CN110152951B - Reflecting material processing lines - Google Patents

Reflecting material processing lines Download PDF

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Publication number
CN110152951B
CN110152951B CN201910302600.6A CN201910302600A CN110152951B CN 110152951 B CN110152951 B CN 110152951B CN 201910302600 A CN201910302600 A CN 201910302600A CN 110152951 B CN110152951 B CN 110152951B
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CN
China
Prior art keywords
housing
plate
groove
receiving box
rotating roller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201910302600.6A
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Chinese (zh)
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CN110152951A (en
Inventor
孙芳芳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jinhua Yixiang New Material Technology Co ltd
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Jinhua Yixiang New Material Technology Co ltd
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Application filed by Jinhua Yixiang New Material Technology Co ltd filed Critical Jinhua Yixiang New Material Technology Co ltd
Priority to CN201910302600.6A priority Critical patent/CN110152951B/en
Publication of CN110152951A publication Critical patent/CN110152951A/en
Application granted granted Critical
Publication of CN110152951B publication Critical patent/CN110152951B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C19/00Apparatus specially adapted for applying particulate materials to surfaces
    • B05C19/04Apparatus specially adapted for applying particulate materials to surfaces the particulate material being projected, poured or allowed to flow onto the surface of the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C19/00Apparatus specially adapted for applying particulate materials to surfaces
    • B05C19/06Storage, supply or control of the application of particulate material; Recovery of excess particulate material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C3/00Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
    • B05C3/02Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
    • B05C3/12Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length
    • B05C3/125Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length the work being a web, band, strip or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/25Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
    • B26D1/34Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut
    • B26D1/36Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and rotating continuously in one direction during cutting, e.g. mounted on a rotary cylinder
    • B26D1/365Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and rotating continuously in one direction during cutting, e.g. mounted on a rotary cylinder for thin material, e.g. for sheets, strips or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/22Safety devices specially adapted for cutting machines
    • B26D7/24Safety devices specially adapted for cutting machines arranged to disable the operating means for the cutting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2614Means for mounting the cutting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • B26D7/32Means for performing other operations combined with cutting for conveying or stacking cut product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • B26D7/32Means for performing other operations combined with cutting for conveying or stacking cut product
    • B26D2007/322Means for performing other operations combined with cutting for conveying or stacking cut product the cut products being sheets, e.g. sheets of paper

Abstract

The invention discloses a processing production line of a reflective material, which comprises a glue dipping device, a drying device, a bead feeding device combining device and a cutting device, wherein the devices are sequentially connected, one side of the drying device is also provided with a thermalization device, a base material passes through the thermalization device and then enters the bead feeding device, the bead feeding device comprises a first housing, a vibration roller arranged in the first housing and a material receiving box arranged on the inner wall of the first housing, the top of the first housing is provided with a first through groove, a material conveying pipe penetrates through the first through groove, and reflective microspheres are sprayed into the first housing through the material conveying pipe; the dropped reflective microspheres are collected through the material receiving box, the reflective microspheres are prevented from directly dropping on the ground, the shaken reflective microspheres can be uniformly collected at one position, the shaken reflective microspheres are convenient to recycle, the waste of the reflective microspheres is reduced, and the manufacturing cost of the reflective material is reduced.

Description

Reflecting material processing lines
Technical Field
The invention belongs to the technical field of reflective material processing, and particularly relates to a reflective material processing production line.
Background
In the preparation process of the reflective material, the base material is required to sequentially pass through a dipping device and a drying device, a layer of adhesive surface is formed on the surface of the dipping device, and then the moisture in the adhesive is dried through the drying device.
Then the base material with the adhesive surface enters the reflective micro-beads, and the reflective micro-beads are attached to the adhesive surface of the base material through the adhesive surface. However, after the beads are attached to the adhesive surface, part of the redundant reflective beads are attached to the adhesive surface and are not firm, and the quantity of the reflective beads carried on the base material is too large, so that an operator is required to add a vibration device in the production line to shake the redundant reflective beads.
The vibration mode that adopts at present utilizes artifical hammering substrate surface, will reflect light microballon vibrations to fall, owing to adopt artifical hammering substrate surface's method, the microballon that drops from substrate surface is inconvenient to be collected, and the microballon causes the inconvenience of clearance on the bottom surface that directly scatters, has increased the waste of microballon, has still increased operational environment's potential safety hazard simultaneously.
Disclosure of Invention
The invention provides a reflective material processing production line in order to overcome the defects of the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme: a processing production line of a reflective material comprises a glue dipping device, a drying device, a bead feeding device combining device and a cutting device, wherein the devices are sequentially connected, a thermalization device is further arranged on one side of the drying device, a substrate passes through the thermalization device and then enters the bead feeding device, the bead feeding device comprises a first housing, a vibration roller arranged in the first housing and a material receiving box arranged on the inner wall of the first housing, a first through groove is formed in the top of the first housing, a material conveying pipe penetrates through the first through groove, and reflective microspheres are sprayed into the first housing through the material conveying pipe; the base material moves among the devices under the action of the conveying roller, the base material firstly passes through the glue dipping device to enable glue to be attached to one surface of the base material, then the drying device dries water in the glue, and then the glue is melted under the action of the thermalization device, so that the reflective microspheres are conveniently added to the base material in the bead feeding device; the reflective microspheres are sprayed out through the material conveying pipe, so that the reflective microspheres are sprayed on the base material under the action of air flow, the reflective microspheres are conveniently paved on the base material, and the reflective microspheres can be continuously sprayed on the base material under the action of the material conveying pipe, so that the bead feeding device continuously works; under the action of airflow, the glue on the base material is quickly dried after the reflective microspheres fall on the base material, so that the reflective microspheres are conveniently and quickly fixed on the base material; make the substrate produce vibrations after last pearl is accomplished under the effect of vibrations roller, make the substrate automatic production vibrations when carrying in first housing, with unnecessary not shaken off by fixed reflection of light microballon on the substrate, the reflection of light microballon that drops from the substrate drops in the material receiving box, collect the reflection of light microballon that drops through the material receiving box, it directly drops subaerial to avoid reflection of light microballon, can collect the reflection of light microballon that shakes off in one department in unison, be convenient for do recycle to the reflection of light microballon that shakes off, reduce the waste of reflection of light microballon, reduce reflecting material cost of manufacture.
The cutting device comprises a second housing, a first conveying roller and a first rotating roller which are arranged in the second housing, and a second rotating roller which is arranged on one side of the second housing, wherein the first rotating roller is detachably connected with a cutter, two sides of the second rotating roller are provided with support frames, and the second rotating roller is detachably connected to the support frames; the base material enters the second housing under the action of the first conveying roller, the base material moves below the first rotating roller, the first rotating roller rotates to drive the cutter to rotate, the base material is directly contacted with the cutter in the transportation process, the base material is cut under the action of the cutter, the whole base material is cut into a belt shape, and then the belt-shaped base material after being cut is wound on the second rotating roller so as to be convenient for collecting the processed base material; after the cutting device is used, the cutter can be conveniently detached from the first rotating roller to maintain the cutter, the service life of the cutter is prolonged, and the cutting effect of the cutter on the base material is ensured; after the second roller is wound with a preset amount of base materials, the second roller can be taken down from the support frame, and the base materials are taken down from the second roller, so that the processed base materials can be conveniently collected.
A convex ring is arranged on the first rotating roller, a first connecting plate is arranged on the convex ring, a connecting block is arranged at the bottom of the first connecting plate, a connecting groove matched with the connecting block is arranged on the convex ring, a second connecting plate is further arranged on the convex ring, the cutter is arranged between the first connecting plate and the second connecting plate, and the first connecting plate and the second connecting plate are made of magnetic materials; when the cutter is installed, the cutter is sleeved on the first rotating roller, the cutter is moved to the position of the convex ring, the first connecting plate is installed on the convex ring, the connecting block is inserted into the connecting groove, the first connecting plate is fixed on the convex ring, the first connecting plate is arranged on one side of the cutter, the cutter is in contact with the first connecting plate, then the second connecting plate is sleeved on the convex block, the second connecting plate is in contact with the side wall of the other side of the cutter, the first connecting plate, the cutter and the second connecting plate are fixed together under the action of magnetic force of the first connecting plate and the second connecting plate, the connecting effect of the cutter and the first rotating roller is improved, and the cutting effect of the cutter on a base material is guaranteed.
A plurality of positioning rods are arranged on the first connecting plate, a plurality of first through holes matched with the positioning rods are formed in the cutter, a plurality of second through holes matched with the positioning rods are formed in the second connecting plate, and a rubber ring is arranged at one end of each positioning rod; when the pair of cutters is installed, the first through hole is aligned with the positioning rod, the positioning effect on the cutters is facilitated under the effect of the positioning rod, the cutters are prevented from rotating relative to the first connecting plate, the pair of cutters is prevented from rotating, the rotation stopping effect is achieved, and the cutters are driven to rotate under the effect of the first rotating roller to improve the cutting effect on the base material.
The second rotating roller is provided with a plurality of mounting grooves, first fixing blocks are arranged in the mounting grooves, the first fixing blocks are connected into the mounting grooves through connecting springs, grooves are formed in the first fixing blocks, and the two first fixing blocks are matched with each other to form a group of fixing assemblies; before the base material cut into a belt shape is wound on a second rotating roller, a winding core is sleeved on the second rotating roller, when the winding core is installed, a first fixed block is pushed into an installation groove, so that the winding core is directly sleeved on a second rotating strand, the winding core moves to a groove position of the first fixed block, the first fixed block pressed into the installation groove moves upwards under the action of a connecting spring, two sides of the winding core are respectively contacted with the inner walls of grooves on the two fixed blocks, the winding core is fixed, and the winding core is prevented from moving along the surface of the second rotating roller; the first fixed block protrudes out of the surface of the second rotating roller, so that the top of the first fixed block is in contact with the inner wall of the winding core, the winding core is fixed, the winding core rotates along with the second rotating roller, the slipping of the winding core on the second rotating roller is avoided, and the processed reflective material is collected.
Two sides of the second rotating roller are provided with first connecting shafts, one end of each first connecting shaft is provided with a driving wheel, and the support frame is provided with a first movable groove matched with the first connecting shafts; a second fixed block is detachably connected to the support frame, and the second fixed block is connected with the mounting frame through a hand-screwed bolt; after the winding core is arranged on the second rotating roller, the first connecting shaft is arranged in the first movable groove, and the second rotating roller is fixed on the support frame under the mutual matching of the first connecting shaft and the first movable groove, so that the reflective materials cut into strips can be conveniently collected; after the second rotating roller is arranged on the mounting frame, the fixed block is arranged in the first movable groove, so that the fixed block is matched with the first connecting shaft, the first connecting shaft is fixed in the first movable groove under the action of the fixed block, the first connecting shaft is prevented from being separated from the first movable groove, and the matching effect of the first connecting shaft and the support frame is improved; the hand-screwed bolt is arranged to facilitate the disassembly and assembly of the fixed block, so that the second rotary roller can be conveniently disassembled and assembled; the second roller is driven to rotate after being arranged on the supporting frame under the action of the driving wheel, so that the reflective materials cut into strips can be conveniently wound on the second roller, and the reflective materials can be conveniently collected.
Two ends of the vibration roller are respectively provided with a second connecting shaft, the inner wall of the first housing is provided with a second movable groove matched with the second connecting shaft, the side wall of the second movable groove is provided with a third through groove, and the side wall of the first housing is provided with a first driving motor in transmission fit with the second connecting shaft; the first driving motor provides internal passing power for the vibrating roller, so that the vibrating roller is in a rotating state, and the base material vibrates under the action of the vibrating roller, so that the reflective micro-beads on the base material can be shaken off conveniently; through mutually supporting of first driving motor and vibrations roller, make the automatic emergence vibrations of substrate, need not artifical hammering substrate surface, reduce workman's work load, make the substrate produce continuous vibrations, promote processing lines's degree of automation.
A first lug is arranged at the top of the second movable groove, and a second lug matched with the first lug is arranged on the second connecting shaft; an equipment box is arranged on the side wall of the first housing, the first driving motor is arranged in the equipment box, a guide block is arranged on the side wall of the first housing, a sliding groove is formed in the guide block, a sliding block matched with the sliding groove is arranged on the side wall of the equipment box, and a supporting spring is arranged at the bottom of the sliding block; the first driving motor drives the second connecting shaft to rotate, so that a second bump on the second connecting shaft rotates to the position of the first bump, the first bump is in contact with the second bump, the second connecting shaft is pushed to move in the second movable groove under the action of the bump, the second connecting shaft moves to the bottom of the second movable groove, the second connecting shaft drives the first driving motor to move downwards, the sliding block moves along the sliding groove, and after the first bump and the second bump are separated from contact with each other, the sliding block is pushed to move upwards under the action of the supporting spring, so that the vibration roller moves upwards to contact with the base material, the base material is collided under the action of the vibration roller, and the base material vibrates to shake off the reflective microspheres on the base material; utilize supporting spring's elastic force to promote the vibrations roller and contact with the substrate, promote the vibrations effect of vibrations roller to the substrate, be convenient for form continuous uncontrollable vibrations on the substrate, effectual with the substrate on unnecessary reflection of light microballon shake off.
The bottom surface of the material receiving box is obliquely arranged, a plurality of third bumps are arranged at the bottom of the material receiving box, and a plurality of push blocks matched with the third bumps are arranged on the second connecting shaft; a third movable groove is formed in the inner wall of the first housing, the material receiving box is arranged in the third movable groove, and a vibration spring is further arranged at the bottom of the material receiving box; the reflective microspheres falling in the material receiving box roll down to the bottom of the material receiving box along the inclined plane, so that the blocking of the inlet of the material receiving box by the reflective microspheres is avoided, and the reflective microspheres are convenient to collect; when the first driving motor drives the second connecting shaft to rotate, the second connecting shaft rotates to drive the pushing block to rotate, so that the pushing block is matched with the third lug, the third lug is pushed to move upwards discontinuously under the action of the pushing block, the material receiving box is driven to generate continuous vibration, and the light reflecting microspheres falling in the material receiving box can be shaken off to the bottom of the material receiving box, so that the light reflecting microspheres can be collected uniformly; under the action of the vibration spring, the material receiving box generates continuous small-frequency vibration, so that the reflective microspheres falling on the inclined surface of the material receiving box can be shaken off conveniently; after the second connecting shaft moves to the bottom of the second movable groove, the second connecting shaft moves upwards under the action of the supporting spring, so that the push block collides with the third bump, the receiving box is prevented from generating large vibration due to the fact that the reflective microspheres are adhered to the bottom surface of the receiving box, and the reflective microspheres adhered to the bottom of the receiving box are knocked out from the bottom of the receiving box, so that the reflective microspheres of the receiving box are collected at the bottom of the receiving box.
A second through groove is formed in the top of the first housing, a third connecting shaft is arranged on the top of the first housing, a third rotating roller is arranged on the third connecting shaft, a push plate is arranged on the third rotating roller and penetrates through the second through groove, and a second driving motor for driving the third rotating roller to rotate is further arranged on the top of the first housing; when the base material vibrates under the action of the vibration roller, the reflective micro-beads on the surface of the base material are knocked away under the impact of the vibration roller, the second driving motor drives the third rotating roller to rotate, the push plate collides with the reflective micro-beads in a knocking away state when rotating along with the third rotating roller, and the reflective micro-beads are pushed to move towards the inner wall of one side of the first housing under the action of the push plate, so that the reflective micro-beads are conveniently collected in the material receiving box; the push pedal makes the push pedal produce wind-force in first housing when changeing the roller along with the third, and the mutual cooperation plays the propelling movement effect to reflection of light microballon with the push pedal, is convenient for carry out recycle to reflection of light microballon to the material receiving box with the reflection of light microballon propelling movement that will hit the flying, avoids the waste of reflection of light microballon.
The invention has the following advantages: make the substrate produce vibrations after last pearl is accomplished under the effect of vibrations roller, make the substrate automatic production vibrations when carrying in first housing, with unnecessary not shaken off by fixed reflection of light microballon on the substrate, the reflection of light microballon that drops from the substrate drops in the material receiving box, collect the reflection of light microballon that drops through the material receiving box, it directly drops subaerial to avoid reflection of light microballon, can collect the reflection of light microballon that shakes off in one department in unison, be convenient for do recycle to the reflection of light microballon that shakes off, reduce the waste of reflection of light microballon, reduce reflecting material cost of manufacture.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the cutting device of the present invention.
Fig. 3 is an enlarged view of a portion a in fig. 2.
FIG. 4 is a first cross-sectional view of the cutting device of the present invention.
Fig. 5 is an enlarged view of fig. 4 at B.
FIG. 6 is a second cross-sectional view of the cutting device of the present invention.
Fig. 7 is an enlarged view of fig. 6 at C.
FIG. 8 is a schematic structural diagram of a bonding apparatus according to the present invention.
FIG. 9 is a cross-sectional view of a bonding apparatus according to the present invention.
Fig. 10 is an enlarged view of fig. 9 at D.
FIG. 11 is a schematic view of the bead-loading device of the present invention.
FIG. 12 is a first cross-sectional view of the bead loading device of the present invention.
FIG. 13 is a second cross-sectional view of the bead loading device of the present invention.
Fig. 14 is an enlarged view of fig. 13 at E.
FIG. 15 is a third schematic cross-sectional view of the bead feeding device of the present invention.
Fig. 16 is an enlarged view of fig. 15 at F.
FIG. 17 is a fourth schematic cross-sectional view of a bead loading apparatus of the present invention.
Fig. 18 is an enlarged view at G in fig. 17.
FIG. 19 is a schematic cross-sectional view of a bead application apparatus according to the present invention.
Fig. 20 is an enlarged view of fig. 19 at H.
Fig. 21 is an enlarged view at I in fig. 19.
Detailed Description
As shown in fig. 1 to 21, a processing production line for a reflective material comprises a dipping device 1, a drying device 2, a bead feeding device 4, a combining device 5 and a cutting device 6, wherein the devices are connected in sequence, a thermalizing device 3 is further arranged on one side of the drying device 2, a substrate passes through the thermalizing device 3 and then enters the bead feeding device 4, the bead feeding device 4 comprises a first housing 41, a vibrating roller 47 arranged in the first housing 41 and a material receiving box 44 arranged on the inner wall of the first housing 41, a first through groove 411 is arranged at the top of the first housing 41, a material conveying pipe 43 penetrates through the first through groove 411, a discharging hopper 431 is arranged at the bottom of the material conveying pipe, reflective microbeads are sprayed into the first housing 41 through the material conveying pipe 43, and are conveniently and uniformly spread on the substrate under the action of the discharging hopper, so as to conveniently process the substrate; the base material moves among the devices under the action of the conveying roller, the base material firstly passes through the glue dipping device to enable glue to be attached to one surface of the base material, then the drying device dries water in the glue, and then the glue is melted under the action of the thermalization device, so that the reflective microspheres are conveniently added to the base material in the bead feeding device; the reflective microspheres are sprayed out through the material conveying pipe, so that the reflective microspheres are sprayed on the base material under the action of air flow, the reflective microspheres are conveniently paved on the base material, and the reflective microspheres can be continuously sprayed on the base material under the action of the material conveying pipe, so that the bead feeding device continuously works; under the action of airflow, the glue on the base material is quickly dried after the reflective microspheres fall on the base material, so that the reflective microspheres are conveniently and quickly fixed on the base material; make the substrate produce vibrations after last pearl is accomplished under the effect of vibrations roller, make the substrate automatic production vibrations when carrying in first housing, with unnecessary not shaken off by fixed reflection of light microballon on the substrate, the reflection of light microballon that drops from the substrate drops in the material receiving box, collect the reflection of light microballon that drops through the material receiving box, it directly drops subaerial to avoid reflection of light microballon, can collect the reflection of light microballon that shakes off in one department in unison, be convenient for do recycle to the reflection of light microballon that shakes off, reduce the waste of reflection of light microballon, reduce reflecting material cost of manufacture.
The cutting device comprises a second housing 62, a first conveying roller and a first rotating roller 66 which are arranged in the second housing 62, and a second rotating roller 61 which is arranged on one side of the second housing 62, wherein a cutter 67 is detachably connected on the first rotating roller 66, support frames 63 are arranged on two sides of the second rotating roller 61, and the second rotating roller 61 is detachably connected on the support frames 63; the base material enters the second housing under the action of the first conveying roller, the base material moves below the first rotating roller, the first rotating roller rotates to drive the cutter to rotate, the base material is directly contacted with the cutter in the transportation process, the base material is cut under the action of the cutter, the whole base material is cut into a belt shape, and then the belt-shaped base material after being cut is wound on the second rotating roller so as to be convenient for collecting the processed base material; after the cutting device is used, the cutter can be conveniently detached from the first rotating roller to maintain the cutter, the service life of the cutter is prolonged, and the cutting effect of the cutter on the base material is ensured; after the second roller is wound with a preset amount of base materials, the second roller can be taken down from the support frame, and the base materials are taken down from the second roller, so that the processed base materials can be conveniently collected.
A convex ring is arranged on the first rotating roller 66, a first connecting plate is arranged on the convex ring, a connecting block is arranged at the bottom of the first connecting plate, a connecting groove matched with the connecting block is arranged on the convex ring, a second connecting plate is further arranged on the convex ring, the cutter 67 is arranged between the first connecting plate and the second connecting plate 68, and the first connecting plate and the second connecting plate 68 are made of magnetic materials; when the cutter is installed, the cutter is sleeved on the first rotating roller, the cutter is moved to the position of the convex ring, the first connecting plate is installed on the convex ring, the connecting block is inserted into the connecting groove, the first connecting plate is fixed on the convex ring, the first connecting plate is arranged on one side of the cutter, the cutter is in contact with the first connecting plate, then the second connecting plate is sleeved on the convex block, the second connecting plate is in contact with the side wall of the other side of the cutter, the first connecting plate, the cutter and the second connecting plate are fixed together under the action of magnetic force of the first connecting plate and the second connecting plate, the connecting effect of the cutter and the first rotating roller is improved, and the cutting effect of the cutter on a base material is guaranteed.
A plurality of positioning rods 661 are arranged on the first connecting plate, a plurality of first through holes matched with the positioning rods 661 are arranged on the cutter 67, a plurality of second through holes matched with the positioning rods 661 are arranged on the second connecting plate, and a rubber ring 662 is arranged at one end of each positioning rod 661; when the pair of cutters is installed, the first through hole is aligned with the positioning rod, the positioning effect on the cutters is facilitated under the effect of the positioning rod, the cutters are prevented from rotating relative to the first connecting plate, the pair of cutters is prevented from rotating, the rotation stopping effect is achieved, and the cutters are driven to rotate under the effect of the first rotating roller to improve the cutting effect on the base material.
A plurality of mounting grooves 612 are formed in the second rotary roller 61, a first fixing block 613 is arranged in each mounting groove 612, the first fixing blocks 613 are connected into the mounting grooves 612 through a connecting spring 6131, grooves 6132 are formed in the first fixing blocks 613, and the two first fixing blocks 613 are matched with each other to form a group of fixing components; before the base material cut into a belt shape is wound on a second rotating roller, a winding core is sleeved on the second rotating roller, when the winding core is installed, a first fixed block is pushed into an installation groove, so that the winding core is directly sleeved on a second rotating strand, the winding core moves to a groove position of the first fixed block, the first fixed block pressed into the installation groove moves upwards under the action of a connecting spring, two sides of the winding core are respectively contacted with the inner walls of grooves on the two fixed blocks, the winding core is fixed, and the winding core is prevented from moving along the surface of the second rotating roller; the first fixed block protrudes out of the surface of the second rotating roller, so that the top of the first fixed block is in contact with the inner wall of the winding core, the winding core is fixed, the winding core rotates along with the second rotating roller, the slipping of the winding core on the second rotating roller is avoided, and the processed reflective material is collected.
Two sides of the second rotating roller 61 are provided with first connecting shafts, one end of each first connecting shaft is provided with a driving wheel 611, and the supporting frame 63 is provided with a first movable groove matched with the first connecting shafts; a second fixing block 64 is detachably connected to the support frame 63, and the second fixing block 64 is connected with the mounting frame 63 through a hand-screwed bolt 65; after the winding core is arranged on the second rotating roller, the first connecting shaft is arranged in the first movable groove, and the second rotating roller is fixed on the support frame under the mutual matching of the first connecting shaft and the first movable groove, so that the reflective materials cut into strips can be conveniently collected; after the second rotating roller is arranged on the mounting frame, the fixed block is arranged in the first movable groove, so that the fixed block is matched with the first connecting shaft, the first connecting shaft is fixed in the first movable groove under the action of the fixed block, the first connecting shaft is prevented from being separated from the first movable groove, and the matching effect of the first connecting shaft and the support frame is improved; the hand-screwed bolt is arranged to facilitate the disassembly and assembly of the fixed block, so that the second rotary roller can be conveniently disassembled and assembled; the second roller is driven to rotate after being arranged on the supporting frame under the action of the driving wheel, so that the reflective materials cut into strips can be conveniently wound on the second roller, and the reflective materials can be conveniently collected.
Two ends of the vibration roller 47 are respectively provided with a second connecting shaft 471, the inner wall of the first housing 41 is provided with a second movable groove 415 matched with the second connecting shaft 471, the side wall of the second movable groove 415 is provided with a third through groove 417, and the side wall of the first housing 41 is provided with a first driving motor 451 in transmission fit with the second connecting shaft 471; the first driving motor provides internal passing power for the vibrating roller, so that the vibrating roller is in a rotating state, and the base material vibrates under the action of the vibrating roller, so that the reflective micro-beads on the base material can be shaken off conveniently; through mutually supporting of first driving motor and vibrations roller, make the automatic emergence vibrations of substrate, need not artifical hammering substrate surface, reduce workman's work load, make the substrate produce continuous vibrations, promote processing lines's degree of automation.
A first bump 416 is arranged at the top of the second movable slot 415, and a second bump 473 matched with the first bump 416 is arranged on the second connecting shaft 471; an equipment box 45 is arranged on the side wall of the first housing 41, the first driving motor 451 is arranged in the equipment box 45, a guide block 46 is arranged on the side wall of the first housing 41, a sliding groove is formed in the guide block 46, a sliding block 452 matched with the sliding groove is arranged on the side wall of the equipment box 45, and a supporting spring 453 is arranged at the bottom of the sliding block 452; the first driving motor drives the second connecting shaft to rotate, so that a second bump on the second connecting shaft rotates to the position of the first bump, the first bump is in contact with the second bump, the second connecting shaft is pushed to move in the second movable groove under the action of the bump, the second connecting shaft moves to the bottom of the second movable groove, the second connecting shaft drives the first driving motor to move downwards, the sliding block moves along the sliding groove, and after the first bump and the second bump are separated from contact with each other, the sliding block is pushed to move upwards under the action of the supporting spring, so that the vibration roller moves upwards to contact with the base material, the base material is collided under the action of the vibration roller, and the base material vibrates to shake off the reflective microspheres on the base material; utilize supporting spring's elastic force to promote the vibrations roller and contact with the substrate, promote the vibrations effect of vibrations roller to the substrate, be convenient for form continuous uncontrollable vibrations on the substrate, effectual with the substrate on unnecessary reflection of light microballon shake off.
The bottom surface of the material receiving box 44 is obliquely arranged, a plurality of third bumps 441 are arranged at the bottom of the material receiving box 44, and a plurality of push blocks 472 matched with the third bumps 441 are arranged on the second connecting shaft 471; a third movable groove 414 is formed in the inner wall of the first housing 41, the material receiving box 44 is arranged in the third movable groove 414, and a vibration spring 442 is further arranged at the bottom of the material receiving box 44; the reflective microspheres falling in the material receiving box roll down to the bottom of the material receiving box along the inclined plane, so that the blocking of the inlet of the material receiving box by the reflective microspheres is avoided, and the reflective microspheres are convenient to collect; when the first driving motor drives the second connecting shaft to rotate, the second connecting shaft rotates to drive the pushing block to rotate, so that the pushing block is matched with the third lug, the third lug is pushed to move upwards discontinuously under the action of the pushing block, the material receiving box is driven to generate continuous vibration, and the light reflecting microspheres falling in the material receiving box can be shaken off to the bottom of the material receiving box, so that the light reflecting microspheres can be collected uniformly; under the action of the vibration spring, the material receiving box generates continuous small-frequency vibration, so that the reflective microspheres falling on the inclined surface of the material receiving box can be shaken off conveniently; after the second connecting shaft moves to the bottom of the second movable groove, the second connecting shaft moves upwards under the action of the supporting spring, so that the push block collides with the third bump, the receiving box is prevented from generating large vibration due to the fact that the reflective microspheres are adhered to the bottom surface of the receiving box, and the reflective microspheres adhered to the bottom of the receiving box are knocked out from the bottom of the receiving box, so that the reflective microspheres of the receiving box are collected at the bottom of the receiving box.
A fourth through groove 413 is formed in the side wall of the third movable groove, a first movable cavity 410 is formed in the side wall of the first housing, a limiting plate 443 matched with the first movable cavity is arranged at the top of the material receiving box, the limiting plate is in contact with the side wall of the first movable cavity, and the material receiving box is supported under the matching of the limiting plate and the first movable cavity, is fixed on the inner wall of the first housing and is prevented from falling off the first housing; the connecting belt 444 is arranged on the side wall of the material receiving box and made of rubber, and the material receiving box is connected with a material collecting bag through the connecting belt so that the reflective microspheres in the material receiving box can fall into the material collecting bag, the accommodating capacity of the material receiving box is increased, and the reflective microspheres can be conveniently recycled
The top of the first housing 41 is provided with a second through groove 412, the top of the first housing 41 is provided with a third connecting shaft, the third connecting shaft is provided with a third rotating roller 42, the third rotating roller 42 is provided with a push plate 421, the push plate 421 is arranged in the second through groove 412 in a penetrating manner, and the top of the first housing 41 is further provided with a second driving motor 422 for driving the third rotating roller 42 to rotate; when the base material vibrates under the action of the vibration roller, the reflective micro-beads on the surface of the base material are knocked away under the impact of the vibration roller, the second driving motor drives the third rotating roller to rotate, the push plate collides with the reflective micro-beads in a knocking away state when rotating along with the third rotating roller, and the reflective micro-beads are pushed to move towards the inner wall of one side of the first housing under the action of the push plate, so that the reflective micro-beads are conveniently collected in the material receiving box; the push pedal makes the push pedal produce wind-force in first housing when changeing the roller along with the third, and the mutual cooperation plays the propelling movement effect to reflection of light microballon with the push pedal, is convenient for carry out recycle to reflection of light microballon to the material receiving box with the reflection of light microballon propelling movement that will hit the flying, avoids the waste of reflection of light microballon.
The combination device comprises a processing box 57, a third connecting plate 51 arranged on the side wall of the processing box, a plurality of second conveying rollers 52 arranged on the third connecting plate, a fourth connecting plate arranged on the side wall of the processing box and a third conveying roller 53 arranged on the fourth connecting plate, wherein a through cavity 54 is arranged in the processing box, the through cavity is of a conical structure, second movable cavities 541 are arranged on the inner walls of the two sides of the through cavity, rollers 56 are arranged in the second movable cavities, a fifth connecting plate 55 is also arranged on the side wall of the processing box, a fifth through groove 551 is arranged on the fifth connecting plate, the base material enters the through cavity through the plurality of second conveying rollers, and the reflective tape enters the through cavity through the fifth through groove, so that the reflective tape is attached to the surface of the base material to finish the processing; promote the laminating effect of reflective tape and substrate under the effect of roll, make reflective tape and more stable laminating of substrate be in the same place, promote reflecting material's production effect.
When the reflecting material is produced, the substrate is matched with the conveying roller, the substrate enters the glue dipping device under the action of the conveying roller, the surface of the substrate is attached with water, then the substrate enters the drying device to dry the water in the glue, the substrate melts the glue under the action of the thermalization device before entering the bead feeding device, so that the reflecting microspheres are better fixed on the substrate, the substrate enters the synthesis device after the beads are fed, the substrate is combined with the reflecting belt, and finally, the whole reflecting material is cut into a belt shape in the cutting device to be collected, so that a final required product is obtained, and the processing production of the reflecting material is completed.

Claims (1)

1. The utility model provides a reflecting material processing lines, includes gumming device (1), drying device (2), goes up pearl device (4), combines device (5) and cutting device (6), and each device links to each other in proper order, drying device (2) one side still is equipped with thermalization device (3), and the substrate reentrant is gone up pearl device (4) after thermalization device (3) in, its characterized in that: the bead feeding device (4) comprises a first housing (41), a vibration roller (47) arranged in the first housing (41) and a material receiving box (44) arranged on the inner wall of the first housing (41), wherein a first through groove (411) is formed in the top of the first housing (41), a material conveying pipe (43) penetrates through the first through groove (411), and the reflective microbeads are sprayed into the first housing (41) through the material conveying pipe (43);
the cutting device comprises a second housing (62), a first conveying roller and a first rotating roller (66) which are arranged in the second housing (62), and a second rotating roller (61) which is arranged on one side of the second housing (62), wherein the first rotating roller (66) is detachably connected with a cutter (67), two sides of the second rotating roller (61) are provided with support frames (63), and the second rotating roller (61) is detachably connected to the support frames (63);
a convex ring is arranged on the first rotating roller (66), a first connecting plate is arranged on the convex ring, a connecting block is arranged at the bottom of the first connecting plate, a connecting groove matched with the connecting block is arranged on the convex ring, a second connecting plate is also arranged on the convex ring, the cutter (67) is arranged between the first connecting plate and the second connecting plate (68), and the first connecting plate and the second connecting plate (68) are made of magnetic materials;
a plurality of positioning rods (661) are arranged on the first connecting plate, a plurality of first through holes matched with the positioning rods (661) are arranged on the cutter (67), a plurality of second through holes matched with the positioning rods (661) are arranged on the second connecting plate, and a rubber ring (662) is arranged at one end of each positioning rod (661);
the second rotating roller (61) is provided with a plurality of mounting grooves (612), a first fixing block (613) is arranged in each mounting groove (612), the first fixing block (613) is connected into each mounting groove (612) through a connecting spring (6131), each first fixing block (613) is provided with a groove (6132), and the two first fixing blocks (613) are matched with each other to form a group of fixing components;
two sides of the second rotating roller (61) are provided with first connecting shafts, one end of each first connecting shaft is provided with a driving wheel (611), and the supporting frame (63) is provided with a first movable groove matched with the first connecting shafts; a second fixing block (64) is detachably connected to the supporting frame (63), and the second fixing block (64) is connected with the supporting frame (63) through a hand-screwed bolt (65);
two ends of the vibration roller (47) are respectively provided with a second connecting shaft (471), the inner wall of the first housing (41) is provided with a second movable groove (415) matched with the second connecting shaft (471), the side wall of the second movable groove (415) is provided with a third through groove (417), and the side wall of the first housing (41) is provided with a first driving motor (451) in transmission fit with the second connecting shaft (471);
a first bump (416) is arranged at the top of the second movable groove (415), and a second bump (473) matched with the first bump (416) is arranged on the second connecting shaft (471); an equipment box (45) is arranged on the side wall of the first housing (41), the first driving motor (451) is arranged in the equipment box (45), a guide block (46) is arranged on the side wall of the first housing (41), a sliding groove is formed in the guide block (46), a sliding block (452) matched with the sliding groove is arranged on the side wall of the equipment box (45), and a supporting spring (453) is arranged at the bottom of the sliding block (452);
the bottom surface of the material receiving box (44) is obliquely arranged, a plurality of third bumps (441) are arranged at the bottom of the material receiving box (44), and a plurality of push blocks (472) matched with the third bumps (441) are arranged on the second connecting shaft (471); a third movable groove (414) is formed in the inner wall of the first housing (41), the material receiving box (44) is arranged in the third movable groove (414), and a vibration spring (442) is further arranged at the bottom of the material receiving box (44);
a second through groove (412) is formed in the top of the first housing (41), a third connecting shaft is arranged at the top of the first housing (41), a third rotating roller (42) is arranged on the third connecting shaft, a push plate (421) is arranged on the third rotating roller (42), the push plate (421) penetrates through the second through groove (412), and a second driving motor (422) for driving the third rotating roller (42) to rotate is further arranged at the top of the first housing (41);
a fourth through groove (413) is formed in the side wall of the third movable groove, a first movable cavity (410) is formed in the side wall of the first housing, a limiting plate (443) matched with the first movable cavity is arranged at the top of the material receiving box, the limiting plate is contacted with the side wall of the first movable cavity, and the material receiving box is supported under the matching of the limiting plate and the first movable cavity, is fixed on the inner wall of the first housing and is prevented from falling off the first housing; the side wall of the material receiving box is provided with a connecting belt (444), the connecting belt is made of rubber, and the material receiving box is connected with a material collecting bag through the connecting belt so as to ensure that the reflective microspheres in the material receiving box fall into the material collecting bag, increase the holding capacity of the material receiving box and facilitate the recovery treatment of the reflective microspheres;
the combination device comprises a treatment box (57), a third connecting plate (51) arranged on the side wall of the treatment box, a plurality of second conveying rollers (52) arranged on the third connecting plate, a fourth connecting plate arranged on the side wall of the treatment box and a third conveying roller (53) arranged on the fourth connecting plate, wherein a through cavity (54) is arranged in the treatment box and is of a conical structure, second movable cavities (541) are arranged on the inner walls of two sides of the through cavity, rollers (56) are arranged in the second movable cavities, a fifth connecting plate (55) is further arranged on the side wall of the treatment box, and a fifth through groove (551) is formed in the fifth connecting plate.
CN201910302600.6A 2019-04-16 2019-04-16 Reflecting material processing lines Active CN110152951B (en)

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Publication number Priority date Publication date Assignee Title
US4849265A (en) * 1987-09-03 1989-07-18 The Ohtsu Tire & Rubber Co., Ltd. Sheet coated with beads and process for preparing same
WO2000036208A1 (en) * 1998-12-11 2000-06-22 Etienne Steveninck Method and device for the application of reflecting material on a substrate
CN204116638U (en) * 2014-09-17 2015-01-21 浙江万基光学有限公司 A kind of glass microballoon implanted device of reflectorized material
CN206804908U (en) * 2017-03-10 2017-12-26 浙江万基光学有限公司 A kind of glass microballoon precise pneumatic implanter made for reflectorized material
CN107901572A (en) * 2017-12-15 2018-04-13 金华易翔新材料科技有限公司 The microballon feeding device of vibration wave roller and reflectorized material
CN108857649A (en) * 2018-07-16 2018-11-23 合肥禾松信息科技有限公司 A kind of strip wire-drawing production line and its assembly line drawing process
CN208392206U (en) * 2018-07-04 2019-01-18 昆山迪卡特精密电子有限公司 The adjustable blank roller of die-cutting machine

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140260851A1 (en) * 2013-03-13 2014-09-18 Wallace J. Beaudry Flexible die retaining system and method

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4849265A (en) * 1987-09-03 1989-07-18 The Ohtsu Tire & Rubber Co., Ltd. Sheet coated with beads and process for preparing same
WO2000036208A1 (en) * 1998-12-11 2000-06-22 Etienne Steveninck Method and device for the application of reflecting material on a substrate
CN204116638U (en) * 2014-09-17 2015-01-21 浙江万基光学有限公司 A kind of glass microballoon implanted device of reflectorized material
CN206804908U (en) * 2017-03-10 2017-12-26 浙江万基光学有限公司 A kind of glass microballoon precise pneumatic implanter made for reflectorized material
CN107901572A (en) * 2017-12-15 2018-04-13 金华易翔新材料科技有限公司 The microballon feeding device of vibration wave roller and reflectorized material
CN208392206U (en) * 2018-07-04 2019-01-18 昆山迪卡特精密电子有限公司 The adjustable blank roller of die-cutting machine
CN108857649A (en) * 2018-07-16 2018-11-23 合肥禾松信息科技有限公司 A kind of strip wire-drawing production line and its assembly line drawing process

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