CN110129947A - A kind of sisal fiber shearing machine preventing twisted wire after breaking - Google Patents
A kind of sisal fiber shearing machine preventing twisted wire after breaking Download PDFInfo
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- CN110129947A CN110129947A CN201910560167.6A CN201910560167A CN110129947A CN 110129947 A CN110129947 A CN 110129947A CN 201910560167 A CN201910560167 A CN 201910560167A CN 110129947 A CN110129947 A CN 110129947A
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- sisal fiber
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J3/00—Modifying the surface
- D02J3/12—Modifying the surface by removing projecting ends of fibres
- D02J3/14—Modifying the surface by removing projecting ends of fibres by shearing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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Abstract
本发明公开了一种防止断线后绞线的剑麻纤维剪毛机,基架后侧的上方固定有收料箱,基架的顶面上依次设有放料装置、剪毛装置、断线摆杆开关和加捻装置,收料箱的前端面上设有收料装置,放料装置包括固定于基架顶部的立杆,立杆由上至下依次设有放料辊、放料导线辊和绕线导辊组,基架的顶面、位于放料装置与剪毛装置之间和剪毛装置与断线摆杆开关之间分别设有导线管。从上述结构可知,本发明的一种防止断线后绞线的剑麻纤维剪毛机,实现了剑麻纤维剪毛断线后的剑麻纤维快速与剪毛辊分离,避免剑麻纤维被缠绕进入剪毛辊或直接被剪毛辊绞断。
The invention discloses a sisal fiber shearing machine which prevents strands from being twisted after breaking. A receiving box is fixed above the rear side of the base frame. Rod switch and twisting device. The front end of the receiving box is equipped with a material receiving device. The discharging device includes a vertical rod fixed on the top of the base frame. The vertical rod is sequentially equipped with a discharging roller and a discharging wire roller from top to bottom. And the winding guide roller group, the top surface of the base frame, between the feeding device and the shearing device, and between the shearing device and the disconnection lever switch are respectively provided with conduits. It can be seen from the above structure that a kind of sisal fiber shearing machine of the present invention that prevents stranding after wire breaking realizes the rapid separation of sisal fiber after sisal fiber shearing from the shearing roller, and prevents sisal fiber from being entangled and entering the shearing roller. Roll or be directly broken by shearing roller.
Description
技术领域technical field
本发明涉及一种剑麻纤维剪毛专用设备的技术领域,具体涉及一种防止断线后绞线的剑麻纤维剪毛机。The invention relates to the technical field of special equipment for shearing sisal fiber, in particular to a shearing machine for sisal fiber that prevents strands from being twisted after breaking.
背景技术Background technique
剑麻地毯在生产过程中,最后是通过织机将剑麻进行织造成地毯。由于剑麻的纤维的质地比较硬比较坚韧,而且剑麻纤维的均匀度很差、剑麻纤维的表面非常粗糙、有很多杂纤维形成毛羽,所以在剑麻纤维可以用于织造之前,必须要对剑麻纤维进行剪毛处理,从而使剑麻表面光滑一些,进而便于剑麻的织造。During the production process of sisal rugs, the sisal hemp is finally woven into carpets by looms. Because the texture of sisal fiber is relatively hard and tough, and the uniformity of sisal fiber is very poor, the surface of sisal fiber is very rough, and there are many miscellaneous fibers forming hairiness, so before sisal fiber can be used for weaving, it must be The sisal fiber is sheared to make the surface of the sisal smoother, which facilitates the weaving of the sisal.
本申请人申请的剪毛机可以对剑麻纤维表面的毛羽进行修剪,但是在修建过程中,由于剑麻纤维的粗细均匀度较差,所以修剪到较细的剑麻纤维的位置处的时候,很有可能导致剑麻纤维断线,而断线后的剑麻纤维的断头,其中与收料装置连接的一端断头在收料装置的自动停机作用下利用惯性能被收起,但是与放料装置连接的一端断头则在惯性作用下继续放料,虽然由于剑麻纤维失去了张力,与放料装置连接的一端断头不会按照原来的速度继续向前输送,但是该断头还会长期在剪毛装置的区域内,导致剪毛装置将与放料装置连接的断头缠绕在剪毛装置上、甚至直接绞断;而与收料装置连接的一端断头虽然在收料装置的惯性作用下仍然会向前输送,但是输送过程中也会导致断头被卷入剪毛装置甚至绞断。缠绕至剪毛装置后,操作工需要在停机后花大量时间将断头理出;如果剑麻纤维直接被剪毛装置绞断的话,不仅很难将绞断的剑麻纤维取出,导致剪毛机在过程中会收到阻力、能耗增加,而且还会损坏剪毛机,同时也造成了剑麻纤维的浪费。The shearing machine applied by the applicant can trim the hairiness on the surface of the sisal fiber, but in the building process, because the thickness uniformity of the sisal fiber is poor, when trimming to the position of the thinner sisal fiber, It is very likely to cause the sisal fiber to break, and the broken end of the sisal fiber after the broken line, wherein the broken end of one end connected with the receiving device is taken up by the inertia energy under the automatic shutdown of the receiving device, but with The broken end connected to the discharging device will continue to discharge under the action of inertia. Although the broken end connected to the discharging device will not continue to be transported forward at the original speed due to the loss of tension of the sisal fiber, the broken end It will also be in the area of the shearing device for a long time, causing the shearing device to wind the broken end connected with the feeding device on the shearing device, or even directly twist it; It will still be transported forward under the action, but the broken end will also be drawn into the shearing device or even twisted during the transport process. After winding to the shearing device, the operator needs to spend a lot of time to sort out the broken ends after stopping the machine; if the sisal fiber is directly twisted by the shearing device, it is not only difficult to take out the twisted sisal fiber, but also causes the shearing machine to be broken during the process. It will receive resistance, increase energy consumption, and also damage the shearing machine, and also cause waste of sisal fiber.
发明内容Contents of the invention
本发明的目的在于:克服现有技术的不足,提供一种防止断线后绞线的剑麻纤维剪毛机,实现了剑麻纤维剪毛断线后的剑麻纤维快速与剪毛辊分离,避免剑麻纤维被缠绕进入剪毛辊或直接被剪毛辊绞断,从而无需再导致停机后整理剑麻纤维,降低了操作工的劳动强度,也避免剑麻纤维的浪费;通过绕线导辊的作用,不仅能够把剑麻纤维的断头快速绕卷,还能通过绕卷保持放料辊与绕线导辊之间的剑麻纤维的张紧力;通过导线管和活塞的作用,避免剑麻纤维的断头在绕卷的时候因为跳动而缠绕至剪毛辊内;通过传动滑套的作用,实现了导线导辊、轴套和水平轴杆之间的周向锁定的切换。The purpose of the present invention is: to overcome the deficiencies in the prior art, to provide a kind of sisal fiber shearing machine that prevents twisting after the thread is broken, and realizes that the sisal fiber after the sisal fiber shearing is broken is separated from the shearing roller quickly, and avoids sisal fiber shearing. The hemp fiber is wound into the shearing roller or directly twisted by the shearing roller, so that there is no need to stop the machine after finishing the sisal fiber, which reduces the labor intensity of the operator and avoids the waste of sisal fiber; through the function of the winding guide roller, Not only can the broken end of sisal fiber be wound quickly, but also the tension of sisal fiber between the unwinding roller and the winding guide roller can be maintained by winding; through the action of the wire tube and the piston, the sisal fiber can be avoided The broken end is wound into the shearing roller due to jumping when winding; through the function of the transmission sliding sleeve, the circumferential locking switch between the wire guide roller, the bushing and the horizontal shaft is realized.
本发明所采取的技术方案是:The technical scheme that the present invention takes is:
一种防止断线后绞线的剑麻纤维剪毛机,包括基架,所述基架后侧的上方固定有收料箱,所述基架的顶面上依次设有放料装置、剪毛装置、断线摆杆开关和加捻装置,所述收料箱的前端面上设有收料装置,所述收料装置包括转动连接于收料箱的收料杆,所述收料箱的前端面上、位于收料杆面向加捻装置的一侧设有收料往复导线装置,所述放料装置包括固定于基架顶部的立杆,所述立杆由上至下依次设有放料辊、放料导线辊和绕线导辊组,所述基架的顶面、位于放料装置与剪毛装置之间和剪毛装置与断线摆杆开关之间分别设有导线管,所述放料辊上的剑麻纤维依次经过、放料导线辊、绕线导辊组、导线管、剪毛装置、导线管、断线摆杆开关、加捻装置和收料往复导线装置后通过收料杆收卷;位于放料装置与剪毛装置之间的导线管的出线口位置和位于剪毛装置与加捻装置之间的导线管的进线口位置的连线与剪毛装置的剪毛辊的轴线平行并与剪毛辊背向收料箱的一侧相切。A sisal fiber shearing machine for preventing twisting after wire breakage, comprising a base frame, a receiving box is fixed above the rear side of the base frame, and a feeding device and a shearing device are arranged on the top surface of the base frame in sequence , disconnection swing bar switch and twisting device, the front end of the receiving box is provided with a receiving device, and the receiving device includes a receiving rod that is rotatably connected to the receiving box, and the front end of the receiving box On the surface, on the side of the receiving rod facing the twisting device, there is a reciprocating wire device for receiving materials. The discharging device includes a vertical rod fixed on the top of the base frame. Roller, feeding wire roller and winding guide roller group, the top surface of the base frame is located between the feeding device and the shearing device and between the shearing device and the disconnection swing lever switch. The sisal fiber on the material roller passes through the feeding wire roller, the winding guide roller group, the wire pipe, the shearing device, the wire pipe, the disconnection lever switch, the twisting device and the reciprocating wire device, and then passes through the receiving rod. Winding; the line between the outlet position of the wire conduit between the unwinding device and the shearing device and the wire inlet position of the wire conduit between the shearing device and the twisting device is parallel to the axis of the shearing roller of the shearing device Tangent to the side of the shearing roller facing away from the receiving box.
本发明进一步改进方案是,所述绕线导辊组包括两水平同轴相对设置的绕线导辊,所述绕线导辊的轴心与剪毛辊的轴心垂直,所述导线导辊相背端分别转动连接于基架顶面所设的支撑立杆,所述绕线导辊的表面分别设有螺旋的绕线槽,所述绕线导辊的相向端轴心处同轴设有过线槽,所述绕线槽位于绕线导辊相向端设有与过线槽连通的穿线孔A,所述绕线导辊通过水平轴杆与支撑立杆连接,所述水平轴杆与绕线导辊之间同轴设有轴套,所述绕线导辊面向对应的支撑立杆一端设有传动槽,所述传动槽与轴套之间设有发条,所述水平轴杆的一端固定于支撑立杆,所述传动槽内、位于轴套外侧套置有传动滑套,所述传动滑套将轴套与水平轴杆周向锁定、或将轴套与绕线导辊周向锁定。A further improvement of the present invention is that the set of winding guide rollers includes two winding guide rollers arranged horizontally and coaxially opposite each other, the axis of the winding guide rollers is perpendicular to the axis of the shearing roller, and the wire guide rollers are opposite to each other. The back ends are respectively rotatably connected to the support poles provided on the top surface of the base frame, the surfaces of the winding guide rollers are respectively provided with spiral winding grooves, and the opposite ends of the winding guide rollers are coaxially provided with The winding trough is located at the opposite end of the winding guide roller and is provided with a threading hole A connected to the wire passing trough. The winding guide roller is connected with the support pole through a horizontal shaft, and the horizontal shaft and A shaft sleeve is coaxially arranged between the winding guide rollers, and a transmission groove is provided at one end of the winding guide roller facing the corresponding support pole, a spring is arranged between the transmission groove and the shaft sleeve, and the horizontal shaft rod One end of the shaft is fixed to the support pole, and a transmission sliding sleeve is set in the transmission groove outside the shaft sleeve, and the transmission sleeve locks the shaft sleeve with the horizontal shaft in the circumferential direction, or connects the shaft sleeve with the winding guide roller Circumferential locking.
本发明更进一步改进方案是,位于支撑立杆位置处的水平轴杆上套置固定有电磁铁,所述电磁铁面向传动槽的一侧设有与传动槽的槽口匹配的挡盘,所述水平轴杆外侧、位于传动滑套与挡盘之间套置有设有预压力的弹簧,当传动滑套在弹簧的作用下移动至最大行程处的时候,传动滑套将轴套与绕线导辊周向锁定;当传动滑套在电磁铁作用下克服弹簧作用力移动至最大行程处的时候,传动滑套将轴套与水平轴杆周向锁定。The further improvement of the present invention is that an electromagnet is sheathed and fixed on the horizontal shaft at the position of the supporting pole, and the side of the electromagnet facing the transmission groove is provided with a stop plate matching the notch of the transmission groove. On the outside of the above-mentioned horizontal shaft, a spring with preload is placed between the transmission sleeve and the retaining plate. When the transmission sleeve moves to the maximum stroke under the action of the spring, the transmission sleeve connects the shaft sleeve with the The wire guide roller is locked in the circumferential direction; when the transmission sliding sleeve overcomes the force of the spring and moves to the maximum stroke under the action of the electromagnet, the transmission sliding sleeve locks the shaft sleeve and the horizontal shaft in the circumferential direction.
本发明更进一步改进方案是,轴套的外侧壁表面均匀分布有多个沿轴心设置的“V”形槽,相邻两个“V”形槽之间的槽壁形成倒“V”形凸条,所述“V”形槽与倒“V”形凸条匹配,所述传动滑套的内壁与轴套外侧壁表面匹配。The further improvement of the present invention is that the outer wall surface of the shaft sleeve is evenly distributed with a plurality of "V" shaped grooves arranged along the axis, and the groove wall between two adjacent "V" shaped grooves forms an inverted "V" shape The "V" shaped groove is matched with the inverted "V" shaped raised strip, and the inner wall of the transmission sliding sleeve is matched with the outer wall surface of the shaft sleeve.
本发明更进一步改进方案是,所述传动槽的槽底边沿设有多个以轴心为圆心、均匀分布的传动凸块A、所述传动滑套面向传动槽槽底的一端设有与传动凸块A交错匹配的传动凸块B,所述挡盘面向传动槽的端面边沿设有多个以轴心为圆心、均匀分布的传动凹槽,所述传动滑套面向挡盘的一端设有与传动凹槽匹配的传动凸块C。The further improvement plan of the present invention is that the groove bottom edge of the transmission groove is provided with a plurality of transmission protrusions A evenly distributed with the axis as the center of the circle, and the end of the transmission sliding sleeve facing the bottom of the transmission groove is provided with a transmission The bumps A are staggered with the transmission bumps B. The edge of the end face of the baffle facing the transmission groove is provided with a plurality of transmission grooves with the axis as the center and evenly distributed. The end of the transmission sliding sleeve facing the baffle is provided with Drive lug C matching the drive groove.
本发明更进一步改进方案是,所述水平轴杆的一端通过螺栓A将轴套轴向限位于传动槽内,所述水平轴杆的另一端通过螺栓B固定于支撑立杆,所述螺栓A的螺帽位于过线槽内。The further improvement of the present invention is that one end of the horizontal shaft is axially limited to the shaft sleeve in the transmission groove by bolt A, and the other end of the horizontal shaft is fixed to the support pole by bolt B, and the bolt A The nut is located in the wire groove.
本发明更进一步改进方案是,所述轴套对应于螺栓A的一端位于过线槽内,所述螺栓A的螺帽位于轴套所设的沉孔内,所述轴套位于过线槽内的一端端部设有与发条旋拧开关匹配的旋拧槽。The further improvement of the present invention is that the end of the bushing corresponding to the bolt A is located in the wire slot, the nut of the bolt A is located in the counterbore provided by the shaft sleeve, and the shaft sleeve is located in the wire slot One end of the utility model is provided with a twist groove matching with a clockwork twist switch.
本发明更进一步改进方案是,所述过线槽的槽口通过螺纹固定有槽盖,所述槽盖的中心设有穿线孔B。A further improvement solution of the present invention is that, the notch of the wire passing slot is fixed with a slot cover by threads, and a threading hole B is provided in the center of the slot cover.
本发明更进一步改进方案是,所述电磁铁通过水平轴杆表面所设的外螺纹固定连接。A further improvement solution of the present invention is that the electromagnet is fixedly connected through the external thread provided on the surface of the horizontal shaft.
本发明更进一步改进方案是,当通过麻纤维直接与放线导料辊连接的绕线导辊的发条松开后,将放线导料辊上的麻纤维绕置于该绕线导辊上;当通过麻纤维直接与导线管连接的绕线导辊的发条松开后,将导线管内的麻纤维绕置于该绕线导辊上。The further improvement of the present invention is that after the mainspring of the winding guide roller that is directly connected with the pay-off guide roller through the hemp fiber is loosened, the hemp fiber on the pay-off guide roller is wound on the winding guide roller When the mainspring of the winding guide roller directly connected with the wire conduit through the hemp fiber is loosened, the hemp fiber in the wire conduit is wound on the winding guide roller.
本发明更进一步改进方案是,所述导线管沿着面向剪毛辊的方向向远离剪毛辊的一侧倾斜,所述导线管通过连接杆与活塞的活塞杆固定,所述活塞固定于基架的顶面,并且活塞与导线管平行。The further improvement solution of the present invention is that the wire pipe is inclined to the side away from the shearing roller along the direction facing the shearing roller, the wire pipe is fixed with the piston rod of the piston through the connecting rod, and the piston is fixed on the base frame. top surface with the plunger parallel to the conduit.
本发明更进一步改进方案是,所述连接杆的底部设有与活塞匹配的滑槽。A further improvement solution of the present invention is that, the bottom of the connecting rod is provided with a slide groove matched with the piston.
本发明更进一步改进方案是,所述立杆上、位于放料辊的上部还设有压料阻尼板,所述压料阻尼板通过重力放置于放料辊上套置的剑麻纤维的上表面上。The further improvement plan of the present invention is that a pressing damping plate is provided on the vertical pole and on the upper part of the discharging roller, and the pressing damping plate is placed on the sisal fiber nested on the discharging roller by gravity. On the surface.
所述断线摆杆开关的一端与立架摆动连接,所述断线摆杆开关放置于导线管与加捻装置之间的麻纤维上,当断线摆杆开关向下摆动至竖直位置处的时候剪毛机断电,电磁铁得电,活塞的活塞杆伸出至最大行程处。One end of the disconnection swing lever switch is swingably connected to the stand, and the disconnection swing lever switch is placed on the hemp fiber between the conduit and the twisting device, when the disconnection swing lever switch swings down to the vertical position When the shearing machine is at the power cut, the electromagnet is energized, and the piston rod of the piston is stretched out to the maximum stroke.
本发明的有益效果在于:The beneficial effects of the present invention are:
第一、本发明的一种防止断线后绞线的剑麻纤维剪毛机,实现了剑麻纤维剪毛断线后的剑麻纤维快速与剪毛辊分离,避免剑麻纤维被缠绕进入剪毛辊或直接被剪毛辊绞断,从而无需再导致停机后整理剑麻纤维,降低了操作工的劳动强度,也避免剑麻纤维的浪费。First, a kind of sisal fiber shearing machine of the present invention that prevents stranding after wire breaking realizes that the sisal fiber after the sisal fiber shearing is broken is separated from the shearing roller quickly, avoiding that the sisal fiber is entangled into the shearing roller or It is directly cut off by the shearing roller, so that there is no need to stop the machine for finishing the sisal fiber, which reduces the labor intensity of the operator and avoids the waste of the sisal fiber.
第二、本发明的一种防止断线后绞线的剑麻纤维剪毛机,通过绕线导辊的作用,不仅能够把剑麻纤维的断头快速绕卷,还能通过绕卷保持放料辊与绕线导辊之间的剑麻纤维的张紧力。Second, a kind of sisal fiber shearing machine of the present invention that prevents stranding after wire breakage, through the effect of winding guide rollers, not only can quickly wind the broken end of sisal fiber, but also keep the unwinding by winding Tension of the sisal fiber between the roll and the winding guide roll.
第三、本发明的一种防止断线后绞线的剑麻纤维剪毛机,通过导线管和活塞的作用,避免剑麻纤维的断头在绕卷的时候因为跳动而缠绕至剪毛辊内。Third, a kind of sisal fiber shearing machine of the present invention that prevents strands from being twisted after wire breakage prevents the broken end of sisal fiber from being wound into the shearing roller due to jumping during winding through the effect of the wire tube and the piston.
第四、本发明的一种防止断线后绞线的剑麻纤维剪毛机,通过传动滑套的作用,实现了导线导辊、轴套和水平轴杆之间的周向锁定的切换。Fourth, a sisal fiber shearing machine of the present invention that prevents strands from being twisted after wire breakage realizes the switching of the circumferential locking between the wire guide roller, the bushing and the horizontal shaft through the action of the transmission sliding sleeve.
附图说明:Description of drawings:
图1为本申请的主视示意图。Figure 1 is a schematic front view of the present application.
图2为本申请去掉收料箱前侧部件后的俯视示意图。Fig. 2 is a schematic top view of the present application after the front side parts of the receiving box are removed.
图3为本申请的绕线导辊组的俯视放大示意图。FIG. 3 is an enlarged top view schematic diagram of the winding guide roller set of the present application.
图4为绕线导辊远离支撑立杆一端的放大示意图。Fig. 4 is an enlarged schematic view of the end of the winding guide roller away from the support pole.
图5为绕线导辊远离支撑立杆一端去掉槽盖后的放大示意图。Fig. 5 is an enlarged schematic view of the end of the winding guide roller away from the support pole after removing the slot cover.
图6为绕线导辊的俯视剖视放大示意图。Fig. 6 is an enlarged schematic top view of a winding guide roller.
具体实施方式:Detailed ways:
结合图1~图6可知,本发明一种防止断线后绞线的剑麻纤维剪毛机,包括基架1,所述基架1后侧的上方固定有收料箱5,所述基架1的顶面上依次设有放料装置、剪毛装置、断线摆杆开关8和加捻装置4,所述收料箱5的前端面上设有收料装置,所述收料装置包括转动连接于收料箱5的收料杆6,所述收料箱5的前端面上、位于收料杆6面向加捻装置4的一侧设有收料往复导线装置7,所述放料装置包括固定于基架1顶部的立杆10,所述立杆10由上至下依次设有放料辊2、放料导线辊11和绕线导辊组9,所述基架1的顶面、位于放料装置与剪毛装置之间和剪毛装置与断线摆杆开关8之间分别设有导线管12,所述放料辊2上的剑麻纤维依次经过、放料导线辊11、绕线导辊组9、导线管12、剪毛装置、导线管12、断线摆杆开关8、加捻装置4和收料往复导线装置7后通过收料杆6收卷;位于放料装置与剪毛装置之间的导线管12的出线口位置和位于剪毛装置与加捻装置4之间的导线管12的进线口位置的连线与剪毛装置的剪毛辊3的轴线平行并与剪毛辊3背向收料箱5的一侧相切。In conjunction with Fig. 1 ~ Fig. 6, it can be seen that a sisal fiber shearing machine for preventing twisted wires after breaking of the present invention comprises a base frame 1, and a receiving box 5 is fixed above the rear side of the base frame 1, and the base frame The top surface of 1 is provided with a feeding device, a shearing device, a broken thread swing switch 8 and a twisting device 4 in sequence, and a receiving device is provided on the front end of the receiving box 5, and the receiving device includes a rotating The material receiving rod 6 that is connected to the material receiving box 5, the front end surface of the material receiving box 5, the side of the material receiving rod 6 facing the twisting device 4 is provided with a material receiving reciprocating wire device 7, and the material discharging device It includes a vertical pole 10 fixed on the top of the base frame 1. The vertical pole 10 is sequentially provided with a discharge roller 2, a discharge wire roll 11 and a winding guide roller group 9 from top to bottom. The top surface of the base frame 1 , between the feeding device and the shearing device and between the shearing device and the disconnection swing lever switch 8 are respectively provided with wire conduits 12, the sisal fiber on the described feeding roller 2 passes sequentially, the feeding wire roller 11, the winding The wire guide roller group 9, the guide tube 12, the shearing device, the guide tube 12, the broken thread swing switch 8, the twisting device 4 and the receiving reciprocating guide device 7 are then rewound through the receiving rod 6; The connecting line between the outlet position of the wire conduit 12 between the devices and the wire inlet position of the wire conduit 12 between the shearing device and the twisting device 4 is parallel to the axis of the shearing roller 3 of the shearing device and behind the shearing roller 3 Tangent to one side of the receiving box 5.
所述绕线导辊组9包括两水平同轴相对设置的绕线导辊900,所述绕线导辊900的轴心与剪毛辊3的轴心垂直,所述导线导辊900相背端分别转动连接于基架1顶面所设的支撑立杆901,所述绕线导辊900的表面分别设有螺旋的绕线槽902,所述绕线导辊900的相向端轴心处同轴设有过线槽904,所述绕线槽902位于绕线导辊900相向端设有与过线槽904连通的穿线孔A903,所述绕线导辊900通过水平轴杆912与支撑立杆901连接,所述水平轴杆912与绕线导辊900之间同轴设有轴套910,所述绕线导辊900面向对应的支撑立杆901一端设有传动槽922,所述传动槽922与轴套910之间设有发条911,所述水平轴杆912的一端固定于支撑立杆901,所述传动槽922内、位于轴套910外侧套置有传动滑套913,所述传动滑套913将轴套910与水平轴杆912周向锁定、或将轴套910与绕线导辊900周向锁定。The winding guide roller group 9 includes two horizontal coaxially opposite winding guide rollers 900, the axis of the winding guide rollers 900 is perpendicular to the axis of the shearing roller 3, and the opposite ends of the wire guide rollers 900 are Rotate and connect the support pole 901 set on the top surface of the base frame 1 respectively, the surface of the winding guide roller 900 is respectively provided with a spiral winding groove 902, and the opposite end shaft centers of the winding guide roller 900 are at the same The shaft is provided with a wire passing groove 904, and the winding groove 902 is located at the opposite end of the winding guide roller 900 and is provided with a threading hole A903 communicating with the wire passing groove 904. The rod 901 is connected, the horizontal shaft rod 912 and the winding guide roller 900 are coaxially provided with a shaft sleeve 910, and the winding guide roller 900 is provided with a transmission groove 922 at one end facing the corresponding support pole 901, and the transmission A mainspring 911 is provided between the slot 922 and the shaft sleeve 910, and one end of the horizontal shaft 912 is fixed to the support pole 901, and a transmission sliding sleeve 913 is set in the transmission slot 922 outside the shaft sleeve 910. The transmission sliding sleeve 913 circumferentially locks the shaft sleeve 910 and the horizontal shaft rod 912 , or circumferentially locks the shaft sleeve 910 and the winding guide roller 900 .
位于支撑立杆901位置处的水平轴杆912上套置固定有电磁铁920,所述电磁铁920面向传动槽922的一侧设有与传动槽922的槽口匹配的挡盘914,所述水平轴杆912外侧、位于传动滑套913与挡盘914之间套置有设有预压力的弹簧918,当传动滑套913在弹簧918的作用下移动至最大行程处的时候,传动滑套913将轴套910与绕线导辊900周向锁定;当传动滑套913在电磁铁920作用下克服弹簧918作用力移动至最大行程处的时候,传动滑套913将轴套910与水平轴杆912周向锁定。An electromagnet 920 is sheathed and fixed on the horizontal shaft 912 at the position of the support pole 901, and the side of the electromagnet 920 facing the transmission groove 922 is provided with a stop plate 914 matching the notch of the transmission groove 922. On the outside of the horizontal shaft 912, between the transmission sleeve 913 and the stop plate 914, there is a spring 918 with a preload. When the transmission sleeve 913 moves to the maximum stroke under the action of the spring 918, the transmission sleeve 913 locks the shaft sleeve 910 and the winding guide roller 900 circumferentially; when the transmission sleeve 913 overcomes the force of the spring 918 and moves to the maximum stroke under the action of the electromagnet 920, the transmission sleeve 913 connects the shaft sleeve 910 with the horizontal shaft The rod 912 is locked circumferentially.
轴套910的外侧壁表面均匀分布有多个沿轴心设置的“V”形槽,相邻两个“V”形槽之间的槽壁形成倒“V”形凸条,所述“V”形槽与倒“V”形凸条匹配,所述传动滑套913的内壁与轴套910外侧壁表面匹配。The outer wall surface of the shaft sleeve 910 is evenly distributed with a plurality of "V"-shaped grooves arranged along the axis, and the groove wall between two adjacent "V"-shaped grooves forms an inverted "V"-shaped convex line, and the "V" The "shaped groove is matched with the inverted "V" shaped ridge, and the inner wall of the transmission sliding sleeve 913 is matched with the outer wall surface of the shaft sleeve 910.
所述传动槽922的槽底边沿设有多个以轴心为圆心、均匀分布的传动凸块A915、所述传动滑套913面向传动槽922槽底的一端设有与传动凸块A915交错匹配的传动凸块B,所述挡盘914面向传动槽922的端面边沿设有多个以轴心为圆心、均匀分布的传动凹槽916,所述传动滑套913面向挡盘914的一端设有与传动凹槽916匹配的传动凸块C917。The groove bottom edge of the transmission groove 922 is provided with a plurality of transmission bumps A915 evenly distributed with the axis as the center of the circle, and the end of the transmission sliding sleeve 913 facing the bottom of the transmission groove 922 is provided with a cross-matching transmission bump A915. The drive bump B of the drive plate 914 is provided with a plurality of drive grooves 916 evenly distributed with the axis as the center of the circle on the edge of the end surface facing the drive groove 922. The transmission bump C917 matched with the transmission groove 916.
所述水平轴杆912的一端通过螺栓A909将轴套910轴向限位于传动槽922内,所述水平轴杆912的另一端通过螺栓B921固定于支撑立杆901,所述螺栓A909的螺帽位于过线槽904内。One end of the horizontal shaft 912 axially restricts the shaft sleeve 910 in the transmission groove 922 through the bolt A909, and the other end of the horizontal shaft 912 is fixed to the support pole 901 through the bolt B921, and the nut of the bolt A909 Located in the wire slot 904.
所述轴套910对应于螺栓A909的一端位于过线槽904内,所述螺栓A909的螺帽位于轴套910所设的沉孔内,所述轴套910位于过线槽904内的一端端部设有与发条旋拧开关匹配的旋拧槽908。One end of the shaft sleeve 910 corresponding to the bolt A909 is located in the wire slot 904, the nut of the bolt A909 is located in the counterbore provided by the shaft sleeve 910, and the end of the shaft sleeve 910 is located in the wire slot 904. The top is provided with a twist groove 908 matching with the clockwork twist switch.
所述过线槽904的槽口通过螺纹907固定有槽盖905,所述槽盖905的中心设有穿线孔B906。The notch of the wire passing slot 904 is fixed with a slot cover 905 through a screw thread 907, and the center of the slot cover 905 is provided with a threading hole B906.
所述电磁铁920通过水平轴杆912表面所设的外螺纹固定连接。The electromagnet 920 is fixedly connected through the external thread provided on the surface of the horizontal shaft 912 .
当通过麻纤维直接与放线导料辊11连接的绕线导辊900的发条911松开后,将放线导料辊11上的麻纤维绕置于该绕线导辊900上;当通过麻纤维直接与导线管12连接的绕线导辊900的发条911松开后,将导线管12内的麻纤维绕置于该绕线导辊900上。After the mainspring 911 of the winding guide roller 900 that is directly connected with the wire-releasing guide roller 11 by the hemp fiber is unclamped, the hemp fiber on the wire-releasing guide roller 11 is wound on the winding guide roller 900; After the spring 911 of the winding guide roller 900 directly connected with the wire conduit 12 by the hemp fiber is unclamped, the hemp fiber in the wire conduit 12 is wound on the winding guide roller 900 .
所述导线管12沿着面向剪毛辊3的方向向远离剪毛辊3的一侧倾斜,所述导线管12通过连接杆14与活塞13的活塞杆固定,所述活塞13固定于基架1的顶面,并且活塞13与导线管12平行。The wire conduit 12 is inclined to the side away from the shearing roller 3 along the direction facing the shearing roller 3, and the wire conduit 12 is fixed to the piston rod of the piston 13 through the connecting rod 14, and the piston 13 is fixed to the base frame 1. top surface, and the piston 13 is parallel to the wire guide 12.
所述连接杆14的底部设有与活塞13匹配的滑槽15。The bottom of the connecting rod 14 is provided with a slide groove 15 matching with the piston 13 .
所述立杆10上、位于放料辊2的上部还设有压料阻尼板17,所述压料阻尼板17通过重力放置于放料辊2上套置的剑麻纤维的上表面上。On the vertical rod 10, on the top of the discharge roller 2, there is also a pressure damping plate 17, and the pressure damping plate 17 is placed on the upper surface of the sisal fiber nested on the discharge roller 2 by gravity.
所述断线摆杆开关8的一端与立架16摆动连接,所述断线摆杆开关8放置于导线管12与加捻装置4之间的麻纤维上,当断线摆杆开关8向下摆动至竖直位置处的时候剪毛机断电,电磁铁920得电,活塞13的活塞杆伸出至最大行程处。One end of the broken thread swing switch 8 is swingably connected with the stand 16, and the broken thread swing switch 8 is placed on the hemp fiber between the wire conduit 12 and the twisting device 4, when the broken thread swing switch 8 When swinging down to the vertical position, the shearing machine is powered off, the electromagnet 920 is energized, and the piston rod of the piston 13 stretches out to the maximum stroke.
当本申请在正常使用过程中,放线导线辊11上的剑麻纤维绕置于其中一个绕线导辊900表面的绕线槽902后通过穿线孔A903进入过线槽904,并从穿线孔B906穿出,然后通过另一个绕线导辊900的穿线孔B906进入该绕线导辊900的过线槽904,接着从该绕线导辊900的穿线孔A903穿出并绕置于绕线槽902后进入导线管912内向前输送;由于弹簧918的作用力,使得传动滑套913将绕线导辊900和轴套910周向锁定,从而使得绕线导辊900和轴套910作为整体与水平轴杆912转动连接。When the application is in normal use, the sisal fiber on the pay-off guide roller 11 is wound around the winding groove 902 on the surface of one of the winding guide rollers 900 and enters the wire groove 904 through the threading hole A903, and from the threading hole B906 passes through, and then enters the wire passing groove 904 of the winding guide roller 900 through the threading hole B906 of another winding guide roller 900, then passes through the threading hole A903 of the winding guide roller 900 and is wound on the winding wire After the groove 902 enters the wire pipe 912 and transports it forward; due to the force of the spring 918, the transmission sliding sleeve 913 locks the winding guide roller 900 and the shaft sleeve 910 in the circumferential direction, so that the winding guide roller 900 and the shaft sleeve 910 are integrated It is rotatably connected with the horizontal shaft 912.
当剪毛机在使用过程中由于剪毛导致出现断线的时候,由于断线摆杆开关8 失去了麻纤维的支撑,所以断线摆杆开关8向下摆动至竖直,然后导致剪毛机断电、收料装置的驱动装置A、剪毛辊3的驱动装置B和加捻装置4的驱动装置C失去动力,自动减速;同时放料辊2上的剑麻纤维放料由于压料阻尼板17的作用实现放料辊2的减速;同时电磁铁920得电,使得传动滑套913克服弹簧918作用力,将轴套910与水平轴杆912周向锁定,同时轴套910与绕线导辊900周向解锁,从而通过发条911将绕线导辊900与轴套910转动,进而使放料辊2上的剑麻纤维和导线管12内的剑麻纤维分别绕置于不同的绕线导辊900上,从而使与放料辊2连接的断头剑麻纤维快速离开剪毛辊3,而与收料杆6连接的断头剑麻纤维则在收料杆6的继续收料作用下离开剪毛辊3,避免剑麻纤维被缠绕进剪毛辊3;再通过活塞13的作用,使得导线管12向剪毛辊3一侧移动,使得剑麻纤维尽早进入导线管12内,使得剑麻纤维断头处在收走的过程中不会因为跳动而被剪毛辊3缠绕住。When the shearing machine is in use due to shearing, thread breakage occurs, because the thread breakage swing lever switch 8 loses the support of the hemp fiber, so the thread breakage swing lever switch 8 swings down to vertical, and then causes the shearing machine to be powered off , the driving device A of the receiving device, the driving device B of the shearing roller 3 and the driving device C of the twisting device 4 lose power, and automatically decelerate; The function realizes the deceleration of the discharge roller 2; at the same time, the electromagnet 920 is energized, so that the transmission sliding sleeve 913 overcomes the force of the spring 918, and the shaft sleeve 910 and the horizontal shaft rod 912 are circumferentially locked. At the same time, the shaft sleeve 910 and the winding guide roller 900 Circumferential unlocking, thereby the winding guide roller 900 and the axle sleeve 910 are rotated by the spring 911, and then the sisal fiber on the discharge roller 2 and the sisal fiber in the wire conduit 12 are respectively wound in different winding guides. Roller 900, so that the broken sisal fiber connected with the discharge roller 2 leaves the shearing roller 3 quickly, and the broken sisal fiber connected with the receiving rod 6 leaves under the continuous feeding effect of the receiving rod 6 The shearing roller 3 prevents the sisal fiber from being entangled into the shearing roller 3; then, through the action of the piston 13, the guide tube 12 moves to the shearing roller 3 side, so that the sisal fiber enters the guide tube 12 as early as possible, so that the sisal fiber is broken. The head will not be entangled by the shearing roller 3 because of jumping in the process of taking away.
当本申请完全停下来之后,将电磁铁920断电,然后上紧发条911,再将剑麻纤维进行接线,再将活塞13的活塞杆带动导线管12退回至起始位置;然后先启动加捻装置4的驱动装置C和收料杆6的驱动装置A,使得剑麻纤维张紧,然后再启动剪毛辊3的驱动装置B,再次对剑麻纤维进行剪毛。After the application stops completely, the electromagnet 920 is de-energized, then the spring 911 is tightened, the sisal fiber is connected, and the piston rod of the piston 13 drives the wire guide 12 to return to the initial position; then start The driving device C of the twisting device 4 and the driving device A of the receiving rod 6 make the sisal fiber tense, and then start the driving device B of the shearing roller 3 to shear the sisal fiber again.
Claims (10)
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| CN108754706A (en) * | 2018-05-28 | 2018-11-06 | 江阴新诚誉纱业有限公司 | The process units and its dyeing of fluffy yarn |
| CN210237913U (en) * | 2019-06-26 | 2020-04-03 | 江苏华峰自然纤维制品有限公司 | Sisal fiber shearing machine capable of preventing wire from being twisted after wire breakage |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110203762A (en) * | 2019-06-26 | 2019-09-06 | 江苏华峰自然纤维制品有限公司 | A kind of coiling deflector roll of the anti-twisted wire of sisal fiber shearing machine |
| CN110203762B (en) * | 2019-06-26 | 2024-03-19 | 江苏华峰自然纤维制品有限公司 | An anti-twist winding guide roller for a sisal fiber shearing machine |
| CN110395617A (en) * | 2019-09-03 | 2019-11-01 | 福建征途汽车部件制造有限公司 | A kind of automatic sisal hemp cropping coner |
| CN110395617B (en) * | 2019-09-03 | 2024-03-12 | 福建征途汽车部件制造有限公司 | Automatic sisal hemp shearing and yarn winding machine |
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| CN110129947B (en) | 2023-12-01 |
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Denomination of invention: A shearing machine for sisal fibers of stranded wire to prevent breakage Granted publication date: 20231201 Pledgee: Bank of China Limited Huai'an Qingjiangpu Branch Pledgor: JIANGSU HUAFENG NATURAL FIBER PRODUCTS Co.,Ltd. Registration number: Y2025980060556 |
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