CN110158141B - Rotation type copper bar double-end electroplating device - Google Patents
Rotation type copper bar double-end electroplating device Download PDFInfo
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- CN110158141B CN110158141B CN201910597072.1A CN201910597072A CN110158141B CN 110158141 B CN110158141 B CN 110158141B CN 201910597072 A CN201910597072 A CN 201910597072A CN 110158141 B CN110158141 B CN 110158141B
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 43
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 43
- 239000010949 copper Substances 0.000 title claims abstract description 43
- 238000009713 electroplating Methods 0.000 title claims abstract description 21
- 238000003825 pressing Methods 0.000 claims abstract description 42
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 210000004907 gland Anatomy 0.000 claims description 3
- 125000006850 spacer group Chemical group 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 238000003723 Smelting Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004870 electrical engineering Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/06—Suspending or supporting devices for articles to be coated
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
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- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electroplating Methods And Accessories (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
Description
技术领域technical field
本发明属于电镀技术领域,具体涉及一种旋转式铜排双头电镀装置。The invention belongs to the technical field of electroplating, and in particular relates to a rotary copper-bar double-head electroplating device.
背景技术Background technique
铜排是一种大电流导电产品,适用于高低压电器、开关触头、配电设备、母线槽等电器工程,也广泛用于金属冶炼、电化电镀、化工烧碱等超大电流电解冶炼工程。铜排又称铜母线、铜母排或铜汇流排、接地铜排,由铜材质制作,截面为矩形或倒角矩形长导体,由铝质材料制作称为铝排,电路中起输送电流和连接电气设备作用。Copper bar is a high-current conductive product, suitable for electrical engineering such as high and low voltage electrical appliances, switch contacts, power distribution equipment, bus ducts, etc. It is also widely used in metal smelting, electroplating, chemical caustic soda and other super-current electrolytic smelting projects. Copper bar, also known as copper bus bar, copper bus bar or copper bus bar, grounding copper bar, is made of copper material, the cross-section is a rectangular or chamfered rectangular long conductor, and it is made of aluminum material called aluminum bar, which transmits current and Connect electrical equipment.
铜排在两端与电气设备连接的部分,为了保证导电性能,需要对接触端进行电镀处理,如镀锡等。现有铜排电镀过程中比较耗费人工,每次装夹仅能电镀铜排一端,需要在一端电镀完成后重新拆卸、调转方向夹持。The copper bar is connected to the electrical equipment at both ends. In order to ensure the electrical conductivity, the contact end needs to be electroplated, such as tin plating. The existing copper bar electroplating process is relatively labor-intensive, and only one end of the copper bar can be electroplated for each clamping.
发明内容SUMMARY OF THE INVENTION
针对现有技术所存在的上述不足,本发明要解决的技术问题是现有铜排电镀进行双头电镀时需要重新拆装,耗费人工,降低生产效率。In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is that the prior art copper bar electroplating needs to be disassembled and assembled again when performing double-head electroplating, which consumes labor and reduces production efficiency.
本发明采用如下技术方案:一种旋转式铜排双头电镀装置,包括提升机构、手臂架、固定导轨、底架板、伸缩导轨、快速夹具压板、快速夹具、轴承组件,The present invention adopts the following technical scheme: a rotary copper bar double-head electroplating device, comprising a lifting mechanism, an arm frame, a fixed guide rail, a bottom frame plate, a telescopic guide rail, a quick clamp pressing plate, a quick clamp, and a bearing assembly,
所述提升机构包括马达、导向导轨、齿轮和链条,所述齿轮设置在所述导向导轨顶端,所述链条穿过所述齿轮,所述链条另一端与所述手臂架末端连接,所述手臂架可在所述导向导轨上自由升降,The lifting mechanism includes a motor, a guide rail, a gear and a chain, the gear is arranged on the top of the guide rail, the chain passes through the gear, the other end of the chain is connected with the end of the arm frame, and the arm The rack can be freely raised and lowered on the guide rail,
所述手臂架包括斜撑和悬臂,所述手臂架末端安装在所述提升机构上,所述手臂架前端固连有两根固定导轨,所述固定导轨竖直设置,The arm frame includes a diagonal brace and a cantilever, the end of the arm frame is installed on the lifting mechanism, and the front end of the arm frame is fixedly connected with two fixed guide rails, and the fixed guide rails are arranged vertically,
所述固定导轨朝向外侧设置有T型槽,所述底架板通过四个角的螺栓螺母固定在所述固定导轨上,所述底架板为工字型,所述底架板可沿导轨上下调整高度;The fixed guide rail is provided with a T-shaped groove toward the outside, and the chassis plate is fixed on the fixed guide rail by bolts and nuts at four corners. Adjust the height up and down;
所述底架板上与连接垫板通过轴承组件连接,所述连接垫板可绕所述底架板的中心旋转,所述底架板上下设置有两个定位孔,所述连接垫板通过旋入所述定位孔的紧固螺栓保持稳定,The base plate is connected with the connection pad through a bearing assembly, the connection pad can rotate around the center of the base plate, and two positioning holes are provided up and down the base plate, and the connection pad passes through the base plate. The fastening bolts screwed into the positioning holes remain stable,
所述连接垫板上固连有两根所述伸缩导轨,所述伸缩导轨包括两端的导轨和中间的拉杆,打开锁紧装置可抽拉伸缩导轨的长度;所述伸缩导轨的两端导轨上分别固连有所述快速夹具压板,所述快速夹具压板为矩形长条板状,所述快速夹具压板上安装有多组左右对称的快速夹具,所述快速夹具在所述快速夹具压板的两端上下排列。Two of the telescopic guide rails are fixedly connected to the connection pad, and the telescopic guide rails include guide rails at both ends and a middle pull rod, and the length of the telescopic guide rails can be pulled out by opening the locking device; on the guide rails at both ends of the telescopic guide rails The quick fixture pressing plates are respectively fixed, and the quick fixture pressing plates are in the shape of rectangular strips. There are multiple sets of left and right symmetrical quick fixtures installed on the quick fixture pressing plates. The quick fixtures are located on two sides of the quick fixture pressing plates. Arrange the ends up and down.
进一步地,所述固定导轨焊接在所述手臂架上,所述伸缩导轨焊接在所述连接垫板上,所述所述快速夹具压板焊接在所述伸缩导轨的两端。Further, the fixed guide rail is welded on the arm frame, the telescopic guide rail is welded on the connection pad, and the quick clamp pressing plate is welded on both ends of the telescopic guide rail.
进一步地,所述快速夹具包括底板、压把、压臂和压杆,所述底板安装在所述快速夹具压板上,所述压把、压臂安装在底板上,且压把、压臂之间通过杠杆连接,所述压把向一侧按压时,所述压臂向反方向按压,所述压臂前端安装有垂直设置的压杆,所述压杆按压所述铜排。Further, the quick clamp includes a bottom plate, a pressing handle, a pressing arm and a pressing rod, the bottom plate is mounted on the quick fixture pressing plate, the pressing handle and the pressing arm are mounted on the bottom plate, and the pressing handle and the pressing arm are arranged on the bottom plate. They are connected by levers. When the pressing handle is pressed to one side, the pressing arm is pressed in the opposite direction. A vertical pressing rod is installed at the front end of the pressing arm, and the pressing rod presses the copper bar.
进一步地,所述轴承组件包括轴承、轴承套壳、中心轴,所述中心轴与所述底架板固连,所述轴承套壳固连在所述连接垫板上,所述轴承套壳和所述中心轴之间安装有轴承。Further, the bearing assembly includes a bearing, a bearing casing, and a central shaft, the central shaft is fixedly connected to the chassis plate, the bearing casing is fixedly connected to the connection pad, and the bearing casing is A bearing is installed between the center shaft.
进一步地,为了防止轴承松脱,所述轴承外侧设置有轴承压盖,所述轴承压盖通过内六角螺钉紧固在所述中心轴上。Further, in order to prevent the bearing from loosening, a bearing press cover is provided on the outside of the bearing, and the bearing press cover is fastened on the central shaft by a hexagon socket head screw.
进一步地,所述轴承有两个,通过轴承隔套分离。Further, there are two bearings, which are separated by bearing spacers.
进一步地,所述轴承为GB/T276-1994深沟球轴承60000型10系列。Further, the bearing is GB/T276-1994 deep groove ball bearing 60000
进一步地,所述中心轴焊接在所述底架板或通过螺纹固连。Further, the central shaft is welded to the chassis plate or fixedly connected by threads.
有益效果:Beneficial effects:
1、本发明适用1.5—3米的不同规格的铜排,调整方便,铜排装卸采用快速夹具,节省人力;1. The present invention is suitable for copper bars of 1.5-3 meters of different specifications, and the adjustment is convenient, and the copper bars are loaded and unloaded by using quick clamps, which saves manpower;
2、采用轴承组件的设计,人工或机械手臂拨动即可调转铜排,减少铜排拆装时间。2. Using the design of bearing components, the copper bar can be rotated by manual or mechanical arm, reducing the disassembly and assembly time of the copper bar.
附图说明Description of drawings
图1为本发明所述的旋转式铜排双头电镀装置所在的生产线侧视图;1 is a side view of the production line where the rotary copper bar double-head electroplating device of the present invention is located;
图2为本发明所述的旋转式铜排双头电镀装置去除机盖的侧视图;2 is a side view of the rotary copper-bar double-head electroplating device of the present invention with the cover removed;
图3为本发明所述的底架板在固定导轨上的高度调整的正视和俯视示意图;3 is a front view and a top view schematic diagram of the height adjustment of the chassis plate according to the present invention on the fixed guide rail;
图4为本发明所述的快速夹具压板和伸缩导轨的装配的正视和仰视示意图;Fig. 4 is the front view and bottom view schematic diagram of the assembly of the quick clamp pressing plate and the telescopic guide rail according to the present invention;
图5为图4的A部分的放大视图;Figure 5 is an enlarged view of part A of Figure 4;
图6为对1.5米长铜排进行调转操作示意图;Figure 6 is a schematic diagram of the operation of switching the 1.5-meter long copper bar;
图7为对3米长铜排进行调转操作示意图。Figure 7 is a schematic diagram of the operation of switching the 3-meter long copper bar.
图中:1、铜排;2、手臂架;3、处理槽;4、减震支撑板;5、固定导轨;6、底架板;7、伸缩导轨;8、快速夹具压板;9、快速夹具;10、提升机构;11、轴承组件;12、连接垫板;13、紧固螺栓;14、定位孔;1101、轴承压盖;1102、轴承;1103、轴承套壳;1104、轴承隔套;1105、中心轴。In the picture: 1. Copper bar; 2. Arm frame; 3. Processing tank; 4. Shock-absorbing support plate; 5. Fixed guide rail; 6. Bottom frame plate; 7. Telescopic guide rail; Clamp; 10. Lifting mechanism; 11. Bearing assembly; 12. Connection pad; 13. Fastening bolt; 14. Positioning hole; 1101, Bearing gland; 1102, Bearing; ; 1105, the central axis.
具体实施方式Detailed ways
下面结合附图和具体实施例详细描述一下本发明的具体内容。The specific content of the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
如图1-4所示:一种旋转式铜排双头电镀装置,包括提升机构10、手臂架2、固定导轨5、底架板6、伸缩导轨7、快速夹具压板8、快速夹具9、轴承组件11,As shown in Figure 1-4: a rotary copper bar double-head electroplating device, including a
所述提升机构10包括马达、导向导轨、齿轮和链条,所述齿轮设置在所述导向导轨顶端,所述链条穿过所述齿轮,所述链条另一端与所述手臂架2末端连接,所述手臂架2可在所述导向导轨上自由升降,The
所述手臂架2包括斜撑和悬臂,所述手臂架2末端安装在所述提升机构10上,所述手臂架2前端固连有两根固定导轨5,所述固定导轨5竖直设置,The arm frame 2 includes a diagonal brace and a cantilever, the end of the arm frame 2 is mounted on the
所述固定导轨5朝向外侧设置有T型槽,所述底架板6通过四个角的螺栓螺母固定在所述固定导轨5上,所述底架板6为工字型,所述底架板6可沿导轨上下调整高度;The
所述底架板6上与连接垫板12通过轴承组件11连接,所述连接垫板12可绕所述底架板6的中心旋转,所述底架板6上下设置有两个定位孔14,所述连接垫板12通过旋入所述定位孔14的紧固螺栓13保持稳定,The
所述连接垫板12上固连有两根所述伸缩导轨7,所述伸缩导轨7包括两端的导轨和中间的拉杆,打开锁紧装置可抽拉伸缩导轨7的长度;所述伸缩导轨7的两端导轨上分别固连有所述快速夹具压板8,所述快速夹具压板8为矩形长条板状,所述快速夹具压板8上安装有多组左右对称的快速夹具9,所述快速夹具9在所述快速夹具压板8的两端上下排列。Two of the
在实际应用中,所述固定导轨5焊接在所述手臂架2上,所述伸缩导轨7焊接在所述连接垫板12上,所述所述快速夹具压板8焊接在所述伸缩导轨7的两端。In practical application, the fixed
在实际应用中,所述快速夹具9包为水平式夹具,所述快速夹具9包括底板、压把、压臂和压杆,所述底板安装在所述快速夹具压板8上,所述压把、压臂安装在底板上,且压把、压臂之间通过杠杆连接,所述压把向一侧按压时,所述压臂向反方向按压,所述压臂前端安装有垂直设置的压杆,所述压杆按压所述铜排1。In practical application, the
在实际应用中,所述快速夹具9选择明盛快速夹具有限公司生产的MS-220-WLH、MS-200-W、MS-225-D型水平式夹具。In practical applications, the
如图5所示,所述轴承组件11包括轴承1102、轴承套壳1103、中心轴1105,所述中心轴1105与所述底架板6固连,所述轴承套壳1103固连在所述连接垫板12上,所述轴承套壳1103和所述中心轴1105之间安装有轴承1102。As shown in FIG. 5 , the bearing
在实际应用中,为了防止轴承1102松脱,所述轴承1102外侧设置有轴承压盖1101,所述轴承压盖1101通过内六角螺钉紧固在所述中心轴1105上。In practical applications, in order to prevent the
在实际应用中,所述轴承1102有两个,通过轴承隔套1104分离。In practical applications, there are two
在实际应用中,所述轴承1102为GB/T276-1994深沟球轴承60000型10系列。In practical application, the
在实际应用中,所述中心轴1105焊接在所述底架板6或通过螺纹固连。In practical applications, the
在实际应用中,通过手工或机械手臂松开紧固螺栓13,并旋转连接垫板12,旋转180度再旋紧紧固螺栓13。In practical applications, the
如图6所示,为对1.5米长铜排进行调转操作示意图;As shown in Figure 6, it is a schematic diagram of the operation of switching the 1.5-meter-long copper bar;
如图7所示,为对3米长铜排进行调转操作示意图。As shown in Figure 7, it is a schematic diagram of the operation of switching the 3-meter long copper bar.
本发明所述的铜排电镀装置适用于铝排电镀。The copper bar electroplating device of the present invention is suitable for aluminum bar electroplating.
本发明的工作原理:The working principle of the present invention:
在每个快速夹具压板8上设置多组快速夹具9,可同时在一个升降手臂上安装6个甚至更多的铜排1;两个快速夹具压板8分别设置在伸缩导轨7的两端,当导轨伸展时,可装夹最长3米的铜排1,当伸缩导轨7收缩时,可装夹1.5米的铜排1。Multiple sets of
松开紧固螺栓13后,在轴承组件11作用下,人工或机械手臂拨动,上下两个快速夹具压板8与伸缩导轨7可同时旋转,调转至铜排1另一端,无需拆卸铜排1即可对另一端进行电镀。After loosening the
综上所述,本发明适用1.5—3米的不同规格的铜排,调整方便,一次装夹多个铜排,效率高,通过轴承组件调转铜排,节省时间和人力。To sum up, the present invention is suitable for copper bars of 1.5-3 meters of different specifications, and is easy to adjust, clamps multiple copper bars at one time, and has high efficiency.
以上显示和描述了本发明的基本原理、主要特征及优点。本行业的技术人员应该了解,上述实施方式只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并加以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围内。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and the purpose is to enable those who are familiar with the technology to understand the content of the present invention and implement it, and not to limit the present invention. The protection scope, all equivalent changes or modifications made according to the spirit of the present invention shall be covered within the protection scope of the present invention.
Claims (6)
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| CN201910597072.1A CN110158141B (en) | 2019-07-04 | 2019-07-04 | Rotation type copper bar double-end electroplating device |
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| CN201910597072.1A CN110158141B (en) | 2019-07-04 | 2019-07-04 | Rotation type copper bar double-end electroplating device |
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| CN110158141B true CN110158141B (en) | 2020-06-12 |
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| CN110644040B (en) * | 2019-10-30 | 2025-01-07 | 扬中市新江镀业有限公司 | A fully automatic aluminum bar two-end tinning production line |
| CN115928176A (en) * | 2023-01-16 | 2023-04-07 | 江苏宏力环境工程科技有限公司 | An adjustable multi-standard copper bar and aluminum bar electroplating device |
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| CN110158141A (en) | 2019-08-23 |
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