CN110130986A - A test device and test method based on a double-ended water stopper - Google Patents

A test device and test method based on a double-ended water stopper Download PDF

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CN110130986A
CN110130986A CN201910286888.2A CN201910286888A CN110130986A CN 110130986 A CN110130986 A CN 110130986A CN 201910286888 A CN201910286888 A CN 201910286888A CN 110130986 A CN110130986 A CN 110130986A
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water
pressure
capsule
pipeline
plugging
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赵同彬
蓝盛
刘学生
于凤海
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Shandong University of Science and Technology
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B33/00Sealing or packing boreholes or wells
    • E21B33/10Sealing or packing boreholes or wells in the borehole
    • E21B33/13Methods or devices for cementing, for plugging holes, crevices or the like
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F17/00Methods or devices for use in mines or tunnels, not covered elsewhere
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F17/00Methods or devices for use in mines or tunnels, not covered elsewhere
    • E21F17/18Special adaptations of signalling or alarm devices

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
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  • Environmental & Geological Engineering (AREA)
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Abstract

本发明公开了一种基于双端堵水器的测试装置及测试方法,属于双端堵水器测试技术领域,本发明装置包括过水装置与智能显示及控制装置。本发明可实时监测封堵、漏失水压的情况,自动维持压力在预定范围内,并记录注水时的漏失水量,通过数据接口传输水压、流量等数据,做到全智能化,减少了人力的投入,提高了监测数据的准确性,本发明将封堵与注水漏失结构集成于一个箱体中,便于携带,方便放置,亦可起到井下防爆作用;利用智能控制装置有效维持气囊内压力,延长气囊使用寿命;采用封堵管道与注水漏失管道分离的设计,更加稳定的维持管道中的水压,且符合现场工程的应用。

The invention discloses a test device and a test method based on a double-end water stopper, belonging to the technical field of double-end water stopper testing. The device of the invention includes a water passing device and an intelligent display and control device. The invention can monitor the situation of blockage and leakage of water pressure in real time, automatically maintain the pressure within a predetermined range, record the amount of water loss during water injection, and transmit data such as water pressure and flow through the data interface, so as to achieve full intelligence and reduce manpower The input improves the accuracy of monitoring data. The invention integrates the plugging and water injection leakage structure into one box, which is easy to carry and place, and can also play the role of underground explosion protection; the intelligent control device is used to effectively maintain the pressure inside the airbag , to prolong the service life of the air bag; adopt the design of separating the plugging pipeline and the water injection leakage pipeline, maintain the water pressure in the pipeline more stably, and meet the application of on-site engineering.

Description

一种基于双端堵水器的测试装置及测试方法A test device and test method based on a double-ended water stopper

技术领域technical field

本发明属于双端堵水器测试技术领域,具体涉及一种基于双端堵水器的测试装置及测试方法。The invention belongs to the technical field of double-end water stopper testing, and in particular relates to a test device and a test method based on a double-end water stopper.

背景技术Background technique

在煤矿井下采煤工作面周围选择合适的观测场所,例如可在相邻工作面的顺槽、联络巷、所测工作面的停采线或开切眼以外的巷道中开掘钻窝,向采空区上方打仰斜钻孔。钻孔避开冒落带而斜穿导水裂隙带,达到预计的导水裂隙带顶界以上一定高度。使用双端堵水器沿钻孔进行分段封堵注水,测定钻孔各段的漏失流量,以此了解岩石的破裂松动情况,确定导水裂隙带的上界高度。Choose a suitable observation place around the coal mining face in the coal mine. Drilling holes above the empty area. The borehole avoids the caving zone and obliquely penetrates the water-conducting fracture zone to reach a certain height above the expected top boundary of the water-conducting fracture zone. Use a double-ended water stopper to block and inject water in sections along the borehole, and measure the leakage flow rate of each section of the borehole to understand the cracking and loosening of the rock and determine the upper boundary height of the water-conducting fracture zone.

双端堵水器是进行井下仰孔分段注水观测的主要设备,它包括观测平台、孔内测试系统和测试辅助设备;观测平台由流量测试仪表、压力表、人工调节阀门等组成;孔内测试系统由双端双路堵水器、耐压软管、推进杆组成,测试辅助设备还包括计时器及专用工具一套。双端双路堵水器两端有两个互相连通的胶囊,平时处于静止收缩状态,呈圆柱形,可用钻杆或人力推杆将其推移到钻孔任何深度,胶囊起胀与孔内注水是通过各自独立的两趟管路来完成的。通过细径耐压软管、调压阀门和指示仪表向胶囊压水或充气,可使探管两端的胶囊同时膨胀成椭球形栓塞,在钻孔内形成一定长度(设计为1m)的双端封堵孔段。The double-ended water stopper is the main equipment for segmental water injection observation of downhole uphole, it includes observation platform, in-hole test system and test auxiliary equipment; the observation platform is composed of flow test instrument, pressure gauge, manual adjustment valve, etc.; The test system consists of a double-ended double-way water stopper, a pressure-resistant hose, and a push rod. The test auxiliary equipment also includes a timer and a set of special tools. There are two interconnected capsules at both ends of the double-ended double-way water blocking device, which are usually in a static contraction state and are cylindrical. They can be pushed to any depth of the drill hole with a drill pipe or a human push rod. The capsules swell and inject water into the hole. It is accomplished through two independent pipelines. Press water or inflate the capsule through a small-diameter pressure-resistant hose, a pressure-regulating valve and an indicating instrument, so that the capsules at both ends of the probe can expand into an ellipsoidal plug at the same time, forming a double-ended tube with a certain length (designed to be 1m) in the borehole. Plug the hole section.

通过钻杆或人力空心推杆(兼作注水管路)、调压阀门和压力流量仪表向封堵孔段进行定压注水,可以测出单位时间注入孔段并经孔壁裂隙漏失的水量。Through the drill pipe or manpower hollow push rod (also used as water injection pipeline), pressure regulating valve and pressure flow meter to inject water at constant pressure into the blocked hole section, the amount of water injected into the hole section per unit time and leaked through the cracks of the hole wall can be measured.

但此设备都是人工进行操作,操作较为繁琐,势必会浪费人力,且带来较大的误差。However, this equipment is all manually operated, and the operation is relatively cumbersome, which will inevitably waste manpower and cause large errors.

部分研究人员因此发明了双端堵水器智能数字显示控制装置(CN203321492U),此实方案可实时监控封堵胶囊水压与漏失水压,并智能调节压力。Therefore, some researchers invented the intelligent digital display control device for double-ended water blocking device (CN203321492U). This practical solution can monitor the water pressure and leakage water pressure of the sealing capsule in real time, and intelligently adjust the pressure.

但此种方案没有考虑时间与漏失水量的一一对应关系,欲测量一定时间内漏失的水量依然需要人为的记录,误差大;此方案中封堵、注水漏失共用一条管道,无法符合现场封堵、注水漏失分别连接单独管道的情况;此方案管道接口为普通接口,压力过大时,接口处容易漏水甚至脱落,影响监测结果。However, this scheme does not consider the one-to-one correspondence between time and water loss. To measure the water loss within a certain period of time still requires manual records, and the error is large. In this scheme, the plugging and water injection leakage share a pipeline, which cannot meet the on-site plugging 1. Water injection leakage is connected to separate pipelines; the pipeline interface of this scheme is a common interface. When the pressure is too high, the interface is easy to leak or even fall off, which will affect the monitoring results.

现有设备需要人工进行操作、记录,操作较为繁琐,势必会浪费人力,且带来较大的误差。Existing equipment needs to be manually operated and recorded, and the operation is cumbersome, which will inevitably waste manpower and cause large errors.

发明内容Contents of the invention

针对现有技术中存在的上述技术问题,本发明提出了一种基于双端堵水器的测试装置及测试方法,设计合理,克服了现有技术的不足,具有良好的效果。Aiming at the above-mentioned technical problems existing in the prior art, the present invention proposes a testing device and testing method based on a double-ended water stopper, which has a reasonable design, overcomes the deficiencies of the prior art, and has good results.

为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种基于双端堵水器的测试装置,包括过水装置与智能显示及控制装置;A test device based on a double-ended water stopper, including a water passing device and an intelligent display and control device;

过水装置,包括进水管路,进水管路有两条干路,两条干路皆设置有三通开关;The water passing device includes the water inlet pipeline, which has two main roads, and the two main roads are equipped with three-way switches;

第一条干路上设置有注水口,第一条干路通过三通开关连接有两条支路;其中一条支路的末端设置有漏失水压调节出口,当水压过高时,漏失水压调节出口被打开,用于放水泄压;另一条支路为漏失注水管路,用于往封堵孔段注水,其上设置有压力传感器和流量传感器,用于实时监测此处的水压、流量和流速变化;在漏失注水管路靠近末端的位置设置有放水开关,用于监测结束后放水泄压;在漏失注水管路的末端设置有矿用胶管注水接口,用于连接矿用胶管;The first main road is provided with a water injection port, and the first main road is connected with two branch roads through a three-way switch; the end of one of the branch roads is provided with a leakage water pressure regulating outlet. When the water pressure is too high, the leakage water pressure The regulating outlet is opened for water release and pressure relief; the other branch is the leakage water injection pipeline, which is used to inject water into the plugged hole section, and is equipped with a pressure sensor and a flow sensor for real-time monitoring of the water pressure, The flow rate and flow rate change; there is a water release switch near the end of the leakage water injection pipeline, which is used to release water and pressure relief after the monitoring is completed; there is a mine hose water injection interface at the end of the leakage water injection pipeline, which is used to connect the mine hose;

第二条干路上设置有封堵胶囊进水口,第二条干路通过三通开关连接有两条支路;其中一条支路的末端设置有封堵胶囊水压调节出口,当胶囊中水压过高时,封堵胶囊水压调节出口被打开,用于放水泄压;另一条支路为胶囊封堵管路,用于往胶囊中注水,使胶囊鼓起形成封堵孔段,其上设置有压力传感器,用于实时监测胶囊水压;在胶囊封堵管路靠近末端的位置设置有放水开关,用于监测结束后放水泄压;在胶囊封堵管路的末端设置有矿用胶管封堵接口,用于连接矿用胶管;The second trunk road is provided with a plugging capsule water inlet, and the second trunk road is connected with two branch roads through a three-way switch; the end of one of the branch roads is provided with a plugging capsule water pressure adjustment outlet, when the water pressure in the capsule When the water pressure is too high, the water pressure regulating outlet of the plugging capsule is opened to release water and relieve pressure; the other branch is the capsule plugging pipeline, which is used to inject water into the capsule to make the capsule bulge to form a plugging hole section, on which A pressure sensor is installed to monitor the water pressure of the capsule in real time; a water release switch is installed near the end of the capsule sealing pipeline to release water and release pressure after monitoring; a mining rubber hose is installed at the end of the capsule sealing pipeline The plugging interface is used to connect the mining hose;

智能显示及控制装置,包括LED显示单元、数据输出端口、单片机、数据输入端口、电源和计时器;LED显示单元包括漏失水压计、时间显示器、漏失水量计和封堵胶囊压力计,漏失水压计、时间显示器、漏失水量计和封堵胶囊压力计,分别与数据输入端口和电源通过线路相连;单片机为控制中枢,分别与数据输出端口、三通开关、压力传感器、数据输入端口、计时器和流量传感器通过线路相连;电源分别与计时器、压力传感器、流量传感器和三通开关通过线路相连;计时器,用于记录监测时间,当达到预定时间后,计时停止,这一段时间内流量的变化数据从数据输出端口输出。Intelligent display and control device, including LED display unit, data output port, single-chip microcomputer, data input port, power supply and timer; LED display unit includes water loss pressure gauge, time display, water loss meter and sealing capsule pressure gauge, water loss Manometer, time display, water loss meter and plugging capsule manometer are respectively connected to the data input port and power supply through lines; the single-chip microcomputer is the control center, respectively connected to the data output port, three-way switch, pressure sensor, data input port, timing The meter and the flow sensor are connected through the line; the power supply is respectively connected with the timer, the pressure sensor, the flow sensor and the three-way switch through the line; the timer is used to record the monitoring time. When the predetermined time is reached, the timing stops. The change data is output from the data output port.

优选地,该装置整体用外壳进行包裹,起到井下防爆作用,且便于携带和放置。Preferably, the whole device is wrapped with a shell to play the role of explosion-proof downhole, and it is easy to carry and place.

此外,本发明还提到一种基于双端堵水器的测试方法,该方法采用如上所述的一种基于双端堵水器的测试装置,具体包括如下步骤:In addition, the present invention also mentions a test method based on a double-ended water stopper, which uses the above-mentioned test device based on a double-ended water stopper, and specifically includes the following steps:

步骤1:启动装置;具体包括如下步骤:Step 1: Start the device; specifically include the following steps:

步骤1.1:打开电源,确保电量充足、管路无漏水现象,调节两条干路上的三通开关,使与漏失水压调节出口、封堵胶囊水压调节出口相连的通道处于闭合状态,而连接漏失注水管路、胶囊封堵管路的通道处于开启状态;Step 1.1: Turn on the power, make sure that the power is sufficient and there is no water leakage in the pipeline, adjust the three-way switch on the two main roads, make the channel connected to the leakage water pressure adjustment outlet and the plugging capsule water pressure adjustment outlet be in a closed state, and connect The channel of the leaking water injection pipeline and the capsule plugging pipeline is open;

步骤1.2:在数据输入端口输入能够使胶囊鼓起足以封堵住钻孔的水压值,数值为0.6MPa,为防止胶囊撑破,设置阈值为1MPa,封堵胶囊压力计能够同步数字显示,同理,输入注水管路工作水压,数值也为0.6MPa,漏失水压计能够同步数字显示;Step 1.2: Enter the water pressure value at the data input port that can make the capsule bulge enough to block the drill hole. The value is 0.6MPa. To prevent the capsule from bursting, set the threshold to 1MPa. In the same way, input the working water pressure of the water injection pipeline, the value is also 0.6MPa, and the leakage water pressure gauge can be displayed synchronously;

步骤1.3:输入计时器监测时间,为1分钟;Step 1.3: Enter the timer monitoring time, which is 1 minute;

步骤1.4:将步骤1.2和步骤1.3中数据信息输入至单片机中;Step 1.4: Input the data information in step 1.2 and step 1.3 into the single-chip microcomputer;

步骤1.5:用外部水源管路分别连接注水口和封堵胶囊进水口;Step 1.5: Connect the water injection port and block the water inlet of the capsule with the external water source pipeline;

步骤2:胶囊注水,控制胶囊水压,形成封堵孔段;具体包括如下步骤:Step 2: inject water into the capsule, control the water pressure of the capsule, and form a plugged hole section; specifically, the following steps are included:

步骤2.1:打开连接封堵胶囊进水口的水源开关,此时因为三通开关连接胶囊封堵管路的通道是开启的,故形成通路,水流流经压力传感器,压力传感器将水压信息输入至单片机中;Step 2.1: Turn on the water source switch connected to the water inlet of the blocking capsule. At this time, because the channel connecting the three-way switch to the capsule blocking pipeline is open, a path is formed, and the water flows through the pressure sensor, which inputs the water pressure information to the In single chip microcomputer;

步骤2.2:单片机对水压信息进行处理后,使水流从矿用胶管封堵接口流出,水流通过封堵耐高压管路将胶囊逐渐充满鼓起;当压力传感器感应到水压达到0.6MPa,单片机控制三通开关,使与胶囊封堵管路相连的通道关闭;如果压力传感器感应到水压大于1MPa,单片机控制三通开关,使之与封堵胶囊水压调节出口相连的通道打开,放水泄压,直至水压小于1MPa,单片机控制三通开关,使与封堵胶囊水压调解出口、胶囊封堵管路相连的通道关闭,此时,胶囊在钻孔内形成封堵孔段,关闭连接封堵胶囊进水口的水源开关;Step 2.2: After the single-chip microcomputer processes the water pressure information, the water flow flows out from the sealing interface of the mining rubber hose, and the water flow passes through the blocked high-pressure pipeline to gradually fill up the capsule; when the pressure sensor senses that the water pressure reaches 0.6MPa, the single-chip microcomputer Control the three-way switch to close the channel connected to the capsule sealing pipeline; if the pressure sensor senses that the water pressure is greater than 1MPa, the single-chip microcomputer controls the three-way switch to open the channel connected to the water pressure adjustment outlet of the sealing capsule, and the water is discharged. until the water pressure is less than 1MPa, the single-chip microcomputer controls the three-way switch to close the channel connected to the water pressure adjustment outlet of the plugging capsule and the capsule plugging pipeline. Block the water source switch of the water inlet of the capsule;

步骤3:钻杆注水,监测漏失水量;具体包括如下步骤:Step 3: Inject water into the drill pipe and monitor the water loss; specifically, the following steps are included:

步骤3.1:打开连接注水口的水源开关,此时因为三通开关连接漏失注水管路的通道是开启的,故形成通路,水流流经压力传感器和流量传感器,压力传感器和流量传感器将管路内的水压、流量信息输入至单片机中;Step 3.1: Turn on the water source switch connected to the water injection port. At this time, because the channel of the three-way switch connected to the leaked water injection pipeline is open, a path is formed, and the water flows through the pressure sensor and flow sensor. Input the water pressure and flow information into the single chip microcomputer;

步骤3.2:单片机对水压、流量信息进行处理后,使水流从矿用胶管注水接口流出,水流通过注水耐高压管路流经钻杆,在孔内探头中注入封堵孔段中;当漏失水压计显示水压超过0.6MPa时,单片机控制三通开关,使之与漏失水压调节出口相连的通道开启,放水泄压至0.6MPa,当水压维持稳定后,计时器开始进行测试任务,并记录流量数据,时间显示器与漏失水量计同步数字显示,单片机实时保存这些数据,一分钟后,计时器暂停计时,单片机停止数据保存,第一次测试结束;Step 3.2: After the single-chip microcomputer processes the water pressure and flow information, the water flows out from the water injection interface of the mining rubber hose, and the water flows through the drill pipe through the water injection high-pressure pipeline, and is injected into the plugged hole section in the probe in the hole; When the water pressure gauge shows that the water pressure exceeds 0.6MPa, the single-chip microcomputer controls the three-way switch to open the channel connected to the leakage water pressure adjustment outlet, and the water is released to release the pressure to 0.6MPa. When the water pressure remains stable, the timer starts the test task , and record the flow data, the time display and the water loss meter are displayed synchronously, and the single-chip microcomputer saves these data in real time. After one minute, the timer stops counting, the single-chip microcomputer stops data storage, and the first test ends;

步骤4:放水泄压,进行下一个测试;具体包括如下步骤:Step 4: Release the water and release the pressure, and proceed to the next test; the specific steps are as follows:

步骤4.1:第一次测试结束后,关闭水源开关,打开胶囊封堵管路的防水开关,使胶囊里的水流出,同时打开漏失注水管路的放水开关,将管路中水放出;Step 4.1: After the first test, turn off the water source switch, turn on the waterproof switch of the capsule to block the pipeline, let the water in the capsule flow out, and at the same time turn on the water release switch of the leaked water injection pipeline to release the water in the pipeline;

步骤4.2:开动钻机,使孔内测试装置前进1m;Step 4.2: Start the drilling machine to advance the test device in the hole by 1m;

步骤4.3:重复执行步骤1-3,进行测试并记录,直至完成所有测试;Step 4.3: Repeat steps 1-3, test and record until all tests are completed;

步骤4.4:整个测试过程结束后,使用外部采集器从数据输出端口将所记录的每个流量值导出。Step 4.4: After the entire test process is over, use an external collector to export each recorded flow value from the data output port.

本发明所带来的有益技术效果:Beneficial technical effects brought by the present invention:

本发明可实时监测封堵、漏失水压的情况,自动维持压力在预定范围内,并记录注水时的漏失水量,通过数据接口传输水压、流量等数据,做到全智能化,减少了人力的投入,提高了监测数据的准确性,具体如下:The invention can monitor the situation of blockage and leakage of water pressure in real time, automatically maintain the pressure within a predetermined range, record the amount of water loss during water injection, and transmit data such as water pressure and flow through the data interface, so as to achieve full intelligence and reduce manpower The investment has improved the accuracy of monitoring data, as follows:

1、利用智能显示及控制装置作为双端堵水器的控制装置,避免了人工控制所带来的麻烦及人为读数所带来的误差,提高了数据精确度;1. Using the intelligent display and control device as the control device of the double-ended water stopper avoids the trouble caused by manual control and the error caused by human reading, and improves the data accuracy;

2、可在预定时间内监测并记录漏失水量,减少人为记录的误差;2. It can monitor and record the amount of water loss within the predetermined time, reducing the error of human records;

3、控制装置采用矿用胶管;3. The control device adopts mining rubber hose;

3、将封堵与注水漏失结构集成于一个箱体中,便于携带,方便放置,亦可起到井下防爆作用;3. The plugging and water injection leakage structures are integrated into one box, which is easy to carry and place, and can also play the role of underground explosion protection;

4、利用智能控制装置有效维持气囊内压力,延长气囊使用寿命;4. Use the intelligent control device to effectively maintain the pressure in the airbag and prolong the service life of the airbag;

5、采用封堵管道与注水漏失管道分离的设计,更加稳定的维持管道中的水压,且符合现场工程的应用。5. Adopt the design of separating the plugging pipeline and the water injection leakage pipeline, maintain the water pressure in the pipeline more stably, and meet the application of on-site engineering.

附图说明Description of drawings

图1为双端堵水器智能数字显示控制装置外观示意图。Figure 1 is a schematic diagram of the appearance of the intelligent digital display control device of the double-ended water stopper.

图2为双端堵水器智能数字显示控制装置结构示意图。Figure 2 is a structural schematic diagram of an intelligent digital display control device for a double-ended water stopper.

图3为智能数字显示控制双端堵水器测试系统全景示意图。Fig. 3 is a panoramic schematic diagram of an intelligent digital display control double-ended water blocking device testing system.

图4为传感器电路图。Figure 4 is a circuit diagram of the sensor.

其中,1-注水口;2-封堵胶囊进水口;3-把手;4-外壳;5-漏失水压调节出口;6-封堵胶囊水压调节出口;7-漏失水压计;8-时间显示器;9-漏失水量计;10-封堵胶囊压力计;11-注水管放水口;12-封堵胶囊放水口;13-矿用胶管注水接口;14-矿用胶管封堵接口;15-数据输出端口;16-单片机;17-三通开关;18-传感器及智能开关外壳;19-压力传感器;20-数据输入端口;21-电源;22-计时器;23-流量传感器;24-放水开关;25-注水耐高压管路;26-封堵耐高压管路;27-钻机;28-钻杆;29-胶囊;30-孔内探头。Among them, 1-water injection port; 2-blocking capsule water inlet; 3-handle; 4-shell; 5-leakage hydraulic pressure adjustment outlet; Time display; 9-water loss meter; 10-blocking capsule pressure gauge; 11-water injection pipe outlet; 12-blocking capsule water outlet; 13-mine hose water injection interface; 14-mine hose plugging interface; 15 -data output port; 16-microcontroller; 17-three-way switch; 18-sensor and intelligent switch shell; 19-pressure sensor; 20-data input port; 21-power supply; 22-timer; 23-flow sensor; 24- Water release switch; 25-water injection high-pressure pipeline; 26-blocking high-pressure pipeline; 27-drilling machine; 28-drill pipe; 29-capsule; 30-hole probe.

具体实施方式Detailed ways

下面结合附图以及具体实施方式对本发明作进一步详细说明:Below in conjunction with accompanying drawing and specific embodiment the present invention is described in further detail:

实施例1:Example 1:

一种基于双端堵水器的测试装置,如图1-4所示,包括过水装置与智能显示及控制装置;A test device based on a double-ended water stopper, as shown in Figure 1-4, including a water passing device and an intelligent display and control device;

过水装置,包括进水管路,进水管路有两条干路,两条干路皆设置有三通开关22;The water passing device includes a water inlet pipeline, and the water inlet pipeline has two main roads, and the two main roads are all provided with a three-way switch 22;

第一条干路上设置有注水口1,第一条干路通过三通开关17连接有两条支路;其中一条支路的末端设置有漏失水压调节出口5,当水压过高时,打开漏失水压调节出口5,放水泄压;另一条支路为漏失注水管路,用于往封堵孔段注水,其上设置有压力传感器19和流量传感器23,用于实时监测此处的水压、流量和流速变化;在漏失注水管路靠近末端的位置设置有放水开关24,用于监测结束后放水泄压;在漏失注水管路的末端设置有矿用胶管注水接口13,用于连接矿用胶管;The first main road is provided with a water injection port 1, and the first main road is connected with two branch roads through a three-way switch 17; the end of one of the branch roads is provided with a leakage water pressure regulating outlet 5, and when the water pressure is too high, Open the leakage water pressure regulating outlet 5, release water and release the pressure; the other branch is the leakage water injection pipeline, which is used to inject water into the plugged hole section, and is provided with a pressure sensor 19 and a flow sensor 23 on it for real-time monitoring of the flow rate here. Changes in water pressure, flow rate and flow rate; a water discharge switch 24 is provided near the end of the leakage water injection pipeline for releasing water and pressure relief after monitoring; a mine rubber hose water injection interface 13 is provided at the end of the leakage water injection pipeline for Connect mine hose;

第二条干路上设置有封堵胶囊进水口2,第二条干路通过三通开关17连接有两条支路;其中一条支路的末端设置有封堵胶囊水压调节出口6,当胶囊29中水压过高时,打开封堵胶囊水压调节出口6,放水泄压;另一条支路为胶囊封堵管路,用于往胶囊29中注水,使胶囊29鼓起形成封堵孔段,其上设置有压力传感器19,用于实时监测胶囊水压;在胶囊封堵管路靠近末端的位置设置有放水开关24,用于监测结束后放水泄压;在胶囊封堵管路的末端设置有矿用胶管封堵接口14,用于连接矿用胶管;The second trunk road is provided with a plugging capsule water inlet 2, and the second trunk road is connected with two branch roads through a three-way switch 17; When the water pressure in 29 is too high, open the plugging capsule water pressure adjustment outlet 6, release water and release the pressure; the other branch is the capsule plugging pipeline, which is used to inject water into the capsule 29, so that the capsule 29 bulges to form a plugging hole section, on which a pressure sensor 19 is arranged for real-time monitoring of the water pressure of the capsule; a water release switch 24 is arranged at a position close to the end of the capsule sealing pipeline, which is used for discharging water and releasing pressure after the monitoring; The end is provided with a mine hose plugging interface 14 for connecting the mine hose;

智能显示及控制装置,包括LED显示单元、数据输出端口15、单片机16、数据输入端口20、电源21和计时器22;LED显示单元包括漏失水压计7、时间显示器8、漏失水量计9和封堵胶囊压力计10,漏失水压计7、时间显示器8、漏失水量计9和封堵胶囊压力计10,分别与数据输入端口20和电源21通过线路相连;单片机16为控制中枢,分别与数据输出端口15、三通开关17、压力传感器19、数据输入端口20、计时器22和流量传感器23相连;电源21与计时器22、压力传感器19、流量传感器23和三通开关17通过线路相连;计时器22,用于记录监测时间,当达到预定时间后,计时停止,这一段时间内流量的变化数据从数据输出端口15输出来。Intelligent display and control device, including LED display unit, data output port 15, single-chip microcomputer 16, data input port 20, power supply 21 and timer 22; Blocking capsule pressure gauge 10, leakage water pressure gauge 7, time display 8, leakage water meter 9 and blocking capsule pressure gauge 10 are respectively connected with data input port 20 and power supply 21 by lines; Data output port 15, three-way switch 17, pressure sensor 19, data input port 20, timer 22 and flow sensor 23 are connected; power supply 21 is connected with timer 22, pressure sensor 19, flow sensor 23 and three-way switch 17 through lines ; The timer 22 is used to record the monitoring time. When the predetermined time is reached, the timing stops, and the flow change data is output from the data output port 15 during this period of time.

该装置整体用外壳4进行包裹,起到井下防爆作用,且便于携带和放置。The whole device is wrapped with the shell 4, which plays the role of underground explosion protection, and is easy to carry and place.

实施例2:Example 2:

在上述实施例1的基础上,本发明还提到一种基于双端堵水器的测试方法,具体包括如下步骤:On the basis of the above-mentioned embodiment 1, the present invention also mentions a test method based on a double-ended water stopper, which specifically includes the following steps:

步骤1:启动装置;Step 1: Start the device;

打开系统电源21,确保电量充足、管路无漏水现象,调节两条干路上的三通开关17,使与漏失水压调节出口5、封堵胶囊水压调节出口6相连的通道是闭合状态,而连接漏失注水管路、胶囊封堵管路的通道是开启状态,然后在数据输入端口20输入能够使胶囊29鼓起足以封堵住钻孔的水压值,数值为0.6MPa,为防止胶囊29撑破,设置阈值为1MPa,封堵胶囊压力计10能够同步数字显示,同理,输入注水管路工作水压,数值也为0.6MPa,漏失水压计7能够同步数字显示,最后,输入计时器监测时间,为1分钟,这些信息都会传入到单片机16中;然后用外部水源管路分别连接注水口1、封堵胶囊进水口2。Turn on the system power supply 21 to ensure sufficient electricity and no water leakage in the pipeline, adjust the three-way switch 17 on the two main roads, so that the passage connected to the leakage water pressure adjustment outlet 5 and the plugging capsule water pressure adjustment outlet 6 is closed. The channel connecting the leaking water injection pipeline and the capsule plugging pipeline is in an open state, and then input the water pressure value that can make the capsule 29 bulge enough to block the borehole at the data input port 20, and the value is 0.6MPa. 29 burst, set the threshold to 1MPa, the plugging capsule pressure gauge 10 can be displayed synchronously, similarly, input the working water pressure of the water injection pipeline, the value is also 0.6MPa, and the leakage water pressure gauge 7 can be displayed synchronously, finally, input The timer monitoring time is 1 minute, and the information will be transmitted to the single-chip microcomputer 16; then the external water source pipelines are used to connect the water injection port 1 and the capsule water inlet 2 respectively.

步骤2:胶囊注水,控制胶囊水压,形成封堵孔段;Step 2: inject water into the capsule, control the water pressure of the capsule, and form a plugged hole segment;

打开连接封堵胶囊进水口2的水源开关,此时因为三通开关17连接胶囊封堵管路的通道是开启的,故形成通路,水流流经压力传感器19,压力传感器19会将水压信息传入单片机16中,最后,水流会从矿用胶管封堵接口14流出,通过封堵耐高压管路将胶囊29逐渐充满鼓起,当压力传感器19感应到水压达到0.6MPa后,单片机16会控制三通开关17与胶囊封堵管路的通道关闭,如果压力传感器19感应到水压大于1MPa后,单片机16控制三通开关17,使之与封堵胶囊水压调节出口6相连的通道打开,放水泄压,直至水压小于1MPa,单片机16控制三通开关17,使与封堵胶囊水压调解出口6、胶囊封堵管路相连的通道关闭,,此时,胶囊29在钻孔内形成封堵孔段,关闭连接封堵胶囊进水口2的水源开关。Open the water source switch connected to the water inlet 2 of the plugging capsule. At this time, because the passage of the three-way switch 17 connected to the capsule blocking pipeline is opened, a path is formed, and the water flow flows through the pressure sensor 19, which will transmit the water pressure information. Into the single-chip microcomputer 16, and finally, the water flow will flow out from the plugging interface 14 of the mining rubber hose, and the capsule 29 will be gradually filled and bulged by blocking the high-pressure pipeline. When the pressure sensor 19 senses that the water pressure reaches 0.6MPa, the single-chip microcomputer 16 It will control the three-way switch 17 and the channel of the capsule plugging pipeline to close. If the pressure sensor 19 senses that the water pressure is greater than 1MPa, the single-chip microcomputer 16 controls the three-way switch 17 to make it connect to the channel connected to the water pressure regulating outlet 6 of the plugging capsule. Open, release water and release pressure, until water pressure is less than 1MPa, single-chip microcomputer 16 controls three-way switch 17, makes the passage that links to each other with plugging capsule water pressure mediation outlet 6, capsule plugging pipeline close, and at this moment, capsule 29 is drilling Form the plugging hole segment inside, and close the water source switch connected to the water inlet 2 of the plugging capsule.

步骤3:钻杆注水,监测漏失水量;Step 3: inject water into the drill pipe and monitor the water loss;

打开连接注水口1的水源开关,此时因为三通开关17连接漏失注水管路的通道是开启的,故形成通路,水流流经压力传感器19、流量传感器23,会将管路内的水压、流量信息传入单片机16中,水流会从矿用胶管注水接口13流出,通过注水耐高压管路25流经钻杆28,最后在孔内探头30中注入封堵孔段中,当漏失水压计7显示水压超过0.6MPa时,单片机16控制三通开关17,使之与漏失水压调节出口5相连的通道开启,放水泄压至0.6MPa,当水压维持稳定后,计时器22开始进行测试任务,并记录流量数据,时间显示器8与漏失水量计9同步数字显示,而单片机16实时保存这些数据,一分钟后,计时器22暂停计时,单片机16停止数据保存,第一次测试结束。Turn on the water source switch connected to the water injection port 1. At this time, because the channel of the three-way switch 17 connected to the leakage water injection pipeline is opened, a passage is formed, and the water flows through the pressure sensor 19 and the flow sensor 23, which will reduce the water pressure in the pipeline. 1. The flow information is transmitted to the single-chip microcomputer 16, and the water flow will flow out from the water injection interface 13 of the mining rubber hose, flow through the drill pipe 28 through the water injection high-pressure pipeline 25, and finally inject it into the plugged hole section in the in-hole probe 30. When the pressure gauge 7 shows that the water pressure exceeds 0.6MPa, the single-chip microcomputer 16 controls the three-way switch 17, so that the channel connected to the leakage water pressure adjustment outlet 5 is opened, and the water is released to release the pressure to 0.6MPa. After the water pressure remains stable, the timer 22 Start the test task, and record the flow data, the time display 8 and the water loss meter 9 synchronous digital display, and the single-chip microcomputer 16 saves these data in real time, after one minute, the timer 22 suspends timing, the single-chip microcomputer 16 stops data preservation, and the first test Finish.

步骤4:放水泄压,进行下一个测试;Step 4: Drain the water and release the pressure, and proceed to the next test;

第一次测试结束后,关闭水源开关,先打开胶囊封堵管路的防水开关24,使胶囊29里的水流出,同时打开漏失注水管路的放水开关24,将管路中水放出,然后开动钻机27,使孔内测试装置更深1m,然后按照同样的步骤进行测试并记录。整个测试过程结束后,使用外部采集器从数据输出端口15将所记录的每个流量值导出。After the first test, turn off the water source switch, first open the waterproof switch 24 of the capsule blocking pipeline, so that the water in the capsule 29 li flows out, and simultaneously open the water discharge switch 24 of the leaking water injection pipeline, and release the water in the pipeline, then Start the drilling rig 27 to make the test device in the hole 1m deeper, then test and record according to the same steps. After the entire testing process is over, use an external collector to export each recorded flow value from the data output port 15 .

当然,上述说明并非是对本发明的限制,本发明也并不仅限于上述举例,本技术领域的技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也应属于本发明的保护范围。Of course, the above descriptions are not intended to limit the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or replacements made by those skilled in the art within the scope of the present invention shall also belong to the present invention. protection scope of the invention.

Claims (3)

1.一种基于双端堵水器的测试装置,其特征在于:包括过水装置与智能显示及控制装置;1. A test device based on a double-ended water stopper, characterized in that: it includes a water passing device and an intelligent display and control device; 过水装置,包括进水管路,进水管路有两条干路,两条干路皆设置有三通开关;The water passing device includes the water inlet pipeline, which has two main roads, and the two main roads are equipped with three-way switches; 第一条干路上设置有注水口,第一条干路通过三通开关连接有两条支路;其中一条支路的末端设置有漏失水压调节出口,当水压过高时,漏失水压调节出口被打开,用于放水泄压;另一条支路为漏失注水管路,用于往封堵孔段注水,其上设置有压力传感器和流量传感器,用于实时监测此处的水压、流量和流速变化;在漏失注水管路靠近末端的位置设置有放水开关,用于监测结束后放水泄压;在漏失注水管路的末端设置有矿用胶管注水接口,用于连接矿用胶管;The first main road is provided with a water injection port, and the first main road is connected with two branch roads through a three-way switch; the end of one of the branch roads is provided with a leakage water pressure regulating outlet. When the water pressure is too high, the leakage water pressure The regulating outlet is opened for water release and pressure relief; the other branch is the leakage water injection pipeline, which is used to inject water into the plugged hole section, and is equipped with a pressure sensor and a flow sensor for real-time monitoring of the water pressure, The flow rate and flow rate change; there is a water release switch near the end of the leakage water injection pipeline, which is used to release water and pressure relief after the monitoring is completed; there is a mine hose water injection interface at the end of the leakage water injection pipeline, which is used to connect the mine hose; 第二条干路上设置有封堵胶囊进水口,第二条干路通过三通开关连接有两条支路;其中一条支路的末端设置有封堵胶囊水压调节出口,当胶囊中水压过高时,封堵胶囊水压调节出口被打开,用于放水泄压;另一条支路为胶囊封堵管路,用于往胶囊中注水,使胶囊鼓起形成封堵孔段,其上设置有压力传感器,用于实时监测胶囊水压;在胶囊封堵管路靠近末端的位置设置有放水开关,用于监测结束后放水泄压;在胶囊封堵管路的末端设置有矿用胶管封堵接口,用于连接矿用胶管;The second trunk road is provided with a plugging capsule water inlet, and the second trunk road is connected with two branch roads through a three-way switch; the end of one of the branch roads is provided with a plugging capsule water pressure adjustment outlet, when the water pressure in the capsule When the water pressure is too high, the water pressure regulating outlet of the plugging capsule is opened to release water and relieve pressure; the other branch is the capsule plugging pipeline, which is used to inject water into the capsule to make the capsule bulge to form a plugging hole section, on which A pressure sensor is installed to monitor the water pressure of the capsule in real time; a water release switch is installed near the end of the capsule sealing pipeline to release water and release pressure after monitoring; a mining rubber hose is installed at the end of the capsule sealing pipeline The plugging interface is used to connect the mining hose; 智能显示及控制装置,包括LED显示单元、数据输出端口、单片机、数据输入端口、电源和计时器;LED显示单元包括漏失水压计、时间显示器、漏失水量计和封堵胶囊压力计,漏失水压计、时间显示器、漏失水量计和封堵胶囊压力计,分别与数据输入端口和电源通过线路相连;单片机为控制中枢,分别与数据输出端口、三通开关、压力传感器、数据输入端口、计时器和流量传感器通过线路相连;电源分别与计时器、压力传感器、流量传感器和三通开关通过线路相连;计时器,用于记录监测时间,当达到预定时间后,计时停止,这一段时间内流量的变化数据从数据输出端口输出。Intelligent display and control device, including LED display unit, data output port, single-chip microcomputer, data input port, power supply and timer; LED display unit includes water loss pressure gauge, time display, water loss meter and sealing capsule pressure gauge, water loss Manometer, time display, water loss meter and plugging capsule manometer are respectively connected to the data input port and power supply through lines; the single-chip microcomputer is the control center, respectively connected to the data output port, three-way switch, pressure sensor, data input port, timing The meter and the flow sensor are connected through the line; the power supply is respectively connected with the timer, the pressure sensor, the flow sensor and the three-way switch through the line; the timer is used to record the monitoring time. When the predetermined time is reached, the timing stops. The change data is output from the data output port. 2.根据权利要求1所述的基于双端堵水器的测试装置,其特征在于:该装置整体用外壳进行包裹,起到井下防爆作用,且便于携带和放置。2. The test device based on the double-ended water stopper according to claim 1, characterized in that: the whole device is wrapped with a casing to play the role of underground explosion-proof, and it is easy to carry and place. 3.一种基于双端堵水器的测试方法,其特征在于:采用如权利要求1所述的一种基于双端堵水器的测试装置,具体包括如下步骤:3. A test method based on a double-ended water stopper, characterized in that: adopt a kind of test device based on a double-ended water stopper as claimed in claim 1, specifically comprising the steps: 步骤1:启动装置;具体包括如下步骤:Step 1: Start the device; specifically include the following steps: 步骤1.1:打开电源,确保电量充足、管路无漏水现象,调节两条干路上的三通开关,使与漏失水压调节出口、封堵胶囊水压调节出口相连的通道处于闭合状态,而连接漏失注水管路、胶囊封堵管路的通道处于开启状态;Step 1.1: Turn on the power, make sure that the power is sufficient and there is no water leakage in the pipeline, adjust the three-way switch on the two main roads, make the channel connected to the leakage water pressure adjustment outlet and the plugging capsule water pressure adjustment outlet be in a closed state, and connect The channel of the leaking water injection pipeline and the capsule plugging pipeline is open; 步骤1.2:在数据输入端口输入能够使胶囊鼓起足以封堵住钻孔的水压值,数值为0.6MPa,为防止胶囊撑破,设置阈值为1MPa,封堵胶囊压力计能够同步数字显示,同理,输入注水管路工作水压,数值也为0.6MPa,漏失水压计能够同步数字显示;Step 1.2: Enter the water pressure value at the data input port that can make the capsule bulge enough to block the drill hole. The value is 0.6MPa. To prevent the capsule from bursting, set the threshold to 1MPa. In the same way, input the working water pressure of the water injection pipeline, the value is also 0.6MPa, and the leakage water pressure gauge can be displayed synchronously; 步骤1.3:输入计时器监测时间,为1分钟;Step 1.3: Enter the timer monitoring time, which is 1 minute; 步骤1.4:将步骤1.2和步骤1.3中数据信息输入至单片机中;Step 1.4: Input the data information in step 1.2 and step 1.3 into the single-chip microcomputer; 步骤1.5:用外部水源管路分别连接注水口和封堵胶囊进水口;Step 1.5: Connect the water injection port and block the water inlet of the capsule with the external water source pipeline; 步骤2:胶囊注水,控制胶囊水压,形成封堵孔段;具体包括如下步骤:Step 2: inject water into the capsule, control the water pressure of the capsule, and form a plugged hole section; specifically, the following steps are included: 步骤2.1:打开连接封堵胶囊进水口的水源开关,此时因为三通开关连接胶囊封堵管路的通道是开启的,故形成通路,水流流经压力传感器,压力传感器将水压信息输入至单片机中;Step 2.1: Turn on the water source switch connected to the water inlet of the blocking capsule. At this time, because the channel connecting the three-way switch to the capsule blocking pipeline is open, a path is formed, and the water flows through the pressure sensor, which inputs the water pressure information to the In single chip microcomputer; 步骤2.2:单片机对水压信息进行处理后,使水流从矿用胶管封堵接口流出,水流通过封堵耐高压管路将胶囊逐渐充满鼓起;当压力传感器感应到水压达到0.6MPa,单片机控制三通开关,使与胶囊封堵管路相连的通道关闭;如果压力传感器感应到水压大于1MPa,单片机控制三通开关,使与封堵胶囊水压调节出口相连的通道打开,放水泄压,直至水压小于1MPa,单片机控制三通开关,使与封堵胶囊水压调解出口、胶囊封堵管路相连的通道关闭,此时,胶囊在钻孔内形成封堵孔段,关闭连接封堵胶囊进水口的水源开关;Step 2.2: After the single-chip microcomputer processes the water pressure information, the water flow flows out from the sealing interface of the mining rubber hose, and the water flow passes through the blocked high-pressure pipeline to gradually fill up the capsule; when the pressure sensor senses that the water pressure reaches 0.6MPa, the single-chip microcomputer Control the three-way switch to close the channel connected to the capsule sealing pipeline; if the pressure sensor senses that the water pressure is greater than 1MPa, the single-chip microcomputer controls the three-way switch to open the channel connected to the water pressure adjustment outlet of the sealing capsule, and release water to release pressure , until the water pressure is less than 1MPa, the single-chip microcomputer controls the three-way switch to close the channel connected to the water pressure adjustment outlet of the plugging capsule and the capsule plugging pipeline. Block the water source switch of the water inlet of the capsule; 步骤3:钻杆注水,监测漏失水量;具体包括如下步骤:Step 3: Inject water into the drill pipe and monitor the water loss; specifically, the following steps are included: 步骤3.1:打开连接注水口的水源开关,此时因为三通开关连接漏失注水管路的通道是开启的,故形成通路,水流流经压力传感器和流量传感器,压力传感器和流量传感器将管路内的水压、流量信息输入至单片机中;Step 3.1: Turn on the water source switch connected to the water injection port. At this time, because the channel of the three-way switch connected to the leaked water injection pipeline is open, a passage is formed, and the water flows through the pressure sensor and flow sensor. Input the water pressure and flow information into the single chip microcomputer; 步骤3.2:单片机对水压、流量信息进行处理后,使水流从矿用胶管注水接口流出,水流通过注水耐高压管路流经钻杆,在孔内探头中注入封堵孔段中;当漏失水压计显示水压超过0.6MPa时,单片机控制三通开关,使与漏失水压调节出口相连的通道开启,放水泄压至0.6MPa,当水压维持稳定后,计时器开始进行测试任务,并记录流量数据,时间显示器与漏失水量计同步数字显示,单片机实时保存这些数据,一分钟后,计时器暂停计时,单片机停止数据保存,第一次测试结束;Step 3.2: After the single-chip microcomputer processes the water pressure and flow information, the water flows out from the water injection interface of the mining rubber hose, and the water flows through the drill pipe through the water injection high-pressure pipeline, and is injected into the plugged hole section in the probe in the hole; When the water pressure gauge shows that the water pressure exceeds 0.6MPa, the single-chip microcomputer controls the three-way switch to open the channel connected to the leakage water pressure adjustment outlet, and the water is released to release the pressure to 0.6MPa. When the water pressure remains stable, the timer starts the test task. And record the flow data, the time display and the water loss meter are displayed synchronously, and the single-chip microcomputer saves these data in real time. After one minute, the timer pauses, the single-chip microcomputer stops data storage, and the first test is over; 步骤4:放水泄压,进行下一个测试;具体包括如下步骤:Step 4: Release the water and release the pressure, and proceed to the next test; the specific steps are as follows: 步骤4.1:第一次测试结束后,关闭水源开关,打开胶囊封堵管路的防水开关,使胶囊里的水流出,同时打开漏失注水管路的放水开关,将管路中水放出;Step 4.1: After the first test, turn off the water source switch, turn on the waterproof switch of the capsule to block the pipeline, let the water in the capsule flow out, and at the same time turn on the water release switch of the leaked water injection pipeline to release the water in the pipeline; 步骤4.2:开动钻机,使孔内测试装置前进1m;Step 4.2: Start the drilling machine to advance the test device in the hole by 1m; 步骤4.3:重复执行步骤1-3,进行测试并记录,直至完成所有测试;Step 4.3: Repeat steps 1-3, test and record until all tests are completed; 步骤4.4:整个测试过程结束后,使用外部采集器从数据输出端口将所记录的每个流量值导出。Step 4.4: After the entire test process is over, use an external collector to export each recorded flow value from the data output port.
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CN113417637A (en) * 2021-06-18 2021-09-21 中国平煤神马能源化工集团有限责任公司 Water pressurizing test system and method
CN114264586A (en) * 2021-12-03 2022-04-01 晋能控股煤业集团有限公司 Drilling water injection test system
CN115822603A (en) * 2022-12-26 2023-03-21 山东科技大学 Deep coal roadway reinforcing device with pressure relief function and method thereof

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CN113216933A (en) * 2021-05-12 2021-08-06 中煤科工集团西安研究院有限公司 Testing device and testing method for hydraulic conveying sieve tube in pressure relief cabin and drill rod
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