CN110144924A - A conical cylindrical offshore wind turbine foundation structure and its construction method - Google Patents

A conical cylindrical offshore wind turbine foundation structure and its construction method Download PDF

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Publication number
CN110144924A
CN110144924A CN201910425908.XA CN201910425908A CN110144924A CN 110144924 A CN110144924 A CN 110144924A CN 201910425908 A CN201910425908 A CN 201910425908A CN 110144924 A CN110144924 A CN 110144924A
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conical
foundation
concrete
offshore wind
cabin
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卢普伟
李汉渤
王伟智
程巧建
廖雄飞
黄金龙
陈楚生
何志敏
刘慧�
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CCCC Fourth Harbor Engineering Co Ltd
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CCCC Fourth Harbor Engineering Co Ltd
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    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00—Foundations as substructures
    • E02D27/32—Foundations for special purposes
    • E02D27/42—Foundations for poles, masts or chimneys
    • E02D27/425—Foundations for poles, masts or chimneys specially adapted for wind motors masts
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00—Foundations as substructures
    • E02D27/32—Foundations for special purposes
    • E02D27/52—Submerged foundations, i.e. submerged in open water
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03D—WIND MOTORS
    • F03D13/00—Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/20—Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
    • F03D13/22—Foundations specially adapted for wind motors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03D—WIND MOTORS
    • F03D13/00—Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/20—Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
    • F03D13/25—Arrangements for mounting or supporting wind motors; Masts or towers for wind motors specially adapted for offshore installation
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2200/00—Geometrical or physical properties
    • E02D2200/16—Shapes
    • E02D2200/1692—Shapes conical or convex
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2250/00—Production methods
    • E02D2250/0046—Production methods using prestressing techniques
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2300/00—Materials
    • E02D2300/0001—Rubbers
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2300/00—Materials
    • E02D2300/0004—Synthetics
    • E02D2300/0018—Cement used as binder
    • E02D2300/002—Concrete
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2600/00—Miscellaneous
    • E02D2600/30—Miscellaneous comprising anchoring details
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/70—Wind energy
    • Y02E10/72—Wind turbines with rotation axis in wind direction
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/70—Wind energy
    • Y02E10/727—Offshore wind turbines

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Structural Engineering (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • Foundations (AREA)

Abstract

The invention belongs to hydraulic structure fields, a kind of taper barrel marine wind turbine generator system base structure is specifically disclosed, taper barrel concrete heavy mail including basis and placement on it, the taper barrel concrete heavy mail includes Upper cylindrical end and lower cone end, the upper end diameter at the lower cone end is consistent with the diameter of upper end cylindrical end, and what the inside at the lower cone end was successively layered from bottom to up is filled with underwater self-compaction concrete and Cast-in-situ Piles in Sand-filling.The taper barrel concrete heavy mail structure can be integral prefabricated by land, transportation by driving fills underwater self-compaction concrete and Cast-in-situ Piles in Sand-filling rear stability is good, structure is simple and construction vertical precision is high to live energy Fast Installation, reduce the offshore construction activity duration, peripheral region environment is influenced small.

Description

一种圆锥筒形海上风力发电机组基础结构及其施工方法A conical cylindrical offshore wind turbine foundation structure and its construction method

技术领域technical field

本发明属于水工建筑物领域,特别是涉及一种圆锥筒形海上风力发电机组预制混凝土构件重力式基础及其施工方法。The invention belongs to the field of hydraulic structures, and in particular relates to a gravity foundation of a prefabricated concrete component of a conical cylindrical offshore wind power generating set and a construction method thereof.

背景技术Background technique

现有技术中,目前,海上风电机组基础种类比较多,但是可以概括为以下三种类型:漂浮式基础、桩基础、重力式基础,对于上述三种桩基础,以下进行具体说明:In the prior art, at present, there are many types of foundations for offshore wind turbines, but they can be summarized into the following three types: floating foundations, pile foundations, and gravity foundations. For the above three types of pile foundations, the following are detailed descriptions:

第一种,漂浮式基础适应于水深超大的海域,海上风电机组安装在空腔结构的基础上,漂浮在水中,由浮力来支撑整个基础和海上风电机组的重量。由于风浪的作用基础存在晃动,因此相比其他固定式的基础,漂浮式基础较不稳定,对海上风电机组的运行不利,相关技术条件尚不成熟,目前仍处于样机试验阶段。The first type, the floating foundation, is suitable for sea areas with extremely large water depths. The offshore wind turbine is installed on the foundation of the cavity structure and floats in the water. The buoyancy supports the weight of the entire foundation and the offshore wind turbine. Due to the swaying of the foundation due to the action of wind and waves, compared with other fixed foundations, the floating foundation is more unstable, which is not conducive to the operation of offshore wind turbines. The relevant technical conditions are not yet mature, and it is still in the prototype test stage.

第二种,桩基础又可分为单桩基础、多桩承台基础、导管架基础等。桩基础是依靠打入土层中的桩提供承载力支撑海上风电机组的重量和运行时的稳定力,适应于土层覆盖层较厚、土质较好的建设场址。但是我国沿海地质基岩发达,许多地方基岩面埋深浅,不适用打入桩基础,目前普遍采用嵌岩桩基础,施工工期长、施工风险大,造价成本高。The second type, pile foundation can be divided into single pile foundation, multi-pile cap foundation, jacket foundation and so on. The pile foundation relies on the piles driven into the soil to provide bearing capacity to support the weight of the offshore wind turbine and the stability during operation. It is suitable for construction sites with thicker soil cover and better soil quality. However, my country's coastal geological bedrock is developed, and the bedrock surface is buried shallow in many places, so it is not suitable for driven pile foundations. At present, rock-socketed pile foundations are generally used, which has a long construction period, high construction risks, and high cost.

第三种,重力式基础适用于地质条件较好,特别适合于基岩面埋深浅的风电场,但是风力发电机组对塔筒的垂直度要求很高,不大于千分之三。由于常规重力式基础安装方法无法满足基础垂直度的要求,以及完工后可能存在不均匀沉降等原因,重力式基础并没有在海上风电领域得到广泛应用。The third type, the gravity foundation, is suitable for good geological conditions, especially suitable for wind farms with shallow bedrock surface burial depth, but wind power generation units have high requirements on the verticality of the tower tube, which is not more than three thousandths. Because the conventional gravity foundation installation method cannot meet the verticality requirements of the foundation, and there may be uneven settlement after completion, the gravity foundation has not been widely used in the field of offshore wind power.

因此,研发一种能够在陆上预制、减少海上施工作业时间、现场快速安装、对周围区域环境影响小、结构简单且施工垂直精度高的圆锥筒形海上风力发电机组基础及其施工方法迫在眉睫。Therefore, it is imminent to develop a conical cylindrical offshore wind turbine foundation and its construction method that can be prefabricated on land, reduce offshore construction time, quickly install on site, have little impact on the surrounding environment, have a simple structure, and have high vertical construction accuracy.

发明内容Contents of the invention

本发明的目的是克服现有技术的不足,具体公开圆锥筒形海上风力发电机组基础结构,该基础主体结构能在陆上预制减少海上施工作业时间,在现场能快速安装,对周围区域环境影响小,填充水下自密实混凝土和回填砂后稳定性好,结构简单且施工垂直精度高。The purpose of the present invention is to overcome the deficiencies of the prior art, and specifically disclose the foundation structure of the conical cylindrical offshore wind power generation unit. The main structure of the foundation can be prefabricated on land to reduce the construction time at sea, and can be quickly installed on site, which has no impact on the environment of the surrounding area. Small, good stability after filling with underwater self-compacting concrete and backfilling sand, simple structure and high vertical precision of construction.

为了达到上述技术目的,本发明是按以下技术方案实现的:In order to achieve the above-mentioned technical purpose, the present invention is realized according to the following technical solutions:

本发明所述的圆锥筒形海上风力发电机组基础结构,包括基础、及安放在其上的圆锥筒形混凝土重件,所述圆锥筒形混凝土重件包括上部圆柱端和下部圆锥端,所述下部圆锥端的上端部直径与上端部圆柱端的直径一致,所述下部圆锥端的内部从下至上依次分层的填充有水下自密实混凝土和回填砂。所述上部圆柱端的直径根据海上风电机组塔筒法兰盘直径来确定的,上部圆柱端顶标高根据场址高水位及浪高确定,保证顶端不受海浪影响,下部圆锥端的直径根据基础承载力确定,直径越大,基础所受的应力越小,且下部圆锥端高度由海上风电机组对基础重量要求确定,重量要求大,下部圆锥端越高。The basic structure of the conical cylindrical offshore wind power generating set according to the present invention includes a foundation and a conical cylindrical concrete heavy part placed thereon, the conical cylindrical concrete heavy part includes an upper cylindrical end and a lower conical end, the The diameter of the upper end of the lower conical end is consistent with the diameter of the upper cylindrical end, and the interior of the lower conical end is filled with underwater self-compacting concrete and backfill sand in layers from bottom to top. The diameter of the upper cylindrical end is determined according to the diameter of the flange of the offshore wind turbine tower, the elevation of the upper cylindrical end is determined according to the high water level of the site and the wave height, so as to ensure that the top is not affected by waves, and the diameter of the lower conical end is determined according to the bearing capacity of the foundation It is determined that the larger the diameter, the smaller the stress on the foundation, and the height of the lower conical end is determined by the weight requirements of the foundation of the offshore wind turbine. The greater the weight requirement, the higher the lower conical end.

作为上述技术的进一步改进,所述上部圆柱端和下部圆锥端均设有预应力锚孔,锚索从上部圆柱端的上部锚固端依次穿过上部圆柱端外墙和下部圆锥端的外墙后到达底部锚固端,锚索施加一定的预张力后锚固在上部锚固端和底部锚固端,锚孔内通过高压灌注的方法充满水泥浆,使得锚索与锚孔壁接合紧密。As a further improvement of the above technology, the upper cylindrical end and the lower conical end are provided with prestressed anchor holes, and the anchor cable passes through the outer wall of the upper cylindrical end and the outer wall of the lower conical end in sequence from the upper anchoring end of the upper cylindrical end to reach the bottom At the anchoring end, the anchor cable is anchored to the upper anchoring end and the bottom anchoring end after applying a certain pretension, and the anchor hole is filled with cement slurry by high-pressure pouring, so that the anchor cable and the anchor hole wall are tightly bonded.

作为上述技术的更进一步改进,所述上部圆柱端顶部安装有用于连接海上风电机组塔筒的法兰盘,以及用于安装塔筒和运营维护操作的外扩平台,所述上部圆柱端的顶部设有内壁厚在适当的位置向内扩大,形成用于预埋法兰盘锚固螺栓和安装预应力锚索固定的上部锚固端,所述上部圆柱端的直径与海上风电机组塔筒的法兰盘直径相适应。As a further improvement of the above technology, the top of the upper cylindrical end is installed with a flange for connecting the tower of the offshore wind turbine, and an external expansion platform for installing the tower and operating and maintaining the operation. The top of the upper cylindrical end is set The inner wall thickness is expanded inward at the appropriate position to form the upper anchor end for pre-embedded flange anchor bolts and prestressed anchor cables. The diameter of the upper cylindrical end is the same as the flange diameter of the offshore wind turbine tower. adapt.

作为上述技术的更进一步改进,所述上部圆柱端外侧安装有靠船橡胶护舷,所述靠船橡胶护舷上方安装有供操作人员上下的人行爬梯,所述人行爬梯穿过外扩平台的位置设置平台人孔。人员可穿过外扩平台人孔爬上至外扩平台进行作业。As a further improvement of the above technology, a rubber fender for berthing is installed on the outside of the upper cylindrical end, and a pedestrian ladder for operators to go up and down is installed above the rubber fender for berthing, and the ladder passes through the outer expansion platform. The location sets the platform manhole. Personnel can go through the manhole of the outer expansion platform and climb to the outer expansion platform for operation.

作为上述技术的更进一步改进,所述下部圆锥端的内部设有隔舱底板,所述隔舱底板将下部圆锥端的内部分为上舱和下舱,所述下舱内设有从圆心均匀辐射的若干条下舱纵隔板,或/和设置同心圆柱内隔板将下舱分成若干下隔舱,所述下舱内部填充有水下自密实混凝土;所述上舱由从圆心均匀辐射的若干条上舱纵隔板分成若干个上隔舱,上舱内填充有回填砂。As a further improvement of the above-mentioned technology, the inside of the lower conical end is provided with a compartment floor, which divides the interior of the lower conical end into an upper cabin and a lower cabin, and the lower cabin is provided with a uniform radiating from the center of the circle. A plurality of lower compartment longitudinal partitions, or/and setting concentric cylindrical inner partitions to divide the lower compartment into several lower compartments, the interior of the lower compartment is filled with underwater self-compacting concrete; the upper compartment is composed of several strips uniformly radiating from the center of the circle. The upper compartment longitudinal partition is divided into several upper compartments, and the upper compartments are filled with backfill sand.

其中:下舱的分舱目的,一是使水下自密实混凝土更容易充满整个下舱;二是为了保证圆锥圆筒混凝土重件在下舱灌注过程中的垂直度,可根据需要调节各个下隔舱灌注水下自密实混凝土的顺序。而上舱的分舱目的,一是运输过程中避免舱内压载水向同一侧倾覆造成失稳;二是为了保证圆锥圆筒混凝土重件在上舱回填砂过程中的垂直度,可根据需要调节各个隔舱回填砂的填充顺序。Among them: the purpose of subdividing the lower cabin is to make it easier for the underwater self-compacting concrete to fill the entire lower cabin; second, to ensure the verticality of the conical cylindrical concrete heavy parts during the pouring process of the lower cabin, each lower compartment can be adjusted as required The sequence of filling the tank with underwater self-compacting concrete. The purpose of subdividing the upper cabin is to avoid instability caused by the ballast water in the cabin toppling to the same side during transportation; It is necessary to adjust the filling sequence of backfilling sand in each compartment.

作为上述技术的更进一步改进,所述上部圆柱端和下部圆锥端的内部侧壁安装有从上至下贯穿的灌浆管道,所述隔舱底板上均匀设置有若干预留孔,上述灌浆管道穿过所述预留孔至块石基础面以上30~50cm位置。As a further improvement of the above technology, the inner side walls of the upper cylindrical end and the lower conical end are installed with grouting pipes penetrating from top to bottom, and a number of reserved holes are evenly arranged on the bottom plate of the compartment, and the above grouting pipes pass through The reserved hole is at a position 30-50 cm above the base surface of the block stone.

所述预留孔的数量与水下自密实混凝土的性能有关,以保证水下自密实混凝土能充满整个隔舱为准,开预留孔数量越少,施工越简单,但水下自密实混凝土需要充满整个下隔舱,对其性能要求越高。The number of the reserved holes is related to the performance of the underwater self-compacting concrete, subject to ensuring that the underwater self-compacting concrete can fill the entire compartment, the fewer the reserved holes, the simpler the construction, but the underwater self-compacting concrete The entire lower compartment needs to be filled, and the performance requirements are higher.

作为上述技术的更进一步改进,上舱回填砂的高度根据风机对圆锥筒形混凝土基础重量要求确定,下舱的高度由基础的承载力确定,所述下舱的高度为1~2m。As a further improvement of the above technology, the height of the backfill sand in the upper cabin is determined according to the weight requirements of the wind turbine for the conical cylindrical concrete foundation, and the height of the lower cabin is determined by the bearing capacity of the foundation. The height of the lower cabin is 1-2m.

作为上述技术的更进一步改进,所述圆锥筒形混凝土重件的外表面预埋若干拉环;该拉环用于圆锥筒形混凝土重件浮运安装定位时系缆使用,拉环的安装标高根据圆锥筒形混凝土重件浮运定位时吃水深度确定。As a further improvement of the above-mentioned technology, several pull rings are pre-embedded on the outer surface of the conical cylindrical heavy concrete part; It is determined according to the draft of the conical cylindrical concrete heavy part when it is floated and positioned.

作为上述技术的更进一步改进,所述圆锥筒形混凝土重件外墙和下舱纵隔板底部均设置止浆橡胶,通过预埋螺栓固定,所述止浆橡胶的作用是防止下舱灌注水下自密实混凝土时漏浆。As a further improvement of the above-mentioned technology, the outer wall of the conical cylindrical concrete heavy part and the bottom of the lower cabin longitudinal diaphragm are provided with anti-slip rubber, which are fixed by pre-embedded bolts. Leakage of self-compacting concrete.

作为上述技术的更进一步改进,在圆锥筒形混凝土重件底部外墙的外侧沿圆周均匀布置若干调平千斤顶,所述调平千斤顶的油缸端通过预埋螺栓固定在底部外墙的外侧,所述调平千斤顶的伸缩杆末端连接一块防沉钢板,所述防沉钢板支撑在块石基础的顶面。防沉钢板的面积和厚度由块石基础顶面承载能力和千斤顶传递下来的荷载来确定。As a further improvement of the above-mentioned technology, a number of leveling jacks are evenly arranged along the circumference outside the outer wall of the bottom of the conical cylindrical heavy concrete, and the oil cylinder ends of the leveling jacks are fixed on the outer side of the bottom outer wall by pre-embedded bolts. An anti-sinking steel plate is connected to the end of the telescopic rod of the leveling jack, and the anti-sinking steel plate is supported on the top surface of the block stone foundation. The area and thickness of the anti-sinking steel plate are determined by the bearing capacity of the top surface of the block stone foundation and the load transmitted by the jack.

作为上述技术的更进一步改进,所述圆锥筒形混凝土重件安放在块石基础上,所述块石基础的厚度一般为1~3m,块石基础设置在海底基槽内,基槽是在海底开挖形成的一个倒圆台形的凹槽,基槽的周边是原状土边坡,边坡的角度与土的性质有关,所述块石基础支撑于海底原状土之上,基槽开挖的深度与块石基础的底部应力及原状土的承载力性质有关。As a further improvement of the above technology, the conical cylindrical concrete weight is placed on the block stone foundation, the thickness of the block stone foundation is generally 1-3m, and the block stone foundation is arranged in the foundation trench of the seabed, and the foundation trench is in the A rounded frustum-shaped groove formed by excavating the seabed. The surrounding of the foundation groove is the slope of the undisturbed soil. The angle of the slope is related to the nature of the soil. The depth is related to the bottom stress of the block foundation and the bearing capacity of the undisturbed soil.

作为上述技术的更进一步改进,在圆锥筒形混凝土重件外侧的踢脚处安放一圈的栅栏板,以防止水流冲刷掏空块石基础。As a further improvement of the above technology, a circle of fence boards is placed at the skirting outside the conical cylindrical concrete weight to prevent the water flow from scouring and hollowing out the block stone foundation.

本发明还公开上述圆锥筒形海上风力发电机组基础结构的施工方法,其具体步骤是:The present invention also discloses a construction method for the foundation structure of the above-mentioned conical cylindrical offshore wind power generation unit, the specific steps of which are as follows:

(1)圆锥筒形混凝土重件预制:在陆上岸边工厂坞内依次施工下舱纵隔板和下舱外墙、底板、上舱纵隔板和上舱外墙、上部圆柱端外墙、锚固端、外扩平台,优选爬模工艺由下而上逐层绑扎钢筋、浇筑混凝土、提升模板,周而复始,最终完成整个圆锥筒形混凝土重件;(1) Prefabrication of conical cylindrical concrete heavy parts: the longitudinal partition of the lower cabin and the outer wall of the lower cabin, the bottom plate, the longitudinal partition of the upper cabin and the outer wall of the upper cabin, the outer wall of the upper cylindrical end, the anchoring end, External expansion platform, preferably climbing formwork process, from bottom to top to bind steel bars layer by layer, pour concrete, and lift formwork, repeating the cycle, and finally complete the entire conical cylindrical concrete heavy part;

(2)预应力张位施工:将锚索依次穿入每个锚孔内,利用锚固千斤顶依次对每个锚孔内的每股锚索进行张拉,施加一定的预应力并保持,利用锚具将张拉后的锚索锚固在锚固端,拆除锚固千斤顶,在锚孔内高压灌入水泥浆;(2) Prestressed tension construction: insert the anchor cables into each anchor hole in turn, use the anchor jack to tension each strand of the anchor cables in each anchor hole in turn, apply a certain prestress and maintain it, and use the anchor Anchor the tensioned anchor cable at the anchor end, remove the anchor jack, and pour cement slurry into the anchor hole under high pressure;

(3)圆锥筒形混凝土重件舾装:安装调平千斤顶、拉环、靠船橡胶护舷、人行爬梯、法兰盘等附属设施;(3) Outfitting of conical cylindrical concrete heavy parts: install leveling jacks, pull rings, rubber fenders for berthing, pedestrian ladders, flanges and other auxiliary facilities;

(4)基槽开挖:将回填块石基础位置表面的软弱地基土挖除,优选采用抓斗挖泥船开挖;(4) Excavation of foundation trench: Excavate the weak foundation soil on the surface of the backfill block stone foundation position, preferably using a grab dredger for excavation;

(5)块石基础抛石及整平:块石由水面抛至海底基槽内,优选采用开底驳抛填,抛填至相应标高后,需对块石基础的顶面进行整平,优选采用水下整平机;(5) Stone riprap and leveling of block foundation: block stone is thrown from the water surface into the foundation groove of the seabed, and the bottom barge is preferably used for throwing and filling. After throwing and filling to the corresponding elevation, the top surface of the block foundation needs to be leveled. An underwater screed is preferred;

(6)圆锥筒形混凝土重件起浮:一批圆锥筒形混凝土重件预制完成满足龄期后,坞内灌水,圆锥筒形混凝土重件在浮力的作用下脱离坞底板并处于漂浮状态,为满足浮运稳定性的要求,可能需要往上舱注入一定量的压载水,压载水的体积由浮运稳定性计算确定;(6) Floating of conical cylindrical concrete heavy parts: After a batch of conical cylindrical concrete heavy parts are prefabricated to meet the age, the dock is filled with water, and the conical cylindrical concrete heavy parts are separated from the dock floor under the action of buoyancy and are in a floating state. In order to meet the requirements of floating stability, it may be necessary to inject a certain amount of ballast water into the upper tank, and the volume of ballast water is determined by calculation of floating stability;

(7)圆锥筒形混凝土重件运输:打开坞门,将拖轮的拖缆系在圆锥筒形混凝土重件的拉环上,圆锥筒形混凝土重件在拖轮拉力作用下离开预制坞,前往安装地点,为了圆锥筒形混凝土重件运输过程中可靠的操作性,优选两条拖轮拖带,前面一条主拖轮,后面一条溜尾拖轮;(7) Transportation of conical cylindrical heavy concrete parts: open the dock door, tie the tugboat’s tow cable to the pull ring of the conical cylindrical heavy concrete parts, and the conical cylindrical concrete heavy parts leave the prefabricated dock under the pull of the tugboat and go to the installation Location, in order to ensure reliable operability during the transportation of conical cylindrical heavy concrete, two tugboats are preferred, one main tugboat in the front and one tail tugboat in the back;

(8)圆锥筒形混凝土重件定位下沉:将圆锥筒形混凝土重件运输到指定地点后,增加一条拖轮,将拖缆系于位环上,三条拖轮依次均匀摆开,圆锥筒形混凝土重件在三条拖轮的作用下精确定位于指定的坐标位;往上舱内灌水,圆锥筒形混凝土重件逐步下沉,直至坐落于块石基础上,下沉过程中同步监测圆锥筒形混凝土重件的位置坐标,如有偏差则立即进行调整;(8) Positioning and sinking of conical cylindrical concrete heavy parts: After transporting conical cylindrical concrete heavy parts to the designated place, add a tugboat, tie the towline to the positioning ring, and the three tugboats are evenly opened in turn, and the conical cylindrical concrete The heavy part is accurately positioned at the designated coordinate position under the action of three tugboats; water is poured into the upper cabin, and the conical cylindrical concrete heavy part gradually sinks until it is located on the block stone foundation, and the conical cylindrical concrete is monitored simultaneously during the sinking process The position coordinates of heavy parts, if there is any deviation, it will be adjusted immediately;

(9)圆锥筒形混凝土重件调平:测量法兰盘的水平度,不满足要求时,启动底部的四台调平千斤顶,通过调平千斤顶的伸缩调整圆锥筒形混凝土重件的垂直度,进而调整法兰盘的水平度,直至法兰盘的水平度符合要求;(9) Leveling of conical cylindrical concrete heavy parts: measure the levelness of the flange, if the requirements are not met, start the four leveling jacks at the bottom, and adjust the verticality of the conical cylindrical concrete heavy parts through the expansion and contraction of the leveling jacks , and then adjust the levelness of the flange until the levelness of the flange meets the requirements;

(10)下舱灌注水下自密实混凝土:将泵送水下自密实混凝土输出管道依次与灌浆管道连接,开启设备,往下舱隔舱灌注水下自密实混凝土,并实时监测下舱隔舱内混凝土的灌注标高,填充满后换另一隔舱,一般按顺序对称灌注,灌注过程应实时监测法兰盘的水平度,如出现偏差,应调整隔舱的灌注顺序,直至全部隔舱灌注完成;(10) Filling the lower cabin with underwater self-compacting concrete: connect the pumped underwater self-compacting concrete output pipeline with the grouting pipeline in turn, turn on the equipment, pour underwater self-compacting concrete into the lower cabin compartment, and monitor the lower compartment compartment in real time The pouring elevation of the inner concrete should be replaced with another compartment after it is filled. Generally, it should be poured symmetrically in sequence. During the pouring process, the levelness of the flange should be monitored in real time. If there is any deviation, the pouring sequence of the compartments should be adjusted until all compartments are poured. Finish;

(11)上舱回填砂:下舱水下自密实混凝土达到龄期,开始上舱回填砂,优选采用皮带上料将砂料通过圆柱端落入上舱隔舱内,回填砂时应保持各个隔舱内砂顶面基本一致,并实时监测法兰盘的水平度,如出现偏差,应调整各个隔舱回填砂顶面标高,直至回填砂顶面标高达到要求;(11) Backfilling sand in the upper cabin: when the underwater self-compacting concrete in the lower cabin reaches the age, start to backfill the sand in the upper cabin. It is preferable to use belt feeding to drop the sand material into the upper cabin compartment through the cylindrical end. When backfilling the sand, keep each The top surface of the sand in the compartment is basically the same, and the levelness of the flange is monitored in real time. If there is a deviation, the elevation of the top surface of the backfilled sand in each compartment should be adjusted until the elevation of the top surface of the backfilled sand meets the requirements;

(12)拆除调平千斤顶:再次确认法兰盘面水平度符合要求,拆除调平千斤顶;(12) Remove the leveling jack: reconfirm that the levelness of the flange meets the requirements, and remove the leveling jack;

(13)水下安装栅栏板:在圆锥筒形混凝土重件踢脚外围一周安装栅栏板,优选起重船安装。(13) Underwater installation of fence boards: install fence boards around the periphery of the conical heavy concrete skirting, preferably on a crane.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

1、本发明所述的圆锥筒形海上风力发电机组基础结构,能在陆上预制以减少海上施工作业时间,在现场能做到快速安装,施工方便,易于实现;1. The basic structure of the conical cylindrical offshore wind power generating set according to the present invention can be prefabricated on land to reduce the construction time at sea, and can be quickly installed on site, which is convenient for construction and easy to realize;

2、本发明所述的圆锥筒形海上风力发电机组基础结构,由于将圆锥筒形混凝土重件设置为上部圆柱端和下部圆锥端,所述上部圆柱端的直径根据海上风电机组塔筒法兰盘直径来确定的,上部圆柱端顶标高根据场址高水位及浪高确定,能较好地保证顶端不受海浪影响,此外,下部圆锥端的直径根据基础承载力确定,直径越大,基础所受的应力越小,且下部圆锥端高度由海上风电机组对基础重量要求确定,重量要求大,下部圆锥端越高,可以根据周围区域环境需要进行定制,且其对周围区域环境影响小,结构简单;2. In the basic structure of the conical cylindrical offshore wind power generating set according to the present invention, since the conical cylindrical concrete heavy part is set as the upper cylindrical end and the lower conical end, the diameter of the upper cylindrical end is according to the flange plate of the offshore wind generating set tower. The top elevation of the upper cylindrical end is determined according to the high water level of the site and the wave height, which can better ensure that the top is not affected by waves. In addition, the diameter of the lower conical end is determined according to the bearing capacity of the foundation. The larger the diameter, the greater the impact on the foundation. The smaller the stress is, and the height of the lower conical end is determined by the weight requirements of the foundation of the offshore wind turbine, the greater the weight requirement, the higher the lower conical end, which can be customized according to the needs of the surrounding area environment, and its impact on the surrounding area environment is small, and the structure is simple ;

3、本发明所述的圆锥筒形海上风力发电机组基础结构,在下部圆锥端设有上舱和下舱,且上下舱内均对应分隔成若干隔舱,上舱内填充砂料,下舱灌注水下自密实混凝土,大大提高了圆锥筒形混凝土重件基础结构的平稳性和垂直度;3. The basic structure of the conical cylindrical offshore wind power generating set according to the present invention is provided with an upper cabin and a lower cabin at the lower conical end, and the upper and lower cabins are correspondingly divided into several compartments, the upper cabin is filled with sand, and the lower cabin Poured underwater self-compacting concrete, which greatly improves the stability and verticality of the conical cylindrical heavy concrete foundation structure;

4、本发明所述的圆锥筒形海上风力发电机组基础结构,在圆锥筒形混凝土重件底部外墙的外侧沿圆周均匀布置若干调平千斤顶,调平千斤顶的油缸端通过预埋螺栓固定在底部外墙的外侧,可以通过调平千斤顶的伸缩精确调整圆锥筒形混凝土重件的垂直度,进而调整法兰盘的水平度,大大提高了圆锥筒形混凝土重件的安装精度;4. In the basic structure of the conical cylindrical offshore wind power generating set according to the present invention, a number of leveling jacks are evenly arranged along the circumference outside the outer wall of the conical cylindrical heavy concrete bottom, and the oil cylinder ends of the leveling jacks are fixed on the On the outer side of the bottom outer wall, the verticality of the conical cylindrical concrete weight can be precisely adjusted through the expansion and contraction of the leveling jack, and then the levelness of the flange can be adjusted, which greatly improves the installation accuracy of the conical cylindrical concrete heavy piece;

5、本发明所述的圆锥筒形海上风力发电机组基础结构,在圆锥筒形混凝土重件外墙和下舱纵隔板底部均设置止浆橡胶,能防止下舱灌注水下自密实混凝土时漏浆。5. In the basic structure of the conical cylindrical offshore wind power generating set according to the present invention, anti-slip rubber is installed on the outer wall of the conical cylindrical heavy concrete part and the bottom of the longitudinal partition of the lower cabin, which can prevent leakage when the lower cabin is poured with underwater self-compacting concrete. pulp.

附图说明Description of drawings

下面结合附图和具体实施例对本发明做详细的说明:Below in conjunction with accompanying drawing and specific embodiment the present invention is described in detail:

图1是实施例一所述的圆锥筒形海上风电基础结构示意图;Fig. 1 is a schematic diagram of the conical offshore wind power infrastructure described in Embodiment 1;

图2是实施例一所述的圆锥筒形混凝土重件结构示意图;Fig. 2 is the structural representation of the conical cylindrical concrete heavy part described in embodiment one;

图3是上述图2中A-A剖视图;Fig. 3 is A-A sectional view among above-mentioned Fig. 2;

图4是上述图2中B-B剖视图;Fig. 4 is B-B sectional view among above-mentioned Fig. 2;

图5是实施例一的止浆橡胶安装图;Fig. 5 is the installation diagram of the anti-slip rubber of embodiment one;

图6是实施例一的调平千斤顶安装示意图;Fig. 6 is a schematic diagram of the installation of the leveling jack in Embodiment 1;

图7是本发明所述的圆锥筒形海上风电基础结构的施工方法流程图;Fig. 7 is a flow chart of the construction method of the conical cylindrical offshore wind power infrastructure of the present invention;

图8是实施例二所述的圆锥筒形混凝土重件结构示意图;Fig. 8 is the structural representation of the conical cylindrical concrete heavy part described in embodiment two;

图9是上述图8中C-C剖视图。Fig. 9 is a sectional view of C-C in Fig. 8 above.

具体实施方式Detailed ways

实施例一Embodiment one

如图1、图2所示,本发明所述的圆锥筒形海上风力发电机组基础结构,包括块石基础10、及安放在其上的圆锥筒形混凝土重件20,所述圆锥筒形混凝土重件20包括上部圆柱端21和下部圆锥端22,所述下部圆锥端22的上端部直径与上部圆柱端21的直径一致,所述上部圆柱端21的直径根据海上风电机组塔筒法兰盘直径来确定的,所述上部圆柱端21顶标高根据场址高水位及浪高确定,保证顶端不受海浪影响,下部圆锥端22的直径根据基础承载力确定,直径越大,基础所受的应力越小,且下部圆锥端22高度由海上风电机组对基础重量要求确定,重量要求大,下部圆锥端22越高。As shown in Fig. 1 and Fig. 2, the basic structure of the conical cylindrical offshore wind power generating set according to the present invention includes a block stone foundation 10 and a conical cylindrical concrete weight 20 placed thereon, the conical cylindrical concrete The weight 20 includes an upper cylindrical end 21 and a lower conical end 22, the diameter of the upper end of the lower conical end 22 is consistent with the diameter of the upper cylindrical end 21, and the diameter of the upper cylindrical end 21 is according to the diameter of the offshore wind turbine tower flange. The diameter of the upper cylindrical end 21 is determined according to the high water level of the site and the wave height to ensure that the top is not affected by waves. The diameter of the lower conical end 22 is determined according to the bearing capacity of the foundation. The larger the diameter, the greater the impact on the foundation. The smaller the stress is, and the height of the lower conical end 22 is determined by the basis weight requirements of the offshore wind turbine, the higher the weight requirement, the higher the lower conical end 22 .

所述上部圆柱端21和下部圆锥端22均设有预应力锚孔,锚索从上部圆柱端21的上部锚固端211依次穿过上部圆柱端21的外墙和下部圆锥端22的外墙后到达底部锚固端227,锚索施加一定的预张力后锚固在上部锚固端211、底部锚固端227上,锚孔内通过高压灌注的方法充满水泥浆,使得锚索与锚孔壁接合紧密。Both the upper cylindrical end 21 and the lower conical end 22 are provided with prestressed anchor holes, and the anchor cable passes through the outer wall of the upper cylindrical end 21 and the outer wall of the lower conical end 22 successively from the upper anchoring end 211 of the upper cylindrical end 21 Reaching the bottom anchoring end 227, the anchor cable is anchored on the upper anchoring end 211 and the bottom anchoring end 227 after applying a certain pretension, and the anchor hole is filled with cement slurry by high-pressure pouring, so that the anchor cable and the anchor hole wall are tightly bonded.

所述上部圆柱端21顶部安装有用于连接海上风电机组塔筒的法兰盘30,以及用于安装塔筒和运营维护操作的外扩平台40,所述上部圆柱端21的顶部设有内壁厚在适当的位置向内扩大、用于预埋法兰盘30锚固螺栓和安装预应力锚索固定的上部锚固端211,所述上部圆柱端21的直径与海上风电机组塔筒的法兰盘30直径相适应。The top of the upper cylindrical end 21 is installed with a flange 30 for connecting the tower of the offshore wind turbine, and an external expansion platform 40 for installing the tower and operation and maintenance operations. The top of the upper cylindrical end 21 is provided with an inner wall thickness The upper anchor end 211 is expanded inwardly at an appropriate position and is used for pre-embedding the anchor bolts of the flange 30 and installing the prestressed anchor cable. The diameter of the upper cylindrical end 21 is the same as that of the flange 30 of the offshore wind turbine tower. suitable for the diameter.

所述上部圆柱端21外侧安装有靠船橡胶护舷50,所述靠船橡胶护舷50上方安装有供操作人员上下的人行爬梯60,所述人行爬梯60穿过外扩平台40的位置设置平台人孔70,人员可穿过外扩平台人孔70爬上至外扩平台40进行作业。The outer side of the upper cylindrical end 21 is equipped with a rubber fender 50 for berthing, and above the rubber fender 50 for berthing is installed a pedestrian ladder 60 for operators to go up and down. Platform manhole 70, personnel can climb to the outer expansion platform 40 through the outer expansion platform manhole 70 for operation.

如图1、图3、图4所示,所述下部圆锥端22的内部设有隔舱底板221,所述隔舱底板221将下部圆锥端22的内部分为上舱222和下舱223,所述下舱223内设有从圆心均匀辐射的若干条下舱纵隔板225将下舱223分成若干下隔舱2231,所述下隔舱2231内部填充有水下自密实混凝土80;所述上舱222由从圆心均匀辐射的若干条上舱纵隔板224分成若干个上隔舱2221,上隔舱2221内填充有回填砂90。As shown in Figures 1, 3 and 4, the interior of the lower conical end 22 is provided with a compartment floor 221, and the compartment floor 221 divides the interior of the lower conical end 22 into an upper cabin 222 and a lower cabin 223, The lower cabin 223 is provided with several lower cabin longitudinal partitions 225 uniformly radiating from the center of the circle to divide the lower cabin 223 into several lower compartments 2231, and the interior of the lower compartments 2231 is filled with underwater self-compacting concrete 80; The compartment 222 is divided into several upper compartments 2221 by several upper compartment longitudinal partitions 224 uniformly radiating from the center of the circle, and the upper compartments 2221 are filled with backfill sand 90 .

其中,in,

下舱223的分舱目的:第一,是使水下自密实混凝土80更容易充满整个下舱223;第二,是为了保证圆锥圆筒混凝土重件在下舱灌注过程中的垂直度,可根据需要调节各个下隔舱2231灌注水下自密实混凝土80的顺序。The purpose of subdividing the lower cabin 223: first, to make the underwater self-compacting concrete 80 more easily fill the entire lower cabin 223; The sequence of pouring the underwater self-compacting concrete 80 into each lower compartment 2231 needs to be adjusted.

而上舱222分舱目的:第一,是运输过程中避免舱内压载水向同一侧倾覆造成失稳;第二,是为了保证圆锥圆筒混凝土重件在上舱回填砂过程中的垂直度,可根据需要调节各个上隔舱2221回填砂90的填充顺序。The purpose of subdividing the upper cabin 222 is: first, to prevent the ballast water in the cabin from overturning to the same side during transportation and causing instability; The filling sequence of backfilling sand 90 in each upper compartment 2221 can be adjusted as required.

如图2所示,所述上部圆柱端21和下部圆锥端22的内部侧壁安装有从上至下贯穿的灌浆管道100,所述隔舱底板221上均匀设置有若干预留孔2211,上述灌浆管道100穿过所述预留孔2211至基础面以上30~50cm位置。As shown in Figure 2, the inner side walls of the upper cylindrical end 21 and the lower conical end 22 are installed with grouting pipes 100 penetrating from top to bottom, and a number of reserved holes 2211 are uniformly arranged on the compartment floor 221. The grouting pipe 100 passes through the reserved hole 2211 to a position 30-50 cm above the base surface.

所述预留孔2211的数量与水下自密实混凝土80的性能有关,以保证水下自密实混凝土80能充满整个下隔舱2231为准,开预留孔2211数量越少,施工越简单,但水下自密实混凝土80需要充满整个下隔舱2231,对其性能要求越高。The number of the reserved holes 2211 is related to the performance of the underwater self-compacting concrete 80, to ensure that the underwater self-compacting concrete 80 can fill the entire lower compartment 2231, the less the number of reserved holes 2211 is, the simpler the construction will be. However, the underwater self-compacting concrete 80 needs to fill the entire lower compartment 2231, and the performance requirements are higher.

上舱222回填砂90的高度根据风机对圆锥筒形混凝土基础重量要求确定,下舱223的高度由基础的承载力确定,所述下舱223的高度为1~2m。The height of the backfill sand 90 in the upper cabin 222 is determined according to the weight requirement of the fan for the conical concrete foundation, and the height of the lower cabin 223 is determined by the bearing capacity of the foundation, and the height of the lower cabin 223 is 1-2m.

所述圆锥筒形混凝土重件20的外表面预埋若干拉环110;该拉环110用于圆锥筒形混凝土重件20浮运安装定位时系缆使用,拉环110的安装标高根据圆锥筒形混凝土重件20浮运定位时吃水深度确定。Several pull rings 110 are pre-embedded on the outer surface of the conical cylindrical concrete heavy part 20; the pull rings 110 are used for mooring cables when the conical cylindrical concrete heavy part 20 is floated, installed and positioned. The draft is determined when the shaped concrete weight 20 is floated and positioned.

如图1、图5所示,所述圆锥筒形混凝土重件20外墙2232和下舱纵隔板225底部均设置止浆橡胶120,通过预埋螺栓130固定,所述止浆橡胶120的作用是防止下舱223灌注水下自密实混凝土80时漏浆。As shown in Fig. 1 and Fig. 5, the outer wall 2232 of the conical cylindrical concrete heavy part 20 and the bottom of the lower cabin longitudinal partition 225 are provided with anti-slip rubber 120, which are fixed by pre-embedded bolts 130. The effect of the anti-screw rubber 120 is It is to prevent grout leakage when the lower cabin 223 is perfused with underwater self-compacting concrete 80 .

如图2、图3、图6所示,在圆锥筒形混凝土重件20底部外墙外侧沿圆周均匀布置若干有一面是垂直的凸台226,每个凸台226安装一个调平千斤顶140,所述调平千斤顶140的油缸端141通过预埋螺栓143固定在底部外墙的外侧凸台226,所述调平千斤顶140的伸缩杆142末端连接一块防沉钢板150,所述防沉钢板150支撑在块石基础10的顶面,防沉钢板150的面积和厚度由块石基础10顶面承载能力和调平千斤顶140传递下来的荷载来确定。As shown in Fig. 2, Fig. 3 and Fig. 6, several bosses 226 that are vertical on one side are evenly arranged on the outside of the outer wall at the bottom of the conical cylindrical concrete weight 20, and each boss 226 is equipped with a leveling jack 140, The oil cylinder end 141 of the leveling jack 140 is fixed on the outer boss 226 of the outer wall at the bottom by embedded bolts 143, and the end of the telescopic rod 142 of the leveling jack 140 is connected with an anti-sinking steel plate 150, and the anti-sinking steel plate 150 Supported on the top surface of the block foundation 10 , the area and thickness of the anti-settling steel plate 150 are determined by the bearing capacity of the top surface of the block foundation 10 and the load transmitted by the leveling jack 140 .

如图1所示,所述圆锥筒形混凝土重件20安放在块石基础10上,该块石基础10的厚度一般为1~3m,块石基础10设置在海底基槽101内,所述海底基槽101是在海底开挖形成的一个倒圆台形的凹槽,基槽101的周边是原状土边坡102,边坡102的角度与土的性质有关,所述块石基础10支撑于海底原状土之上,基槽101开挖的深度与块石基础10的底部应力及原状土的承载力性质有关。As shown in Figure 1, the conical cylindrical concrete weight 20 is placed on the block stone foundation 10, the thickness of the block stone foundation 10 is generally 1-3m, and the block stone foundation 10 is arranged in the seabed foundation groove 101, the described The seabed foundation trench 101 is a rounded truncated groove formed by excavation on the seabed. The periphery of the foundation trench 101 is an undisturbed soil slope 102. The angle of the slope 102 is related to the nature of the soil. The rock foundation 10 is supported on On the undisturbed soil of the seabed, the excavation depth of the foundation trench 101 is related to the bottom stress of the rock foundation 10 and the bearing capacity of the undisturbed soil.

在圆锥筒形混凝土重件20外侧的踢脚处安放一圈的栅栏板160,以有效地防止水流的冲刷掏空块石基础10。Place a circle of fence boards 160 at the skirting of the outside of the conical cylindrical concrete weight 20 to effectively prevent the erosion of the water flow from hollowing out the stone foundation 10 .

如图7所示,本发明还公开上述圆锥筒形海上风力发电机组基础结构的施工方法,其具体步骤是:As shown in Fig. 7, the present invention also discloses the construction method of the above-mentioned conical offshore wind turbine foundation structure, and its specific steps are:

(1)圆锥筒形混凝土重件20预制:在陆上岸边工厂坞内依次施工下舱纵隔板225和下舱223外墙、底板221、上舱纵隔板224和上舱222外墙、上部圆柱端21的外墙、锚固端、外扩平台40,优选爬模工艺由下而上逐层绑扎钢筋、浇筑混凝土、提升模板,周而复始,最终完成整个圆锥筒形混凝土重件20;(1) Prefabrication of the conical cylindrical concrete heavy part 20: the lower cabin longitudinal partition 225 and the outer wall of the lower cabin 223, the bottom plate 221, the upper cabin longitudinal partition 224 and the upper cabin 222 outer wall, and the upper cylindrical end are sequentially constructed in the onshore factory dock 21’s outer wall, anchoring end, and external expansion platform 40, the climbing formwork process is preferably used to bind steel bars layer by layer, pour concrete, and lift formwork from bottom to top, and repeat the cycle to finally complete the entire conical cylindrical concrete heavy part 20;

(2)预应力张位施工:将锚索依次穿入每个锚孔内,利用锚固千斤顶依次对每个锚孔内的每股锚索进行张拉,施加一定的预应力并保持,利用锚具将张拉后的锚索锚固在上部锚固端221和底部锚固端227,拆除锚固千斤顶,在锚孔内高压灌入水泥浆;(2) Prestressed tension construction: insert the anchor cables into each anchor hole in turn, use the anchor jack to tension each strand of the anchor cables in each anchor hole in turn, apply a certain prestress and maintain it, and use the anchor The tool anchors the tensioned anchor cable on the upper anchor end 221 and the bottom anchor end 227, removes the anchor jack, and pours cement slurry into the anchor hole under high pressure;

(3)圆锥筒形混凝土重件20舾装:安装调平千斤顶140、拉环110、靠船橡胶护舷50、人行爬梯60、法兰盘30等附属设施;(3) Outfitting of conical cylindrical concrete heavy parts 20: install leveling jack 140, pull ring 110, ship rubber fender 50, pedestrian ladder 60, flange plate 30 and other auxiliary facilities;

(4)基槽开挖:将回填块石基础10位置表面的软弱地基土挖除,优选采用抓斗挖泥船开挖;(4) Foundation trench excavation: Excavate the weak foundation soil on the surface of the backfill block foundation 10, preferably using a grab dredger;

(5)块石基础10抛石及整平:块石由水面抛至海底基槽内,优选采用开底驳抛填,抛填至相应标高后,需对块石基础10的顶面进行整平,优选采用水下整平机;(5) Stone foundation 10 riprap and leveling: The stone is thrown from the water surface into the foundation groove of the seabed, and the bottom barge is preferably used for throwing and filling. After filling to the corresponding elevation, the top surface of the stone foundation 10 needs to be adjusted. Leveling, preferably using an underwater leveling machine;

(6)圆锥筒形混凝土重件20起浮:一批圆锥筒形混凝土重件20预制完成满足龄期后,坞内灌水,圆锥筒形混凝土重件20在浮力的作用下脱离坞底板并处于漂浮状态,为满足浮运稳定性的要求,可能需要往上舱222注入一定量的压载水,压载水的体积由浮运稳定性计算确定;(6) Floating of the conical cylindrical concrete heavy parts 20: after a batch of conical cylindrical concrete heavy parts 20 are prefabricated to meet the age, the dock is filled with water, and the conical cylindrical concrete heavy parts 20 are detached from the dock floor under the action of buoyancy and placed in the dock. In the floating state, in order to meet the requirements of floating stability, it may be necessary to inject a certain amount of ballast water into the upper tank 222, and the volume of ballast water is determined by calculation of floating stability;

(7)圆锥筒形混凝土重件20运输:打开坞门,将拖轮的拖缆系在圆锥筒形混凝土重件20的拉环110上,圆锥筒形混凝土重件20在拖轮拉力作用下离开预制坞,前往安装地点,为了圆锥筒形混凝土重件20运输过程中可靠的操作性,优选两条拖轮拖带,前面一条主拖轮,后面一条溜尾拖轮;(7) Transportation of the conical cylindrical concrete heavy part 20: open the dock door, tie the tow cable of the tugboat to the pull ring 110 of the conical cylindrical concrete heavy part 20, and the conical cylindrical concrete heavy part 20 leaves the prefabricated concrete under the tugboat pulling force Dock, go to the installation site, for the reliable operability in the transportation process of the conical cylindrical concrete heavy part 20, two tugboats are preferably towed, a main tugboat in the front, and a tail tugboat in the back;

(8)圆锥筒形混凝土重件20定位下沉:将圆锥筒形混凝土重件20运输到指定地点后,增加1条拖轮,将拖缆系于拉环110上,三条拖轮依次均匀摆开,圆锥筒形混凝土重件20在三条拖轮的作用下精确定位于指定的坐标位;往上舱222内灌水,圆锥筒形混凝土重件20逐步下沉,直至坐落于块石基础10上,下沉过程中同步监测圆锥筒形混凝土重件20的位置坐标,如有偏差则立即进行调整;(8) Positioning and sinking of the conical cylindrical concrete heavy part 20: after the conical cylindrical concrete heavy part 20 is transported to the designated place, add 1 tugboat, tie the towline to the pull ring 110, and the three tugboats are evenly opened in turn, The conical cylindrical concrete heavy part 20 is accurately positioned at the designated coordinate position under the action of three tugboats; water is poured into the upper cabin 222, and the conical cylindrical concrete heavy part 20 gradually sinks until it is seated on the block stone foundation 10 and sinks. Synchronously monitor the position coordinates of the conical cylindrical concrete weight 20 during the process, and adjust immediately if there is any deviation;

(9)圆锥筒形混凝土重件20调平:测量法兰盘30的水平度,不满足要求时,启动底部的4台调平千斤顶140,通过调平千斤顶140的伸缩调整圆锥筒形混凝土重件20的垂直度,进而调整法兰盘30的水平度,直至法兰盘30的水平度符合要求;(9) Leveling of the conical cylindrical concrete weight 20: measure the levelness of the flange 30, if the requirements are not met, start 4 leveling jacks 140 at the bottom, and adjust the conical cylindrical concrete weight through the expansion and contraction of the leveling jack 140 The verticality of the component 20, and then adjust the levelness of the flange 30 until the levelness of the flange 30 meets the requirements;

(10)下舱223灌注水下自密实混凝土80:将泵送水下自密实混凝土输出管道依次与灌浆管道100连接,开启设备,往下舱223隔舱灌注水下自密实混凝土80,并实时监测下舱223隔舱内混凝土的灌注标高,填充满后换另一隔舱,一般按顺序对称灌注,灌注过程应实时监测法兰盘30的水平度,如出现偏差,应调整隔舱的灌注顺序,直至全部隔舱灌注完成;(10) Filling the lower cabin 223 with underwater self-compacting concrete 80: connect the pumped underwater self-compacting concrete output pipeline with the grouting pipeline 100 in turn, open the equipment, pour the underwater self-compacting concrete 80 into the lower cabin 223 compartment, and real-time Monitor the pouring elevation of the concrete in the compartment 223 of the lower compartment, and replace it with another compartment after it is filled. Generally, it is poured symmetrically in sequence. During the pouring process, the level of the flange 30 should be monitored in real time. If there is a deviation, the pouring of the compartment should be adjusted sequence until all compartments are filled;

(11)上舱222回填砂90:下舱223水下自密实混凝土80达到龄期,开始上舱222回填砂90,优选采用皮带上料将砂料通过圆柱端落入上舱222隔舱内,回填砂90时应保持各个隔舱内砂顶面基本一致,并实时监测法兰盘30的水平度,如出现偏差,应调整各个隔舱回填砂90顶面标高,直至回填砂90顶面标高达到要求;(11) Backfill sand 90 in the upper cabin 222: the underwater self-compacting concrete 80 in the lower cabin 223 reaches the age, start to backfill the sand 90 in the upper cabin 222, and preferably use belt feeding to drop the sand material into the upper cabin 222 compartment through the cylindrical end , when backfilling sand 90, the top surface of the sand in each compartment should be basically consistent, and the levelness of the flange 30 should be monitored in real time. If there is a deviation, the elevation of the top surface of the backfill sand 90 in each compartment should be adjusted until the top surface of the backfill sand 90 The elevation meets the requirements;

(12)拆除调平千斤顶140:再次确认法兰盘30面水平度符合要求,拆除调平千斤顶140;(12) Remove the leveling jack 140: reconfirm that the levelness of the flange plate 30 meets the requirements, and remove the leveling jack 140;

(13)水下安装栅栏板160:在圆锥筒形混凝土重件20踢脚外围一周安装栅栏板160,优选起重船安装。(13) Install the fence board 160 underwater: install the fence board 160 around the periphery of the skirting of the conical tubular concrete weight 20, preferably on a crane ship.

实施例二:Embodiment two:

本实施例与实施例一基本相同,其不同之处在于:如图8、图9所示,所述下舱223内除了设有从圆心均匀辐射的若干条下舱纵隔板225,还设有与隔舱底板221同心圆筒内隔板228将下舱223分成下隔舱2231,此实施例中,下隔舱2231为十六个,所述下舱223内部填充有水下自密实混凝土80。This embodiment is basically the same as Embodiment 1, the difference is that: as shown in Fig. 8 and Fig. 9, in addition to a number of lower compartment longitudinal partitions 225 uniformly radiating from the center of the circle, the lower compartment 223 is also provided with The lower compartment 223 is divided into lower compartments 2231 by a cylindrical inner partition 228 concentric with the compartment floor 221. In this embodiment, there are sixteen lower compartments 2231, and the interior of the lower compartments 223 is filled with underwater self-compacting concrete 80 .

本发明所述的圆锥筒形海上风力发电机组基础结构,该基础主体结构能在陆上预制减少海上施工作业时间,在现场能快速安装,对周围区域环境影响小,填充水下自密实混凝土和回填砂后稳定性好,结构简单且施工垂直精度高,能做到均匀沉降,使用安全可靠。The foundation structure of the conical cylindrical offshore wind power generating set described in the present invention, the main body structure of the foundation can be prefabricated on land to reduce the construction time at sea, can be quickly installed on site, has little impact on the environment of the surrounding area, and is filled with underwater self-compacting concrete and After backfilling sand, it has good stability, simple structure and high vertical precision of construction, can achieve uniform settlement, and is safe and reliable to use.

本发明并不局限于上述实施方式,凡是对本发明的各种改动或变型不脱离本发明的精神和范围,倘若这些改动和变型属于本发明的权利要求和等同技术范围之内,则本发明也意味着包含这些改动和变型。The present invention is not limited to the above-mentioned embodiments, and any changes or modifications to the present invention do not depart from the spirit and scope of the present invention. If these changes and modifications belong to the claims and equivalent technical scope of the present invention, then the present invention also Such modifications and variations are implied.

Claims (10)

1. The utility model provides a circular cone cylindric offshore wind generating set foundation structure which characterized in that: the self-compacting concrete pile comprises a foundation and a conical cylindrical concrete heavy piece arranged on the foundation, wherein the conical cylindrical concrete heavy piece comprises an upper cylindrical end and a lower conical end, the diameter of the upper end of the lower conical end is consistent with that of the upper cylindrical end, and underwater self-compacting concrete and backfill sand are sequentially filled in the lower conical end in a layered mode from bottom to top.
2. The conical tubular offshore wind turbine foundation structure of claim 1, wherein: the anchor cable sequentially penetrates through an upper cylindrical end outer wall and a lower conical end outer wall from the upper anchoring end of the upper cylindrical end to reach a bottom anchoring end, a certain pre-tension is applied to the anchor cable, the anchor cable is anchored at the upper anchoring end and the bottom anchoring end, and cement slurry is filled in the anchor hole through a high-pressure pouring method, so that the anchor cable is tightly jointed with the wall of the anchor hole.
3. The conical tubular offshore wind turbine foundation structure of claim 1, wherein: the top of the upper cylindrical end is provided with an inner wall thickness which is inwards enlarged at a proper position to form an upper anchoring end for embedding a flange plate anchoring bolt and installing a prestressed anchoring cable for fixing, and the diameter of the upper cylindrical end is matched with the diameter of the flange plate of the offshore wind turbine tower.
4. The conical tubular offshore wind turbine foundation structure of claim 1, wherein: a ship-leaning rubber fender is installed on the outer side of the upper cylindrical end, a pedestrian ladder for operators to go up and down is installed above the ship-leaning rubber fender, and a platform manhole is arranged at the position where the pedestrian ladder penetrates through the outward expansion platform.
5. The conical tubular offshore wind turbine foundation structure of claim 1, wherein: a bulkhead bottom plate is arranged inside the lower conical end, the bulkhead bottom plate divides the inside of the lower conical end into an upper cabin and a lower cabin, a plurality of lower cabin longitudinal partition plates which are uniformly radiated from the circle center are arranged in the lower cabin, or/and concentric cylindrical inner partition plates are arranged to divide the lower cabin into a plurality of lower bays, and underwater self-compacting concrete is filled in the lower cabin; the upper cabin is divided into a plurality of upper compartments by a plurality of upper cabin longitudinal partition plates which are uniformly radiated from the circle center, and backfill sand is filled in the upper cabin.
6. The conical tubular offshore wind turbine foundation structure of claim 1, wherein: the grouting pipeline is installed on the inner side walls of the upper cylindrical end and the lower conical end and penetrates through the bulkhead bottom plate from top to bottom, a plurality of preformed holes are evenly formed in the bulkhead bottom plate, and the grouting pipeline penetrates through the preformed holes to the position 30-50 cm above the stone foundation surface.
7. The conical tubular offshore wind turbine foundation structure of claim 1, wherein: a plurality of pull rings are embedded in the outer surface of the conical cylindrical concrete heavy piece; and the outer wall of the conical cylindrical concrete heavy piece and the bottom of the lower cabin longitudinal partition plate are both provided with grout stopping rubber and are fixed through embedded bolts.
8. The conical tubular offshore wind turbine foundation structure of claim 1, wherein: the adjusting jack comprises a conical cylinder-shaped concrete heavy piece bottom outer wall, wherein a plurality of adjusting jacks are uniformly arranged on the outer side of the conical cylinder-shaped concrete heavy piece bottom outer wall along the circumference, oil cylinder ends of the adjusting jacks are fixed on the outer side of the bottom outer wall through embedded bolts, the tail ends of telescopic rods of the adjusting jacks are connected with an anti-sinking steel plate, and the anti-sinking steel plate is supported on the top surface of a block stone foundation.
9. The conical tubular offshore wind turbine foundation structure of claim 1, wherein: the height of the lower cabin is 1-2 m, the conical cylindrical concrete heavy piece is placed on a block stone foundation, the thickness of the block stone foundation is 1-3 m, the block stone foundation is arranged in a seabed foundation trench, the foundation trench is an inverted frustum-shaped groove formed by excavation on the seabed, and the periphery of the foundation trench is an undisturbed soil slope; and a circle of fence plate is arranged at the skirting position outside the conical cylindrical concrete heavy piece.
10. A construction method of a foundation structure of a conical tubular offshore wind turbine unit according to any one of claims 1 to 9, comprising the following specific steps:
(1) prefabricating a conical cylindrical concrete heavy part;
(2) pre-stress tension construction;
(3) fitting-out of the conical cylindrical concrete heavy part: installing accessory facilities such as leveling jacks, pull rings, ship-leaning rubber fenders, pedestrian ladders, flange plates and the like;
(4) excavating a foundation trench: excavating soft foundation soil on the surface of the backfilled block stone foundation position;
(5) stone throwing and leveling of the block stone foundation: the rock block is thrown into the seabed foundation trench from the water surface, and after the rock block is thrown and filled to a corresponding elevation, the top surface of the rock block foundation needs to be leveled;
(6) floating the conical cylindrical concrete heavy piece;
(7) transporting the conical cylindrical concrete heavy part;
(8) positioning and sinking the conical cylindrical concrete heavy piece;
(9) leveling a conical cylindrical concrete heavy part:
(10) pouring underwater self-compacting concrete into the lower cabin;
(11) back filling sand into the upper cabin;
(12) dismantling the leveling jack;
(13) and installing the fence plate underwater.
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Publication number Priority date Publication date Assignee Title
CN114687373A (en) * 2022-03-23 2022-07-01 浙江浙能国电投嵊泗海上风力发电有限公司 Gravity type rock-fill concrete offshore wind power foundation
CN115045325A (en) * 2022-07-27 2022-09-13 广州文船重工有限公司 Assembly method of foundation of offshore wind power booster station

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