CN110143031A - A kind of device and method thereof of continuous production thermoplastic cellular board - Google Patents
A kind of device and method thereof of continuous production thermoplastic cellular board Download PDFInfo
- Publication number
- CN110143031A CN110143031A CN201910558461.3A CN201910558461A CN110143031A CN 110143031 A CN110143031 A CN 110143031A CN 201910558461 A CN201910558461 A CN 201910558461A CN 110143031 A CN110143031 A CN 110143031A
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- Prior art keywords
- cooling
- heating
- roll
- transmission
- honeycomb core
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- 230000001413 cellular Effects 0.000 title claims abstract description 33
- 229920001169 thermoplastic Polymers 0.000 title claims abstract description 25
- 239000004416 thermosoftening plastic Substances 0.000 title claims abstract description 25
- 238000010924 continuous production Methods 0.000 title claims abstract description 12
- 238000001816 cooling Methods 0.000 claims abstract description 67
- 238000010438 heat treatment Methods 0.000 claims abstract description 51
- 210000003660 Reticulum Anatomy 0.000 claims abstract description 49
- 230000005540 biological transmission Effects 0.000 claims abstract description 39
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 26
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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[Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 26
- 238000005096 rolling process Methods 0.000 claims abstract description 26
- 239000004411 aluminium Substances 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 238000007493 shaping process Methods 0.000 claims abstract description 7
- 239000000835 fiber Substances 0.000 claims description 26
- 239000004743 Polypropylene Substances 0.000 claims description 25
- -1 polypropylene Polymers 0.000 claims description 25
- 229920001155 polypropylene Polymers 0.000 claims description 25
- 210000002615 Epidermis Anatomy 0.000 claims description 9
- 239000004809 Teflon Substances 0.000 claims description 7
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000000155 melt Substances 0.000 claims description 3
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- 230000002787 reinforcement Effects 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 9
- 239000003292 glue Substances 0.000 abstract description 3
- 238000005215 recombination Methods 0.000 abstract description 3
- 239000002131 composite material Substances 0.000 description 7
- 239000011157 advanced composite material Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002386 leaching Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 238000004781 supercooling Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 241000256844 Apis mellifera Species 0.000 description 1
- 210000003491 Skin Anatomy 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
- B32B37/0053—Constructional details of laminating machines comprising rollers; Constructional features of the rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/04—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the partial melting of at least one layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
Abstract
A kind of equipment of continuous production thermoplastic cellular board, including upper let off roll, lower let off roll and honeycomb core transport platform, the upper let off roll and lower let off roll present lower arrangement, the honeycomb core transport platform is between upper let off roll and lower let off roll, it further include upper transmission mechanism, lower transmission mechanism, heating device, rolling device and cooling device, including upper part heating structure and lower part heating structure, upper and lower part heating structure is logical using uniformly distributed aluminium side；The rolling device includes the top pressure roller and lower part live-roller of setting symmetrical above and below；The cooling device uses upper and lower part symmetrical cooling, including upper part cooling structure and lower part cooling structure, upper and lower part cooling structure is logical using uniformly distributed aluminium side, pass through the process of heating, pressurization, cooling and shaping, it can be with the thermoplastic cellular board of continuous batch high efficiency production various sizes, entire recombination process does not use any glue, and material produced is that food-grade environmental protection is recyclable.
Description
Technical field
The present invention relates to composites processing technology fields, in particular, being related to a kind of continuous production thermoplastic cellular board
Device and method thereof.
Background technique
Advanced composite material (ACM) such as continuous fiber composite board material is low with its density and has both excellent mechanical performance, such as high
The excellent properties such as tensile strength, bending strength, recoverable, corrosion-resistant and gain great popularity.Therefore, in recent years, continuous fiber
Composite board material has obtained swift and violent development, and technically there has also been important breakthroughs, especially thermoplastic cellular board material, using multilayer
Directive continuous fiber reinforced polypropylene prepreg tape is combined with polypropylene honeycomb core heat, is a kind of thermoplasticity lightweight bee
Nest sandwich sandwich structure.This product is in the developed countries such as America and Europe extensive utilization, because of its high-strength light, the recyclable spy of environmental protection
Point is widely used in recent years in fields such as new energy van, building, outdoor household, high-end packaging materials.
Such as application No. is 2016210065045, Authorization Notice No. CN206520294U, authorized announcement date is
2017.09.26 Chinese utility model patent: a kind of corrugated composite board and honeycomb composite plate composite production line realize processing life
Honeycomb composite plate is produced, but structure is complicated for complete equipment, manufacturing procedure is cumbersome, low efficiency, therefore, it is necessary to existing honeycomb
Plate production equipment and method improve and optimize, and can guarantee to produce in enormous quantities, lightweight can answer extensively for this material
With the support that offer is strong.
Summary of the invention
It is an object of the invention to overcome the above deficiencies in the existing technologies, and provide it is a kind of it is reasonable in design,
The equipment that fiberglass reinforced thermoplastic prepreg tape and thermoplastic honeycomb core are combined into the thermoplastic cellular board of high-strength light, and give
Processing method.
Technical solution used by the present invention solves the above problems is: a kind of equipment of continuous production thermoplastic cellular board, packet
Let off roll, lower let off roll and honeycomb core transport platform are included, the upper let off roll and lower let off roll present lower arrangement, the honeycomb core
Transport platform is between upper let off roll and lower let off roll；It is characterized by also including upper transmission mechanism, lower transmission mechanism, heating
Device, rolling device and cooling device, the upper transmission mechanism and lower transmission mechanism are located at honeycomb core transport platform in arrangement up and down
Side, the heating device, rolling device and cooling device are successively set between transmission mechanism and lower transmission mechanism；Institute
It states heating device symmetrically to heat using upper and lower part, including upper part heating structure and lower part heating structure, upper and lower part
Heating structure is logical using uniformly distributed aluminium side；The rolling device includes top pressure roller and the lower part transmission of setting symmetrical above and below
Roller；The cooling device uses upper and lower part symmetrical cooling, including upper part cooling structure and lower part cooling structure, above and below
Part cooling structure is logical using uniformly distributed aluminium side, and aluminium side's Tong Neitong circulating water realizes cooling；The heating device
Aluminium side is logical, aluminium side of cooling device passes to and the top pressure roller and lower part live-roller of rolling device on be enclosed with Teflon skin
Band.
Preferably, the aluminium side of heating device of the present invention is logical using internal logical hot oil or electrified regulation, heating device
Length be 2~5m.
Preferably, the top pressure roller of rolling device of the present invention is shuttle-type rubber roller, and lower part live-roller is steel rider.Pendulum
The rubber roller of dynamic formula will not block master because material thickness is greater than the gap of upper and lower part pressure roller, can be automatic with the increase of pressure
Adjust gap size.
Preferably, the length of cooling device of the present invention is 2~5m.
In order to solve the above technical problems, the present invention also provides another technical solutions: a kind of processing thermoplastic cellular board
Method, the structure of thermoplastic cellular board are that upper and lower epidermis is continuous fiber reinforced polypropylene prepreg tape, and centre is honeycomb core, production
Method and step is as follows:
Step 1: the continuous fiber reinforced polypropylene prepreg tape as epicuticle is unreeled using upper let off roll, utilizes decentralization
Winding up roller unreels the continuous fiber reinforced polypropylene prepreg tape as lower epidermis, and honeycomb core is placed in honeycomb core transport platform,
Under the action of upper let off roll, lower let off roll and honeycomb core transport platform, by upper and lower two layers of continuous fiber reinforced polypropylene prepreg tape with
And the synchronous inlet being sent between upper transmission mechanism and lower transmission mechanism of honeycomb core,
Step 2: according to the actually detected thickness of entire upper and lower epidermis and honeycomb core, part heating structure is under in adjustings
The distance between part heating structure adjusts the distance between top pressure roller and lower part live-roller and adjusts the cooling knot in upper part
The distance between structure and lower part cooling structure；
Step 3: under the conveying of upper transmission mechanism and lower transmission mechanism, upper and lower two layers of continuous fiber reinforced polypropylene is pre-
Leaching band and honeycomb core subsequently enter heating device, set the heating temperature of heating device as 190~230 DEG C, upper transmission mechanism
Conveying speed with lower transmission mechanism is 2-6m/s, it is ensured that upper and lower two layers of continuous fiber reinforced polypropylene prepreg tape and honeycomb
Core reaches the melt surface state that can be press-formed when reaching rolling device；
Step 4: under the pressurization of rolling device, upper and lower two layers of continuous fiber reinforced polypropylene prepreg tape and honeycomb core
It is combined into cellular board, cooling device cooling and shaping is subsequently entered, completes the process.
In step 4, the top pressure roller of rolling device can make top pressure roller and lower part be driven roll-in using cylinder pressure
Close, the gap of pressing is slightly less than the thickness of cellular board entirety, can make upper and lower two layers of continuous fiber reinforced polypropylene prepreg tape with
And honeycomb core quickly enters cooling device after roll-in bonds together, the temperature of cooling device can be used in molten condition
The cellular board fast cooling shaping pressed together, cooling device middle and upper part are divided between cooling structure and lower part cooling structure
Distance is the size of required final honeycomb board finished product, and cooling time is 2~5min, and cellular board is protected through the cooling of apparatus for supercooling
Pressure, obtaining can continuous production thermoplastic cellular board.
Compared with prior art, the present invention having the following advantages that and effect: the aluminium side of heating device is logical, cooling device aluminium
Side pass to and the top pressure roller and lower part live-roller of rolling device on be enclosed with Teflon belt, utilize Teflon belt itself
Not sizing, characteristic resistant to high temperature carry out heating melting to product and pressurize；It is thermally conductive that heater and cooler device is all made of aluminum profile,
Deflection is small, and conduction heat is uniform rapidly；By continuously unreeling and continuous rolling, prepreg tape and honeycomb core by heating, pressurization,
The process of cooling and shaping can not be used with the thermoplastic cellular board of continuous batch high efficiency production various sizes, entire recombination process
To any glue, material produced is that food-grade environmental protection is recyclable.
Detailed description of the invention
Fig. 1 is the schematic view of the front view of the embodiment of the present invention.
Fig. 2 is the overlooking structure diagram of the embodiment of the present invention.
Fig. 3 is the schematic perspective view of cellular board in the embodiment of the present invention.
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawing and by embodiment, and following embodiment is to this hair
Bright explanation and the invention is not limited to following embodiments.
Embodiment.
Referring to Fig. 1 to Fig. 3.
The present embodiment is a kind of equipment of continuous production thermoplastic cellular board, including upper let off roll 7, lower let off roll 8, honeycomb core
Transport platform 6, upper transmission mechanism 1, lower transmission mechanism 2, heating device 3, rolling device 4 and cooling device 5.
In the present embodiment, in arranging up and down, honeycomb core transport platform 6 is located at upper let off roll 7 for upper let off roll 7 and lower let off roll 8
Between lower let off roll 8.Upper transmission mechanism 1 and lower transmission mechanism 2 are in arrangement up and down, positioned at the side of honeycomb core transport platform 6.Add
Thermal 3, rolling device 4 and cooling device 5 are successively set between transmission mechanism 1 and lower transmission mechanism 2.
In the present embodiment, heating device 3 is symmetrically heated using upper and lower part, including upper part heating structure and lower part
Heating structure, upper and lower part heating structure are logical using uniformly distributed aluminium side；Aluminium side leads to be added using internal logical hot oil or energization
Heat, the length of heating device 3 are 2~5m.
In the present embodiment, rolling device 4 includes the top pressure roller and lower part live-roller of setting symmetrical above and below；Top pressure roller is
Shuttle-type rubber roller, lower part live-roller are steel rider.Shuttle-type rubber roller will not be greater than between the pressure roller of upper and lower part because of material thickness
Gap and block master, can with the increase of pressure automatically adjust gap size.
In the present embodiment, cooling device 5 uses upper and lower part symmetrical cooling, including upper part cooling structure and lower part
Cooling structure, upper and lower part cooling structure is logical using uniformly distributed aluminium side, and Tong Neitong circulating water realization in aluminium side's is cold
But；The length of cooling device 5 is 2~5m.
In the present embodiment, the aluminium side of heating device 3 leads to, the aluminium side of cooling device 5 passes to and the top pressure roller of rolling device 4
With Teflon belt is enclosed on the live-roller of lower part.
Referring to Fig. 3, the structure of thermoplastic cellular board is that upper and lower epidermis is continuous fiber reinforced polypropylene prepreg tape 10, intermediate
For honeycomb core 9, in the present embodiment, the method for processing thermoplastic cellular board, steps are as follows:
Step 1: the continuous fiber reinforced polypropylene prepreg tape as epicuticle is unreeled using upper let off roll 7, utilizes decentralization
Winding up roller 8 unreels the continuous fiber reinforced polypropylene prepreg tape as lower epidermis, and honeycomb core is placed in honeycomb core transport platform 6,
It is under the action of upper let off roll 7, lower let off roll 8 and honeycomb core transport platform 6, upper and lower two layers of continuous fiber reinforced polypropylene is pre-
Leaching band and the synchronous inlet being sent between upper transmission mechanism 1 and lower transmission mechanism 2 of honeycomb core,
Step 2: according to the actually detected thickness of entire upper and lower epidermis and honeycomb core, part heating structure is under in adjustings
The distance between part heating structure adjusts the distance between top pressure roller and lower part live-roller and adjusts the cooling knot in upper part
The distance between structure and lower part cooling structure；
Step 3: under the conveying of upper transmission mechanism 1 and lower transmission mechanism 2, upper and lower two layers of continuous fiber reinforced polypropylene
Prepreg tape and honeycomb core subsequently enter heating device 3, set the heating temperature of heating device 3 as 190~230 DEG C, upper transmission
Mechanism 1 and the conveying speed of lower transmission mechanism 2 are 2-6m/s, it is ensured that upper and lower two layers of continuous fiber reinforced polypropylene prepreg tape with
And reach the melt surface state that can be press-formed when honeycomb core arrival rolling device 4；
Step 4: under the pressurization of rolling device 4, upper and lower two layers of continuous fiber reinforced polypropylene prepreg tape and honeycomb
Core is combined into cellular board, subsequently enters 5 cooling and shaping of cooling device, completes the process.
In step 4, the top pressure roller of rolling device 4 can make top pressure roller and lower part be driven roll-in using cylinder pressure
Close, the gap of pressing is slightly less than the thickness of cellular board entirety, can make upper and lower two layers of continuous fiber reinforced polypropylene prepreg tape with
And honeycomb core quickly enters cooling device 5 after roll-in bonds together, the temperature of cooling device 5 can be used in molten
The cellular board fast cooling shaping that state presses together, 5 middle and upper part of cooling device divide cooling structure and lower part cooling structure it
Between distance be required final honeycomb board finished product size, cooling time be 2~5min, cellular board is through apparatus for supercooling 5
Cooling pressure maintaining, obtaining can continuous production thermoplastic cellular board.
In the present embodiment, since the aluminium side of heating device leads to, the aluminium side of cooling device passes to and the top of rolling device pressure
It is enclosed with Teflon belt on roller and lower part live-roller, utilizes Teflon belt not sizing itself, characteristic resistant to high temperature, to production
Product carry out heating melting and pressurize.Heater and cooler device is all made of that aluminum profile is thermally conductive, and deflection is small, and conduction heat is equal rapidly
It is even；By continuously unreeling and continuous rolling, prepreg tape and honeycomb core, can be continuous by heating, pressurization, the process being cooled and shaped
The thermoplastic cellular board of batch high efficiency production various sizes, entire recombination process do not use any glue, material produced
It is that food-grade environmental protection is recyclable.
It is any ripe although the present invention is disclosed as above with embodiment, its protection scope being not intended to limit the invention
The technical staff for knowing this technology changes and retouches made without departing from the spirit and scope of the invention, should belong to this
The protection scope of invention.
Claims (5)
1. a kind of equipment of continuous production thermoplastic cellular board, including upper let off roll (7), lower let off roll (8) and honeycomb core transport platform
(6), in arranging up and down, the honeycomb core transport platform (6) is located at upper let off roll (7) for the upper let off roll (7) and lower let off roll (8)
Between lower let off roll (8)；It is characterized by also including upper transmission mechanism (1), lower transmission mechanism (2), heating devices (3), roller
Pressure device (4) and cooling device (5), the upper transmission mechanism (1) and lower transmission mechanism (2) are located at honeycomb core in arrangement up and down
The side of transport platform (6), the heating device (3), rolling device (4) and cooling device (5) are successively set on transmission mechanism
(1) between lower transmission mechanism (2)；The heating device (3) is symmetrically heated using upper and lower part, including upper part heating knot
Structure and lower part heating structure, upper and lower part heating structure are logical using uniformly distributed aluminium side；The rolling device (4) includes
The top pressure roller and lower part live-roller of setting symmetrical above and below；The cooling device (5) uses upper and lower part symmetrical cooling, including
Upper part cooling structure and lower part cooling structure, upper and lower part cooling structure are, and aluminium sides logical using uniformly distributed aluminium side
Tong Neitong circulating water realizes cooling；The aluminium side of the heating device (3) leads to, the aluminium side of cooling device (5) passes to and roll-in dress
It sets and is enclosed with Teflon belt on the top pressure roller and lower part live-roller of (4).
2. the equipment of continuous production thermoplastic cellular board according to claim 1, it is characterised in that: the heating device (3)
Aluminium side it is logical using internal logical hot oil or electrified regulation, the length of heating device (3) is 2~5m.
3. the equipment of continuous production thermoplastic cellular board according to claim 1, it is characterised in that: the rolling device (4)
Top pressure roller be shuttle-type rubber roller, lower part live-roller be steel rider.
4. the equipment of continuous production thermoplastic cellular board according to claim 1, it is characterised in that: the cooling device (5)
Length be 2~5m.
5. a kind of method using the processing thermoplastic cellular board of equipment described in claim 1-4 any claim, special
Sign is: the structure of the thermoplastic cellular board is that upper and lower epidermis is continuous fiber reinforced polypropylene prepreg tape, and centre is honeycomb
Core, production method steps are as follows:
Step 1: the continuous fiber reinforced polypropylene prepreg tape as epicuticle is unreeled using upper let off roll (7), is unreeled under utilization
Roller (8) unreels the continuous fiber reinforced polypropylene prepreg tape as lower epidermis, and honeycomb core is placed on honeycomb core transport platform (6)
On, under the action of upper let off roll (7), lower let off roll (8) and honeycomb core transport platform (6), by upper and lower two layers of continuous fiber reinforcement
Polypropylene prepreg tape and the synchronous inlet being sent between upper transmission mechanism (1) and lower transmission mechanism (2) of honeycomb core,
Step 2: according to the actually detected thickness of entire upper and lower epidermis and honeycomb core, part heating structure and lower part in adjusting
The distance between heating structure, adjust the distance between top pressure roller and lower part live-roller and adjust upper part cooling structure and
The distance between lower part cooling structure；
Step 3: under the conveying of upper transmission mechanism (1) and lower transmission mechanism (2), upper and lower two layers of continuous fiber reinforced polypropylene
Prepreg tape and honeycomb core subsequently enter heating device (3), set the heating temperature of heating device (3) as 190~230 DEG C, on
The conveying speed of transmission mechanism (1) and lower transmission mechanism (2) is 2-6m/s, it is ensured that upper and lower two layers of continuous fiber reinforced polypropylene
Prepreg tape and honeycomb core reach the melt surface state that can be press-formed when reaching rolling device (4)；
Step 4: under the pressurization of rolling device (4), upper and lower two layers of continuous fiber reinforced polypropylene prepreg tape and honeycomb core
It is combined into cellular board, cooling device (5) cooling and shaping is subsequently entered, completes the process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910558461.3A CN110143031A (en) | 2019-06-26 | 2019-06-26 | A kind of device and method thereof of continuous production thermoplastic cellular board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910558461.3A CN110143031A (en) | 2019-06-26 | 2019-06-26 | A kind of device and method thereof of continuous production thermoplastic cellular board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110143031A true CN110143031A (en) | 2019-08-20 |
Family
ID=67596343
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910558461.3A Pending CN110143031A (en) | 2019-06-26 | 2019-06-26 | A kind of device and method thereof of continuous production thermoplastic cellular board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110143031A (en) |
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2019
- 2019-06-26 CN CN201910558461.3A patent/CN110143031A/en active Pending
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