板1的第二侧;上内脱板5,环绕设置于所述上压板块4;和,上推块6,环绕设置于所述上内推板5。所述下模进一步包括:凹模10,设置于所述下模底座12靠近所述上模的一侧;下内脱板9,环绕设置于所述凹模10;滑块11,环绕设置于所述下内脱板9;和,滑动刀刃111,设置于所述下内脱板9,由所述滑块11推动相对于所述下内脱板9运动。根据本申请的一个实施例,所述下模可以进一步包括固定刀刃112,设置于所述下内脱板9;所述固定刀刃112与所述滑动刀刃111配合,当所述上压板块4和所述第一凹槽10压合时,切割工件。Fig. 1 shows a cross-sectional view of a drawing die in a working state according to an embodiment of the present application. Fig. 2 shows a cross-sectional view of the drawing die according to an embodiment of the present application after the work is completed. As shown in Figures 1 and 2, a stretching die according to an embodiment of the present application includes an upper die and a lower die, and the upper die includes an upper base plate 1, an upper die base plate 7, and connects the upper base plate 1 and the lower die. The upper backing plate 2 of the upper die base plate 7; the lower die includes a lower die base 12, a lower base plate 15, and a lower backing plate 14 connecting the lower die base plate 12 and the lower base plate 5. Wherein, the upper mold further includes an upper pushing block 3, which is arranged on the first side of the lower bottom plate 1 close to the upper bottom plate 1; an upper pressing plate 4, which is arranged on the lower bottom plate 1 away from the upper bottom plate 1 The second side of the upper inner stripping plate 5 is arranged around the upper pressing plate 4 ; and the upper pushing block 6 is arranged around the upper inner pushing plate 5 . The lower die further comprises: a die 10, arranged on the side of the lower die base 12 close to the upper die; a lower inner stripping plate 9, arranged around the die 10; a slider 11, arranged around The lower inner stripping plate 9 ; and, the sliding blade 111 is arranged on the lower inner stripping plate 9 and is pushed by the slider 11 to move relative to the lower inner stripping plate 9 . According to an embodiment of the present application, the lower mold may further include a fixed blade 112, which is arranged on the lower inner stripping plate 9; the fixed blade 112 cooperates with the sliding blade 111, when the upper pressing plate 4 and When the first groove 10 is pressed together, the workpiece is cut.
继续参照图1和图2,根据本申请的一个实施例,所述凹模10可以具有与所述上压板块4相配合的形状。优选的,所述上压板块4上设置有至少一个凸起41。根据本申请的一个实施例,所述至少一个凸起41具有相同的形状,或者所述至少一个凸起41具有不同的形状。Continuing to refer to FIG. 1 and FIG. 2 , according to an embodiment of the present application, the concave mold 10 may have a shape matched with the upper pressing plate 4 . Preferably, at least one protrusion 41 is provided on the upper pressing plate 4 . According to an embodiment of the present application, the at least one protrusion 41 has the same shape, or the at least one protrusion 41 has different shapes.
根据本申请的一个实施例,优选的,所述凹模10上开设有至少一个第一凹槽101,所述至少一个第一凹槽101与所述至少一个凸起41相对设置;以使得所述上压板块4和所述第一凹槽10压合时,所述第一凹槽101收容所述凸起41。According to an embodiment of the present application, preferably, the die 10 is provided with at least one first groove 101, and the at least one first groove 101 is arranged opposite to the at least one protrusion 41; so that the When the upper pressing plate 4 is pressed together with the first groove 10 , the first groove 101 accommodates the protrusion 41 .
根据本申请的另一个实施例,进一步包括下顶料板13,设置于所述下模底座12远离所述上模的一面。According to another embodiment of the present application, it further includes a lower ejector plate 13 disposed on the side of the lower mold base 12 away from the upper mold.
根据本申请的一个实施例,所述上模底板7上开设有第二凹槽701,所述第二凹槽701与所述滑块11相对设置;以使得所述上模和所述下模压合时,所述第二凹槽701收容所述滑块11。According to an embodiment of the present application, a second groove 701 is opened on the bottom plate 7 of the upper mold, and the second groove 701 is arranged opposite to the slider 11; so that the upper mold and the lower mold press When appropriate, the second groove 701 accommodates the slider 11 .
本申请还公开了采用任一项所述拉伸模具的冲压切边工艺,包括以下步骤:The application also discloses a punching and trimming process using any one of the drawing dies, comprising the following steps:
(1)将工件放置于所述拉伸模具的所述下内脱板9上;(1) placing the workpiece on the lower inner stripping plate 9 of the drawing die;
(2)压合所述上模和所述下模,以使得所述上压板块4和所述凹模9配合压合工件8。(2) Pressing the upper mold and the lower mold so that the upper pressing plate 4 and the concave mold 9 cooperate to press the workpiece 8 .
根据本申请的一个实施例,所述步骤(1)包括子步骤:压合所述上模和所述下模时,所述滑块11推动滑动刀刃111对所述工件8进行切边,所得到的工件8可如图3所示。According to an embodiment of the present application, the step (1) includes a sub-step: when pressing the upper die and the lower die, the slider 11 pushes the sliding blade 111 to trim the workpiece 8, so The obtained workpiece 8 can be shown in FIG. 3 .
根据本申请的一个实施例,所述滑块11对所述工件8的切边为径向切边。According to an embodiment of the present application, the trimming of the workpiece 8 by the slider 11 is a radial trimming.
Claims (10)
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CN109500242A (en) * | 2018-11-16 | 2019-03-22 | 宁波港瑞汽车零部件有限公司 | A kind of many types of face processing and forming stamping die of vehicle dormer window guide rail and its process for stamping |
CN210146776U (en) * | 2019-07-03 | 2020-03-17 | 厦门捷讯汽车零部件有限公司 | Drawing die |
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CN204262142U (en) * | 2014-11-25 | 2015-04-15 | 吴中区光福良盛机械厂 | A kind of reciprocating lever blanking die |
RU156540U1 (en) * | 2015-07-09 | 2015-11-10 | федеральное государственное автономное образовательное учреждение высшего образования "Самарский государственный аэрокосмический университет имени академика С.П. Королева (национальный исследовательский университет)" (СГАУ) | STAMP COMBINED FOR EXTRACTION-CUTTING OF AN EMPTY |
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CN205798119U (en) * | 2016-06-03 | 2016-12-14 | 安徽蓝华金属科技股份有限公司 | The side trimming mechanism of stamping parts of automobile |
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CN210146776U (en) * | 2019-07-03 | 2020-03-17 | 厦门捷讯汽车零部件有限公司 | Drawing die |
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